BENDIX TCH-008-040 User Manual

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BENDIX TCH-008-040 User Manual

Technical Bulletin

Bulletin No: TCH-008-040

Effective Date: 5-12-2006

Cancels: N/A

Page: 1 of 1

Subject: Bendix® AD-IP & AD-IS® Purge Valve Maintenance Kits

The Bendix® AD-IP & AD-IS® air dryers are available as a standard air dryer and as a DLU discharge line unloader model. The functions of these air dryers (Standard vs. DLU) and their internal components are different. The standard air dryer cuts off the supply air from compressor to the air dryer when the compressor is in the unloaded mode, while the DLU air dryer utilizes a purge valve to bleed off the excess air instead of unloading the compressor. Externally the standard and DLU versions of each air dryer configuration are identical in appearance; however the DLU style air dryer often has a silencer on the exhaust port.

The purge valve assembly of the standard air dryer contains three O-rings and the DLU version contains only two. If a replacement DLU purge valve assembly (2 O-rings) is installed in a standard air dryer the air inlet to the dryer will not be cut off during the unloaded cycle, but will be exhausted through the bottom of the dryer. If a replacement standard purge valve assembly (3 O-rings) is installed on a DLU style air dryer, the air compressor will continue to build pressure in the line between the compressor and air dryer until the compressor safety valve opens or the purge valve relieves excess pressure. This causes a repeating, popping sound from the air compressor or air dryer, but may be muffled if an air dryer silencer is installed.

When servicing either air dryer, it is important to use the proper components or kits. Below is a listing of the air dryer purge valve kits and a side-by-side comparison of the purge valves.

3 O-ring

 

 

 

 

 

 

 

2 O-ring

grooves

 

 

 

 

 

 

 

grooves

Purge Valve

 

 

 

 

 

Housing

 

 

Standard

 

 

 

 

DLU

 

 

 

 

 

 

 

 

 

 

 

 

 

 

purge valve

 

 

 

purge valve

 

Purge Valve Replacement Kits:

Contains a complete purge valve assembly, o-rings, retaining ring and lubricant.

Pc. No.

Comments

Standard Air Dryer - Purge Valve Rep. Kit

800404

5017687 Arctic (low temperature)

5003548 Reman.

DLU Air DryerPurge Valve Rep. Kit

5009650 DLU

Purge Valve Maintenance Kits:

Contains all of the components in the purge valve replacement kit except the purge valve housing. All of the components are loose and must be assembled using the existing purge valve housing.

Pc. No.

Comments

Standard Air Dryer - Purge Valve Maint. Kit

5003547

5017682 Arctic (low temperature)

Purge Valve O-Ring Kit:

Contains the o-rings, retaining ring and lubricant to service the standard or DLU style purge valve.

Pc. No.

Comments

Standard or DLU Purge Valve O-Ring Kit

5018313

© 2006 Bendix Commercial Vehicle Systems LLC All rights reserved. 5/2006 Printed in U.S.A.

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