YAMAHA EF5200(E), F6600(E), EF5200D, EF5200, EF5500TE PARTS CATALOGUE

EF5200D	(7WV2)OTHER
EF5200(E)	(7WV3)OTHER EF6600(E) (7WW3)OTHER
EF5200	(7WV4)AUS EF6600E (7WW4)AUS
EF6600DE	(7WW2)OTHER EF5500TE (7WW8)CHN

217WV–400E1

A2

EF5200D/EF5200(E)/EF6600DE/

EF6600(E)/EF5500TE

PARTS CATALOGUE E2001 by Yamaha Motor Co., Ltd.

1st Edition, Oct. 2001 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.

It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4.Number of component for assembly

The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

5. Applicable Starting Serial No. and Color Code

Engine Serial No.

	Color	Color Name	Abbrevi-	MODEL
	Code		ation
				7WV2
				7WV3
				7WV4
	00NJ	FARAWAY BLUE	FWB	7WW2
				7WW3
				7WW4
				7WW8

6.Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

7.The asterisk (*) before a reference number indicates modification items after the first edition.

A5

Engine Serial No.

This parts catalogue is related to the parts for the models in the list below.

MODEL CODE	MODEL NAME	DESTINAITION		SPECIFICATION (OUT LINE)		ENGINE SERIAL NO
7WV2	EF5200D	OTHER		120/240V–60Hz		7WV–200101
7WV3	EF5200	OTHER		220V–50Hz		7WV–300101
7WV3	EF5200	CHINA		220V–50Hz		7WV–320101
7WV3	EF5200E	CHINA		220V–50Hz		7WV–330101
7WV3	EF5200E	OTHER		220V–50Hz		7WV–360101
7WV3	EF5200	OTHER		220V–60Hz		7WV–370101
		(PER,PHL,SAU)
7WV3	EF5200	SOUTH AFRICA		220V–50Hz		7WV–380101
7WV4	EF5200	AUSTRALIA		240V–50Hz		7WV–400101
7WW2	EF6600DE	OTHER		120/240V–60Hz		7WW–200101
7WW3	EF6600	OTHER		220V–50Hz		7WW–300101
7WW3	EF6600	CHINA		220V–50Hz		7WW–320101
7WW3	EF6600E	CHINA		220V–50Hz		7WW–330101
7WW3	EF6600E	OTHER		220V–50Hz		7WW–370101
7WW3	EF6600E	OTHER		220V–60Hz		7WW–380101
		(PER,PHL,SAU)
7WW3	EF6600E	SOUTH AFRICA		220V–50Hz		7WW–390101
7WW4	EF6600E	AUSTRALIA		240V–50Hz		7WW–400101
7WW8	EF5500TE	CHINA		230/400V–50Hz		7WW–820101
			A6

CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3 GOVERNOR 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4 GOVERNOR 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5 CAMSHAFT.VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7 AIR SHROUD. STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8 INTAKE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 INTAKE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B10 CARBURETOR 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11 CARBURETOR 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B13 CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14 FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B15 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2 BATTERY TRAY (FOR EL. START MODEL) . . . . . . . . . . . . . C3 FRONT WHEEL (OPTIONAL PARTS) . . . . . . . . . . . . . . . . . . C4 T.C.I.MAGNETO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5 STARTING MOTOR (FOR EL. START MODEL) . . . . . . . . . . C6 GENERATOR 1 (FOR EF5200D/5200(E)) . . . . . . . . . . . . . . . C7 GENERATOR 2 (FOR EF6600D/6600(E)) . . . . . . . . . . . . . . . C9 GENERATOR (FOR EF5500TE) . . . . . . . . . . . . . . . . . . . . . . . C11 CONTROL BOX 1 (220V–50/60Hz:CHN,OTHER,ZAF) . . . . C13 CONTROL BOX 2 (120/240V–60Hz:OTHER) . . . . . . . . . . . . C15 CONTROL BOX 3 (240V–50Hz:AUS) . . . . . . . . . . . . . . . . . . D3 CONTROL BOX 4 (220V–50/60Hz:OTHER,CHN,ZAF) . . . . D4 CONTROL BOX 5 (120/240V–60Hz:OTHER) . . . . . . . . . . . . D7

CONTENTS

CONTROL BOX 6 (240V–50Hz:AUS) . . . . . . . . . . . . . . . . . . D10

CONTROL BOX 7 (230/400V–50Hz:CHN) . . . . . . . . . . . . . . D12

EMBLEM.LABEL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14

INDEX

NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1

FIG. 1 CYLINDER

REF.		PART NO.	DESCRIPTION
NO.
1	7WE–11111–00		HEAD, CYLINDER 1
	7WG–11111–00		HEAD, CYLINDER 1
2	7WE–11181–00		GASKET, CYLINDER HEAD 1
	7WG–11181–00		GASKET, CYLINDER HEAD 1
3	95817–10070		BOLT, FLANGE
4	99530–14016		PIN, DOWEL
5	95627–08618		BOLT, STUD
6	94702–00331		PLUG, SPARK (NGK BPR4ES)
7	7WG–11190–00		COVER, CYLINDER HEAD 1
8	JN6–11193–00		GASKET, HEAD COVER 1
9	95827–06030		BOLT, FLANGE
10	7RH–11166–00		PIPE, BREATHER 1
11	95607–08700		BOLT, STUD

B2

5200	6600	5500
1
	1	1
1
	1	1
4	4	4
2	2	2
2	2	2
1	1	1
1	1	1
1	1	1
4	4	4
1	1	1
2	2	2

REMARKS

FIG. 2 CRANKSHAFT. PISTON

REF.		PART NO.	DESCRIPTION
NO.
1	7WR–11400–00		CRANKSHAFT ASSY
	7WR–11400–10		CRANKSHAFT ASSY
2	JN6–11631–00–A0		PISTON (STD)
	7RH–11631–00–A0		PISTON (STD)
	JN6–11635–00		PISTON (0.25MM O/S)
	7RH–11635–00		PISTON (0.25MM O/S)
	JN6–11636–00		PISTON (0.50MM O/S)
	7RH–11636–00		PISTON (0.50MM O/S)
3	JN6–11610–00		PISTON RING SET (STD)
	7RH–11603–00		PISTON RING SET (STD)
	JN6–11610–10		PISTON RING SET (0.25MM O/S)
	7RH–11604–00		PISTON RING SET (0.25MM O/S)
	JN6–11610–20		PISTON RING SET (0.50MM O/S)
	7RH–11605–00		PISTON RING SET (0.50MM O/S)
4	447–11633–00		PIN, PISTON
	583–11633–00		PIN, PISTON
5	93450–21053		CIRCLIP
6	JN6–11650–00		CONNECTING ROD ASSY
7	JN6–11654–00		.BOLT, CONNECTING ROD
8	7WG–11454–00		WEIGHT 1

B3

5200	6600	5500
1
	1	1
1
	1	1
1
	1	1
1
	1	1
1
	1	1
1
	1	1
1
	1	1
1
	1	1
2	2	2
1	1	1
2	2	2
1	1	1

REMARKS

AP

AP

AP

AP

AP

AP

AP

AP

FIG. 3 GOVERNOR 1

REF.		PART NO.	DESCRIPTION
NO.
1	7RH–11970–00		FLYWEIGHT SHAFT ASSY.
2	7RH–11913–00		.WEIGHT
3	7FK–11914–00		.SHAFT, WEIGHT
4	90201–065K7		WASHER, PLATE
5	93440–06107		CIRCLIP
6	90201–067L0		WASHER, PLATE
7	7KY–11917–00		COLLAR
8	7RH–11922–00		FORK, GOVERNOR
9	90201–08092		WASHER, PLATE
10	90468–12006		CLIP
11	7RH–11901–00		GOVERNOR ASSY
12	97027–06030		BOLT
13	92907–06600		WASHER, PLATE
14	90173–06017		NUT, SQUARE
15	7RH–11928–00		ROD, LINK
16	90506–04458		SPRING, TENSION
17	73A–11941–00		STAY
18	73A–11931–00		LEVER
19	98507–06035		SCREW, PAN HEAD
20	90501–10264		SPRING, COMPRESSION
21	7VX–11925–00		SPRING, GOVERNOR
22	95807–06012		BOLT, FLANGE

B4

5200

6600

5500

1

3

3

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

REMARKS

FIG. 4 GOVERNOR 2

REF.		PART NO.	DESCRIPTION
NO.
1	7RH–11970–00		FLYWEIGHT SHAFT ASSY.
2	7RH–11913–00		.WEIGHT
3	7FK–11914–00		.SHAFT, WEIGHT
4	90201–065K7		WASHER, PLATE
5	93440–06107		CIRCLIP
6	90201–067L0		WASHER, PLATE
7	7KY–11917–00		COLLAR
8	7RH–11922–00		FORK, GOVERNOR
9	90201–08092		WASHER, PLATE
10	90468–12006		CLIP
11	7RH–11901–00		GOVERNOR ASSY
12	97027–06030		BOLT
13	92907–06600		WASHER, PLATE
14	90173–06017		NUT, SQUARE
15	7RH–11928–00		ROD, LINK
16	90506–04458		SPRING, TENSION
17	73A–11941–00		STAY
18	73A–11931–00		LEVER
19	98507–06035		SCREW, PAN HEAD
20	90501–10264		SPRING, COMPRESSION
21	7VX–11925–00		SPRING, GOVERNOR
22	95807–06012		BOLT, FLANGE
23	7RH–11998–00		BRACKET 1
24	95807–08016		BOLT, FLANGE
25	7X6–11960–00		DIAPHRAGM ASSY
26	95707–08500		NUT, FLANGE
27	7RH–13545–10		HOSE 1

B5

5200	6600	5500
	1	1
	3	3
	3	3
	1	1
	1	1
	1	1
	1	1
	1	1
	2	2
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	1	1
	2	2
	1	1
	1	1
	1	1

REMARKS

FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL

FIG. 4 GOVERNOR 2

	REF.	PART NO.	DESCRIPTION
	NO.
	28 7RH–13545–00		HOSE 1

B6

5200

6600

5500

1 1

REMARKS

FOR EL. START MODEL

FIG. 5 CAMSHAFT.VALVE

REF.		PART NO.	DESCRIPTION
NO.
1	7WG–12170–00		CAMSHAFT ASSY 1
2	7WG–12287–00		.SPRING, DECOMPRESSION
3	JN6–12111–01		VALVE, INTAKE
4	7RH–12121–00		VALVE, EXHAUST
5	JN6–12153–00		LIFTER, VALVE
6	90501–264A9		SPRING, COMPRESSION
7	J38–12117–01		RETAINER, VALVE SPRING
8	J38–12118–00		COTTER, VALVE
9	JN6–12151–00		ARM, VALVE ROCKER
10	22F–12159–00		SCREW, VALVE ADJUSTING
11	90170–05302		NUT
12	J38–12156–00		SHAFT, ROCKER 2
13	JN6–12154–00		ROD, VALVE PUSH
14	4G0–12119–00		SEAL, VALVE STEM

B7

5200	6600	5500
1	1	1
1	1	1
1	1	1
1	1	1
2	2	2
2	2	2
2	2	2
2	2	2
2	2	2
2	2	2
2	2	2
1	1	1
2	2	2
1	1	1

REMARKS

FIG. 6 AIR SHROUD. STARTER

REF.		PART NO.	DESCRIPTION
NO.
1	7WG–12621–10		CASE, FAN
2	95807–06012		BOLT, FLANGE
3	7RH–12651–01		AIR SHROUD, CYLINDER 1
4	7RH–15710–00		STARTER ASSY
5	7RH–15711–00		.CASE, STARTER
6	7RH–15714–00		.DRUM, SHEAVE
7	7RH–15713–00		.SPRING, STARTER
8	7RH–15741–00		.PAWL, DRIVE
9	7RH–15716–00		.PLATE, DRIVE
10	7RH–15715–00		.SPRING, FRICTION
11	JK4–15743–00		.SPRING, RETURN
12	7NJ–15793–00		.SCREW
13	7RH–15751–00		.WIRE, STARTER
14	7RH–15755–00		.HANDLE, STARTER
15	95807–06008		BOLT, FLANGE
16	7RH–15723–00		PULLEY, STARTER

B8

5200	6600	5500
1	1	1
5	5	5
1	1	1
1	1	1
1	1	1
1	1	1
1	1	1
2	2	2
1	1	1
1	1	1
2	2	2
1	1	1
1	1	1
1	1	1
4	4	4
1	1	1

REMARKS

FIG. 7 INTAKE 1

REF.		PART NO.	DESCRIPTION
NO.
1	7RH–14283–00		COVER, CARBURETOR 1
2	90480–13016		GROMMET
3	7RH–13557–00		GASKET
4	7RH–13596–00		JOINT, CARBURETOR 2
	7RH–13596–10		JOINT, CARBURETOR 2
5	7RH–13557–00		GASKET
6	7RH–13567–00		GASKET
7	7RH–14411–01		CASE, AIR CLEANER 1
8	7RH–14412–01		CAP, CLEANER CASE 1
9	7RH–14468–00		PLATE,ELEMENT FITTING
10	7RH–14451–00		ELEMENT, AIR CLEANER
11	7RH–14429–00		SCREW
12	7LV–14477–00		PLATE
13	95707–08500		NUT, FLANGE
14	95807–06016		BOLT, FLANGE
15	90445–08743		HOSE (L120)

B9

5200

6600

5500

1

1

1

1

1

2

1

1

1

1

1

2

1

2

1

1

REMARKS

FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL

FOR EL. START MODEL

FIG. 8 INTAKE 2

REF.		PART NO.	DESCRIPTION
NO.
1	7G5–87188–00		BINDER
2	7RH–14283–00		COVER, CARBURETOR 1
3	90480–13016		GROMMET
4	7RH–13557–00		GASKET
5	7RH–13596–00		JOINT, CARBURETOR 2
	7RH–13596–10		JOINT, CARBURETOR 2
6	7RH–13557–00		GASKET
7	7RH–13567–00		GASKET
8	7RH–14411–01		CASE, AIR CLEANER 1
9	7RH–14412–01		CAP, CLEANER CASE 1
10	7RH–14468–00		PLATE,ELEMENT FITTING
11	7RH–14451–00		ELEMENT, AIR CLEANER
12	7RH–14429–00		SCREW
13	7LV–14477–00		PLATE
14	95707–08500		NUT, FLANGE
15	95807–06016		BOLT, FLANGE
16	7LV–13546–00		HOSE 2
17	90445–08741		HOSE (L45)
18	90413–05013		WAY 3

B10

5200	6600	5500
	1	1
	1	1
	1	1
	1	1
	1	1
	1
	2	2
	1	1
	1	1
	1	1
	1	1
	1	1
	2	2
	1	1
	2	2
	1	1
	1	1
	1	1
	1	1

REMARKS

FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL

FOR EL. START MODEL FOR EL. START MODEL FOR EL. START MODEL