Aprilia LEONARDO 150 User Manual

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© 2002 aprilia s.p.a. - Noale (VE)
3!&%497!2.).'3
4%#(.)#!,
First edition: june 2002, february 2003,
may 2003
Produced and printed by:
editing division Soave (VERONA) - Italy Tel. +39 - 045 76 11 911 Fax +39 - 045 76 12 241 E-mail: customer@stp.it www.stp.it
On behalf of:
aprilia s.p.a.
via G. Galilei, 1 - 30033 Noale (VE) - Italy Tel. +39 - 041 58 29 111 Fax +39 - 041 44 10 54 www.aprilia.com
The following precautionary warnings are used throughout this manual in order to convey the following messages:
Safety warning. When you find this
a
symbol on the vehicle or in the manual, be careful to the potential risk of personal injury. Non-compliance with the indications given in the messages preceded by this symbol may result in grave risks for your and other people’s safety and for the vehicle!
aWARNING
Indicates a potential hazard which may result in serious injury or even death.
aCAUTION
Indicates a potential hazard which may result in minor personal injury or dam­age to the vehicle.
NOTE The word “NOTE” in this manual
precedes important information or instruc­tions.
The operations preceded by this symbol must be repeated also on
the opposite side of the vehicle. If not expressly indicated otherwise, for the
reassembly of the units repeat the disas­sembly operations in reverse order.
The terms “right” and “left” are referred to the rider seated on the vehicle in the nor­mal riding position.
7!2.).'3 02%#!54)/.3 '%.%2!,!$6)#%
Before starting the engine, carefully read this manual and in particular the section “SAFE DRIVE”.
Your and other people’s safety depends not only on your quickness of reflexes and on your agility, but also on what you know about the vehicle, on its efficiency and on your knowledge of the basic information for “SAFE DRIVE”. Therefore, get a thorough knowledge of the vehicle, in such a way as to be able to drive in the traffic safely.
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NOTE This manual must be considered
as an integral part of the vehicle and must always accompany it, even in case of re­sale.
aprilia has carried out this manual with the maximum attention, in order to supply the user with correct and updated information. However, since aprilia constantly im­proves the design of its products, there may be slight discrepancies between the characteristics of your vehicle and those described in this manual.
For any clarification concerning the infor­mation contained in this manual, do not hesitate to contact your aprilia Official Dealer.
For control and repair operations not ex­pressly described in this publication, for the purchase of aprilia genuine spare parts, accessories and other products, as well as for specific advice, contact exclusively aprilia Official Dealers and Service Cent­ers, which guarantee prompt and accurate assistance.
Thank you for choosing aprilia. We wish you a nice ride.
All rights as to electronic storage, repro­duction and total or partial adaptation, with any means, are reserved for all Countries.
NOTE In some countries the antipollu-
tion and noise regulations in force require periodical inspections.
The user of the vehicle in these countries must:
– contact an aprilia Official Dealer to have
the non-homologated components re-
placed with others homologated for use
in the country in question;
– carry out the required periodical inspec-
tions.
NOTE Soon after purchasing the vehicle,
write down the identification data indicated on the SPARE PARTS IDENTIFICATION LABEL in the table here below. The label is stuck to the left tube of the frame and to read it it is necessary to remove the left inspection cover, see p. 52 (REMOVING THE RIGHT AND LEFT INSPECTION COVERS).
These data indicate: – YEAR = year of manufacture (Y, 1, 2, ...);
– I.M. = modification code (A, B, C, ...); – COUNTRY CODES = homologation
country (I, UK, A, ...).
and are to be supplied to the aprilia Offi­cial Dealer as reference data for the pur­chase of spare parts or specific accesso­ries of the model you have acquired.
In this manual the various versions are in­dicated by the following symbols:
125 cm3 model
z
150 cm3 model
{
250 cm3 model
|
automatic light switching version
e
(Automatic Switch-on Device) optional
m
VERSION:
Italy
I
United Kingdom
U
Austria
a
Portugal
p
Finland
F
Belgium
B
Germany
d
France
f
Spain
E
Greece
G
Holland
O
Switzerland
Y
Denmark
D
Japan
J
Singapore
S
Slovenia
s
Israel
i
South Korea
¬
Malaysia
M
Chile
c
Croatia
H
Australia
A
United States
u
of America
Brazil
Ä
South Africa
R
New Zealand
n
Canada
C
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4!",%/&#/.4%.43
SAFE DRIVE ......................................................... 5
BASIC SAFETY RULES ..................................... 6
CLOTHING ......................................................... 9
ACCESSORIES ................................................ 10
LOAD ................................................................ 10
ARRANGEMENT OF THE MAIN ELEMENTS
ARRANGEMENT OF THE MAIN ELEMENTS ARRANGEMENT
OF THE INSTRUMENTS/CONTROLS ............... 16
INSTRUMENTS AND INDICATORS .................. 16
INSTRUMENTS AND INDICATORS TABLE.... 17
MAIN INDEPENDENT CONTROLS ................... 18
CONTROLS ON THE LEFT SIDE
OF THE HANDLEBAR...................................... 18
CONTROLS ON THE RIGHT SIDE
OF THE HANDLEBAR...................................... 19
IGNITION SWITCH........................................... 20
STEERING LOCK............................................. 20
AUXILIARY EQUIPMENT ................................... 21
DIGITAL CLOCK............................................... 21
BAG HOOK ....................................................... 21
ANTI-THEFT HOOK ......................................... 22
UNLOCKING / LOCKING THE SADDLE.......... 22
CRASH HELMET / GLOVE COMPARTMENT. 22
TOOL KIT ......................................................... 23
REAR MUDGUARD EXTENSION .................... 23
MAIN COMPONENTS......................................... 24
FUEL................................................................. 24
LUBRICANTS ................................................... 25
BRAKE FLUID-recommendations..................... 26
DISC BRAKES .................................................. 26
COOLANT......................................................... 28
TYRES .............................................................. 30
AUTOMATIC LIGHT SWITCHING VERSION
EXHAUST SILENCER ...................................... 31
INSTRUCTIONS FOR USE................................. 32
PRELIMINARY CHECKING OPERATIONS ..... 32
STARTING ........................................................ 33
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 + ................. 12
Ì......................... 14
_............................. 31
DEPARTURE AND DRIVE................................35
RUNNING-IN.....................................................37
STOPPING ........................................................37
PARKING ..........................................................37
POSITIONING THE VEHICLE
ON THE STAND................................................38
SUGGESTIONS TO PREVENT THEFT ...........39
MAINTENANCE...................................................39
REGULAR SERVICE INTERVALS CHART REGULAR SERVICE INTERVALS CHART
IDENTIFICATION DATA ...................................44
CHECKING THE ENGINE OIL LEVEL
AND TOPPING UP............................................45
AIR CLEANER ..................................................46
SPEED VARIATOR AIR CLEANER..................47
CHECKING THE BRAKE PAD WEAR..............48
CHECKING THE STAND ..................................49
CHECKING THE SWITCHES ...........................49
INSPECTING THE FRONT
AND REAR SUSPENSIONS .............................50
ADJUSTING THE REAR SUSPENSION ..........50
CHECKING THE STEERING ............................51
CHECKING THE ENGINE FULCRUM AXIS.....51
REMOVING THE RIGHT AND LEFT
INSPECTION COVERS ....................................52
REMOVING THE FRONT PART
OF THE FAIRING..............................................52
REMOVING THE REAR-VIEW MIRRORS .......53
REMOVING THE FRONT COVER ...................53
REMOVING THE FRONT INNER SHIELD .......54
IDLING ADJUSTMENT .....................................54
ADJUSTING
THE ACCELERATOR CONTROL .....................55
SPARK PLUG ...................................................56
BATTERY ..........................................................57
LONG INACTIVITY OF THE BATTERY............57
REMOVING THE BATTERY COVER ...............58
CHECKING
AND CLEANING THE TERMINALS..................58
REMOVING THE BATTERY .............................58
 +.................... 40-41
Ì ........................... 42-43
CHECKING THE ELECTROLYTE LEVEL........ 59
RECHARGING THE BATTERY ........................ 59
INSTALLING THE BATTERY ........................... 59
CHANGING THE FUSES ................................. 60
VERTICAL ADJUSTING OF THE
HEADLIGHT BEAM .......................................... 61
 + HORIZONTAL ADJUSTMENT
OF THE HEADLIGHT BEAM
BULBS .............................................................. 62
CHANGING THE DASHBOARD BULBS
AND THE CLOCK BATTERY ........................... 62
CHANGING THE FRONT DIRECTION
INDICATOR BULBS .........................................62
CHANGING THE HEADLIGHT BULBS ............ 63
CHANGING THE REAR LIGHT BULB ............. 64
CHANGING THE NUMBER PLATE BULB....... 64
TRANSPORT ...................................................... 65
DRAINING THE FUEL TANK ........................... 65
CLEANING .......................................................... 66
LONG PERIODS OF INACTIVITY.................... 67
TECHNICAL DATA ............................................. 68
LUBRICANT CHART ........................................ 72
Importers ......................................................74-75
WIRING DIAGRAM ­Leonardo 125 WIRING DIAGRAM KEY ­Leonardo 125 WIRING DIAGRAM -
Leonardo 125 - Leonardo 150 .......................... 78
WIRING DIAGRAM KEY -
Leonardo 125 - Leonardo 150 .......................... 79
WIRING DIAGRAM ­Leonardo 125 WIRING DIAGRAM KEY ­Leonardo 125
WIRING DIAGRAM - Leonardo 250 ................. 82
WIRING DIAGRAM KEY - Leonardo 250 ......... 83
WIRING DIAGRAM - Leonardo 250 WIRING DIAGRAM KEY ­Leonardo 250
_ - Leonardo 150 _........... 76
_ - Leonardo 150 _ .......... 77
_ - Leonardo 150 _........... 80
_ - Leonardo 150 _........... 81
_ ............................................ 85
- .................... 61
_.......... 84
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safe drive
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To drive the vehicle it is necessary to be in possession of all the requirements pre­scribed by law (driving licence, minimum age, psychophysical ability, insurance, state taxes, vehicle registration, number plate, etc.).
Gradually get to know the vehicle by driv­ing it first in areas with low traffic and/or pri­vate areas.
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The use of medicins, alcohol and drugs or psychotropic substances notably increases the risk of accidents.
Be sure that you are in good psychophysi­cal conditions and fit for driving and pay particular attention to physical weariness and drowsiness.
Most road accidents are caused by the driver’s lack of experience.
NEVER lend the vehicle to beginners and, in any case, make sure that the driver has all the requirements for driving.
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Rigorously observe all road signs and na­tional and local road regulations.
Avoid abrupt movements that can be dan­gerous for yourself and other people (for example: rearing up on the back wheel, speeding, etc.), and give due consideration to the road surface, visibility and other driv­ing conditions.
Avoid obstacles that could damage the ve­hicle or make you lose control.
Avoid riding in the slipstream created by preceding vehicles in order to increase your speed.
Always keep both hands on the handlebars and both feet on the footboard (or on the footrests), in the correct driving posture.
Avoid standing up or stretching your limbs while driving.
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OIL
COOLER
The driver should pay attention and avoid distractions caused by people, things and movements (never smoke, eat, drink, read, etc.) while driving.
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Use only the vehicle’s specific fuels and lu­bricants indicated in the "LUBRICANT CHART"; check all oil, fuel and coolant lev­els regularly.
If the vehicle has been involved in an acci­dent, make sure that no damage has oc­curred to the control levers, pipes, wires, braking system and vital parts. If necessary, have the vehicle inspected by an aprilia Official Dealer, who should care­fully check the frame, handlebars, suspen­sions, safety parts and all the devices that you cannot check by yourself.
Always remember to report any malfunc­tion to the technicians to help them in their work.
Never use the vehicle when the amount of damage it has suffered endangers your safety.
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ONLY ORIGINALS
A12
345
Never change the position, inclination or colour of: number plate, direction indica­tors, lights and horns.
Any modification of the vehicle will result in the invalidity of the guarantee.
Any modification of the vehicle and/or the removal of original components can com­promise vehicle performance levels and safety or even make it illegal.
We recommend respecting all regulations and national and local provisions regarding the equipment of the vehicle.
In particular, avoid all modifications that in­crease the vehicle’s performance levels or alter its original characteristics.
Never race with other vehicles. Avoid off-road driving.
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Before starting, always wear a correctly fastened crash helmet. Make sure that it is homologated, in good shape, of the right size and that the visor is clean.
Wear protective clothing, preferably in light and/or reflecting colours. In this way you will make yourself more vis­ible to the other drivers, thus notably re­ducing the risk of being knocked down, and you will be more protected in case of fall.
This clothing should be very tight-fitting and fastened at the wrists and ankles. Strings, belts and ties should not be hang­ing loose; prevent these and other objects from interfering with driving by getting en­tangled with moving parts or driving mech­anisms.
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Do not keep objects that can be dangerous in case of fall, for example pointed objects like keys, pens, glass vials etc. in your pockets (the same recommendations also apply to passengers).
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The owner of the vehicle is responsible for the choice, installation and use of any ac­cessory.
Avoid installing accessories that cover horns or lights or that could impair their functions, limit the suspension stroke and the steering angle, hamper the operation of the controls and reduce the distance from the ground and the angle of inclination in turns.
Avoid using accessories that hamper ac­cess to the controls, since this can prolong reaction times during an emergency.
Big fairings and windshields installed on the vehicle may produce aerodynamic forc­es that affect the stability of the vehicle, es­pecially when riding at high speed.
Make sure that the equipment is well fas­tened to the vehicle and not dangerous during driving. Do not install electrical de­vices and do not modify those already ex­isting to avoid electrical overloads, be­cause the vehicle could suddenly stop or there could be a dangerous current short­age in the horn and in the lights. aprilia recommends the use of "aprilia genuine accessories".
,/!$
Be careful and moderate when loading your luggage. Keep any luggage loaded as close as possible to the center of gravity of the vehicle and distribute the load uniform­ly on both sides, in order to reduce umbal­ance to the minimum. Furthermore, make sure that the load is firmly secured to the vehicle, especially during long trips.
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KG!
Avoid hanging bulky, heavy and/or danger­ous objects on the handlebars, mudguards and forks: the vehicle might respond more slowly in turns and its manoeuvrability could be unavoidably impaired.
Do not place bags that are too bulky on the vehicle sides, because they could hit peo­ple or obstacles, making you lose control of the vehicle.
Do not carry any bag if it is not tightly se­cured to the vehicle.
Do not carry bags which protrude too much from the luggage-rack or which cover the lights, horn or indicators.
Do not carry animals or children on the glove compartment or on the luggage­rack.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
Do not exceed the maximum load allowed for each side-bag.
When the vehicle is overloaded, its stability and its manoeuvrability can be compro­mised.
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1) Expansion tank
2) Coolant expansion tank plug
3) Rear brake reservoir
4) Bag hook
5) Left inspection cover
6) Passenger left footrest
7) Crash helmet compartment
8) Saddle lock
9) Air cleaner
10) Speed variator air cleaner cover
+
11) Anti-theft hook (for the aprilia “Body­Guard” armored cable
12) Centre stand
13) Side stand
14) Spark plug
&)
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+%9
1) Passenger grab rail
2) Engine oil filling/level cap
3) Fuse carrier
4) Battery
5) Ignition switch/steering lock
6) Filler cap
7) Front brake reservoir
8) Horn
9) Fuel tank
10) Fuel tank flap
11) Right inspection cover
12) Passenger right footrest
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1) Expansion tank
2) Coolant expansion tank plug
3) Rear brake reservoir
4) Bag hook
5) Left inspection cover
6) Passenger left footrest
7) Crash helmet compartment
8) Saddle lock
9) Passenger grab rail
10) Air cleaner
Ì
11) Speed variator air cleaner cover
12) Centre stand
13) Side stand
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+%9
1) Anti-theft hook (for the aprilia “Body­Guard” armored cable
2) Engine oil filling/level cap
3) Fuse carrier
4) Battery
5) Ignition switch/steering lock
&)
6) Filler cap
7) Front brake reservoir
8) Horn
9) Fuel tank
10) Fuel tank flap
11) Right inspection cover
12) Spark plug
13) Passenger right footrest
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1) Electrical controls on the left side of the handlebar
2) Rear brake lever
3) Left rear-view mirror
4) Instruments and indicators
5) Right rear-view mirror
6) Front brake lever
7) Throttle grip
8) Electrical controls on the right side of the handlebar
9) Ignition switch/steering lock (
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n - m - s )
+%9
1) + Red engine oil pressure warning light ( j )
Ì Red engine oil change warning light ( j )
1)
2) Green left direction indicator warning light (
3) Total kilometres odometer
4) Speedometer
4) Speedometer – km/h scale only
5) Green right direction indicator warning light ( l )
6) Blue high beam warning light (
7) Amber low fuel warning light (
8) Fuel level indicator (
9) Digital clock function and setting push buttons
10) Digital clock
11) Coolant temperature indicator (
g )
^
a )
g )
h )
k )
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aCAUTION
aCAUTION
aCAUTION
Description Function
Right direction indicator warning light
Left direction indicator warning light
 + Engine oil
pressure warning light
Ì Engine oil change
warning light
Total kilometres odometer It indicates the total number of kilometres covered.
Speedometer It indicates the driving speed.
High beam warning light
Low fuel warning light
Fuel level indicator
Digital clock
Coolant temperature indicator
l It blinks when the right direction indicator is on.
k It blinks when the left direction indicator is on.
It comes on every time the ignition switch is brought to position “n” and the engine is not running, thus testing the correct operation of the bulb. If during this phase the lamp does not turn on, it must be replaced. The warning light must go off when the engine is running.
j
ately stop the engine and contact your
It comes on, for about three seconds, whenever the ignition switch is brought to position “n” and the engine is not running, thus testing the correct operation of the bulb. If it does not come on or if it does not go out after three seconds, contact an aprilia Official Dealer.
j
mains on until the engine oil has been changed. In this case, contact an
It comes on when the headlight is in “high beam” position or when the high beam signaller is operated (PASSING
a
k
Ì
)
.
If the warning light comes on during the normal running of the engine, this means that the oil pressure in the circuit is insufficient. In this case, immedi-
APRILIA
The warning light comes on during the normal operation of the engine after the first 1000 km (625 mi) and successively every 3000 km (1875 mi) and re-
g It comes on when the quantity of fuel left in the tank is about 1,8 L  +
It indicates the approximate fuel level in the tank. When the pointer reaches the red area, the quantity of fuel left in the tank is about 1,8
g
In this case, top up as soon as possible, see p. 24 (FUEL).
Hour, date and seconds can be shown on the display, see p. 21 (DIGITAL CLOCK).
It indicates the approximate temperature of the coolant in the engine. When the pointer starts moving beyond level "Min", the temperature is sufficient for driving the vehicle.
The normal running temperature range is indicated by the central area of the scale.
h
If the pointer reaches the red area, stop the engine and check the coolant level, see p. 28 (COOLANT).
If the maximum allowed temperature is exceeded (red area "Max" of the scale), the engine may be seriously damaged.
Official Dealer.
APRILIA
(
1,5 L
Official Dealer.
)
.
Ì
L +
(
1,5 L
Ì
)
.
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NOTE The electrical parts work only when the ignition switch is
in position “
1) HORN PUSH BUTTON (
The horn is activated when the "
2) DIRECTION INDICATOR SWITCH (
To indicate the turn to the left, move the switch to the left; to indicate the turn to the right, move the switch to the right. To turn off the direction indicator, press the switch on its cen­tre.
 + DIMMER SWITCH ( b - a )
3)
_ not provided, _ provided for those countries where
( the engine stop switch
When the light switch is in position “o ”: if the dimmer switch is in position “ sition “
Ì DIMMER SWITCH ( b - a ) / HIGH BEAM SIGNAL-
3) LER PUSH BUTTON (PASSING )
_ not provided, _ provided for those countries where
( the engine stop switch
When the light switch is in position “ is in position “a”, the high beam comes on, while if it is in po­sition “
The high beam signaller is operated by pressing the dimmer switch to position (PASSING ), independently of the posi­tion of the light switch (
n”.
f )
f" push button is pressed.
c )
m - n is required)
a”, the high beam comes on, while if it is in po-
b”, the low beam comes on.
k
m - n is required)
o”: if the dimmer switch
b”, the low beam comes on.
k
o - p - • ).
NOTE When the dimmer switch is released, the high beam
signaller is disconnected.
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#/.42/,3/.4(%2)'(43)$% /&4(%(!.$,%"!2
NOTE The electrical parts work only when the ignition switch is
in position "
1) LIGHT SWITCH (
n".
o - p -
) (_ not provided)
aCAUTION
Before operating the light switch, make sure that the dim­mer switch ( b - a ) is in position “b”.
When the light switch is in position “ the switch is in position “ board light are on; when the switch is in position “ parking lights, the dashboard light and the low beam are on. The high beam can be operated by means of the dimmer switch (
1a) DIMMER SWITCH (
1b) ENGINE STOP SWITCH (
a - b).
_ not provided for those countries where the engine
( stop switch m - n is required)
When it is in position “ light and the low beam are always on. When it is in position “
(in the countries where required)
p”, the parking lights and the dash-
b - a )
b” the parking lights, the dashboard
a”, the high beam comes on.
n - m)
”, the lights are off; when
_
o”, the
aWARNING
Do not operate the engine stop switch “n - m” in running conditions.
This is a safety or emergency switch. With the switch in po-
n”, it is possible to start the engine; the engine can
sition “ be stopped by moving the switch to position “
m”.
aCAUTION
With stopped engine and ignition switch in position “n”, the battery may run down. When the vehicle has come to a halt, stop the engine, and move the ignition switch to position “
2) START PUSH BUTTON (
When the start push button “ the engine run. For the starting, see p. 33 (STARTING).
r )
r” is pressed, the starter makes
m”.
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)'.)4)/.37)4#(
The ignition switch (1) is positioned on the right side, near the steering column.
NOTE The key (2) operates the ignition
switch/steering lock, the saddle lock and the fuel tank flap.
Two keys are supplied together with the vehicle (one spare key).
NOTE Do not keep the spare key on the
vehicle.
34%%2).',/#+
aWARNING
Never turn the key to position "s" in run- ning conditions, in order to avoid losing control of the vehicle.
OPERATION
To lock the steering:
Turn the handlebar completely leftwards.
Turn the key (2) to position "m" and press it.
Release the key and turn it to position
s".
"
Extract the key.
Position Function
The steer­ing is locked.
s
Steering
lock
m
n
It is neither possible to start the engine, nor to switch on the lights.
Neither the engine, nor the lights can be switched on.
The engine and the lights can be switched on.
Key
removal
It is possible to remove the key.
It is possible to remove the key.
It is not possi­ble to remove the key.
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Function description:
Normal display: hours and minutes.
Date display: press the push button (1) once to display month and day.
Second display: press the push button (1) twice to display the seconds.
NOTE To replace the clock battery, con-
tact an aprilia Official Dealer.
Setting:
Press the push button (2) once: date and time will be displayed alternately.
Month: press the push button (2) again and the month will be displayed on the left (the rest disappears). Press the push button (1) to set the de­sired month.
Day: press the push button (2) again and the day will be displayed on the right. Press the push button (1) to set the de­sired day.
Time: press the push button (2) again and the time will be displayed on the left with letter "A" or "P" (A = AM, P = PM).
Minutes: press the push button (2) again and the minutes will be displayed on the right. Press the push button (1) to set the desired minutes.
Now the clock is set. Press the push button (2) and then the push button (1), successively the push but­ton (1) again to return to normal functioning.
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"!'(//+
aWARNING
Do not hang excessively bulky bags or parcels to the hook, as this may seri­ously compromise the manoeuvrability of the vehicle or the movement of your feet.
The bag hook (3) is positioned on the front part of the inner shield
Max. allowed weight: 1,5 kg
21
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!.4)4(%&4(//+
The anti-theft hook (1) is positioned on one side of the vehicle, near the passenger footrest:
 + left side.
Ì right side.
– To prevent the vehicle from being stolen, it
is advisable to secure it with the aprilia “Body-Guard” armored cable able at any aprilia Official Dealer.
& (2), avail-
aCAUTION
Do not use the hook to lift the vehicle or for any purpose other than securing the vehicle once it has been parked.
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5.,/#+).',/#+).' 4(%3!$$,%
Insert the key (3) in the saddle lock (4).
Rotate the key (3): –
 + anticlockwise rotation.
Ì clockwise rotation.
Raise the saddle.
NOTE Before lowering and locking the
saddle, make sure that you have not left the key in the crash helmet/glove compart­ment.
To lock the saddle, lower and press it (without exerting too much pressure), thus making the lock snap shut.
aWARNING
Before leaving, make sure that the sad­dle is properly locked.
#2!3((%,-%4',/6% #/-0!24-%.4
Thanks to the crash helmet/glove compart­ment, you no longer have to carry the crash helmet or other objects with you eve­ry time you park the vehicle.
The compartment is positioned under the saddle; to reach it:
Raise the saddle, see beside (UNLOCK­ING / LOCKING THE SADDLE).
aWARNING
Do not load the crash helmet/glove compartment too much.
Maximum allowed weight: – + 4 kg
Ì 5 kg
Page 23
4//,+)4
The tool kit (1) is fixed under the saddle, in­side the crash helmet/glove compartment.
To reach it:
Raise the saddle, see p. 22 (UNLOCK­ING / LOCKING THE SADDLE).
The tool kit includes: – 4 mm hexagon spanner;
 + 16 mm spark plug socket span-
ner;
Ì 18 mm spark plug socket spanner; – socket spanner rod; – 8/10 mm socket spanner; – double-ended, cross-/cut-headed
screwdriver; – square pin spanner; – tool case.
2%!2-5$'5!2$%84%.3)/.
The rear mudguard extension (2) is provid­ed as standard equipment and can be in­stalled if the vehicle is used on wet roads, since it reduces the reach of the water spray caused by the rear wheel.
NOTE The vehicle is supplied with the
rear mudguard extension (2) already in­stalled in the countries where this is re­quired for the homologation.
For the installation of the rear mud­guard extension, proceed as follows:
Raise the saddle, see p. 22 (UNLOCK­ING / LOCKING THE SADDLE).
Take the rear mudguard extension (2) out of the crash helmet/glove compart­ment together with the screws and rele­vant nuts provided for the fastening.
Unscrew and remove the nuts (3).
Remove the reflector (4).
Unscrew and remove the nut (5).
Withdraw the screw (6).
Position the rear mudguard extension (2) inside the number plate holder support (7).
Position the reflector (4) and tighten the relevant nuts (3).
Insert the screw (6) and tighten the rele­vant nut (5).
Make sure that the rear mudguard exten­sion (2) is positioned correctly.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
23
Page 24
-!).#/-0/.%.43
&5%,
aWARNING
The fuel used for internal combustion engines is extremely inflammable and in particular conditions it can become explosive. It is important to carry out the refuelling and the maintenance op­erations in a well-ventilated area, with the engine off. Do not smoke while refu­elling or near fuel vapours, in any case avoid any contact with naked flames, sparks and any other heat source to prevent the fuel from catching fire or from exploding. Further, prevent fuel from flowing out of the fuel filler, as it could catch fire when getting in contact with the red-hot surfaces of the engine. In case some fuel has accidentally been spilt, make sure that the area is com­pletely dry before starting the vehicle. Since petrol expands under the heat of the sun and due to the effects of sun ra­diation, never fill the tank to the brim. Screw the cap carefully after refuelling. Avoid any contact of the fuel with the skin and the inhalation of vapours; do not swallow fuel or pour it from a recep­tacle into another by means of a tube.
DO NOT DISPOSE OF FUEL IN THE EN­VIRONMENT.
KEEP AWAY FROM CHILDREN.
 + Use only leaded (4 Stars U) or
unleaded premium grade petrol, min. O.N. 95 (N.O.R.M.) and 85 (N.O.M.M.).
Ì Use only premium grade unleaded pet-
rol, min. O.N. 91 (N.O.R.M.) and 81 (N.O.M.M.).
FUEL TANK CAPACITY (reserve included):
 + 9,5 L
– – Ì 9,6 L
To reach the filler cap, proceed as follows:
Insert the key (1) in the fuel flap lock (2), positioned between the footrest plat­forms.
Turn the key clockwise, pull it and open the fuel flap.
Unscrew the filler cap (3).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
24
TANK RESERVE: – + 1,8L
Ì 1,5 L
Page 25
,5"2)#!.43
aWARNING
Oil can cause serious damage to the skin if handled every day and for long periods. Wash your hands carefully after using oil.
In case any maintenance operation has to be carried out, it is advisable to use latex gloves.
KEEP AWAY FROM CHILDREN.
DO NOT DISPOSE OF OIL IN THE ENVI­RONMENT.
aCAUTION
Proceed with care. Do not spill the oil! Take care not to smear any component, the area in which you are working and the surrounding area. Carefully remove any trace of oil.
In case of leakages or malfunctions, contact an APRILIA Official Dealer.
TRANSMISSION OIL
Have the transmission oil level checked every 6000 km (3750 mi).
It is necessary to have the transmission oil changed after the first 1000 km (625 mi) and successively every 12000 km (7500 mi).
To check the oil level and to change the oil, contact an aprilia Official Dealer.
ENGINE OIL
Check the engine oil level every 1000 km (625 mi), see p. 45 (CHECKING THE EN­GINE OIL LEVEL AND TOPPING UP).
NOTE Use high-quality oils, see p. 72
(LUBRICANT CHART).
 + The use of oils with SAE classifi-
cation 15W, 20W or 30W (and in any case with density exceeding that of the recommended oil) could make it diffi­cult to start the vehicle if the ambient temperature is below –5°C.
aCAUTION
When topping up the engine oil, never exceed the "MAX" level.
Ì NOTE The engine oil change warn-
ing light “ comes on after the first 1000 km (625 mi) and successively every 3000 km (1875 mi), signalling that it is necessary to change the engine oil.
It is necessary to have the engine oil changed after the first 1000 km (625 mi) and successively:
– – Ì every 3000 km (1875 mi).
For the oil change, contact an aprilia Offi- cial Dealer.
j” positioned on the dashboard
 + every 6000 km (3750 mi).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
25
Page 26
"2!+%&,5)$RECOMMENDATIONS
NOTE This vehicle is provided with front
and rear disc brakes, with separate hy­draulic circuits. The following information refers to a single braking system, but is valid for both.
aWARNING
Sudden resistance or clearance prob­lems on the brake lever may be due to troubles in the hydraulic system. For any doubt regarding the perfect functioning of the braking system and in case you are not able to carry out the usual checking operations, contact your APRILIA Official Dealer.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
26
aWARNING
Pay special attention to the brake disc and friction material, making sure that they are neither dirty nor oily, especially after maintenance operations or inspec­tions.
Make sure that the brake pipe is neither twisted nor worn out.
KEEP AWAY FROM CHILDREN.
DO NOT DISPOSE OF THE FLUID IN THE ENVIRONMENT.
$)3#"2!+%3
aWARNING
The brakes are the parts that most en­sure your safety and for this reason they must always be perfectly working; check them before every trip.
A dirty disc soils the pads, with conse­quent reduction of the braking efficien­cy. Dirty pads must be replaced, while dirty discs must be cleaned with a high­quality degreaser.
The brake fluid must be changed every two years by an APRILIA Official Dealer.
Page 27
NOTE This vehicle is provided with front
and rear disc brakes, with separate hy­draulic circuits.
The following information refers to a single braking system, but is valid for both.
When the disc pads wear out, the brake fluid level in the reservoir decreases to au­tomatically compensate for their wear.
The brake reservoirs are positioned under the handlebar cover, near the brake lever couplings.
Periodically check the brake fluid level in the reservoirs, see beside (CHECKING) and the wear of the pads, see p. 48 (CHECKING THE BRAKE PAD WEAR).
aWARNING
Do not use the vehicle if the braking system leaks fluid.
CHECKING
To check the brake fluid level, proceed as follows:
NOTE Position the vehicle on firm and
flat ground.
Position the vehicle on the centre stand.
+ Remove the rear-view mirrors,
see p. 53 (REMOVING THE REAR­VIEW MIRRORS).
Ì Move the rubber heat protection
screen (1) downwards.
Rotate the handlebar, so that the fluid contained in the brake reservoir is paral­lel to the “MIN” mark stamped on the glass gauge (2).
Make sure that the fluid contained in the reservoir exceeds the "MIN" mark stamped on the glass gauge (2).
MIN = minimum level.
If the fluid does not reach at least the "MIN" mark:
aCAUTION
When the disc pads wear out, the level of the fluid decreases progressively to compensate for their wear.
Check the brake pad wear, see p. 48 (CHECKING THE BRAKE PAD WEAR) and the disc wear.
If the pads and/or the disc do not need re­placing:
Contact an aprilia Official Dealer, who will provide for topping up.
aCAUTION
Check the braking efficiency.
In case of excessive stroke of the brake lever or reduced efficiency of the brak­ing system, contact an APRILIA Official Dealer, since it may be necessary to bleed the system.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
27
Page 28
#//,!.4
aCAUTION
Do not use the vehicle if the coolant is below the minimum prescribed level “MIN”.
Check the coolant level every 2000 km (1250 mi) and after long trips; have the coolant changed by an aprilia Official Dealer every 2 years.
aWARNING
The coolant is noxious: do not swallow it; if the coolant gets in contact with the skin or the eyes, it can cause serious ir­ritations.
If the coolant gets in contact with your skin or eyes, rinse with plenty of water and consult a doctor. If it is swallowed, induce vomit, rinse mouth and throat with plenty of water and consult a doc­tor without delay.
DO NOT DISPOSE OF THE FLUID IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
Be careful not to spill the coolant on the red-hot parts of the engine: it may catch fire and send out invisible flames.
In case maintenance operations are to be performed, it is advisable to use la­tex gloves.
Have the coolant changed by an APRILIA Official Dealer.
The coolant is made up of 50% water and 50% antifreeze.
This mixture is ideal for most running tem­peratures and ensures good protection against corrosion.
It is advisable to keep the same mixture also in the hot season, since in this way losses due to evaporation are reduced and it is not necessary to top up very frequent­ly.
The mineral salt deposits left in the radiator by evaporated water are thus reduced and the efficiency of the cooling system re­mains unchanged.
If the outdoor temperature is below 0°, check the cooling circuit frequently and if necessary increase the antifreeze concen­tration (up to maximum 60%).
For the cooling solution use distilled water, in order not to damage the engine.
aWARNING
Do not remove the expansion tank plug (1) when the engine is hot, since the coolant is under pressure and its tem­perature is high. If it gets in contact with the skin or with clothes it may cause severe burns and/or damage.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
28
Page 29
CHECKING AND TOPPING UP
aWARNING
Check the coolant level and top up the expansion tank with cold engine.
Stop the engine and wait until it has
cooled down.
NOTE Position the vehicle on firm and
flat ground.
Remove the front cover, see p. 53 (RE-
MOVING THE FRONT COVER).
Make sure that the level of the fluid con-
tained in the expansion tank (2) is includ-
ed between the "MIN" and "MAX"
marks.
MIN = minimum level. MAX= maximum level.
If not, proceed as follows:
Loosen the filling cap (1) (by giving it two anticlockwise turns), without removing it.
Wait a few seconds in order to release any residual pressure.
NOTE A breather pipe (3) is connected
to the cap (1). Neither force, nor discon­nect the breather pipe (3).
Unscrew and remove the cap (1).
aWARNING
The coolant is noxious: do not swallow it; if the coolant gets in contact with the skin or the eyes, it can cause serious ir­ritations. Do not use your fingers or any other ob­ject to check if there is enough coolant.
aCAUTION
While topping up, never exceed the "MAX" level, otherwise the fluid will flow out of the tank while the engine is running.
Top up with coolant, see p. 72 (LUBRI­CANT CHART) until reaching approx. the "MAX" notch
Put back the filling cap (1).
aCAUTION
In case of excessive consumption of coolant and in case the tank remains empty, make sure that there are no leaks in the circuit. Have it repaired by an APRILIA Official Dealer.
Put back the front cover, see p. 53 (RE­MOVING THE FRONT COVER).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
29
Page 30
492%3
This vehicle is provided with tubeless tyres.
aWARNING
Periodically check the tyre inflation pressure at room temperature, see p. 68 (TECHNICAL DATA).
If the tyres are hot, the measurement is not correct. Carry out the measurement especially before and after long rides.
If the inflation pressure is too high, the ground unevenness cannot be damp­ened and is therefore transmitted to the handlebar, thus compromising the driv­ing comfort and reducing road holding during turns.
If, on the contrary, the inflation pressure is too low, the tyre sides (1) are under greater stress and the tyre itself may slip on the rim or it may become loose, with consequent loss of control of the vehicle.
In case of sudden braking the tyres could even get out of the rims. Further, the vehicle could skid while turning.
Check the surface and the wear of the tyres, since tyres in bad conditions can impair both the grip and the controlla­bility of the vehicle.
Some types of tyres homologated for this vehicle are provided with wear indi­cators. There are several kinds of wear indica­tors. For more information on how to check the wear, contact your Dealer. Visually check if the tyres are worn and in this case have them changed.
If the tyres are old, even if not complete­ly worn out, they may become hard and may not ensure good road holding. In this case, have the tyres changed.
Change the tyre when it is worn out or in case of puncture on the tread side, if the puncture is larger than 5 mm.
After repairing a tyre, have the wheels balanced.
Use only tyres in the size suggested by APRILIA, see p. 68 (TECHNICAL DATA).
Do not install tyres with air tube on rims for tubeless tyres and viceversa.
Make sure that the tyres always have their valve sealing caps on, to prevent them from suddenly going flat.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
30
Page 31
Change, repair, maintenance and bal­ancing operations are very important and should be carried out by qualified technicians with appropriate tools.
For this reason, it is advisable to have the above mentioned operations carried out by an APRILIA Official Dealer or by a qualified tyre repairer.
If the tyres are new, they may still be covered with a slippery film: drive care­fully for the first miles. Do not oil the tyres with unsuitable fluids.
MINIMUM TREAD DEPTH LIMIT (2)
front: .............................. 2 mm (
rear: .............................. 2 mm (
- 3 mm)
- 3 mm)
!54/-!4)# ,)'(437)4#().'6%23)/._
The vehicles provided with this device can be immediately recognized, since the lights come automatically on as soon as the ignition switch is turned to position
n".
" For this reason the light switch “
has been replaced with a dimmer switch
b - a”.
“ The lights can be switched off only by turning the ignition switch to position "
Before starting the vehicle, make sure that the dimmer switch is in position "b" (front low beam).
o - p -
m".
%8(!5343),%.#%2
aWARNING
Tampering with the noise control sys­tem is prohibited.
Owners are warned that the law may pro­hibit:
– the removal or rendering inoperative by
any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorpo­rated into any new vehicle – for the pur­pose of noise control – prior to its sale or delivery to the ultimate purchaser or while it is in use; and
– the use of the vehicle after such device
or element of design has been removed
or rendered inoperative by any person. Check the exhaust silencer and the silenc­er pipes, making sure that there are nei­ther signs of rust, nor holes and that the
exhaust system works effectively. If the noise produced by the exhaust sys-
tem increases, immediately contact your aprilia Official Dealer.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
31
Page 32
).3425#4)/.3&/2 53%
aWARNING
Before departure, always carry out a preliminary checking of the vehicle, to make sure that it functions correctly and safely, see the following table (PRE­LIMINARY CHECKING OPERATIONS). The non-performance of these checking operations can cause severe personal injuries or damage to the vehicle.
Do not hesitate to consult your APRILIA Official Dealer in case there is some­thing you do not understand about the functioning of some controls or in case you suspect or discover some irregular­ities. It does not take long to carry out a check-up and this operation ensures you much more safety.
02%,)-).!29#(%#+).'/0%2!4)/.3
Component Check
Front and rear disc brakes
Brake levers Make sure that they work smoothly.
Accelerator Make sure that it works smoothly and that it is possible
Wheel/tyres Check the tyre surface, the inflation pressure, wear
Steering Make sure that the steering rotates smoothly, without
Side stand and centre stand
Fastening elements Make sure that the fastening elements are not loose.
Fuel tank Check the fuel level and top up, if necessary.
Coolant The coolant level in the expansion tank must be inclu-
Engine stop switch (
n - m)
Lights, warning lights, horn and electrical devices
Check the functioning, the idle stroke of the control le­vers, the fluid level and make sure there are no leaks. Check the wear of the pads. If necessary, top up the brake reservoir.
If necessary, lubricate the articulations.
to open and close it completely, in all steering posi­tions. If necessary, adjust and/or lubricate it.
and tear and any damage.
any clearance or slackening. Make sure that they work smoothly and that the spring
tension brings them back to their normal position. If necessary, lubricate joints and hinges.
If necessary, adjust or tighten them.
Make sure there are no leaks or occlusions in the cir­cuit. Make sure the filler cap is correctly tightened.
ded between the "MIN" and "MAX" marks. Make sure that it functions correctly.
Check the proper functioning of the acoustic and visual devices. Change the bulbs or carry out the necessary repairs in case of failure.
Page
26, 48
55
30
51
49
24, 65
28, 29
19
57 – 64
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
32
Page 33
34!24).'
aWARNING
Exhaust gases contain carbon monoxide, which is extremely noxious if inhaled. Avoid starting the vehicle in closed or badly-ventilated rooms. The non-observance of this warning may cause loss of consciousness or even lead to death by asphyxia.
Do not get on the vehicle for the starting. Do not start the engine with the vehicle
positioned on the side stand.
To start the vehicle, position it on the centre stand.
Make sure that the light switch (1) is in position“
Make sure that the dimmer switch (2) is in position “
Move the engine stop switch (3) to posi­tion “n”, (in the countries where re­quired).
”.
b”.
Rotate the key (4) and move the ignition switch to position “
n”.
aCAUTION
At this point:
 + the engine oil pressure warn-
ing light “j” (5) positioned on the dashboard comes on and remains on until the engine starts.
Ì the engine oil change warning
light “j” (5) positioned on the dash­board comes on for approximately three seconds. If it does not come on or if it does not go out after three seconds, contact an APRILIA Official Dealer.
Lock at least one wheel, by pulling a brake lever (6). If this operation is not carried out, the start relay receives no current and there­fore the engine does not start.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
NOTE After a long period of inactivity,
carry out the operations described at p. 35 (STARTING AFTER A LONG PERIOD OF INACTIVITY).
NOTE To avoid the excessive wear of
the battery, do not keep the start push but-
r”“ pressed for more than five sec-
ton “ onds (ten after a long period of inactivity). If the engine does not start within this lapse of time, wait ten seconds and press the start push button“
r” again.
aCAUTION
Avoid pressing the start push button
r” (7) when the engine is running,
“ since you may damage the starter.
33
Page 34
Press the start push button “r” (7) with­out accelerating and release it as soon as the engine starts.
If the engine does not start in three or four seconds, slightly rotate the throttle grip (8) (Pos. B), keeping the start push
r
button "
" (7) pressed.
aCAUTION
 + As soon as the engine has start-
ed, the engine oil pressure warning light “
j” (5) must go out.
If this does not occurr, or if the warning light comes on while the engine is run­ning, this means that the pressure in the circuit is insufficient. In this case, stop the engine immediate­ly and contact an APRILIA Official Dealer.
Do not use the vehicle with insufficient engine oil, in order to avoid damaging the engine components.
aCAUTION
Ì Do not underestimate the coming
on of the engine oil change warning
j” (5).
light “ If the engine oil change warning light
j” (5) comes on during the normal
“ operation of the engine, this means that the engine oil must be changed as soon as possible. For the oil change, contact an APRILIA Official Dealer.
Keep at least one brake lever pulled and do not accelerate until you start.
aCAUTION
Never leave abruptly with cold engine. To reduce the emission of polluting substances and the consumption of fu­el, warm the engine up by proceeding at low speed for the first miles.
STARTING WITH FLOODED ENGINE
If the starting is not carried out properly or if there is too much fuel in the intake ducts and in the carburettor, the engine may get flooded.
To clean a flooded engine:
Press the start push button “r” (7) for a few seconds (letting the engine spin over) with completely open throttle (8) (Pos. C).
STARTING WITH COLD ENGINE
When the room temperature is low (near or below 0°C), it may be difficult to start the engine at the first attempt.
In this case:
Keep the start push button “r” (7) pressed for five seconds and at the same time rotate the throttle grip (8) moderately (Pos. B).
If the engine starts.
Release the throttle grip (8) (Pos. A).
If the idling is unstable, twist the throttle grip (8) slightly and frequently.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
34
Page 35
If the engine does not start.
Wait a few seconds and repeat the cold START PROCEDURE.
If necessary, remove the spark plug, see p. 56 (SPARK PLUG) and make sure that it is not wet.
If the spark plug is wet, clean and dry it.
Before reinstalling it:
NOTE Put a clean cloth on the cylinder,
near the spark plug seat, in order to protect it from oil sprays.
Press the start push button “r” (7) and let the starter run for about five seconds without accelerating.
STARTING AFTER A LONG PERIOD OF INACTIVITY
After a long period of inactivity, if the start is not immediate, this may be due to the fact that the fuel circuit is partially empty.
In this case:
Press the start push button “r” (7) for about ten seconds, in order to ensure the filling of the float chamber.
$%0!2452%!.$$2)6%
NOTE Before departure, carefully read
the "safe drive" chapter, see p. 5 (SAFE DRIVE).
aCAUTION
If the low fuel warning light “g” (9) posi­tioned on the dashboard comes on while the vehicle is running, this means that the electric reserve is operating and there are still of fuel available. Refuel as soon as pos­sible, see p. 24 (FUEL).
 + 1,8 L(Ì 1,5L)
aWARNING
If you drive without passenger, make sure that the passenger footrests are folded. While riding, keep your hands on the grips and your feet on the footrests.
NEVER RIDE IN ANY POSITION OTHER THAN THOSE INDICATED.
If you drive with a passenger, instruct him/her so that he/she does not create problems during manoeuvres.
Before leaving, make sure that the stand/stands is/are completely up.
To leave:
Release the throttle grip (8) (pos. A), put
on the rear brake, then move the vehicle
down the stand.
Get on the vehicle, keeping at least one
foot on the ground in order not to lose
balance.
Adjust the inclination of the rear-view
mirrors correctly.
aWARNING
With the vehicle at rest, try to get ac­quainted with the use of the rear-view mirrors. The reflecting surface is con­vex, therefore the objects seem to be farther away than they actually are. These mirrors offer a “wide-angle” view and only experience will allow you to evaluate the distance of the following vehicles correctly.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
35
Page 36
Release the brake lever and accelerate by rotating the throttle grip moderately (Pos. B); the vehicle will start moving.
aCAUTION
Never leave abruptly with cold engine. To reduce the emission of polluting substances and the consumption of fu­el, warm the engine up by proceeding at low speed for the first miles.
aWARNING
Avoid opening and closing the throttle repeatedly and continuously, so that you do not accidentally lose control of the vehicle. If you have to brake, close the throttle and put on both brakes in order to ob­tain uniform deceleration, properly ex­erting pressure on the braking parts. By putting on the front brake only or the rear brake only, you reduce the braking force considerably, thus running the risk of locking one wheel and conse­quently losing grip.
If you stop uphill, decelerate completely and use the brakes only to keep the ve­hicle steady. The use of the engine to keep the vehi­cle at a halt may cause the overheating of the speed variator.
aWARNING
Before beginning to turn, slow down or brake driving at moderate and constant speed or accelerating slightly; avoid braking at the last moment: it would be very easy to skid.
If the brakes are operated continuously on downhill stretches, the friction mate­rial may overheat, thus reducing the braking efficiency. Exploit the engine compression by putting on both brakes intermittently. Never drive downhill with the engine off!
In case of wet road or scarce wheel grip (snow, ice, mud, etc.), drive slowly, avoiding sudden brakings or manoeu­vres that could make you lose grip and fall down.
Pay the utmost attention to any obsta­cle or variation of the road surface. Uneven roads, rails, manhole covers, indications painted on the road surface, building site metal plates become rather slippery by rain. For this reason all these obstacles have to be carefully avoided, driving smoothly and bending the vehicle as little as possible.
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36
Page 37
aWARNING
Always use the direction indicators in time when you intend to change lane or direction, avoiding sharp and danger­ous movements. Switch off the direction indicators as soon as you have changed direction.
Be extremely careful when you overtake other vehicles or are overtaken.
In case of rain, the water cloud created by big vehicles reduces visibility; the air shift may make you lose control of the vehicle.
25..).').
aWARNING
After the first 1000 km (625 mi), carry out the checking operations indicated in the column "After running-in" of the Regular Service Intervals Chart, see p. 40 – 42 (REGULAR SERVICE INTER­VALS CHART), in order to avoid hurting yourself or other people and/or damag­ing the vehicle.
The running-in of the engine is primary to ensure its working life and its correct func­tioning. If possible, drive on hilly roads and/or roads with many bends, so that the engine, the suspensions and the brakes undergo a more effective running-in.
NOTE Only after the first 500 km (312
mi) of running-in it is possible to obtain the best speed and acceleration performance from the vehicle.
Keep to the following indications:
Do not open the throttle completely if the speed is low, both during and after the running-in.
0-100 km (0-62 mi) During the first 100 km (62 mi) put on the brakes with caution, avoiding sharp and prolonged brakings. This ensures a correct bedding-in of the pads on the brake disc.
0-500 km (0-312 mi) During the first 500 km (312 mi), do not exceed the 80% of the maximum allowed speed.
Avoid driving at constant speed for long distances.
After the first 1000 km (625 mi), progres­sively increase the speed until reaching the highest performance levels.
34/00).'
aWARNING
If possible, avoid stopping abruptly, slowing down suddenly and braking at the last moment.
Release the throttle grip (pos. A) and
gradually put on the brakes to stop the
vehicle.
In case of a brief stop, keep at least one
brake on.
0!2+).'
aWARNING
Park the vehicle on firm and flat ground, to prevent it from falling down.
Neither lean the vehicle against walls, nor lay it on the ground.
Make sure that the vehicle and especial­ly its red-hot parts do not represent a danger for persons and children.
Do not leave the vehicle unattended when the engine is on or the key is in­serted into the ignition switch.
Do not sit on the vehicle when the stand is down.
Stop the vehicle, see above (STOP-
PING).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
37
Page 38
Move the engine stop switch (1) to posi-
m” (for the countries where re-
tion “ quired).
aCAUTION
With stopped engine and ignition switch in position “n”, the battery may run down.
Rotate the key (2) and move the ignition switch (3) to position “
Position the vehicle on the stand, see beside (POSITIONING THE VEHICLE ON THE STAND).
m”.
NOTE It is not necessary to close the
fuel tap when the engine is off, since it is equipped with an automatic closing sys­tem.
aCAUTION
Never leave the key in the ignition switch.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
38
Lock the steering, see p. 20 (STEERING LOCK) and extract the key.
0/3)4)/.).'4(%6%()#,% /.4(%34!.$
Carefully read p. 37 (PARKING).
CENTRE STAND
Grasp the left grip (4) and the passenger grab rail (5).
Push down the stand lever (6).
SIDE STAND
Grasp the left grip (4) and the passenger grab rail (5).
aWARNING
Danger of fall or overturning. When the vehicle is straightened from the parking position to the driving posi­tion, the stand goes automatically up.
Press the side stand (7) with your right foot and extend it completely.
Incline the vehicle until the stand rests on the ground.
Steer the handlebar completely left­wards.
aWARNING
Make sure that the vehicle is stable.
Page 39
35''%34)/.3 4/02%6%.44(%&4
NEVER leave the ignition key inserted and always use the steering lock.
Park the vehicle in a safe place, possibly in a garage or a protected place.
If possible, use the appropriate aprilia “Body-Guard” armored cable ditional anti-theft device.
Make sure that all documents are in order and the road tax has been paid.
Write down your personal data and tele­phone number in the space provided in this page, to facilitate the identification of the owner in case of finding after theft.
SURNAME:................................................
NAME: .......................................................
ADDRESS: ................................................
...................................................................
TELEPHONE NO.:.....................................
, or an ad-
&
NOTE Very often stolen vehicles are
identified thanks to the data written on the use/maintenance manual.
-!).4%.!.#%
aWARNING
Risk of fire. Keep fuel and other flammable sub­stances away from the electrical com­ponents.
Before beginning any maintenance op­eration or any inspection of the vehicle, stop the engine, extract the key from the ignition block, wait until the engine and the exhaust system have cooled down and if possible lift the vehicle by means of the proper equipment, on firm and flat ground.
Before proceeding, make sure that the room in which you are working is prop­erly ventilated.
Keep away from the red-hot parts of the engine and of the exhaust system, in or­der to avoid burns. Do not hold any mechanical piece or oth­er parts of the vehicle with your mouth: the components are not edible and some of them are noxious or even toxic.
aCAUTION
If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse or­der.
In case any maintenance operation has to be carried out, it is advisable to use latex gloves.
Normally, the routine maintenance opera­tions can be performed by the user; how­ever, in some cases the use of specific tools and technical expertise may be re­quired.
If you need assistance or technical advice, consult your aprilia Official Dealer, who can ensure you prompt and accurate serv­icing.
Ask your aprilia Official Dealer to test the vehicle on the road after a repair or period­ic maintenance operation. In any case, personally carry out the “Pre­liminary checking operations” after any maintenance operation, see p. 32 (PRE­LIMINARY CHECKING OPERATIONS).
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
39
Page 40
2%'5,!2 3%26)#% ).4%26!,3 #(!24z{
OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER).
Key
= check and clean, adjust, lubricate or
change, if necessary;
= clean;
= change;
= adjust.
NOTE Carry out the maintenance oper-
ations more frequently if you use the vehi­cle in rainy and dusty areas or on uneven ground.
Component
Battery - Terminal fastening - Electrolyte level
After run-
ning-in [1000
km (625 mi)]
 –
Every 6000
km (3750 mi)
or 12 months
Every 12000
km (7500 mi)
or 24 months
Spark plug  – Carburettor - idling  – Air cleaner Speed change gear filter Accelerator operation  – Brake locking operation  – Light system  – Stop light switches Brake fluid  – Coolant every 2000 km (1250 mi): Engine oil every 1000 km (625 mi): Headlight beam direction - operation Wheels/tyres and inflation pressure every month: Suspensions  – Engine oil pressure Warning light at every start: Front and rear brake pad wear every 2000 km (1250 mi):
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
40
Page 41
OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer.
Key
= check and clean, adjust, lubricate or
change, if necessary;
= clean;
= change;
= adjust.
NOTE Carry out the maintenance oper-
ations more frequently if you use the vehi­cle in rainy and dusty areas or on uneven ground.
CO = carbon monoxide
After running-
Component
Rear shock absorber – Battery - Terminal fastening Carburation - CO adjustment – Transmission cables and controls Accelerator cable (adjustment) Variator belt – Steering tube bearings and steering slack Wheel bearings – Brake discs Engine oil filter General running of the vehicle Valve clearance Speed change gear grease – Braking systems Cooling system Stop light switches – Brake fluid every 6000 km (3750 mi): Coolant every 2000 km (1250 mi): / every 2 years: Fork oil and oil seal every 12000 km (7500 mi): Engine oil Transmission oil Guide pins (# 3 pieces) (rear) every 12000 km (7500 mi): Front pulleys (# 2 pieces) every 18000 km (11250 mi): Engine oil filter screen and magnetic screw Guide rollers (# 3 pieces) (rear) every 12000 km (7500 mi): Speed change gear rollers and speed change
gear plastic guides Wheels/tyres and inflation pressure – Inner spring cap (rear) every 12000 km (7500 mi): Nut, bolt, screw tightening Cylinder head nut fastening Fuel pipe – Clutch wear
in [1000 km
(625 mi)]













Every 6000 km (3750 mi) or 12
months
––


––
Every 12000 km
(7500 mi)
or 24 months
/ every 2 years:
every 4 years:
– – –
– – – – – –
– – –
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
41
Page 42
2%'5,!2 3%26)#% ).4%26!,3 #(!24|
OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER).
Key
= check and clean, adjust, lubricate or
change, if necessary;
= clean;
= change;
= adjust.
NOTE Carry out the maintenance oper-
ations more frequently if you use the vehi­cle in rainy and dusty areas or on uneven ground.
Component
Battery - Terminal fastening ­Electrolyte level
After running-in
[1000 km (625 mi)]
–
Every 6000 km (3750 mi) or 12
months
Every 12000 km
(7500 mi) or 24
months
Spark plug  Carburettor - idling – Air cleaner Speed change gear filter Accelerator operation – Brake locking operation – Light system – Stop light switches Brake fluid – Coolant every 2000 km (1250 mi): Engine oil every 1000 km (625 mi): Headlight beam direction -
operation Wheels/tyres and inflation
pressure
every month:
Suspensions – Engine oil change warning light at every start: Front and rear brake pad wear every 2000 km (1250 mi):
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
42
Page 43
OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer.
Key
= check and clean, adjust, lubricate or
change, if necessary;
= clean;
= change;
= adjust.
NOTE Carry out the maintenance oper-
ations more frequently if you use the vehi­cle in rainy and dusty areas or on uneven ground.
CO = carbon monoxide
Component
Rear shock absorber – Battery - Terminal fastening Carburation - CO adjustment – Transmission cables and controls Accelerator cable (adjustment) Variator belt – Steering tube bearings and steering
slack Wheel bearings – Brake discs Engine oil filter General running of the vehicle Clutch shoes – Valve clearance – Braking systems Cooling system Stop light switches – Brake fluid every 2 years: Coolant every 2 years: Fork oil and oil seal every 12000 km (7500 mi):
Engine oil
Transmission oil Center stand wheel Speed change gear rollers and
speed change gear plastic guides Wheels/tyres and inflation pressure Nut, bolt, screw tightening Fuel pipe – Clutch wear – Speed change gear (front pulleys
and rear pulleys)
After running-in
[1000 km (625 mi)]
 

 
 
 
 
Every 6000 km (3750 mi) or 12
months
––
every 3000 km (1875 mi):
every 1000 km (625 mi): / every 3000 km (1875 mi):

Every 12000 km
(7500 mi) or 24
months
– – – –
– –
– –
– – –
– –
every 4 years:
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
43
Page 44
)$%.4)&)#!4)/.$!4!
It is a good rule to write down the frame and engine numbers in the space provided in this manual.
The frame number can be used for the purchase of spare parts.
NOTE Do not alter the identification
numbers if you do not want to incur severe penal and administrative sanctions. In par­ticular, the alteration of the frame number results in the immediate invalidity of the guarantee.
use and maintenance Leonardo 125 - Leonardo 150 - Leonardo 250
44
FRAME NUMBER
The frame number is stamped on the cen­tral tube of the frame. To be able to read it, it is necessary to remove the cover (1).
Frame no.
ENGINE NUMBER
The engine number is stamped near the lower support of the rear shock absorber.
Engine no.
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