DeWalt DW7440RS User Manual

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INSTRUCTION MANUAL

GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

DW7440RS

Heavy-Duty Rolling Table Saw Stand Socle mobile robuste pour table de scie

Base rodante para sierra banco, para trabajo pesado

English

DW7440RS

Heavy-Duty Rolling Table Saw Stand

A. Axle	I. Beams
B. Leg supports	J. Locator clip
C. Wheels	K. Handle
D. Saw mounting bracket	L. Handle lock
E. Bracket release levers	M. Rubber bumpers
F. Leg release levers	N. Kickstand
G. Locking pins	O. Tube plugs
H. Legs
	N
K	I
K

B E

H B D E

	D
N	I	D
N
	E
J
		E

G M L

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

1-800-4-DEWALT (1-800-433-9258)

DW7440RS Rolling Table Saw Stand with Folding Legs

WARNING: For your own safety, read the table saw instruction manual before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the table saw and the accessory. When servicing this tool, use only identical replacement parts.

This stand is designed for use with table saws only. The DW7440RS is approved for use with the DW744, DW744X and the DW745 table saws. If you experience a problem with your DEWALT purchase, please call 1-800-4-DEWALT (1-800-433-9258).

Tools Required

Phillips screwdriver

Socket or wrench set

Contents

Stand	Carriage head bolts (2)
Mounting brackets (2)	M8 lock nuts (4)
Wheels (2)	Rear axle
Rubber bumpers (2)	M4 screws (2)
Washers (4)	M4 lock nuts (2)
Kickstand assembly	M6 screws (4)
Tube plugs (2)	M4 hex wrench

Saw mounting hardware: hex head bolts (4), washers (8), nuts (4), lock washers (4)

General Safety Instructions for Table Saw Accessories

WARNING: To reduce the risk of personal injury:

•ALWAYS use eye protection. All users and bystanders must wear eye protection that conforms to ANSI Z87.1.

•Ensure all stand fasteners are securely fastened and that all stand mechanisms are in proper working order before operating the table saw.

•DO NOT exceed the weight this stand can hold. The DW7440RS table saw stand is designed to support 150 lbs. (68 kgs.) safely in a work environment. It is unsafe to climb, sit or stand on the stand.

English

•Follow the mounting instructions carefully. Fasten the tool to the saw mounting brackets securely as instructed.

•DO NOT modify or use stand for operations for which it is unintended.

•DO NOT use the stand on uneven surfaces. DO NOT use the stand with the legs folded and stand sitting on the ground. The stand is designed to be used on a flat, stable surface.

ASSEMBLY

Attaching the Wheels and Axle

1. Attach	the	axle (A) to
the leg support (B) by
aligning the pre-drilled
holes. Ensure the long end
of the axle is to the rear of			B
the stand as shown. Secure			B
the stand as shown. Secure
axle to	leg	support using A
two carriage bolts, washers
and lock nuts provided.

2. Place the wheels (C) on the axle and secure with washers and lock nuts as shown. Tighten wheel and axle nuts securely.

Attaching the Kickstand

Insert the tube plugs (O) into the end of the kickstand tube (N). The groove in the tube plug should be facing down as shown. Be sure that the holes (P) in the tube plugs are in line with the holes (Q) in the kickstand tube before inserting the tube plugs.

	Insertthekickstandtube(N)through	Q
	the holes in the leg support (B) on	Q
	the holes in the leg support (B) on	N
	the wheel-axle side of the stand.	P
	Be sure the kickstand is pointing
	up when the stand is an upright
	position. Secure the kickstand to	O
	the beams (I) with the four M6	O
	screws provided as shown (below,
	left).

The hex wrench may be stored in the end of the tube plug as shown for future use.

B N

Attaching the
Rubber Bumpers			M
Attach the	two	rubber

bumpers	(M) to	the
handle side leg support as
shown using the M4 screws
and lock nuts provided.

Table Saw Bracket Mounting

WARNING: To reduce the risk of injury, turn unit off, disconnect machine from power source before assembling the table saw to the table saw stand. An accidental start-up can cause injury.

WARNING: For your own safety, read and understand the table saw instruction manual before using. Failure to heed these warnings may result in personal injury and serious damage to the table saw and the accessory.

WARNING: The saw mounting brackets provided with this stand are equipped with lever locks. To reduce the risk of injury, DO NOT


modify the mounting bracket lever locks.							G
1. Unfold the legs by depressing							R
the leg release levers (F).
Rotate the legs until the							H
locking pin (G) clicks into its
detent (R).							F

2. Turn the stand upright. The
stand should be stable and
should not rock.
WARNING: Be sure that
the	locking			pins	have		E
engaged			and	the		legs

are firmly held in place.
3. The	locator			clip		(J)
keeps the saw from sliding
left or right during cutting
operations			and		during
transport. Install the mounting
brackets on to the beam as							J
shown		by	engaging			the
concave		front		lip	of	the

mounting bracket with the
rounded front edge of the
beam.One of the brackets
must engage the locator
clip (J). The mounting
bracket release			levers
(E) must be positioned to				D
the rear of the stand as				D
shown.
4. Measure	the	distance
between	the	mounting
holes of	the	table saw.		E
Position	the		second
mounting	bracket onto
the beam at this distance
from the	first	mounting
bracket.
5. Align the	holes		in the	table

saw base with the slots in the

saw mounting brackets (D). 6. Feed a hex head bolt with flat washer installed through each

of the four holes in the table saw base and mounting brackets.

Secure each location with a flat washer, lock washer and nut provided.

WARNING: To reduce the risk of personal injury, be sure the table saw is fully anchored on the stand.

WARNING: The table saw must be positioned on the tool mount so that all four corners can be bolted to the mounting brackets. If the saw is mounted properly, the mounting brackets will be positioned perpendicular to the stand rail when the saw is placed on the stand.

English

Please call DEWALT customer support at 1-800-4-DEWALT if you need assistance.

To Detach the Saw from the Stand

WARNING: To reduce the risk of injury, turn unit off, disconnect machine from powersourcebeforedetaching the table saw from the table saw stand. An accidental startup can cause injury.

The saw mounting brackets
included with the DW7440RS
stand are equipped with rubber	E
feet that can support the saw	E
when cutting on a work area
without a stand.

TO REMOVE THE SAW FOR CARRYING OR FOR USE WITHOUT THE STAND

1.Reach around the sides of the saw and grasp the release levers (E).

2.Pull up slightly to clear the beam and tilt the saw toward you to carry.

TO REATTACH THE SAW AND SAW MOUNTING BRACKETS TO THE STAND

1.Grip the table saw table as shown while facing the front of the saw.

K	E
K
L

2.Position the left-hand side mounting bracket into the locator clip.

3.When the front concave lip of both mounting brackets are engaged with the front round edge of the beam, pivot the saw back and down allowing the release levers (E) to click into place on the rear beam. Rock the saw gently to verify the mounting brackets are locked onto the beams.

4.If the handle (K) has been extended, pull the handle lock (L) down to release the handle and then slide the handle in for storage or saw usage.

TO ATTACH DEWALT DW745 TABLE SAW TO THE SAW MOUNTING BRACKETS

1.Remove the front feet bolts and the front rubber feet from the DW745 table saw.

2.Remove the rear feet from the rear frame bar of the saw.

3.Retain these components for future use.

4.Feed a hex head bolt with flat washer installed through each of the four holes in the frame bars where the removed front and rear feet were previously installed. Secure each location with a flat washer, lock washer and nut provided.

WARNING: To reduce the risk of personal injury, NEVER use the table saw with the handle extended. An extended handle creates an unsafe work area.

WARNING: To reduce the risk of personal injury, do not hang objects from the handle. The stand may tip when downward force is applied.

Transporting the Saw on the Stand

COLLAPSING THE STAND FOR TRANSPORT

1.Place one hand under the leg support and hold the legs slightly off the ground.

2.Depress the leg release lever (F) with the other hand then push the leg under the beam on the stand. Repeat the operation on the second leg of the stand and rest the stand on wheels.

3.Repeat with the other end of the stand.

4.Pull the extendable handle (K) out of the side of the stand. The spring-loaded handle lock (L) will lock the handle into position for transporting the saw on the stand. Pull the handle lock down to release the handle and then slide the handle in for storage.

WARNING: To reduce the risk of personal injury, DO NOT operate the table saw mounted to the stand with the legs folded and the stand sitting on the ground.

To Raise Stand from Collapsed Position

Roll the stand to the workspace. Be sure the area is flat and stable before attempting to set up the saw and stand.

1.Tilt up the stand until the saw is at a 45 degree angle.

2.Depress the leg release levers one at a time to release the locking pins and pull the front legs out until each locking pin clicks into the detent.

WARNING: Be sure that the locking pins have engaged and the legs are firmly held in place.

3.Rest the stand on the legs.

4.Depress the handle lock to release the handle. Slide the handle into the leg support for storage as you work.

5.Go to the opposite side of the stand and grasp the saw under the rear axle. Lift the saw and stand.

6.Reach under the stand and, one at a time, depress the leg release levers to release the locking pins. Pull out the remaining two legs. Be sure that the locking pins have engaged and the legs are firmly held in place. Rest the stand on the ground.

Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of serious injury, place stand on flat, stable surface. DO NOT create unstable conditions.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit our website www. dewalt.com.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts.

English

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, DEWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT for a free replacement.

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