YAMAHA EF5200DFW, EF5200EFW, EF5200FW PARTS CATALOGUE 07

EF5200DFW (7CB2) CSA,PHL

EF5200FW (7CB3) AFR,CHN,SEA

EF5200EFW (7CB3) AFR,CHN,SEA

1F7CB-400E1

( )

EF5200DFW

EF5200FW/EF5200EFW

PARTS CATALOGUE ©2007 by Yamaha Motor Co., Ltd.

1st edition, June 2007 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

		FOREWORD
7. Applicable Serial No.		9. Applicable Starting Serial No.
	Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code
FWB(*)	FARAWAY BLUE	00NJ

CONTENTS

CYLINDER ............................................................................	1
CRANKSHAFT & PISTON ....................................................	2
GOVERNOR .........................................................................	3
CAMSHAFT & VALVE ...........................................................	4
AIR SHROUD & STARTER ...................................................	5
INTAKE 1 ..............................................................................	6
INTAKE 2 ..............................................................................	7
CARBURETOR 1 ..................................................................	8
CARBURETOR 2 ..................................................................	9
EXHAUST .............................................................................	10
CRANKCASE ........................................................................	11
FRAME ..................................................................................	12
BATTERY TRAY ...................................................................	13
FUEL TANK ...........................................................................	14
TCI MAGNETO .....................................................................	15
STARTING MOTOR ..............................................................	16
GENERATOR ........................................................................	17
CONTROL BOX 1 .................................................................	19
CONTROL BOX 2 .................................................................	21
EMBLEM & LABEL 1 .............................................................	23
	INDEX
NUMERICAL INDEX .............................................................	24

FIG.						1 CYLINDER
REF.								PART NO.																		DESCRIPTION																																			52/D					52E																REMARKS
NO.
1				7CT–E1111–00																		HEAD, CYLINDER 1																																							1			1
2				7CT–E1181–00																		GASKET, CYLINDER HEAD 1																																							1			1
3				95817–10070																		BOLT, FLANGE																																							4			4
4				99530–14016																		PIN, DOWEL																																							2			2
5				95627–08618																		BOLT, STUD																																							2			2
6				94702–00819																		PLUG, SPARK (NGK BPR4ES)																																							1			1
7				7CT–E1190–00																		COVER, CYLINDER HEAD 1																																							1			1
8				7CT–E1193–00																		GASKET, HEAD COVER 1																																							1			1
9				95827–06030																		BOLT, FLANGE																																							4			4
10				7CT–E1166–00																		PIPE, BREATHER 1																																							1			1
11				95607–08700																		BOLT, STUD																																							2			2

1

FIG. 2 CRANKSHAFT & PISTON

REF.								PART NO.																		DESCRIPTION																																			52/D					52E																REMARKS
NO.
1				7CT–E1400–00																	CRANKSHAFT ASSY																																								1			1
2				7CT–E1631–00–A0																	PISTON (STD)																																								1			1
				7CT–E1635–00																	PISTON (0.25MM O/S)																																								1			1																	AP
				7CT–E1636–00																	PISTON (0.50MM O/S)																																								1			1																	AP
3				7CT–E1610–00																	PISTON RING SET (STD)																																								1			1
				7CT–E1610–10																	PISTON RING SET (0.25MM O/S)																																								1			1																	AP
				7CT–E1610–20																	PISTON RING SET (0.50MM O/S)																																								1			1																	AP
4				7CT–E1633–00																	PIN, PISTON																																								1			1
5				93450–21833																	CIRCLIP																																								2			2
6				7CT–E1650–00																	CONNECTING ROD ASSY																																								1			1
7				7CT–E1654–00																	.BOLT, CONNECTING ROD																																								2			2
8				7CT–E1454–00																	WEIGHT 1																																								1			1

2

FIG.						3 GOVERNOR
REF.								PART NO.																		DESCRIPTION																																			52/D					52E																REMARKS
NO.
1				7CT–E1970–00																	FLYWEIGHT SHAFT ASSY.																																								1			1
2				7CT–E1913–00																	.WEIGHT																																								3			3
3				7CN–E1914–00																	.SHAFT, WEIGHT																																								3			3
4				90201–06842																	WASHER, PLATE																																								1			1
5				93440–06826																	CIRCLIP																																								1			1
6				90201–067L0																	WASHER, PLATE																																								1			1
7				7CT–E1917–00																	COLLAR																																								1			1
8				7CT–E1922–00																	FORK, GOVERNOR																																								1			1
9				90201–08092																	WASHER, PLATE																																								2			2
10				90468–12006																	CLIP																																								1			1
11				7CT–E1901–00																	GOVERNOR ASSY																																								1			1
12				97027–06030																	BOLT																																								1			1
13				92907–06600																	WASHER, PLATE																																								1			1
14				90173–06802																	NUT, SQUARE																																								1			1
15				7CT–E1928–00																	ROD, LINK																																								1			1
16				90506–04458																	SPRING, TENSION																																								1			1
17				7CN–E1950–00																	ADJUST PLATE COMP.																																								1			1
18				98507–06035																	.SCREW, PAN HEAD																																								1			1
19				90501–10812																	.SPRING, COMPRESSION																																								1			1
20				7CT–E1925–30																	SPRING, GOVERNOR																																								1			1
21				95807–06012																	BOLT, FLANGE																																								1			1

3

FIG. 4 CAMSHAFT & VALVE

REF.								PART NO.																		DESCRIPTION																																			52/D					52E																REMARKS
NO.
1				7CT–E2170–00																	CAMSHAFT ASSY 1																																								1			1
2				7CT–E2287–00																	.SPRING, DECOMPRESSION																																								1			1
3				7CT–E2111–00																	VALVE, INTAKE																																								1			1
4				7CT–E2121–00																	VALVE, EXHAUST																																								1			1
5				7CT–E2153–00																	LIFTER, VALVE																																								2			2
6				90501–264A9																	SPRING, COMPRESSION																																								2			2
7				7CT–E2117–00																	RETAINER, VALVE SPRING																																								2			2
8				7CT–E2118–00																	COTTER, VALVE																																								2			2
9				7CT–E2151–00																	ARM, VALVE ROCKER																																								2			2
10				22F–12159–00																	SCREW, VALVE ADJUSTING																																								2			2
11				90170–05804																	NUT																																								2			2
12				7CT–E2156–00																	SHAFT, ROCKER 2																																								1			1
13				7CT–E2154–00																	ROD, VALVE PUSH																																								2			2
14				7CT–E2119–00																	SEAL, VALVE STEM																																								1			1

4