Emerson Fisher FIELDVUEDVC2000 Data Sheet

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Product Bulletin
DVC2000 Digital Valve Controller
D103167X012
62.1:DVC2000 March 2014
Fisherr FIELDVUEt DVC2000 Digital Valve Controller
The FIELDVUE DVC2000 digital valve controller is simple to use, compact, and designed for easy mounting. It converts a 4-20 mA input signal into a pneumatic output signal, which feeds the control valve actuator. Instrument setup is performed with a push button and liquid crystal display (LCD) interface. This interface is protected from the environment within a sealed enclosure. The interface supports multiple languages, available in two language pack options.
The DVC2000 uses a two-stage positioner design. The pre-amplifier stage provides high static gain for responsiveness to small changes in the input signal. The power amplifier stage delivers the right volume of air to the actuator, combining superior dynamic
performance with minimal steady-state air consumption.
The high performance, linkage-less feedback system eliminates physical contact between the valve stem and the positioner. There is no wear of parts so cycle life is maximized. Additionally, the elimination of levers and linkages reduces the number of mounting parts and the mounting complexity. Positioner replacement and maintenance is simplified because the feedback parts stay connected to the actuator stem.
Designed to meet intrinsically safe and non-incendive requirements, this instrument delivers scalable functionality and high performance in a small package.
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Product Bulletin
62.1:DVC2000 March 2014
Specifications
Available Mountings
J Integral mounting to the Fisher GX Control Valve
and Actuator System
J Sliding-stem applications J Quarter-turn rotary applications
DVC2000 digital valve controllers can also be mounted on other actuators that comply with IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and NAMUR mounting standards.
DVC2000 Digital Valve Controller
Air Consumption
Supply pressure
At 1.5 bar (22 psig) At 4 bar (58 psig)
Air Capacity
Supply pressure
At 1.5 bar (22 psig)
(167 scfh)
At 4 bar (58 psig)
(2)
D103167X012
(2)
(3)
: 0.06 normal m3/h (2.3 scfh)
(4)
: 0.12 normal m3/h (4.4 scfh)
(3)
: 4.48 normal m3/h
(4)
: 9.06 normal m3/h (338 scfh)
Input Signal
Analog Input Signal: 4-20 mA DC, nominal; can be
configured for split range Minimum Voltage: Voltage available at instrument terminals must be 8.5 volts for analog control, 9.0 volts for HARTr communication
Maximum Voltage: 30 VDC Minimum Control Current: 4.0 mA (below 3.5 mA
may cause microprocessor restart) Overcurrent Protection: Input circuitry limits current to prevent internal damage Reverse Polarity Protection: No damage occurs from reversal of loop current
Output Signal
Pneumatic signal as required by the actuator, up to full supply pressure
Minimum Span: 0.5 bar (7 psig) Maximum Span: 7 bar (101 psig) Action: Single Acting, direct
Supply Pressure
(1)
Recommended: 0.5 bar (7 psig) greater than the maximum actuator requirements Maximum: 7 bar (101 psig)
Supply pressure must be clean, dry air or noncorrosive, nonflammable gas that meets the requirements of ISA Standard 7.0.01. A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized.
Temperature Limits
(1)
-40 to 85_C (-40 to 185_F). LCD may not be readable below -20_C (-4_F).
Independent Linearity
±0.5% of output span
Electromagnetic Compatibility
Meets EN 61326-1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326-1 standard. Performance is shown in table 1 below Emissions—Class A ISM equipment rating: Group 1, Class A
Tested to NAMUR NE21 requirements
Vibration Testing Method
Tested per ANSI/ISA-75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA specified 1/2 hour endurance test at each major resonance, plus an additional two million cycles.
Input Impedance
The input impedance of the DVC2000 active electronic circuit is not purely resistive. For comparison to resistive load specifications, an equivalent impedance of 450 ohms may be used. This value corresponds to 9 V @ 20 mA.
Electrical Classification
Hazardous Area:
CSA—Intrinsically Safe and Non-incendive FM—Intrinsically Safe and Non-incendive ATEX—Intrinsically Safe IECEx—Intrinsically Safe
Refer to tables 2, 3, 4, and 5 for additional information
Electrical Housing: CSA—IP66, Type 4X FM, ATEX, IECEx—IP66
-continued-
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DVC2000 Digital Valve Controller
D103167X012
Specifications (continued)
Product Bulletin
62.1:DVC2000 March 2014
Other Classifications/Certifications
GOST‐R—Russian GOST‐R INMETRO—National Institute of Metrology,
Shaft Rotation
Minimum: 45_ Maximum: 90_
Quality and Technology (Brazil)
KGS— Korea Gas Safety Corporation (South Korea) NEPSI—National Supervision and Inspection Centre
for Explosion Protection and Safety of Instrumentation (China)
Mounting
Designed for direct actuator mounting. For weatherproof housing capability, the vent must be positioned at the lowest point of the instrument.
PESO CCOE—Petroleum and Explosives Safety Organisation - Chief Controller of Explosives (India)
RTN—Russian Rostekhnadzor
Contact your Emerson Process Management sales office for classification/certification specific information
Connections
Standard
Supply and Output Pressure: G1/4 internal Electrical: M20 internal
Optional
Supply and Output Pressure: 1/4 NPT internal Electrical: 1/2 NPT internal
Materials of Construction
Housing and Cover: A03600 low copper aluminum alloy Elastomers: nitrile, fluorosilicone
Stem Travel
Minimum: 6.35 mm (0.25 inch) Maximum: 606 mm (23-7/8 inches)
1. The pressure/temperature limits in this document and any applicable standard or code limitation should not be exceeded. Note: Temperature limits vary based on hazardous area approval.
2. Normal m
3. Low pressure relay: 0 to 3.4 bar (0 to 50 psig).
4. High pressure relay: 3.5 to 7.0 bar (51 to 102 psig).
5. Typical values when calibrated at temperature.
3
/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
Weight
1.5 kg (3.3 lbs)
Dimensions
Refer to figure 3
Options
J Airset: Fisher 67CFR with filter
Language Packs:
J Standard: English, German,
French, Italian, Spanish, Japanese, Chinese, Portuguese, Russian, Polish, and Czech
J Optional: English, German, French, Italian, Spanish,
Japanese, Chinese, and Arabic
J Pipe-away vent J Limit Switches: Two isolated switches, configurable
throughout calibrated travel range
Supply Voltage: 5-30 VDC OFF State: 0.5 to 1.0 mA ON State: 3.5 to 4.5 mA (above 5 volts) Reference Accuracy: 2% of travel span
J
Transmitter: 4-20 mA output, isolated
(5)
Supply Voltage: 8-30 VDC Fault Indication: offrange high or low Reference Accuracy: 1% of travel span
(5)
Features
n Simplicity—The DVC2000 is easy to use. If you are
mounting the instrument for the first time, the linkage-less feedback system is easy to install. Once a magnet array is assembled to the valve stem, positioner replacement is simple since there are no physically connected parts.
At its very basic functionality, the DVC2000 digital valve controller has a local user interface that will allow you to configure, calibrate, and tune the instrument. If the I/O Options Package is installed,
you can calibrate the 4-20 mA transmitter and configure the limit switch action. Running the Quick Setup routine calibrates and tunes the instrument specifically for that actuator.
The full text display in the local interface is easy to navigate, in part due to the selection of languages. Each unit can be configured to display English, German, French, Italian, Spanish, Japanese or Chinese. The standard language pack also includes Portuguese, Russian, Polish, and Czech. An optional language pack replaces these four languages with Arabic.
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Product Bulletin
62.1:DVC2000 March 2014
DVC2000 Digital Valve Controller
D103167X012
n Reliability—The DVC2000 is based on the
field-proven FIELDVUE technology. Years of control experience has brought this product line to a high level of reliability and dependability.
n Performance—The two-stage positioner design
provides a mechanical platform that enables responsiveness to small input changes and tighter process control. The digital tuning algorithm allows optimal response to get the valve to its desired position quickly.
n DiagnosticsLocal User Interface: DVC2000
instruments come standard with a liquid crystal display. Predefined instrument and valve diagnostics are built into the firmware to alert you if there are any problems with the mounting, electronics, hardware, or valve performance.
Handheld Field Communicator: DVC2000 instruments are packed with user-configurable alerts and alarms. These flags provide notification of current status and potential valve and instrument problems through alerts such as travel deviation, travel limit, cycle count, and travel accumulation.
ValveLinkt software: Tests can be performed to identify problems with the entire control valve assembly using ValveLink software. Using valve stem travel feedback, actuator pressure sensor, and other sensors on the instrument, the health of the control valve can be evaluated while the valve is still in service and fully operational. This helps to pinpoint problems without disrupting the process ­before the equipment fails.
Integration
Traditional 4-20 mA Systems
Because the DVC2000 instrument operates with a 4-20 mA control signal, it directly replaces older analog instruments. Microprocessor based electronics provide improved control performance along with repeatable and reliable configuration and calibration.
Modbus with ValveLink Software and HART Multiplexers
HART communication allows you to extract more value from the DVC2000 instrument beyond its inherent improved performance. When integrated into a multiplexer network and using ValveLink software, the device and valve information is real-time. From the safety of a control room, multiple instruments can be monitored for alerts and alarms.
Additionally, tasks such as configuration, calibration, and diagnostic testing do not require special trips to the field. ValveLink software can communicate via Modbus to the distributed control system (DCS) to provide critical information such as valve travel alerts and alarms.
n I/O Options Package— The DVC2000 is available
with an I/O Options Package which includes two (2) integral limit switches and a stem position transmitter. The limit switches are configurable for open and closed valve indication at any point throughout the calibrated travel range. The position transmitter provides a 4-20 mA signal for valve position feedback verification. As an integral component to the instrument, this option module avoids the need for difficult-to-mount external switches and transmitters.
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Integrated Control System
A control system with HART communication capabilities has the ability to directly gather information from DVC2000 digital valve controllers. Information such as valve travel, alerts and alarms can be seamlessly accessed to provide a view into the field device from the safety of the control room.
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DVC2000 Digital Valve Controller
D103167X012
Figure 1. FIELDVUE DVC2000 Digital Valve Controller Assembly (Exploded View)
HOUSING
MOUNTING FRAME
SINGLE ACTING RELAY
TERMINAL / SENSOR BOARD
VENT
INTERCONNECT BOARD
I/P CONVERTER
Product Bulletin
62.1:DVC2000 March 2014
PRIMARY SHIELD (FOR ELECTROMAGNETIC INTERFERENCE PROTECTION)
MAIN BOARD WITH LCD AND PUSHBUTTONS
W8946
Principle of Operation
The DVC2000 (figures 1 and 2) receives a 4-20 mA set point and position the valve by increasing or decreasing the air output to an actuator.
n The input signal provides electrical power and the
set point simultaneously. The 4-20 mA signal is routed into the terminals through a twisted pair of wires.
n The unit's mainboard contains a microprocessor
that continuously runs a digital control algorithm. This algorithm produces a “drive signal” to the I/P converter.
n The I/P converter assembly (or pre-amplifier) is
connected to supply pressure and converts the electronic “drive signal” into a pneumatic “pressure signal.” This pressure signal is the input to the pneumatic relay assembly.
ENVIRONMENTAL COVER WITH LENS
relay output pressure to the actuator causes the valve to move.
There are two relay options. The low pressure relay operates with actuators that require less than
3.5 bar (50 psi) of supply air. The high pressure relay operates with actuators that require 3.5 to 7.0 bar (50 to 100 psi) of supply air.
n Valve position is sensed through the linkage-less
feedback system. The travel sensor is electrically connected to the printed wiring board to provide a travel feedback signal used in the control algorithm. The valve continues to move until the correct position is attained.
Installation
n The relay (or power amplifier) is also connected to
supply pressure and amplifies the small pressure signal from the I/P converter into a larger pressure output signal used by the actuator. The change in
The DVC2000 is designed for mounting on any single acting pneumatic actuator up to 606 mm (23-7/8 inches) of travel. The envelope and travel feedback system conforms to VDI/VDE 3845, IEC 60534-6-1, and IEC 60534-6-2 standards.
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Product Bulletin
62.1:DVC2000 March 2014
Figure 2. Block Diagram
DVC2000 Digital Valve Controller
D103167X012
NON-CONTACT
POSITION FEEDBACK
MAIN BOARD
ASSEMBLY
TRAVEL = 66.8%
14.6 MA 0.29 BAR
INPUT SIGNAL (4-20 mA, 9 VOLTS)
TERMINATIONS
AND
POSITION
SENSOR
BOARD
Furthermore, the DVC2000 instrument can be integrally mounted to the GX actuator, avoiding the need for complicated mounting brackets. The positioner mounts directly to an interface pad on the actuator yoke leg with a secure 3-point mounting. Internal passages inside the actuator yoke legs route the pneumatic output of the digital valve controller to the actuator casing, eliminating the need for external tubing (only for the air-to-open configuration).
Electrical connections are made on the termination strip, which uses cage clamp style wiring connectors. The electrical wiring entry point is available with either M20 or 1/2 NPT internal connections. Pressure connections are available with either G1/4 or 1/4 NPT internal connections.
W8611
ACTUATOR
PRESSURE
SENSOR
MINOR LOOP
FEEDBACK
DRIVE SIGNAL
2. Maximum actuator travel or rotation
3. Minimum actuator operating pressure
4. Hazardous area certification requirements
5. Options
OUTPUT
Y
SINGLE ACTING
RELAY
(POWER
AMPLIFIER)
I/P
PRESSURE
I/P
CONVERTER
(PRE-
AMPLIFIER
a.
J G1/4 pneumatic and M20 conduit connections
or
SIGNAL
AIR SUPPLY
J 1/4 NPT pneumatic and 1/2 NPT conduit
connections
b. Language pack:
J Standard—English, German,
French, Italian, Spanish, Japanese, Chinese, Portuguese, Russian, Polish, and Czech or
J Optional—English, German, French, Italian,
Spanish, Japanese, Chinese, and Arabic
Ordering Information
Refer to the Specifications section. Carefully review each specification and indicate your choice whenever a selection is to be made.
When ordering, specify:
1. Actuator type and size
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c. Supply pressure regulator
d. Valve diagnostic level (online performance
testing, offline advanced testing, basic alerts/alarms)
e. I/O Options Package (includes position
transmitter and two (2) limit switches)
f. Pipe-away vent connector
g. HART filter
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DVC2000 Digital Valve Controller
D103167X012
Product Bulletin
62.1:DVC2000 March 2014
Figure 3. Dimensions for FIELDVUE DVC2000 Digital Valve Controller
165.6 (6.52)
106
(4.17)
E0916-1
Table 1. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level
Electrostatic discharge (ESD) IEC 61000-4-2
Enclosure
I/O signal/control
Performance criteria is + / - 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Radiated EM field IEC 61000-4-3
Rated power frequency magnetic field
Burst (fast transients) IEC 61000-4-4
Surge IEC 61000-4-5
Conducted RF IEC 61000-4-6 150 kHz to 80 MHz at 10 Vrms A
IEC 61000-4-8 30 A/m at 50 Hz, 60 sec A
6 kV contact 8 kV air
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
$1 kV
$1 kV (line to ground only, each)
90
(3.55)
mm
(INCH)
Performance
Criteria
B
A
A
B
(1)
Table 2. Hazardous Area Classifications—CSA (Canada)
Certification Body Certification Obtained Entity Ratings Temperature Code Enclosure Rating
(Main Circuit) Vmax = 30 VDC Imax = 130 mA Pi = 1.0 W Ci = 10.5 nF Li = 0.55 mH
- - - T5(Tamb 80C) IP66
T4(Tamb 80C) T5(Tamb 40C)
IP66
CSA
Intrinsically Safe  Ex ia IIC T4/T5 per drawing GE12444  Class I Division 1 GP A,B,C,D per drawing GE12444
Non-incendive  Class I Division 2 GP A,B,C,D T5
Table 3. Hazardous Area Classifications—FM (United States)
Certification Body Certification Obtained Entity Ratings Temperature Code Enclosure Rating
(Main Circuit) Vmax = 30 VDC Imax = 130 mA Pi = 1.0 W Ci = 10.5 nF Li = 0.55 mH
- - - T5(Tamb 80C) IP66
T4(Tamb 80C) T5(Tamb 40C)
IP66
FM
IS Intrinsically Safe  Class I Division 1 GP A,B,C,D T4/T5 per drawing GE10683  Class I Zone 0 AEx ia IIC per drawing GE10683
NI Non-incendive  Class I Division 2 GP A,B,C,D T5
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Product Bulletin
62.1:DVC2000 March 2014
Table 4. Hazardous Area Classifications—ATEX
Certification Certification Obtained Entity Ratings Temperature Code Enclosure Rating
(Main Circuit) Vmax = 30 VDC Imax = 130 mA Pi = 1.0 W Ci = 10.5 nF Li = 0.55 mH
ATEX
Intrinsically Safe II 1 G Gas Ex ia IIC T4/T5 Ga per drawing GE14685
Table 5. Hazardous Area Classifications—IECEx
Certification Certification Obtained Entity Ratings Temperature Code Enclosure Rating
(Main Circuit) Vmax = 30 VDC Imax = 130 mA Pi = 1.0 W Ci = 10.5 nF Li = 0.55 mH
IECEx
Intrinsically Safe Gas Ex ia IIC T4/T5 per drawing GE14581
DVC2000 Digital Valve Controller
D103167X012
T4(Tamb 80C) T5(Tamb 40C)
T4(Tamb 80C) T5(Tamb 40C)
IP66
IP66
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Fisher, FIELDVUE, and ValveLink are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Emerson Process Management
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E 2004, 2014 Fisher Controls International LLC. All rights reserved.
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