Burkert 8693 User Manual

5 (1)

Type 8692, 8693

Positioner TopControl

Process Controller TopControl

Electropneumatic positioner

Electropneumatic process controller

Operating Instructions

Bedienungsanleitung Manuel d‘ utilisation

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

© 2008-2011 Bürkert Werke GmbH

Operating Instructions 1111/01_EU-ML_00806169 / Original DE

Type 8692, 8693

Table of contents

 

Positioner Type 8692, 8693

 

Table of Contents

 

General information and safety instructions.....................................................................................................

7

1.

Operating instructions.........................................................................................................................................................

8

2.

Authorized use.........................................................................................................................................................................

9

3.

Basic safety instructions.................................................................................................................................................

10

4.

General Information...........................................................................................................................................................

11

Description of system....................................................................................................................................................................

13

5.

Function of the positioner and combination with valve types....................................................................

14

6.

Structure of the positioner.............................................................................................................................................

17

7.

Type 8692 positioner with position controller......................................................................................................

20

8.

Type 8693 positioner with process controller......................................................................................................

24

9.

Interfaces of the positioner for the multipole model.......................................................................................

28

10.

Interfaces of the positioner for the models with cable gland.....................................................................

29

11.

Technical Data.......................................................................................................................................................................

30

Control and display elements, operating modes...........................................................................................

35

12.

Control and display elements.......................................................................................................................................

36

13.

Operating modes.................................................................................................................................................................

39

14.

Operating Levels..................................................................................................................................................................

43

Installation................................................................................................................................................................................................

45

15.

Installation...............................................................................................................................................................................

47

16.

Fluid connection...................................................................................................................................................................

57

17.

Electrical Connection 24 V DC with circular plug-in connector (multi-pole model).......................

59

18.

Electrical Connection 24 V DC with Cable Gland..............................................................................................

67

19.

Initial start-up........................................................................................................................................................................

72

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Type 8692, 8693

Table of contents

Start-up and operation of the position controller Type 8692.........................................................

77

20.

Starting up and installing the position controller Type 8692 .......................................................................

79

21.

Operation of the position controller ..........................................................................................................................

87

22.

Configuring the auxiliary functions ............................................................................................................................

92

Start-up and operation of the position controller Type 8693......................................................

125

23.

Starting up and setting up the process controller Type 8693 ..................................................................

127

24.

Operation of the process controller .......................................................................................................................

149

25.

Auxiliary functions for the process controller ...................................................................................................

154

PROFIBUS-DP.............................................................................................................................................................................................

173

26.

General Information ........................................................................................................................................................

174

27.

Technical Data ....................................................................................................................................................................

174

28.

Safety Settings if the Bus Fails . ...............................................................................................................................

175

29.

Interfaces ..............................................................................................................................................................................

175

30.

Electrical connections ....................................................................................................................................................

176

31.

Settings on the positioner . ..........................................................................................................................................

179

32.

Functional Deviations from the Standard Model .............................................................................................

184

33.

Configuration in the Profibus - DP Master . ...........................................................................................................

184

34.

Bus Status Display . .........................................................................................................................................................

187

35.

Configuration with Siemens Step7 .........................................................................................................................

188

DeviceNet

....................................................................................................................................................................................................

191

36. ........................................................................................................................................................

General Information

193

37. ..........................................................................................................................................................

Definition of Terms

193

38. ....................................................................................................................................................................

Technical Data

194

39. ................................................................................................................................

Safety Settings if the Bus Fails

195

40. ..............................................................................................................................................................................

Interfaces

195

41. ....................................................................................................................................................

Electrical connections

196

42. ....................................................................................................

Settings on the positioner in the Main Menu

200

43. .............................................................................................

Functional Deviations from the Standard Model

203

44. .........................................................................................................................

Configuration of the Process Data

204

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Type 8692, 8693

Table of contents

45.

Bus Status Display..........................................................................................................................................................

207

46.

Configuration Example 1..............................................................................................................................................

208

47.

Configuration Example 2..............................................................................................................................................

211

Maintenance and troubleshooting..............................................................................................................................

213

48.

Maintenance........................................................................................................................................................................

214

49.

Error messages and malfunctions Type 8692..................................................................................................

216

50.

Error messages and malfunctions Type 8693..................................................................................................

218

Disassembly............................................................................................................................................................................................

223

51.

Disassembly........................................................................................................................................................................

224

Packaging, storage and disposal..................................................................................................................................

227

52.

Packaging and transport..............................................................................................................................................

228

53.

Storage..................................................................................................................................................................................

228

54.

Disposal.................................................................................................................................................................................

228

Accessories............................................................................................................................................................................................

229

55.

Accessories.........................................................................................................................................................................

230

General Rules (Appendix).........................................................................................................................................................

231

56.

Selection criteria for continuous valves...............................................................................................................

232

57.

Properties of PID controllers......................................................................................................................................

234

58.

Adjustment rules for PID controllers.....................................................................................................................

240

Operating structure of the positioner (Appendix)....................................................................................

245

59.

Operating Structure........................................................................................................................................................

246

Tables for customer-specific settings (appendix).....................................................................................

253

60.

Settings of the freely programmable characteristic Type 8692 and Type 8693.............................

254

61.

Set parameters of the process controller Type 8693...................................................................................

255

Mastercode (Appendix)..............................................................................................................................................................

257

62.

Mastercode..........................................................................................................................................................................

258

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Type 8692, 8693

Table of contents

6

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Type 8692, 8693

General information and safety instructions

Table of Contents

1.

OperaTIng instructions........................................................................................................................................................

8

 

1.1.

Symbols.......................................................................................................................................................................................

8

2.

Authorized use..............................................................................................................................................................................

9

 

2.1.

restrictions................................................................................................................................................................................

9

3.

Basic safety instructions...............................................................................................................................................

10

4.

General InformaTIOn.............................................................................................................................................................

11

 

4.1.

Contact address...................................................................................................................................................................

11

 

4.2.

Warranty....................................................................................................................................................................................

11

 

4.3.

Master code............................................................................................................................................................................

11

 

4.4.

Information on the internet............................................................................................................................................

11

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Type 8692, 8693

General Information

Safety Instructions

1.Operating instructions

The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is easily accessible to every user and make these instructions available to every new owner of the device.

Warning!

The operating instructions contain important safety information!

Failure to observe these instructions may result in hazardous situations.

• The operating instructions must be read and understood.

1.1.Symbols

Danger!

Warns of an immediate danger!

• Failure to observe the warning may result in a fatal or serious injury.

Warning!

Warns of a potentially dangerous situation!

• Failure to observe the warning may result in serious injuries or death.

Caution!

Warns of a possible danger!

• Failure to observe this warning may result in a moderately severe or minor injury.

Note!

Warns of damage to property!

• Failure to observe the warning may result in damage to the device or the equipment.

Indicates important additional information, tips and recommendations.

refers to information in these operating instructions or in other documentation.

→→designates a procedure which you must carry out.

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Type 8692, 8693

General Information

Safety Instructions

2.Authorized use

Incorrect use of the positioner Type 8692 and Type 8693 may be a hazard to people, nearby equipment and the environment.

The device is designed to be mounted on pneumatic actuators of process valves for the control of media.

Do not expose the device to direct sunlight.

Use according to the permitted data, operating conditions and conditions of use specified in the contract documents and operating instructions, as described in chapter “Description of system” - “11. Technical data“ in this manual and in the valve manual for the respective pneumatically actuated valve.

The device may be used only in conjunction with third-party devices and components recommended and authorised by Bürkert.

In view of the large number of options for use, it is essential prior to installation to study and, if necessary, to test whether the positioner is suitable for the specific application case.

Correct transportation, correct storage and installation and careful use and maintenance are essential for reliable and problem-free operation.

Use the positioner Type 8692 and Type 8693 only as intended.

2.1.Restrictions

If exporting the system/device, observe any existing restrictions.

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Type 8692, 8693

General Information

Safety Instructions

3.Basic safety instructions

These safety instructions do not make allowance for any

contingencies and events which may arise during the installation, operation and maintenance of the devices.

local safety regulations; the operator is responsible for observing these regulations, also with reference to the installation personnel.

Danger!

Danger – high pressure!

• Before loosening the lines and valves, turn off the pressure and vent the lines.

Risk of electric shock!

• Before reaching into the device or the equipment, switch off the power supply and secure to prevent reactivation!

• Observe applicable accident prevention and safety regulations for electrical equipment!

General hazardous situations.

To prevent injury, ensure that:

• the system cannot be activated unintentionally.

• Installation and repair work may be carried out by authorised technicians only and with the appropriate tools.

• After an interruption in the power supply or pneumatic supply, ensure that the process is restarted in a defined or controlled manner.

• The device may be operated only when in perfect condition and in consideration of the operating instructions.

• The general rules of technology apply to application planning and operation of the device.

• Do not put any loads on the body (e.g. by placing objects on it or standing on it).

• Do not make any external modifications to the device bodies. Do not paint the body parts or screws.

Note!

Electrostatic sensitive components / modules!

• The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario, they will be destroyed immediately or will fail after start-up.

Observe the requirements in accordance with EN 100 015 - 1 and 5 - 2 to minimise or avoid the possibility of damage caused by sudden electrostatic discharge!

Also ensure that you do not touch electronic components when the power supply voltage is present!

The positioners Type 8692 and Type 8693 were developed with due consideration given to the accepted safety rules and is state-of-the-art. However, dangers can still arise.

Failure to observe this operating manual and its operating instructions as well as unauthorized tampering with the device release us from any liability and also invalidate the warranty covering the devices and accessories!

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Type 8692, 8693

General Information

Safety Instructions

4.General Information

4.1.Contact address

Germany

Bürkert Fluid Control System

Sales Center

Chr.-Bürkert-Str. 13-17

D-74653 Ingelfingen

Tel. + 49 (0) 7940 - 10 91 111

Fax + 49 (0) 7940 - 10 91 448

E-mail: info@de.buerkert.com

International

Contact addresses can be found on the final pages of the printed operating instructions.

And also on the Internet at:

www.burkert.com

4.2.Warranty

The warranty is only valid if the positioner Type 8692 and Type 8693 is used as intended in accordance with the specified application conditions.

4.3.Master code

Operation of the device can be locked via a freely selectable user code. In addition, there is a non-changeable master code with which you can perform all operator control actions on the device. This 4-digit master code can be found in the Appendix of these operating instructions in the chapter entitled “Master code”.

If required, cut out the code and keep it separate from these operating instructions.

4.4.Information on the internet

The operating instructions and data sheets for Type 8694 can be found on the Internet at:

www.burkert.com

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Type 8692, 8693

General Information

Safety Instructions

12

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Type 8692, 8693

Description of system

Table of Contens

5.

Function of the positioner and combinaTIOn with valVE.Types.................................................

14

 

5.1. Models of the positioner.................................................................................................................................................

15

 

5.2. Features of the valve types............................................................................................................................................

16

6.

Structure of the positioner........................................................................................................................................

17

 

6.1.

representation......................................................................................................................................................................

17

 

6.2.

Features....................................................................................................................................................................................

18

 

6.3. Function diagram of the positioner with single-acting actuator................................................................

19

7.

Type 8692 Positioner with position controller.........................................................................................

20

 

7.1.

Schematic representation of the positioner Type 8692.................................................................................

21

 

7.2.

Properties of the position controller software.....................................................................................................

22

8.

Type 8693 positioner with process controller.........................................................................................

24

 

8.1.

Schematic representation of the process control.............................................................................................

25

 

8.2.

Functions of the process controller software......................................................................................................

26

9.

InterfACES.OF.The positioner for the mulTIPOLE.MODEL.....................................................................

28

10.

InterfACES.OF.The positioner for the models with cable gland..............................................

29

11.

Technical DaTA.............................................................................................................................................................................

30

 

11.1. Safety positions after failure of the electrical or pneumatic auxiliary power.....................................

30

 

11.2. Factory settings of the positioner..............................................................................................................................

31

 

11.3. Specifications of the positioner..................................................................................................................................

32

 

 

11.3.1. Conformity.................................................................................................................................................

32

 

 

11.3.2. Standards..................................................................................................................................................

32

 

 

11.3.3. Operating conditions..............................................................................................................................

32

 

 

11.3.4. Mechanical data.......................................................................................................................................

32

 

 

11.3.5. Electrical data...........................................................................................................................................

32

 

 

11.3.6. Pneumatic Data........................................................................................................................................

33

 

 

11.3.7. Type label...................................................................................................................................................

34

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Type 8692, 8693

Description of system

5.Function of the positioner and combination with valve types

Positioners Type 8692 and Type 8693 are electropneumatic positioner for pneumatically actuated control valves with single-acting or double-acting actuators.

Together with the pneumatic actuator the positioner forms an optical and functional unit.

The control valve systems can be used for a wide range of control tasks in fluid technology and, depending on the application conditions, different process valves belonging to series 2300 or 2103 from the Bürkert range can be combined with the positioner. Angle-seat valves, diaphragm valves or ball valves fitted with a control cone are suitable.

“Figure 1” shows an overview of the possible combinations of positioner and different pneumatically actuated valves. Different actuator sizes and valve nominal widths, not illustrated here, are available for each type. More precise specifications can be found on the respective data sheets. The product range is being continuously expanded.

Positioner

Type 8692

Type 8693

with diaphragm valve Type 2103

with slanted seat valve Type 2300

Figure 1: Overview of possible combinations

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Type 8692, 8693

Description of system,

5.1.Models of the positioner

The positioner is available in 2 versions:

Type 8692 - Positioner with positioning control

The position of the actuator (stroke) is regulated according to the position set-point value. The position set-point value is specified by an external uniform signal (or via field bus).

Type 8693 - Positioner with process control

The positioner is linked to a control circuit. The position set-point value of the valve is calculated from the process set-point value and the actual process value via the control parameters (PID controller). The process set-point value can be set by an external signal.

Pneumatically actuated piston actuators and rotary actuators can be used as a actuator. Both single-acting and double-acting actuators are offered in combination with the positioner.

For single-acting actuators, only one chamber is aerated and deaerated during actuation. The generated pressure works against a spring. The piston moves until there is an equilibrium of forces between compressive force and spring force.

For double-acting actuators the chambers on both sides of the piston are pressurised. In this case, one chamber is aerated when the other one is deaerated and vice versa. In this design, no spring is installed in the actuator.

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Type 8692, 8693

Description of system

5.2.Features of the valve types

 

Slanted seat control

Diaphragm valves

Ball valves

Flap valves

 

valves / screw-down

 

 

 

 

 

 

 

stop globe control

 

 

 

 

 

 

 

valves

 

 

 

 

 

 

 

 

 

 

 

Types

• 2702

• 2730

• 2652

• 2672

 

• 2712

• 2103

• 2655

• 2675

 

• 2300

• 2731

• 2658

 

 

 

• 2301

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Features

incoming flow under

medium is hermeti-

scrapable

unaffected by

 

 

seat

 

cally separated from

• minimum dead

 

contamination

 

 

 

 

the actuator and

 

 

 

closes smoothly

 

 

space

little pressure loss

 

 

environment

 

 

 

 

 

 

 

 

compared to other

 

straight flow path of

 

 

unaffected by

 

 

cavity-free and self-

 

valve types

 

 

the medium

 

contamination

 

 

 

 

draining body design

 

 

 

 

 

 

 

 

 

inexpensive

 

self-adjusting

 

 

little pressure loss

 

any flow direction

 

 

 

 

stuffing box for high

 

compared to other

low construction

 

 

 

with low-turbulence

 

 

 

leak-tightness

 

 

valve types

 

volume

 

 

 

flow

 

 

 

 

 

 

 

 

 

 

 

 

 

steam-sterilizable

seat and seal can

 

 

 

 

 

 

be exchanged in the

 

 

 

 

 

 

 

 

 

 

 

 

 

CIP-compliant

 

three-piece ball valve

 

 

 

 

 

closes smoothly

 

when installed

 

 

 

 

 

 

 

 

 

 

 

 

actuator and dia-

Information

 

 

 

 

 

 

phragm can be

Can be used as

 

 

 

 

 

 

removed when the

process controller only

 

 

 

 

 

 

body is installed

 

 

 

 

 

 

 

 

 

 

 

 

 

Typical

water, steam and

neutral gases and

neutral gases and

neutral gases and

media

 

gases

 

liquids

 

liquids

 

liquids

 

alcohols, oils, pro-

contaminated,

clean water

slightly aggressive

 

 

pellants, hydraulic

 

abrasive and

slightly aggressive

 

media

 

 

fluids

 

aggressive media

 

 

 

 

 

 

media

 

 

 

 

 

 

 

 

 

 

 

salt solutions, lyes

media of higher

 

 

 

 

 

 

(organic)

 

viscosity

 

 

 

 

 

solvents

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 1:

Features of the valve types

 

 

 

 

 

 

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Burkert 8693 User Manual

Type 8692, 8693

Description of system,

6.Structure of the positioner

The positioners Type 8692 and Type 8693 consist of the micro-processor controlled electronics, the position measuring system and the control system.

The appliance is designed using three-wire technology. Operation of the positioner is controlled by four keys and a 128x64 dot matrix graphic display.

The pneumatic control system for single or double-acting actuators consists of two or four solenoid valves.

6.1.Representation

Transparent cap

Body casing

Pressure limiting valve (for protection against too high internal pressure in

case of error)

Electrical connection module

Exhaust air connection

Pilot air port

(here with circular plug-in connectors)

(label: 3)

(label: 1)

Control module with

display and keys

(View without transparent cap)

Additional

Exhaust air connection (connection: 3.1)

only with Type 23xx and 2103

with pilot-operated control system for high air output (actuator size ø 125 / 130)

Figure 2:

Structure

17

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Type 8692, 8693

Description of system

6.2.Features

Models.

for single-acting or double-acting valve actuators.

Position measuring system.

Non-contact and therefore non-wearing position measuring system.

Microprocessor-controlled electronics. for signal processing, control and valve control.

Control module.

Operation of the device is controlled by four keys. The 128x64 dot matrix graphics display enables you to display the set-point or actual value and to configure and parameterize via menu functions.

Control system.

The control system consists of 2 solenoid valves for single-acting actuators or four solenoid valves for doubleacting actuators. In single-acting actuators, one valve serves for the aeration and another for the deaeration

of the pneumatic piston actuator. Double-acting actuators feature 2 valves for aeration and deaeration. The solenoid valves operate according to the rocker principle and are controlled with a PWM voltage via the controller. Doing so achieves a higher flexibility with regard to actuator volume and final control speed. The directaction model has an orifice of DN 0.6. On larger pneumatic actuators the solenoid valves feature diaphragm reinforcers to increase the maximum flow and therefore improve the dynamics (DN 2.5).

Position feedback (optional).

One inductive proximity switch.

When the valve reaches an upper or a lower position, this can be relayed e.g. to a PLC via binary outputs. By means of set-screws, the operator can change the inductive proximity switch or limit positions.

Pneumatic interfaces

1/4” connections with different thread forms (G, NPT)

Hose plug-in connection

Electrical interfaces

Circular plug-in connector or cable gland

Body.

The body of the positioner is protected from excessively high internal pressure, e.g. caused by leaks, by a

18 pressure limiting valve.

english

Type 8692, 8693

Description of system,

6.3.Function diagram of the positioner with singleacting actuator

The black lines describe the function of the position controller (Type 8692). The process controller (Type 8693) includes the position controller and the functions which are illustrated in grey.

 

 

 

 

 

Process actual value

 

Process set-point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

value

 

 

Process

 

Nominal position

 

 

 

 

 

 

 

 

 

controller

 

 

External position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

set-point value

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Actual

 

 

 

 

controller

 

 

 

 

 

 

 

 

 

 

 

 

 

Positioner

 

 

position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

measuring

 

2

 

 

 

 

 

 

system

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pneumatic actuator (single-acting)

Valve

Control system

1:Aeriation valve

2:Bleed valve

Compressedair supply

Exhaust air

Sensor

Process actual value (flow, pressure, level, temperature, et cetera.)

Figure 3: Function diagram

19

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Type 8692, 8693

Description of system

7.Type 8692

Positioner with position controller

The position measuring system records the current position (POS) of the pneumatic actuator. The position controller compares this actual position value with the set-point value (CMD), which is definable as norm signal. In case of a control deviation (Xd1), a pulse-width modulated voltage signal is sent to the control system as a manipulated variable. If there is a positive control difference in single-acting actuators, the air inlet valve is controlled via output B1. If the control difference is negative, the bleed valve is controlled via output E1. In this way the position of the actuator is changed until control difference is 0. Z1 represents a disturbance variable.

 

 

 

 

Z1

 

 

B1

PK

 

CMD

 

Xd1

Valve opening

+

-

E1

 

 

 

 

 

Position set-

 

Positioner

Control system

Continuous

point value

 

 

solenoid valves

valve

 

 

POS

 

 

 

Position control circuit

Position measuring

 

 

 

Figure 4: Signal flow plan of position controller

20

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Type 8692, 8693

Description of system,

7.1.Schematic representation of the positioner Type 8692

INPUT

TEMP

CMD

POS

 

 

X.CONTROL

DBND

POS

 

 

CMD

 

 

X.LIMIT

X.TIME

 

 

DIR.ACT

CUTOFF

 

 

 

CHARACT

 

 

 

SPLTRNG

... 20 mA

... 20 mA

... 10 V ... 5 V

DIR.CMD

4

0

0 0 INP

 

Figure 5:

Schematic representation of position control

21

english

Type 8692, 8693

Description of system

7.2.Properties of the position controller software

Additional function

Action

 

 

Position controller with additional function

 

 

 

Sealing function

Valve closes tight outside the control range. Specifi-

CUTOFF

 

cation of the value (in %), from which the actuator is

 

completely deaerated (when 0%) or aerated (when

 

 

 

 

100%).

 

 

 

Stroke limit

 

Mechanical valve piston movement only within a

X.LIMIT

 

defined stroke range

 

 

Signal range splitting

Splitting of the standard signal range to two or more

SPLTRNG

 

positioners

 

 

 

 

Correction line to adjust the operating characteristic

The operating characteristic can be linearized

CHARACT

 

 

Insensitivity range

The position controller is initially actuated from a

X.CONTROL

control difference to be defined

 

 

 

Effective direction of the controller nominal value

Reversal of the effective direction of the nominal value

DIR.CMD

 

 

Safety position

Definition of the safety position

SAFEPOS

 

 

 

 

Limit of the control speed

Input of the opening and closing time for the entire

X.TIME

 

stroke

 

 

Effective direction of the actuator

Adjustment of the effective direction between aeration

DIR.ACT

 

state of the actuator and the actual position

 

 

 

 

Signal level error detection

Check the input signals for sensor break.

SIG.ERROR

Warning output on the display and start up of the

 

 

safety position (if selected)

 

 

 

Binary input

 

Switch over AUTOMATIC-MANUAL or

BINARY. IN

 

Start up of the safety position

 

 

Analogue feedback (option)

Status signal set-point or actual value

OUTPUT

 

 

 

 

2 binary outputs (option)

Output of two selectable binary values.

OUTPUT

 

 

User calibration

Change to the factory calibration of the signal input

CAL.USER

 

 

 

 

 

Table 2:

Functions position controller

 

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Type 8692, 8693

Description of system,

Hierarchical control concept for easy control on the following levels

 

 

Process control

On this level switch between AUTOMATIC and

 

 

MANUAL mode.

 

 

Configuration and parameterisation

On this level specify certain basic functions during

 

 

start-up and, if required, configure additional functions

 

 

 

Table 3:

Position controller - hierarchical control concept

 

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Type 8692, 8693

Description of system

8.Type 8693

positioner with process controller

If the positioner is operated with process controller Type 8693, the aforementioned position control becomes the subordinate auxiliary control circuit; this results in a cascade control. The process controller in the main control circuit of the positioner has a PID function. The process set-point value (SP) is specified as set-point value and compared with the actual value (PV) of the process variable to be controlled. The position measuring system records the current position (POS) of the pneumatic actuator. The position controller compares this actual position value with the set-point value (CMD), which is determined by the process controller. In case of a control deviation (Xd1), a pulse-width modulated voltage signal is sent to the control system as a manipulated variable. If there is a positive control difference in single-acting actuators, the air inlet valve is controlled via output B1. If the control difference is negative, the bleed valve is controlled via output E1. In this way the position of the actuator is changed until control difference is 0. Z2 represents a disturbance variable.

 

 

 

 

 

 

Z1

 

CMD

Xd1

 

B1

PK

Valve

 

 

E1

 

+

-

 

 

opening

 

 

 

 

 

 

Position

Control system

Continuous

 

 

controller

solenoid valves

valve

 

 

 

 

POS

 

 

 

 

 

 

 

Position measuring

 

 

Position control circuit

 

 

 

 

 

 

Z2

SP

Xd2

CMD

Position

Valve

Process variable

opening

 

+

-

 

control

 

 

 

circuit

 

 

 

 

Process

Process set-point

Process controller

 

 

 

 

 

 

 

 

value

 

 

 

 

 

 

 

 

PV

 

 

 

 

 

 

 

Transmitter

 

Figure 6: Signal flow plan of process controller

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Type 8692, 8693

Description of system,

8.1.Schematic representation of the process control

TEMP

SP

PV

CMD

POS

 

 

X.CONTROL

DBDx

 

 

 

Q

...204 mA ...200 mA ...100 V ...50 V

POS

X.LIMIT

+

CMD

X.TIME

FILTER

 

 

 

-

 

 

 

 

 

 

 

 

DIR.ACT

 

 

CHARACT CUTOFF

PV SCALE PV PV

-

+

SP SP SCALE SP

 

 

 

 

DIR.CMD

 

 

 

P.CONTROL PARAMETER SETUP

Figure 7: Schematic representation of process control

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Type 8692, 8693

Description of system

8.2.Functions of the process controller software

Additional function

Action

 

 

Position controller with additional function

 

 

 

Sealing function

Valve closes tight outside the control range. Specification

CUTOFF

 

of the value (in %), from which the actuator is completely

 

deaerated (when 0%) or aerated (when 100%).

 

 

Stroke limit

 

Mechanical valve piston movement only within a defined

X.LIMIT

 

stroke range

 

 

 

 

Correction line to adjust the operating

The operating characteristic can be linearized

characteristic

 

CHARACT

 

 

Insensitivity range

The position controller is initially actuated from a control

X.CONTROL

difference to be defined

 

 

 

Effective direction of the controller nominal value

Reversal of the effective direction of the nominal value

DIR.CMD

 

 

 

 

Safety position

Definition of the safety position

SAFEPOS

 

 

 

 

Limit of the control speed

Input of the opening and closing time for the entire stroke

X.TIME

 

 

 

 

Effective direction of the actuator

Adjustment of the effective direction between aeration

DIR.ACT

 

state of the actuator and the actual position

 

 

Signal level error detection

Check the input signals for sensor break.

SIG.ERROR

Warning output on the display and start up of the safety

 

 

position (if selected)

 

 

 

Binary input

 

Switch over AUTOMATIC-MANUAL or

BINARY. IN

 

Start up of the safety position

Analogue feedback (option)

Status signal set-point or actual value

OUTPUT

 

 

 

 

2 binary outputs (option)

Output of two selectable binary values.

OUTPUT

 

 

User calibration

Change to the factory calibration of the signal input

CAL.USER

 

 

 

 

 

Table 4:

Functions position controller

 

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Type 8692, 8693

Description of system,

Additional function

Action

 

 

Process controller with additional function

 

 

 

Controller structure

PID

P.CONTROL

 

 

 

Adjustable parameters

Proportional coefficient, reset time, hold-back time and

P.CONTROL - PARAMETER

operating point

 

Scalable inputs

Position of the decimal points, lower and upper scale

P.CONTROL - SETUP

values of the actual process value and the process set-

point value

 

 

Selection of the nominal value specification

Set-point value specification either via standard signal

P.CONTROL - SETUP - SP INPUT

input or via keys

 

 

 

Process characteristic linearization

Function for automatic linearization of the process

P.Q‘LIN

 

characteristics

 

 

 

 

Process controller optimization

Function for automatic optimization of the process con-

P.TUNE

 

troller parameters

 

 

 

 

 

Table 5:

Functions process controller

 

Hierarchical control concept for easy control on the following levels

 

 

Process control

On this level switch between AUTOMATIC and MANUAL

 

 

mode.

 

 

Configuration and parameterization

On this level specify certain basic functions during start-

 

 

up and, if required, configure additional functions

 

 

 

Table 6:

Process controller - hierarchical control concept

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Type 8692, 8693

Description of system

9.Interfaces of the positioner for the multipole model

Inputs for position or

 

 

 

2 binary outputs

process set-point value

 

 

 

 

 

 

 

4

– 20 mA

 

Positioner

 

 

0

– 20 mA

 

 

Proximity switch 1

0

– 10 V

 

(Multipole model)

 

0

– 5 V

 

 

 

 

Input for process

 

 

Outputs

Analogue

actual value

Inputs

 

position feedback

4

– 20 mA

 

 

Frequency

 

 

 

 

 

 

Pt 100

 

 

 

 

Binary input

 

 

 

 

24 V DC

Supply

 

 

 

 

 

 

 

 

 

 

 

Operation

 

 

Figure 8: Interfaces for the multipole model

The positioners Type 8692 and Type 8693 are 3-wire devices, i.e. the power (24 V DC) is supplied separately from the set-point value signal.

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Type 8692, 8693

Description of system,

10.Interfaces of the positioner for the models with cable gland

Inputs for position or process set-point value 4 – 20 mA

0 – 20 mA

0 – 10 V

0 – 5 V

Input for process actual value1)

4 – 20 mA Frequency Pt 100

Binary input

24 V DC

 

Positioner

 

(Cable gland)

Inputs

Outputs

Supply

Operation

2 binary outputs1)

(as an alternative to input for process actual value)

Analogue position feedback

Figure 9: Interfaces for the model with cable gland

The positioners Type 8692 and Type 8693 are 3-wire devices, i.e. the power (24 V DC) is supplied separately from the set-point value signal.

1) Type 8693: The switch can be used to supply power to a connected sensor (description see “18.5.1 Terminal

assignment when selecting the process actual value input”)

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Type 8692, 8693

Description of system

11.Technical Data

11.1.Safety positions after failure of the electrical or pneumatic auxiliary power

 

 

Safety positions after failure of the auxiliary

Actuator system

Designation

power

 

 

 

electrical

pneumatic

 

 

 

pilot-controlled

 

 

 

control system:

 

single-acting

down

down

up

control function A

direct-acting

 

down

 

 

control system:

 

 

not defined

 

 

 

 

 

 

pilot-controlled

 

 

 

control system:

 

single-acting

up

up

up

control function B

direct-acting

 

 

 

down

 

 

control system:

 

 

 

 

 

 

not defined

 

double-acting

down / up

 

up

(depending on the con-

not defined

control function I

nection of the control

 

down

 

cables)

 

 

 

 

Table 7: Safety positions

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