YAMAHA CS50Z (JOG-RR) PARTS CATALOGUE 08

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CS50Z (JOG-RR) (3D4M) EUROPE



					1G3D4-300E1
				(		)
				(	2G3D4-300E1	)

MARCH, 14. 2008
MARCH, 14. 2008	NEWS Nº	DATE		COMMENT
	NEWS Nº	DATE		COMMENT
	IR07-021	Nov. 01, 2007	FIG 29.	GENERATOR
	PE2-MC-080003	Mar. 14, 2008	FIG 15.	SIDE COVER

CS50Z (JOG-RR)

PARTS CATALOGUE

Any reprinting or unauthorized use without the written permission of Yamaha Motor España S.A.

is expressly prohibited. Printed in Spain.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

FOREWORD

7. Applicable Serial No.
Engine Serial No.	Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code

BL3(*)	BLACK 3	0973

BWC1(*)	BLUISH WHITE COCKTAIL 1	0390

PWS1	PURPLISH WHITE SOLID 1	0206

RC2	RED COCKTAIL 2	0837

VY1	VIVID YELLOW 1	00D0

YB	YAMAHA BLACK	0033

MODEL LABEL

(1)A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2)“Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code	Colouring	Colour	Colour Name	Abbrevia-
Model Code	Type Code	Code	Colour Name	tion
	Type Code	Code		tion

3D4M	A	0973	BLACK 3	BL3

	B	0390	BLUISH WHITE COCKTAIL 1	BWC1
	B	0390	BLUISH WHITE COCKTAIL 1	BWC1

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model	Production	Country
Code	Code No.	(destination)

	020	NETHERLANDS

	030	CZECHO

		SWEDEN
		SWEDEN
3D4M
3D4M	040	UNITED KINGDOM

		POLAND

	050	SLOVENIA

		UKRAINE

Model	Production	Country
Code	Code No.	(destination)

CONTENTS

ENGINE
CYLINDER ............................................................................	B2
CRANKSHAFT & PISTON ....................................................	B3
WATER PUMP ......................................................................	B4
RADIATOR & HOSE .............................................................	B5
OIL PUMP .............................................................................	B6
INTAKE .................................................................................	B7
CARBURETOR .....................................................................	B8
EXHAUST .............................................................................	B9
CRANKCASE ........................................................................	B10
STARTER ..............................................................................	B12
CLUTCH ................................................................................	B13
TRANSMISSION ...................................................................	B15
CHASSIS
FRAME ..................................................................................	C2
FENDER ................................................................................	C3
SIDE COVER ........................................................................	C4
OIL TANK ..............................................................................	C5
REAR SUSPENSION ............................................................	C6
FRONT FORK .......................................................................	C7
FUEL TANK ...........................................................................	C9
SEAT .....................................................................................	C10
FRONT WHEEL ....................................................................	C12
FRONT BRAKE CALIPER ....................................................	C13
REAR WHEEL .......................................................................	C14
STEERING HANDLE & CABLE ............................................	C15
FRONT MASTER CYLINDER ...............................................	D2
STAND & FOOTREST ..........................................................	D3
LEG SHIELD .........................................................................	D4
COWLING 1 ..........................................................................	D6
GENERATOR ........................................................................	D7
METER ..................................................................................	D8
HEADLIGHT ..........................................................................	D9
TAILLIGHT ............................................................................	D10
HANDLE SWITCH & LEVER ................................................	D11
ELECTRICAL 1 .....................................................................	D12
ELECTRICAL 2 .....................................................................	D13
INDEX
NUMERICAL INDEX .............................................................	M1

FIG.		1 CYLINDER

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	5RW–E1111–00			HEAD, CYLINDER 1		1
2	5BR–E1194–00			GASKET, HEAD COVER 2		1
3	5BR–E1193–00			GASKET, HEAD COVER 1		1
4	94700–00X12			PLUG, SPARK		1
5	5BR–E1311–00			CYLINDER 1		1

6	5BR–E1351–00			GASKET, CYLINDER		1
7	90116–07353			BOLT, STUD		4
8	90179–07381			NUT		4
9	5BR–E2410–00			THERMOSTAT ASSY		1
10	98907–04010			SCREW, BIND		2

11	90445–08X00			HOSE		1
12	90445–08X01			HOSE		1
13	4YV–E2486–00			CLIP		4

FIG. 2 CRANKSHAFT & PISTON

REF.

PART NO.

DESCRIPTION

3D4M

REMARKS

NO.

5RN–E1400–00

CRANKSHAFT ASSY

93310–210X4

BEARING

90280–03X00

KEY, WOODRUFF

93306–204X7

BEARING

93102–20425

OIL SEAL

93101–20138

OIL SEAL

90387–156U0

COLLAR

5HE–E1631–00

PISTON (STD)

UR STD

5HE–E1636–00

PISTON (0.50MM O/S)

4SB–E1610–00

PISTON RING SET (STD)

UR STD

4SB–E1605–00

PISTON RING SET (0.50MM O/S)

5PF–E1633–00

PIN, PISTON

93450–11818

CIRCLIP

FIG.		3 WATER PUMP

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	5BR–E2450–00			IMPELLER SHAFT ASSY		1
2	93603–22X00			PIN, DOWEL		1
3	5BR–E2459–00			GEAR, IMPELLER SHAFT		1
4	93410–08X00			CIRCLIP		1
5	5BR–E2422–00			COVER, HOUSING		1

6	93210–548E8			O-RING		1
7	91317–05020			BOLT		3
8	5BR–E2483–00			PIPE 3		1
9	90450–22X02			HOSE CLAMP ASSY		1
10	90480–06874			GROMMET		3

11	92995–06100			WASHER, SPRING		3
12	93700–06811			NIPPLE, GREASE		3
13	5BR–E5421–00			COVER, CRANKCASE 2		1
14	93306–608Y0			BEARING		2
15	90387–178S8			COLLAR		1

16	93101–10842			OIL SEAL		1
17	90110–06X04			BOLT, HEXAGON SOCKET HEAD		3

FIG. 4 RADIATOR & HOSE

REF.		PART NO.		DESCRIPTION		3D4M	REMARKS
NO.		PART NO.		DESCRIPTION		3D4M	REMARKS

1	5RW–E2460–00		RADIATOR ASSY		1
2	9580M–06016		BOLT, FLANGE		2
3	90480–20X00		GROMMET		1
4	5RW–E243A–00		HOSE 1		1
5	90450–18X00		HOSE CLAMP ASSY		2

6	5RW–E243E–00		HOSE 2		1
7	90450–25X00		HOSE CLAMP ASSY		2
8	5RW–E243F–00		HOSE,3		1
9	90450–22X01		HOSE CLAMP ASSY		2
10	5RW–F1871–00		TANK, RECOVERY		1

11	5RW–E2567–00		CAP, WATER		1
12	90119–06X02		BOLT, WITH WASHER		2
13	5RW–F1646–00		BAND		1

FIG.		5 OIL PUMP

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	5RW–E3100–00			OIL PUMP ASSY		1
2	1YU–13185–00			.BOLT, BREATHER		1
3	1YU–13187–00			.GASKET, BREATHER BOLT		1
4	1YU–13473–00			.O-RING		1
5	3AA–13124–00			.GEAR WORM WHEEL (40T)		1

6	1YU–13516–00			.PIN, DOWEL		1
7	1YU–13577–00			.CLIP		1
8	90445–091K3			.HOSE (L460)		1
9	90467–08003			.CLIP		2
10	90445–05431			.HOSE (L240)		1

11	90468–02033			.CLIP		1
12	3VL–E3178–00			GEAR, PUMP DRIVE		1
13	93603–12007			PIN, DOWEL		1
14	99009–19400			CIRCLIP		2
15	98507–05014			SCREW, PAN HEAD		2

16	5DN–E3141–00			COVER, PUMP CASE		1
17	90480–13875			.GROMMET		1
18	90480–13876			.GROMMET		1
19	98907–05014			SCREW, BIND		2
20	90468–02X00			CLIP		1

21	5BR–E3487–00			GUIDE, OIL HOSE		1
22	5RW–F1824–00			PROTECTOR, HOSE		1

YAMAHA CS50Z (JOG-RR) PARTS CATALOGUE 08

FIG.		6 INTAKE

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	3KJ–13610–00			REED VALVE ASSY		1
2	4CU–E3621–00			GASKET, VALVE SEAT		1
3	4CU–E3555–00			MANIFOLD, INTAKE		1
4	90110–06X03			BOLT, HEXAGON SOCKET HEAD		2
5	90149–06X02			SCREW		2

6	90450–32X02			HOSE CLAMP ASSY		1
7	90467–24X00			CLIP		1
8	3WG–E4411–00			CASE, AIR CLEANER 1		1
9	3WG–E4412–00			CAP, CLEANER CASE 1		1
10	5RW–E4437–00			DUCT		1

11	3WG–E4451–00			ELEMENT, AIR CLEANER		1
12	3WG–E4452–00			SEAL		1
13	5AD–E4453–00			JOINT, AIR CLEANER 1		1
14	9770L–50525			SCREW, TAPPING		3
15	90387–06X06			COLLAR		2

16	90480–12X00			GROMMET		2
17	9850M–06020			SCREW, PAN HEAD		2
18	90201–06815			WASHER, PLATE		2
19	5RW–E3545–00			HOSE 1		1
20	90464–50X05			CLAMP		1

FIG.		7 CARBURETOR

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	5RW–E4G01–01			CARBURETOR ASSY 1		1
2	5EU–E4205–00			.CAP, STARTER		1
3	5RN–E4G0A–00			.STARTER SET		1
4	5EU–E4005–00			.RING, SEAL		1
5	5EU–E4216–20			.SCREW		2

6	5EU–E4243–00			.PLATE		1
7	5SB–E4G92–00			.VALVE, NEEDLE		1
8	5EU–E4386–00			.PIN, FLOAT		1
9	5SB–E4G85–00			.FLOAT		1
10	5EU–E4216–10			.SCREW		1

11	5EU–E4384–00			.GASKET, FLOAT CHAMBER		1
12	5RN–E4G81–01			.BODY, FLOAT CHAMBER		1
13	5EU–E4216–00			.SCREW		2
14	5EU–E4216–00			.SCREW		1
15	5RN–E4G68–10			.DIAPHRAGM ASSY 2		1

16	5EU–E4198–00			.GASKET		1
17	5EU–E4331–00			.SPRING, THROTTLE VALVE		1
18	5RN–E4G12–30			.VALVE,THROTTLE 1		1
19	5EU–E414H–00			.HOSE		1
20	5EU–E4103–00			.THROTTLE SCREW SET		1

21	5EU–E4104–00			.AIR SCREW SET		1
22	5EU–E4341–00			.NOZZLE, MAIN		1
23	5SB–E4G43–31			.JET, MAIN		1
24	5EU–E4396–00			.PIPE		1

FIG.		8 EXHAUST

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	1P9–E4610–10			EXHAUST PIPE ASSY 1		1
2	4MJ–E4445–00			.GROMMET		1
3	5EU–E4779–00			.COLLAR		1
4	5PE–E4729–00			EMBLEM, PROTECTOR		1
5	90480–11X00			GROMMET		2

6	90387–06X08			COLLAR		2
7	5PE–E4747–01			DAMPER, MUFFLER		1
8	90154–06808			SCREW, BINDING		2
9	3WG–E4766–00			WASHER, PROTECTOR		2
10	90201–06X00			WASHER, PLATE		2

11	3WG–E4766–10			WASHER, PROTECTOR		2
12	5AD–E4613–00			GASKET, EXHAUST PIPE		1
13	90149–06X04			SCREW		2
14	9581M–08020			BOLT, FLANGE		1
15	9581M–08030			BOLT, FLANGE		1

16	5RW–E4881–10			HOSE, BEND 1		1
17	90467–16X00			CLIP		2
18	5RN–E4803–00			AIR INDUCTION SYSTEM ASSY		1
19	9850M–06012			SCREW, PAN HEAD		2
20	5RW–E4987–00			HOSE		1

21	90467–16X00			CLIP		2
22	5RJ–E4806–00			AIR FILTER		1
23	90167–04X00			SCREW, TAPPING		2

FIG.		9 CRANKCASE

REF.			PART NO.		DESCRIPTION		3D4M	REMARKS
NO.			PART NO.		DESCRIPTION		3D4M	REMARKS

1	5AD–E5150–00			CRANKCASE ASSY		1
2	4X6–F2216–00			BUSH, REAR SHOCK ABSORBER		1
3	93306–003YA			BEARING		2
4	3VL–E5371–00			BREATHER		1
5	90446–13311			HOSE		1

6	99530–12016			PIN, DOWEL		2
7	90110–06X06			BOLT, HEXAGON SOCKET HEAD		6
8	4CU–E5317–00			SPACER, ENGINE MOUNT		1
9	99009–17400			CIRCLIP		2
10	3VL–E5421–00			COVER, CRANKCASE 2		1

11	3VL–E5461–00			GASKET, CRANKCASE COVER 2		1
12	99530–10014			PIN, DOWEL		2
13	90110–06X06			BOLT, HEXAGON SOCKET HEAD		2
14	90110–06X03			BOLT, HEXAGON SOCKET HEAD		4
15	5BR–E5411–00			COVER, CRANKCASE 1		1

16	5AD–E5451–00			GASKET, CRANKCASE COVER 1		1
17	3VL–E5659–00			SHAFT		1
18	99530–10014			PIN, DOWEL		2
19	90110–06X04			BOLT, HEXAGON SOCKET HEAD		9
20	90110–06X06			BOLT, HEXAGON SOCKET HEAD		2

21	90110–06X07			BOLT, HEXAGON SOCKET HEAD		1
22	3VL–E5363–00			PLUG, OIL		1
23	93210–14X01			O-RING		1
24	90105–08X04			BOLT, FLANGE		1
25	90430–08X00			GASKET		1

26	3VL–E5128–00			HOLDER		1
27	90110–06X21			BOLT, HEXAGON SOCKET HEAD		1

B10

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