Burkert 8619 User Manual

4 (1)

Type 8619 multiCELL

Modular transmitter/controller Modularer Transmitter/Controller Transmetteur/contrôleur modulaire

Quickstart

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten.

Sous réserve de modifications techniques.

© 2010 - 2013 Bürkert SAS

Operating Instructions 1303/3_EU-ML 00561095 Original_FR

Type 8619

 

 

Contents

 

 

1.

About the Quickstart.............................................................................................................................................................

3

 

 

1.1.

Symbols used...........................................................................................................................................................................

3

 

 

1.2. Definition of the word "device"........................................................................................................................................

3

 

2.

Intended use.....................................................................................................................................................................................

4

 

3.

Basic safety information....................................................................................................................................................

4

 

4.

General information................................................................................................................................................................

5

 

 

4.1. Manufacturer's address and international contacts............................................................................................

5

 

 

4.2.

Warranty conditions...............................................................................................................................................................

5

 

 

4.3. Information on the Internet...............................................................................................................................................

5

 

5.

Description........................................................................................................................................................................................

6

 

 

5.1.

Area of application.................................................................................................................................................................

6

 

 

5.2. Description of the device name plate.........................................................................................................................

6

 

6.

Technical data................................................................................................................................................................................

7

 

 

6.1.

Conditions of use...................................................................................................................................................................

7

 

 

6.2. Compliance to standards and directives...................................................................................................................

7

 

 

6.3.

General technical data.........................................................................................................................................................

7

 

7.

Installation and wiring......................................................................................................................................................

13

 

 

7.1.

Safety instructions..............................................................................................................................................................

13

 

 

7.2. Building the device into a housing or cabinet.....................................................................................................

13

 

 

7.3.

Electrical wiring....................................................................................................................................................................

15

 

8.

Adjustment and commissioning.................................................................................................................................

24

 

 

8.1.

Safety instructions..............................................................................................................................................................

24

 

 

8.2. Switching on the device for the first time..............................................................................................................

24

 

 

8.3. Description of the icons...................................................................................................................................................

25

 

 

8.4. Using the navigation button and the dynamic keys.........................................................................................

26

 

 

8.5.

Entering some text.............................................................................................................................................................

27

 

 

8.6.

Operating levels...................................................................................................................................................................

28

1

 

 

 

 

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Type 8619

 

8.7.

Process level..........................................................................................................................................................................

29

 

8.8.

Configuration level access.............................................................................................................................................

30

 

8.9.

Calibrating the measuring sensors...........................................................................................................................

31

 

8.10. Process inputs or values.................................................................................................................................................

33

9.

Maintenance and troubleshooting.......................................................................................................................

35

 

9.1.

Safety instructions..............................................................................................................................................................

35

 

9.2. Maintenance of the multiCELL.....................................................................................................................................

35

 

9.3. If you encounter problems.............................................................................................................................................

35

10.

Spare parts and accessories......................................................................................................................................

36

11.

Packaging, transport..........................................................................................................................................................

36

12.

Storage..............................................................................................................................................................................................

36

13.

Disposal of the device........................................................................................................................................................

36

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Type 8619

About the Quickstart

1.About the Quickstart

The Quickstart describes the entire life cycle of the device. Please keep it in a safe place, accessible to all users and any new owners.

Important safety information.

Failure to comply with the information mentioned especially at chapters Intended use and Basic safety instructions can lead to hazardous situations.

• This Quickstart must be read and understood.

The Quickstart describes the main steps to be carried out when installing, commissioning and programming the device.

Refer to the corresponding instruction manual to get a complete description of the device.

The instruction manual for type 8619 can be found on the CD provided with the device or on internet under:

www.burkert.com Type 8619

1.1.Symbols used

danger

Warns against an imminent danger.

• Failure to observe this warning can result in death or in serious injury.

WARNING

Warns against a potentially dangerous situation.

• Failure to observe this warning can result in serious injury or even death.

CAUTION

Warns against a possible risk.

• Failure to observe this warning can result in substantial or minor injuries.

NOTE

Warns against material damage.

• Failure to observe this warning may result in damage to the device or system.

Indicates additional information, advice or important recommendations.

Refers to information contained in this manual or in other documents.

→→Indicates a procedure to be carried out.

1.2.Definition of the word "device"

The word "device" used within this manual refers to the controller/transmitter type 8619.

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Type 8619

Intended use

2.Intended use

Use of this device that does not comply with the instructions could present risks to people, nearby installations and the environment.

The device is intended, depending on the modules fitted and the measurement sensors connected, for the acquisition, processing, transmission and regulation of physical parameters such as pH, conductivity, temperature or flow rate... .

This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.

This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the user manual.

Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance.

Only use the device as intended.

→→Observe any existing restraints when the device is exported.

3. Basic safety information

This safety information does not take into account:

• any contingencies or occurrences that may arise during assembly, use and maintenance of the device.

• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance observe.

Danger due to electrical voltage.

• Shut down and isolate the electrical power source before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Various dangerous situations.

To avoid injury take care:

• to prevent any unintentional power supply switch-on.

• to carry out the installation and maintenance work by qualified and skilled staff with the appropriate tools.

• to guarantee a set or controlled restarting of the process after a power supply interruption.

• to use the device only if in perfect working order and in compliance with the instructions provided in the user manual.

to observe the general technical rules during the planning and use of the device.

not to use this device in explosive atmospheres.

not to use this device in an environment incompatible with the materials from which it is made.

not to make any external modifications to the device such as for instance painting or varnishing any part of the device.

not to power the device with an AC voltage or a DC voltage higher than 36V DC.

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Type 8619

Intended use

NOTE

Elements / Components sensitive to electrostatic discharges

This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by an electrostatically charged person or object. In the worst case scenario, these components are instantly destroyed or go out of order as soon as they are activated.

To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in the EN 100 015-1 norm.

Also ensure that you do not touch any of the live electrical components.

This device was developed with due consideration given to accepted safety rules and is state-of-the-art. However, risks may arise.

Failure to observe these instructions as well as any unauthorised work on the device excludes us from any liability and also nullifies the warranty which covers the device and its accessories.

4.General information

4.1.Manufacturer's address and international contacts

To contact the manufacturer of the device, use following address: Bürkert SAS

Rue du Giessen BP 21

F-67220 TRIEMBACH-AU-VAL

You may also contact your local Bürkert sales office.

The addresses of our international sales offices are available on the internet at: www.burkert.com

4.2.Warranty conditions

The condition governing the legal warranty is the conforming use of the multiCELL 8619 in observance of the operating conditions specified in this manual.

4.3.Information on the Internet

You can find the Operating instructions and technical data sheets regarding the type 8619 at: www.burkert.com

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Type 8619

Description

5.Description

5.1.Area of application

The 8619 multiCELL is a multifunction device intended to display, transmit and regulate various physical parameters. It can be used, for example, to manage a water treatment system (a boiler, a cooling tower or a reverse osmosis system).

5.2.Description of the device name plate

Made in France

8619 multiCELL

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

Supply: 12-36VDC

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

Temp: -10...+60 °C

 

 

 

 

 

 

 

3

 

 

 

 

 

IP65 PANEL (FRONT) IP20 (REAR)

 

 

 

 

4

 

 

S-N:1110

 

 

 

 

 

 

5

 

 

 

 

00560204

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

W44ML

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Made in France

M0:

2xDI - 2xAO - 2xDO - SD CARD

 

 

 

8

 

 

 

M1:

pH/ORP - PT100/1000

 

 

 

 

 

M2: RES COND 2/4 POLES PT100/1000

 

 

 

 

 

M3:

2xAO - 2xDO

 

 

 

 

 

9

M4:

 

 

 

}

 

 

 

 

 

 

 

M5:

 

 

 

 

 

 

M6:

 

 

 

 

 

10

Softw.:

 

 

 

 

 

00560204

W44ML

 

 

 

 

 

12 11

Figure 1 : Example of a name plate

1. Type of device

2. Electrical power supply

3. Ambient temperature range

4. Protection rating

5. Serial number

6. Conformity logo

7. Manufacturing code

8. Device fitted with a memory card reader

9. Properties of the additional modules

10.Software options

11.Order code

12.Properties of the M0:MAIN board

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Type 8619

Technical data

6.Technical daTA

6.1.Conditions of use

Ambient temperature

-10 to +70 °C (operating, without memory card), restricted to 0 ... +70°C if

 

a memory card is used

 

 

Air humidity

< 85 %, non condensated

 

 

Height above sea level

max. 2000 m

 

 

Protection rating

• IP65 and NEMA4X (on front, once built in, housing closed)

IP20 (non front parts inside the housing)

6.2.Compliance to standards and directives

The device conforms to the EC directives through the following standards:

EMC: EN 61000-6-2, EN 61000-6-3

Vibration: EN 60068-2-6

Shock: EN 60068-2-27

UL recognised devices () for the United States of America and Canada comply to the following standards:

UL 61010-1

CAN/CSA-C22.2 n° 61010-1

6.3.General technical data

6.3.1.Mechanical data

Mechanical data

Material

 

 

Built in and locking system / seal

PPO / silicone

 

 

Front cover, upper layer, and keys / front

Silicone / PC

cover, sublayer, and display

 

Rear plate

Stainless steel 304

 

 

Terminal blocks

PBT, contacts in gold-plated copper alloy

 

 

Ground screw + spring washer

Stainless steel 316 (A4)

 

 

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Burkert 8619 User Manual

Type 8619

Technical data

PC

PC

 

 

Silicone

Stainless steel 304

Silicone

PPO

PBT, contacts in gold-plated copper alloy

Stainless steel 316 (A4)

Figure 2 : Materials used for the multiCELL

 

112

 

11

101

102

 

 

55

107

 

max. 4 mm

112

 

(wall thickness)

 

Figure 3 : Dimensions of the multiCELL [mm]

6.3.2.Specifications of the "M0:MAIN" board

Power supply

12-36 V DC, filtered and regulated

 

 

Specifications of the power source (not

• Limited power source (in accordance with chap. 9.3 of the UL

provided) of UL-recognised devices, with

61010-1 standard)

variable key PE72

• or class 2 type power source (according to the 1310/1585 and

 

 

60950-1 standards)

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Type 8619

Technical data

Max. power consumption (without additional

1.5VA

module, outputs not connected)

 

 

 

 

Power distribution ("PWR OUT")

12-36 V DC, 1.8A max.

 

 

 

 

 

All digital inputs ("DI")

Switching threshold Von: 5 à 36 V DC

 

• Switching threshold Voff: < 2 V DC

 

Input impedance: 3kW

 

Galvanically insulated

 

Protected against polarity reversal and voltage spikes

 

• Frequency: 0.5 to 2500Hz

All analogue outputs ("AO")

4-20mA current

 

• Any connection mode, in sink or source mode

 

Galvanically insulated

 

Protected against polarity reversal

 

• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,

 

 

100W at 12V DC

All digital outputs ("DO")

Transistor

 

• Connection mode unimportant in NPN or PNP mode

 

Galvanically insulated

 

Protected against short circuits

 

• Max. voltage: 36V DC

 

max. 700mA if one transistor is connected but max. 1A for both

 

 

transistors connected

 

• Max. frequency: 2000Hz

Electrical connection

Per detachable 21-point set-screw connector, orange

 

Refer to chap. 6.3.8 for the specifications of the connection

 

 

cables

 

 

Flow rate measurement (software option)

Refer to the user manual for the flow sensor connected to the 8619

 

 

 

 

 

6.3.3.Specifications of the input board "Input"

Power consumption

0.1 VA

 

 

 

Digital inputs ("DI")

Switching threshold Von: 5 à 36 V DC

 

• Switching threshold Voff: < 2 V DC

 

Input impedance: 3 kW

 

Galvanically insulated

 

Protected against polarity reversal and voltage spikes

 

• Frequency: 0.5 to 2500 Hz

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Type 8619

Technical data

Analogue inputs ("AI")

Any connection mode, in sink or source mode

 

Galvanically insulated

 

• Accuracy: ±0,25%

 

• Current input: 0 - 22 mA or 3,5 - 22 mA. Max. voltage: 36 V DC.

 

 

Impedance: 50 W. Resolution : 1.5 µA

 

• Voltage input: 0 - 5 V DC or 0 - 10 V DC. Max. voltage: 36 V DC.

 

 

Impedance: 110 kW. Resolution: 1 mV

Electrical connection

Per detachable 9-point set-screw connector, orange

Refer to chap. 6.3.8 for the specifications of the connection cables

6.3.4.Specifications of the additional outputs board "OUT"

Power consumption

0.1VA

 

 

 

 

 

All digital outputs ("DOx")

Transistor

 

• Any connection mode, in NPN or PNP mode

 

Galvanically insulated

 

Protected against short circuits

 

• Max. voltage: 36V DC

 

max. 700mA per transistor but max. 1A if both transistors are

 

 

connected

 

• Max. frequency 2000Hz

All analogue outputs ("AOx")

4-20mA current

 

• Any connection mode, in sink or source mode

 

Galvanically insulated

 

Protected against polarity reversal

 

• Max. loop impedance: 1100W at 36V DC, 610W at 24V DC,

 

 

100W at 12V DC

Electrical connection

Per detachable 9-point set-screw connector, black

 

Refer to chap. 6.3.8 for the specifications of the connection

 

 

cables

 

 

6.3.5.Specifications of the memory card reader/recorder

Memory card type

SD (Secure Digital)

• Capacity

• 2 Go max.

File system

FAT16

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