Carrier |
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Hermetic Reciprocating |
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«> |
Compressors |
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40 thru 160 Tons |
зон R160
30HR,HS040, 050,060
30HR,HS070thru 160
These modern multiple-compressor liquid chilling pack ages offer all the conveniences and economy of packaged design, for use in chilled water air-conditioning systems and various types of process cooling applications. Every machine is completely factory engineered and assembled to ensure a perfectly balanced refrigeration system. All com ponents are matched to perform with high efficiency and low power consumption. Only external water and electrical connections must be completed to make the water-cooled unit operational. Condenserless models require, in addition, only refrigerant line connections to the remote condenser.
The water-cooled model (30HR) is a complete onepackage system with two condensers having built-in sub coolers, and a direct expansion cooler with two refrigerant*, circuits, one for each condenser.
Model 30HS is a condenserless 30HR, designed for use with remote water-cooled, air-cooled or evaporative type condensers Includes all features of the 30HR.
Multiple serviceable compressors are mounted on spring vibration isolators to minimize sound and vibration trans mission to the unit frame and the building structure. Hot-gas mufflers dampen compressor gas pulsations, giving smooth, quiet operation.
Each refrigerant circuit includes a thermal expansion valve, a liquid line solenoid valve, a filter-drier and combination liquid line sight glass and moisture indicator.
Compact construction allows passage thru 36-inch door way. Little floor space required for installation.
•Low Inrush and Running Current because of sequential starting and stopping Multiple Compressors*.
•Easy to Service bolted-hermetic compressors.
•Wide Range of Distribution Voltages (208 v to 600 v) allowed by Carrier Voltage Standards*.
•Protection against Single-Phasing of compressor motors, assured by manual reset, magnetic-trip circuit breakers.
•Internal Motor Protection against overheating, provided by quick-sensing elements embedded in motor windings.
•Optimum Control of Chilled Water Temperature for
closer Capacity Control provided by Multiple-Step Controller.
•Balanced Wear on Compressors assured by manual transfer switch, which changes the lead compressor in the starting sequence.
•Increased System Capacity, without raising horsepower requirements, afforded by refrigerant subcooling.
•Protection against Refrigerant Migration and Oil Dilution provided by compressor crankcase heaters, which are on during compressor off cycle.
•Reduced Power Costs because of partial load operation at higher suction temperatures made possible by two separate refrigerant circuits.
©Carrier Corporation 1969 |
^Single feature sheet available |
Form 30HR,HS-5P |
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• Oil Pressure Safety Switch Package available for water-cooled
units (standard on air-cooled units)
•Condenser Manifold Package, available for all 30HR units except
30HR160, |
provides |
common |
inlet and |
outlet |
water |
connections |
Package |
contains |
two steel |
manifolds, |
each in |
two |
sections Field |
welding required |
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•Control Circuit Transformer, field-installed, provides 115-volt secondary ciicuit if separate source is not available
•Chilled Water Flow Switch prevents compressors from operating unless water is flowing
• Unit Enclosure Panels, with fiber glass insulation, completely
enclose compressor and condenser section.
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PHYSICAL DATA |
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UNIT PHYSICAL DATA |
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UNIT 30HR,HS |
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040 |
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050 |
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060 |
070 |
080 |
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090 |
100 |
no |
120 |
140 |
160 |
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APPROX OPER HR |
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2747 |
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3186 |
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3313 |
4940 |
5125 |
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5350 |
6400 |
6525 |
6655 |
7580 |
8000 |
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WT (lb)* HS |
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1820 |
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2210 |
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2280 |
3470 |
3525 |
3585 |
4470 |
4530 |
4590 |
5290 |
5400 |
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REFRIG CHG HR |
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79 |
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94 5 |
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99 |
1 16 |
131 |
141 |
164 |
174 |
183 |
198 |
220 |
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(R-22)t HS |
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44 |
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55 |
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64 |
78 |
88 |
98 |
1 13 |
122 |
132 |
148 |
168 |
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COMPRESSOR 06Et |
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Reciprocating Semihermet |
c - 1750 |
rpm |
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% Cap.^ Ckt 1 |
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55 |
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60 |
50 |
57 |
62 5 |
67 |
50 |
55 |
50 |
50 |
50 |
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Ckt 2 |
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45 |
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40 |
50 |
43 |
37 5 |
33 |
50 |
45 |
50 |
50 |
50 |
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No. Control Steps |
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4 |
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4 |
4 |
7 |
7 |
7 |
8 |
8 |
8 |
4 |
4 |
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Total Cylinders |
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8 |
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10 |
12 |
14 |
16 |
18 |
20 |
22 |
24 |
24 |
24 |
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Total Oil Chg (pt) |
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28 |
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33 |
38 |
47 |
52 |
57 |
66 |
71 |
76 |
76 |
76 |
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CONDENSER 09RP |
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30HR Units Only |
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Ckt 1 |
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022 |
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027 |
027 |
043 |
054 |
070 |
054 |
070 |
070 |
070 |
084 |
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Ckt 2 |
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022 |
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022 |
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027 |
033 |
033 |
033 |
054 |
054 |
070 |
070 |
084 |
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REFRIG CONN, (in.) |
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N o. Size |
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Liquid |
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2 % |
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2 Vs |
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2 y |
1 |
iVs; 1 |
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y |
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2 ly |
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2 |
y |
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Discharge |
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2 ly» |
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2..iy |
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2 ly |
1 iy¡ |
1. ly |
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1 2y |
2 ly |
1 2 y |
2 2 y |
2. 2Vs |
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1 ly |
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1 ly |
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*lncludes refrigerant operating charge. |
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ifSee Electrical Data table for sizes and usage. |
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tSOHR |
shipped |
with |
full oper |
charge, |
30HS |
shipped with |
holding |
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charge |
(charge |
for |
remote |
condenser |
and |
interconnecting |
piping |
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added in field).
COOLER PHYSICAL DATA
UNIT 30HR.HS |
040 |
050,060 |
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070,080, |
100,110, |
140,160 |
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090 |
120 |
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SHELL, Net Vol |
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23 6 |
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36 5 |
50 0 |
52 7 |
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(gal.) |
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0-12y |
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1-6 |
1-6 |
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OD (ft-in.) |
0-1 oy |
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1-4 |
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Length (ft-in.) |
6- 0V4 |
7- 6 |
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6-9 |
7-6 |
9-0 |
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TUBES |
200 |
Prime Surface |
Copper |
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Number |
294 |
488 |
646 |
646 |
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Length (ft-in.) |
6-2V2 |
7-8 y |
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6-ll’/i6 |
7-87.6 |
9- 2% |
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Outside Area |
158 |
284 |
440 |
645 |
762 |
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(sq ft) |
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2 |
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REFRIG CIRCUITS |
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REFRIG PASSES |
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2 |
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MAX DESIGN WKG |
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Refrigerant Side - 235 |
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PRESS, (psig) |
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Water Side |
- 250 |
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WATER CONN. (In.) |
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6 |
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Inlet and Outlet* |
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3 |
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4 |
5 |
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Drain |
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1 |
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1 |
1 |
1 |
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*ASA flat-face flange
CONDENSER PHYSICAL DATA
(^DENSER 09RP |
022 1 027 |
033 |
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043 1 054 |
070 |
084 |
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0 0 |
3-1 oy |
0-1 oy |
0-1 oy |
i-oy |
1-oy |
1-oy |
1-2 |
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Length |
5-10 |
5-10 |
5-10 |
5-10 |
7-2 |
7-2 |
7-2 |
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TUBES |
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Integral Fi |
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n, 19 |
Fins/in. |
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Number |
45 |
56 |
64 |
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84 |
84 |
105 |
124 |
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• Length (ft-in.) |
5-lOy. |
5-1073 2 |
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7-27« |
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Area |
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Inside (sq ft) |
36 |
44 8 |
51 2 |
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66 8 |
82.8 |
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103.5 |
121.5 |
Outside (sq ft) |
117 |
145 |
166 |
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217 |
268 |
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336 |
394 |
SUBCOOLERTUBES |
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Number |
5 |
5 |
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5 |
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5 |
9 |
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Length (ft-in.) |
5-10732 |
5-10732 |
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7-2 y |
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Area |
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Inside (sq ft) |
4,0 |
4 C |
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4 0 |
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4 9 |
8 8 |
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Outside (sq ft) |
13 0 |
13 0 |
13 0 |
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15.9 |
28 5 |
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WATER CONN. (in.F |
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Inlet |
2V2 |
272 |
272 |
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3 |
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3 |
2721 |
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Outlet |
272 |
272 |
272 |
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3 |
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3 |
4 |
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WATER PASSES |
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MAX DESIGN WKG |
Refrigerant Side — 385 |
PRESS, (psig) |
Water Side — 250 |
*ASA flat-face flanges (or weld neck flange). |
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fTwo inlets on 30HR160. |
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ACCESSORY-
MANIFOLD
2-7
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30HR,HS040,050,060 |
1" FLARE CONNECTION |
MTG HOLE |
FOR WATER REGULATING VALVE, |
<L |
EACH CONDiSAMEON UNITS 30HR070-I60) |
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-9-0 3"_ |
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“I |
0 |
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0 |
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_! |
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CONTROL |
0 |
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PANEL |
”[ |
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n |
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D D |
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a |
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V |
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WATER |
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- i. COOLER |
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INLET |
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30HR,HS070thru 160
LEFT SIDE VIEW
WATER INLET AND OUTLET
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UNIT 30HR,HS |
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040 |
050, |
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060 |
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DIMENSIONS (ft-in.) |
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Length A |
7-6 |
9-0 */4 |
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DIAM |
Wiilth iuc? ^ |
3-0 |
3-0 |
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" (HS) B |
2- ] % |
2-1% |
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Height C |
4 |
-1 % |
4-1 % |
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Height to chilled |
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water outlets D |
0 |
-6 V |
s0-6 V4 |
! I-O|"DIAM |
Distance between |
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chi 1 led water |
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outlets E |
6 |
-2 % |
7-7 |
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Distance from either |
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end of unit to |
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water outlet F |
0 |
-7 % |
0-8% |
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Pull Space |
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Cooler Tubes G |
7 |
-0 % |
9 -3 % |
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Condenser Tubes HI |
6 -5 % |
6 -5 % |
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NOTE: ALLOW 2-0 SERVICE SPACE AT REAR OF UNIT. ^SIZES 070-090 HAVE 3 COMPRESSORS; 100 THRU 160 HAVE 4.
DIMENSIONS (ft - in.)
UNIT 30HR,HS |
1A* |
C |
C |
D |
D |
E |
F |
G |
H |
J |
070,080,090 |
; 8-6 |
6-3% |
4-2% |
5- 9% |
3- 8% |
6-1 |
2-0% |
6- 1% |
7-4% |
1-4 |
100,110,120 |
i 9-4 |
6-5% |
4-4% |
5-11% |
3-10% |
6-8 |
1 -9% |
7- 3% |
6-1 |
1-4%4 |
140,160 |
j9-4 |
6 -5 % |
4-4% |
5-11%6 |
3-10%6 |
8-1 |
0-7% |
8-10% |
6-1 |
l-4%4t |
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*Overall length for 070 thru 120. Overall for 140,160 is 10-6-1/8, measured at cooler. t30HR140 only (manifold not used on 30HR160).
SELECTION PROCEDURE (With Example)
IDetermine the unit size and operating conditions required to meet the given capacity at the given conditions.
GIVEN; |
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Capacity ........................................................................................ |
SOTons |
Leaving Chilled Water Temp (LCWT) .............................................. |
44 F |
Chilled Water Rise............................................................................... |
10 F |
Entering Condenser Water Temp ..................................................... |
85 F |
Fouling Factor (Cooler and Condenser)............................................ |
0005 |
FOR 30HR (WATER-COOLED CONDENSER):
Enter the Ratings table marked 44 F Leaving Chilled Water Temperature. Read down the left column (CAP ) to 80 tons Note that either a 080 or 090 unit may be selected. Final unit selection should be based on present and future job requirements and the economics of the job. For this example, data from the table is shown below for a 080 unit.
II Determine from Ratings table operating data for selected unit.
Unit............................................................................................... |
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30HR080 |
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Saturated Discharge Temp (SDT)....................................................... |
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107.0F |
Compressor Motor Power input (KW).......................................... |
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75.9 Kw |
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Total Heat Rejection (THR) .................................................... |
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101.5 Tons |
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Cooler Water Flow .................................................................. |
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192.0 Gpm |
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Cooler Water Pressure Drop (PD).................................................. |
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10.7 Ft |
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Condenser Water Flow........................................................... |
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229.4 Gpm |
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Leaving Condenser Water Temp (Lwt)........................................... |
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95.6 F |
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Condenser Water Pressure Drop (PD) ........................................... |
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12.0 Ft |
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For fouling factors other than .0005 refer |
to the Correction For |
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Fouling Factors table to: adjust the required |
capacity, |
correct |
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the compressor power input, and correct |
the |
actual |
condenser |
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water quantity required. ForA t (SDT — |
entering |
cond |
water |
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temp) other than 30 F, refer to curve. |
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FOR 30HS (CONDENSERLESS):
Use the same method, with the exception that the condenser water data do not apply. For the remote condenser data, refer to appropriate Carrier condenser data publication.
PERFORMANCE DATA
CORRECTIONS FOR FOULING FACTORS
Ratings are based on .0005 fouling factor in the cooler and condenser. Correction factors for other fouling factors are given in the following table:
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CORR FACTOR |
CORR FACTOR |
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FOULING |
FOR CAPACITY |
FOR |
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FACTOR |
AND COND WATER |
POWER INPUT |
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Cooler |
Condenser |
Condenser |
Clean |
1.01 |
1 02 |
98 |
.0005 |
1 00 |
1.00 |
1.00 |
.001 |
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.98 |
1 03 |
.002 |
- |
.94 |
1.10 |
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To correct capacity, adjust as follows:
a Adjusted required capacity (use to enter table)
_______ required capacity________
cooler factor x condenser factor
b.Actual compressor power input
=compressor kw (from table) x correction factor for power input
c.Actual condenser water quantity
=gpm (from table) x cooler factor x condenser factor
RATINGS
The following ratings tables are for both 30HR (water-cooled condenser) and 30HS (condenserless) models. Condenser water data apply to model 30HR only. Ratings beyond limits shown and/or brine ratings are available in Carrier Application Data publications.
Ratings shown for Saturated Discharge Temperature (SDT) over 120 F do not apply to model 30HR.
Ratings based on: 10 F chilled water rise (suitable for 5 F to 15 F rise without adjustment), .0005 fouling factor in cooler (and condenser on model 30HR), 15 F subcooling, and R-22.
Ratings in boldface type (44 F chilled water page) |
are in |
accordance with the latest ARI Standard 590. Conditions: |
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30HR — 44 F leaving chilled water temperature with 10 |
F rise, |
95 F leaving condenser water temp with 10 F rise and .0005 fouling factor in cooler and condenser.
30HS — 44 F leaving chilled water temperature with 10 F rise,
.0005 fouling factor in cooler, 105 F condensing temperature for remote water-cooled or evaporative condenser, 120 F condensing temperature for air-cooled condenser.
Ratings |
based on 15 F subcooling. On 30HR units this occurs at |
30 F A t |
(SDT — entering condenser water temperature.) When a |
30HR (water-cooled condenser) unit is |
selected at |
conditions |
other |
than 30 F A t use the curve below |
to correct |
the ratings |
table |
capacity. |
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Correction = Ratings table capacity x percent capacity correction (from above curve).
Above 30 F At add the correction to rating table capacity.
Below 30 F At subtract the correction from rating table capacity.
30HS units matched with |
remote condensers which have greater |
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than (less than) the 15 F |
subcooling |
in the |
ratings, |
increases |
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(decreases) |
system capacity. |
To |
adjust |
capacity, |
multiply |
capacity |
ratings by |
0,94, then adjust |
this |
result upward by |
0 4 percent for |
each degree F of available subcooling
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PERFORMANCE DATA |
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Leaving Chilled |
42 F |
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30HR,HS RATINGS |
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Water Temperature |
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COOLER |
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CONJJENSER WATER |
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FLOW DATA |
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Entering Water Temperature (F) |
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lOF RISE |
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75 |
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80 |
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85 |
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90 |
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(tons) |
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(F) |
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(tons) |
Gpm |
PD |
Gpm |
Lwt (F) |
PD |
Gpm |
Lwt(F) |
PD |
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Gpm |
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Lwt (F) |
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PD |
Gpm |
Lwt(F) |
PD |
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34 0 |
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j 131 4 |
52 2 |
48 8 |
81 61 6 3 |
- |
_ |
_ |
_ |
_ |
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36.G |
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: ! 24 C |
.50.2 |
.50.2 |
86 4 |
7 0 |
_ |
- |
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! .120.0 . 49..G |
.50.9Î .89.0. |
7.4 |
72 0 |
92.0 |
2.1 |
72 0 |
97.0 |
2.1 |
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72 0 |
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102 0 |
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2 1 |
7 4 2 |
106 5 |
2 2 |
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38 G |
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I 1 16 7 |
48 0 |
51 6 |
91.2 |
7 8 |
72 0 |
92 2 |
2 1 |
72.0 |
97 2 |
2.1 |
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72.0 |
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102 2 |
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2 ; |
87 2 |
104.3 |
3,0 |
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. ..“'V'.v,, |
040 |
109 4 |
45.7 |
53.0 |
96 0 |
8 7 |
72 0 |
92 7 |
2 1 |
78 4 |
96 2 |
2.5 |
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103.5 |
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97.3 |
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4,1 |
164.4 |
97 8 |
9 9 |
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■ 40,7 Î |
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107.0 44.9 |
53.4 |
97.6 |
.9.0 |
73 3 |
92 5 |
2 2 |
89 3 |
94 3 |
3,1 |
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i:28.T |
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;95.;,Q’ |
|
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185 5 |
94 4 |
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90.0 |
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99 5 |
79.6 |
1 12 6 |
216 0 |
13 6 |
200 2 |
88.8 |
7 7 |
316 7 |
88,8 |
17 9 |
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95 0 |
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91 8 |
75 9 |
1 16 5 |
228.0 |
15 1 |
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|
CAP. — Capacity |
|
|
|
|
|
Lwt — Leaving Water Temp (F) |
|
|
|
SDT - |
Saturated Discharge |
Temp (F) |
|||||||||||
KW — Compressor Motor Power Input at Rated Voltage |
|
PD — Pressure Drop (ft) |
|
|
|
|
THR — Total Fleat Rejection (tons) |
|
r ~1 Shaded areas show ratings for 105 F and 1 20 F condensing temp and ratings with 95 F leaving condenser water temp with 10 F rise * Ratings for SDT above 120 F do not apply to 30H R
PERFORMANCE DATA
^2 P Leaving Chilled
|
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|
Water Temperature |
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30HR,HS RATINGS |
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-‘■"T ' " |
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j COOL,ER |
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COND |
ENSER WA |
TER |
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CAP. |
SIZE |
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SDT* |
|
KW |
THR |
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DATA |
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E |
itering W |
ater Temper |
|
ature (F' |
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LISE |
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7 5 |
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8 0 |
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"^Ts |
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90^ - |
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(tons) |
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137.4 |
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106 9 |
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229 2 |
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130.7 |
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138 6 |
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264.0 |
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194 2 |
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135 6 |
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129 6 |
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131.3 |
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158.0 |
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1 1 18 2 |
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142.9 |
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96 7 |
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146.8 |
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2.76.0 |
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162 3 |
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116.6 |
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105.5 |
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no. 9 |
14S:T |
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279:.B |
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55 3 |
177.2 |
95.1 |
3 4 |
235 7 |
95 1 |
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148.4 |
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280.6 |
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181 5 |
94 6 |
3.5 |
243 8 |
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372 9 |
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Ì2 0 .C |
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10 1 8 |
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108 4 |
150.8 |
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288.0 |
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16 2 |
2 2 2 8 |
91 2 |
5 2 |
325.1 |
91 1 |
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125 0 |
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96 3 |
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104.8 |
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10 2 .0 |
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154.6 |
145 9 |
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245.0 |
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106 0 |
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130 1 |
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151 4 |
149 0 |
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125.8 |
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148 5 |
152 1 |
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264 0 |
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1 14.0 |
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121 7 |
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155 1 |
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113 5 |
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137 7 |
161 1 |
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293.0 |
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160.0 |
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302.0 |
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20 7 |
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106.4 |
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566.4 |
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298.0 |
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474 0 |
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101.4 |
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127 3 |
170 2 |
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322.0 |
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275 0 |
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419 0 |
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16 3 |
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121.0 |
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130 1 |
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176 4 |
171 1 |
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290.0 |
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125.0 |
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126 C |
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172.8 |
174 1 |
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300.0 |
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129.0 |
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122 Q |
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169.0 |
177.C |
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180 0 |
99 0 |
2 3 |
180.0 |
104 0 |
2 3 |
181.0 |
109.0 |
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2.3 |
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160 |
1 16 1 |
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162.91181 3 |
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324 0 |
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10 8 |
180 0 |
99 0 |
2.3 |
180 0 |
104.0 |
2 3 |
215.0 |
105.0 |
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3 3 |
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286.0 |
105.0 |
5.8 |
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139.0 |
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1 12 2 |
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3 3 4 0 |
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11 4 |
180 0 |
100 0 |
2 3 |
209 0 |
101 0 |
3 1 |
274,0 |
101.0 |
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5.3 |
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396 0 |
101.0 |
11.0 |
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106.3 |
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1,52.3 |
188-3 |
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12.3 |
225 C |
95 0 |
3.6 |
301 c |
95.0 |
6.4 |
4 4 7 .0 |
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13.9 |
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1Q5..0 |
150,8 |
189.3 |
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351.,0: |
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12.5 |
244. C |
94.0 |
4.2 |
335 0 |
94 0 |
7 9 |
517 C |
94 0 |
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18 7 |
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— |
— |
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1 50 0 |
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|
101.4 |
|
147 1 |
191 8 |
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|
360.0 |
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13 1 |
308 0 |
90 0 |
6 7 |
458.0 |
90 0 |
14.6 |
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— |
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— |
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154 0 |
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97.51143 1 |
194.6 |
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370.0 |
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13 7 |
429 0 |
86 0 |
12 ^ |
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44 F |
Leaving Chilled |
|
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|
|
Water Temperature |
|
|
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|
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|
COOLER |
|
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CONDENSER WATER |
|
|
|
|
|
|
|||||||
CAP. ¡SIZE SDT’ |
KW |
THR |
|
|
FLOW DATA |
|
75 |
|
|
|
Entering Water Temperature (F) |
|
|
|
|
||||||||||||||
|
|
lOF RISE |
|
|
|
|
|
|
80 _ |
|
|
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85 |
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90 |
|
||||||||||
(tons) 5 |
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(F) |
|
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|||||||||
|
|
(tons) |
G pm |
|
PD |
Gpm Lwt (F)| PO’ |
|
|
Gpm |
Lwt [F) |
PD |
Gpm Lwt(F) |
|
PD |
|
Gpm Lwt(F) |
PD |
||||||||||||
36 0 : |
|
128 9 |
|
52.4 |
50.9 |
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