Electrolux GU, KU, GP Operation Manual

Thermetic

TILTING BOILING PANS, ROUND, ELECTRIC

(GU........, KU........)

TILTING FRYING PAN (GP........)

US	INSTALLATION INSTRUCTIONS

Doc. 62.9698.01 Edition 1 11.2003

CONTENTS

1.		GENERAL REMARKS ........................................................................................................	3
2.		PACKAGING / TRANSPORT..............................................................................................	3
3.	TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS .................		3
3.1		TILTING BOILING PANS .................................................................................................................	4
4.		FLOOR GULLIES................................................................................................................	5
5.	MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT.............................		6
5.1		Positioning .......................................................................................................................................	6
5.2		ACCESS TO INSIDE THE CONSOLES AND SUPPORT ................................................................	8
5.3		COVERS (PANELS) .........................................................................................................................	8
6.		INSTALLATION...................................................................................................................	9
6.1		ELECTRICAL CONNECTION...........................................................................................................	9
6.2		STEAM AND CONDENSATE CONNECTIONS .............................................................................	11
6.3		UNIVERSAL CONTROL PARAMETER SETTINGS ......................................................................	13
6.4		THERMACAM / HACCP .................................................................................................................	17
6.5		INSPECTION PROCEDURES / TEST OF FUNCTIONS 1................................................................	8
7.	DECOMMISSIONING / DISMANTLING / DISPOSAL.......................................................		18

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1.GENERAL REMARKS

Responsibility

The setting up, adjustment and initial commissioning of appliances must be carried out in accordance with the manufacturer's instructions and may only be done by authorised personnel. The installations for the electricity, steam, condensate, hot water, gas and water supplies as well as ventilation must be laid or fitted by approved installation contractors in accordance with specific national and local regulations. The installation contractors are responsible for the correct layouts and installations in conformity with all safety regulations. The warning signs and specification plates fitted to the appliances must be strictly adhered to.

Validity

These instructions for installation refer to the THERMETIC tilting appliance program with appliances of different sizes: tilting boiling pans, tilting braising pans and tilting pressure braising pans.

Dimensioned drawings and installation plans of this document are only for information purpose to the installers. These plans may not be used for planning or projecting kitchens.

Tests/certificates

All electric appliances are tested by testing institutes. They fulfil standards UL 197 as well as NSF4 1999 and NSF 12 1992 (Chilltherm). The appliances are marked with the UL marking on the specification plate.

2.PACKAGING / TRANSPORT

Types of packaging

Various types of packaging are used dependent on country of destination. All versions of these appliances are transported on a wooden frame or floor, are affixed to these with plastic straps and located with wooden strips to prevent slipping.

Destination	Overseas:
Version:	Heavy, crate closed
Floor:	Wooden floor
Floor fixing:
Side and cover frame:
Water and dust protection:	Plastic film
Physical outer protection:	Closed crate
Held together by:	External steel banding
Transport:	Forwarder
Stack ability:	max. 4 appliances

Packaging markings

The external surfaces of the packaging have the following markings which must be strictly adhered to:

•Forwarding label with the following information:

-Delivery company

-Delivery company's order number

-Customer's order number if available

-Delivery address

-Package number

-Net weight in kg

-Gross weight in kg

-External dimensions of the packaging

•Handling stickers with pictograms

- Umbrella	=	Keep dry; the packaged appliance
- Glass	=	may not be stored outdoors
		Contents fragile
- Arrow pointing up	=	Only transport and store the
- Stacking number	=	appliance in this position
		Number of appliances that can be
- Ice crystal and roof =		stacked (1 = cannot be stacked)
		Protect against frost

Transport weights

The precise gross and net weight is given on the forwarding label. Due to the wide range of appliances, only the maximum weights possible for the "European light" version are summarized below:

Tilting boiling pans		max. gross weight			max. net weight
.U........		kg	lb.		kg	lb.
080 LT	(21.1 gal)	215	474	195		430
		250	551	230		507
100 LT	(26.4 gal)
		290	639	270		598
150 LT	(39.4 gal)
		380	838	360		794
200 LT	(52.8 gal)
		410	904	390		860
300 LT	(79.3 gal)
		450	992	420		960
400 LT	105.7 gal)
Tilting braising pans		max. gross weight			max. net weight
.P........		kg	lb.		kg	lb.
060 LT	(15.9 gal)	230	507		210	463
080 LT	(21.1 gal)	260	573		240	529
100 LT	(26.4 gal)	290	639		270	595

Packaging dimensions

The precise external dimensions of the packaging are given on the forwarding label attached to the outside of the packaging. The maximum dimensions of the "European light" style of packaging are given below:

Appliance size		Width		Depth		Height
LT		mm	inch	mm	inch	mm	inch
Tilting boiling pans 80, 100	(1)	1400	55.1	800	31.5	1250	49.2
Tilting braising pans 60	(2)	1400	55.1	1200	47.2	1100	43.3
Tilting pressure braising pans
60, 90
		1500	59.1	1000	39.4	1300	51.2
Tilting boiling pans 150	(1)
	(2)	1500	59.1	1300	51.2	1100	43.3
		1600	23.6	1100	43.3	1400	45.1
Tilting boiling pans 200	(1)
Tilting braising pans 80	(2)	1600	63	1400	55.1	1200	47.2
		1700	66.9	1100	43.3	1500	59.1
Tilting boiling pans 300, 400
Tilting braising pans100	(1)	1700	66.9	1500	59.1	1200	47.2
Tilting pressure braising pans	(2)
100, 150

(1)without floor support for wall mounting

(2)with floor support for floor mounting

Handling

Both packaged as well as unpacked appliances are best lifted and transported whenever required with a pallet truck which is inserted into the wooden frame or under the wooden base. This applies to both the loading and unloading of trucks as well as to handling operations on the installation site.

For handling by a crane, the unpacked appliances do not have any specific lifting points to which they can be attached. It is necessary to wrap two straps or ropes around the appliance when lifting is required. Wrapping straps or ropes around the appliance may only be done at the sides and not round the front and the rear. The straps or ropes should be arranged approximately 150 mm (5.9“) from the outer edges.

3. TECHNICAL DATA / DIMENSIONED DRAWINGS / INSTALLATION PLANS

These illustrations are not intended for the planning and laying of the supply lines in the building.

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DKWater drain for steam condensation (.X........)

3.1TILTING BOILING PANS

Style of mounting (optional Tilting

Control system

Stirring system (optional) Protective system

Floor mounting with floor supports with consoles.

Motor tilting with lifting motor

PROCESS COMFORT control system with cooking temperature control and programmable cooking and starting time.

Manual control for steam heated boiling pans.

Grid stirrer with and without scraper, blade stirrer.

hose proof IP X5

Net content in litres, max. capacity	80 - 400
Elect. motor tilting
Wattage in kW	0,1
Voltage (V), Current in A	230V/1~N,60 Hz, 0,7 A
Stirring system
Wattage in kW	0,37
Voltage (V), Current in A	208V/3~N, 60 Hz, 2.1 A,
	240V/3~N, 60 Hz, 1.8 A
	480V/3~N, 60 Hz, 0.9 A
CHILLTHERM	0,4
Wattage in kW,
Voltage ('), Current in A	208V/3~N, 60 Hz, 3.9 A,
	240V/3~N, 60 Hz, 3.4 A,
	480V/3~N, 60 Hz, 1.7 A

3.1.1 Electrically heated tilting boiling pans (.U........))

Heating	80 LT,	100 LT,	150 LT,	200 LT,	300 LT,	400 LT,
	electric	electric	electric	electric	electric	electric
Wattage	18,2	18,2	24,2	30,2	36,2	48,2
kW
Voltage	52	52	70	85.3	102	119
208V/3~N
Current A
Voltage	44	44	60	74.5	89	117.5
240V/3~N
Current A
Voltage	23	23	30	38	44.5	59
480V/3~N
Current A

Additional loads are listed in 3.1.

Dimensioned drawings for tilting boiling pans (.U........)

L Length to floor gully N Depth of floor gully

			Pan size in litres
	80	100	150	200	300	400
			Dimensions mm
A	1200	1200	1300	1400	1500	1500
B	1073	1096	1124	1289	1352	1434
C	1034	1060	1090	1234	1290	1290
D	579	640	710	800	900	900
E	385	395	465	490	570	720
F	900	900	900	1900	900	900
G	476	450	420	376	320	3 20
H	80	88	97	110	110	110
J	680	680	680	780	780	780
K	900	900	900	1000	1000	1000
L	710	710	710	810	810	810
M	330	330	330	430	430	430
N	1000	1000	1000	1200	1200	1200

Installation plans for tilting boiling pans (.U........), tilting frying pans (.P........), tilting braising pans (.X........)

R

A Width of appliance (see dimensioned drawing)

EElectrical cable protruding W from wall

VSteam or hot water supply, K Sandvik coupling, nominal width 25 mm

Condensate drain or hot water return,

Y Sandvik-coupling, nominal width 25 mm

Hot water connection G 1/2", NW15

Cold water connection G 1/2", NW15

Fig. 2 Installation plans for tilting boiling pans, tilting frying pans, tilting braising pans

Fig. 1 Dimensioned drawings for tilting boiling pans

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Installation plans CHILLTHERM for tilting boiling pans

.U........

	A Width of appliance (see		N Cooling water inlet
	dimensioned drawing)		O Cooling water outlet
	E Electrical cable protruding
			Z Sandvik-coupling, nominal
	from floor or wall		width 25 mm
	1	Mains supply
			W Hot water connection G
	2	Potential free contact
			1/2", NW15
	3	Energie optimization
			K Cold water connection G
	4	ThermaCam inlet	1/2", NW15YConnection G
	5	ThermaCam outlet	1/2"
			S Steel or masonry plinth 100
	V Steam or hot water supply,
	R Condensate drain or hot		- 200 mm

water return

Fig. 3 Installation plan CHILLTHERM for tilting boiling pans

3.1.2Directly steam-heated boiling pans (.U1......,

.U2......, .U3......, .U4......)

Tilting boiling pan with direct heating with saturated steam, overpressure 0.8 bar (11.6 psi), temperature 244°F (118°C).

Voltage for the control and tilting systems: 230V/1~N, 60 Hz.

Type	80 LT,	100 LT,			150 LT,	200 LT,	300 LT,	400 LT,
	steam	steam			steam	steaS	steam	steam
External steam in	40	48			63	77	100	122
kg/h
Heating power in	24,5	29			38	47	61	75
kW
Wattage in kW	0,20
Voltage Current in	120V/3~N, 60		Hz, 2.0 A,
A	208V/3~N, 60		Hz, 1.2 A,
	240V/3~N, 60		Hz, 1.0 A,
	480V/3~N, 60		Hz, 0.5 A

Stirring system see 3.1.

Dimensioned drawings see 3.1.1.

Installation plan for floor and wall mounting see 3.1.1.

3.1.3TILTING FRYING PANS (.P........)

Model (optional) Pan bottom made of steel or chrome-nickel plated steel

Style of mountingFloor mounting with floor support with console.

Tilting	Motor tilting with lifting motor
Control system	PROCESS COMFORT control system with
	pan-base and cooking temperature control
	and programmable cooking and starting
	time.

Tilting Frying Pans

Type	060 LT,	080 LT,	100 LT,
	electric	electric	electric
Dimension A (mm)	1200	1400	1600
(inch)	47.2	55.1	63
Braising surface (mm)	600 x 600	800 x 600	1000 x 600
(inch)	23.6x23.6	31.5	39.8
Pan depth in (mm)	200	200	200
T(inch)	7.9	7.9	7.9
Net content (litres)	63	84	104
(gal)	16.4	22.2	27.5
max. capacity
El. heating power in kW	12.2	15.2	18.2
Voltage 208V/3~N	34.5	42.8	42.8
Current A
Voltage 240V/3~N	30	37.1	37.1
Current A
Voltage 480V/3~N	15.2	18.8	22.5
Current A

Dimensioned drawings

H Height for all types 900 mm (35.4“)

S Height of feet / wheel 200 mm (7.9“)

Fig. 4 Dimensioned drawings

Tilting frying pans

Installation plan see 3.1.1.

4.FLOOR GULLIES

In the case of tilting appliances, floor gullies with loose gratings and floor drains which serve as drains when cleaning are provided for near to the outlet. Floor gullies can be designed for a single appliance or for a whole group of appliances. There is a very wide variety of types and sizes. Please consult the relevant installation plans for information concerning layout and type.

In general, the floor gullies with their drains are concreted into the floor by the builder.

APan sizes 80 to 150 litres; Grating 500 x 1000

mm(19.7x39.4“)

BPan sizes 200 to 400 litres; Grating 600 x 1200

mm(23.6x47.2“)

Fig. 5 Sample dimensions of individual floor gullies for tilting boiling pans without drain valves.

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Fig. 6 Typical, floor gully for a single appliance with a siphon

(S)made of stainless steel (728 342 984)

5.MOUNTING / POSITIONING / FASTENING IN PLACE / ALIGNMENT

In principle, the appliance must be installed in its scheduled location in accordance with the valid plans. The appliance is scheduled for connection to fixed powerand water supplies. The installation dimensions are given on the plans.

The appliances are suitable for setting up as single appliances or as a group of appliances. They can be set up freely in the room, side by side, at the side and/or at the back against a wall.

.

Removal of the packaging:

The packaging should not be removed until immediately before the appliance is to be set up in place. All side and top packaging parts as well as the fastening elements must be removed in sequence. The appliance should remain on its wooden transport frame or base until at the site for installation.

5.1Positioning

Transport the appliance on its wooden frame to a point directly in front of where it is to be set up. The installation connections protruding from the floor should be at the side as close as possible to the wooden frame.Slide the appliance off the wooden frame so that all the installation connections are within the appliance.

Tip until the appliance touches the floor. Raise the front and pull out the wooden frame.

Distances/walls

Valid only for braising pans and pressure braising pans.

These may not be positioned against combustible walls. If an appliance is set up next to or against temperature-sensitive furniture or similar, a safety gap of approximately 50 mm (2“) should be maintained or some form of heat insulation fitted. When setting up an appliance in the close vicinity of walls, partitions, kitchen equipment, decorative cladding, etc., it is recommended that the latter are made of incombustible material or that they are clad in a suitable, incombustible material or tiled. The regulations governing fire protection must be adhered to as closely as possible.

Preparation for fastening in place

Before the appliance is brought to the correct place and put in position, the following connection points must be prepared dependent on the type of appliance:

•Fastening elements, i.e. drilling holes and inserting plugs. Explanations for this are included in the relevant sections under "Fastening".

•Remove the Sandvik connectors, nominal width 25 (1“), from the hoses and weld them onto the supply lines provided on-site (see § 6.2.).

•Prepare the water connections and, possibly, fit a shut-off valve.

Setting up

The appliance should be transported to the place where it is to be set up in accordance with § 2

Lower the appliance carefully and slide it into the correct final position.

wall, which is installed at the equipment back of the appliance.

Appliance on feet.

Fig. 7 Appliance foot

DTurn the lower part of the feed (FU / Fig. 7) to adjust the appliance high.

The feed are adjustable from 100 to 200 mm. A high of 200 mm can be recommended and results in an appliance high of 900 mm.

Note:

Adjustment of the legs shall provide an unobstructed clearance of minimal 150 mm and maximal 200 mm beneath the unit due to sanitary and stability aspects.

The lower part of the foot must not be unscrewed too far. The exposure of threads is prihibited.

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