Xerox WorkCentre PE16 Service Manual

4.3 (3)

WorkCentre PE16

SERVICE Manual

WorkCentre PE16

CONTENTS

1.

Precautions

2.

Reference Information

3.

Specifications

4.

Summary of product

5.

Disassembly and Reassembly

6.

Alignment and Adjustments

7.

Troubleshooting

8.

Exploded Views and Parts List

9.

Block Diagram

10.

Connection Diagram

XXX-XXXX-XX

1

Precautions

 

1. Precautions

Product Terms

Caution: A personal injury hazard exists that may not be apparent. For example, a panel may cover the hazardous area.

Danger: A personal injury hazard exists in the area where you see the sign.

Symbols Marked on the Product

Hot surface on or in the printer. Use caution to avoid personal injury.

Use caution (or draws attention to a particular component).

Refer to the manual(s) for information.

 

Service Manual

WorkCentre PE16

July 2003

Precautions

Laser Safety Statement

The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 60825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION

WHEN THIS COVER OPEN.

DO NOT OPEN THIS COVER.

VORSICHT - UNSICHTBARE LASERSTRAHLUNG,

WENN ABDECKUNG GE FFNET.

NICHT DEM STRAHL AUSSETZEN.

ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS

D OUVERTURE. EXPOSITION DANGEREUSE

AU FAISCEAU.

ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI

APERTURA. EVITARE L ESPOSIZIONE AL

FASCIO.

PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE.

EVITAR EXPONERSE AL RAYO.

ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R

SIKKERHEDSBRYDERE ER UDE AF FUNKTION.

UNDG UDSAETTELSE FOR STR LNING.

ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL

PNES. STIRR IKKE INN I STR LEN.

UNNG EKSPONERING FOR STR LEN.

VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL

R PPNAD OCH SP RREN R URKOPPLAD.

BETRAKTA EJ STR LEN. STR LEN R FARLIG.

VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA

OLET ALTTIINA N KYM TT M LLE LASER-

S TEILYLLE L KATSO S TEESEEN.

Service Manual

July 2003 WorkCentre PE16

Precautions

Power Safety Precautions

Power Source

For 110 VAC units, do not apply more than 140 volts RMS between the supply conductors or between either supply conductor and ground. Use only the specified power cord and connector. For 220 VAC units, do not apply more than 264 volts RMS between the supply conductors or between either supply conductor and ground.

Use only the specified power cord. This manual assumes that the reader is a qualified service technician.

Plug the three-wire power cord (with grounding prong) into a grounded AC outlet only. If necessary, contact a licensed electrician to install a properly grounded outlet. If the product loses its ground connection, contact with conductive parts may cause an electrical shock.

Disconnecting Power

Turning the power off using the On/Off switch does not completely de-engergize the equipment. You must also disconnect the unit power cord from the AC outlet. Position the power cord so that it is easily accessible during servicing

so that you may power down the unit during an emergency.

Disconnect the power plug by pulling the plug, not the cord.

Disconnect the power cord in the following cases:

if the power cord or plug is frayed or otherwise damaged,

if any liquid or foreign material is spilled into the case,

if the equipment is exposed to any excess moisture,

if the equipment is dropped or damaged,

if you suspect that the product needs servicing or repair,

whenever you clean the product.

 

Service Manual

WorkCentre PE16

July 2003

Precautions

Electrostatic Discharge (ESD) Precautions

Some semiconductor components, and the respective sub-assemblies that contain them, are vulnerable to damage by Electrostatic discharge (ESD). These components include Integrated Circuits (ICs), Large-Scale Integrated circuits (LSIs), field-effect transistors and other semiconductor chip components. The following techniques will reduce the occurrence of component damage caused by static electricity.

Be sure the power to the chassis or circuit board is off, and observe all other safety precautions.

Before handling any semiconductor components assemblies, drain the electrostatic charge from your body. This can be accomplished by touching an earth ground source or by wearing a wrist strap device connected to an earth ground source. Wearing a wrist strap will also prevent accumulation of additional bodily static charges. Be sure to remove the wrist strap before applying power to the unit to avoid potential shock.

After removing a static sensitive assembly from its anti-static bag, place it on a grounded conductive surface. If the anti-static bag is conductive, you may ground the bag and use it as a conductive surface.

Do not use freon-propelled chemicals, as they can generate electrical charges that may damage some devices.

Do not remove a static sensitive replacement component or electrical subassembly from its protective package until you are ready to install it.

Before removing the protective material from the leads of a replacement device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Minimize body motions when handling unpackaged replacement devices. Simple motions such as your clothes brushing together or lifting a foot from a carpeted floor can generate enough static electricity to damage a static sensitive device

Handle IC’s and EPROM’s carefully to avoid bending pins.

Pay attention to the direction of parts when mounting or inserting them on Printed Circuit Boards (PCB’s).

Service Manual

July 2003 WorkCentre PE16

Precautions

Service Safety Summary

General Guidelines

Note

The material presented here is intended as a safety reminder for qualified service personnel. Refer also to the preceding Power Safety Precautions.

Avoid servicing alone: Do not perform internal service or adjustment of this product unless another person capable of rendering first aid or resuscitation is present.

Use care when servicing with power: Dangerous voltages may exist at several points in this product. To avoid personal injury, do not touch exposed connections and components while power is on. Disconnect power before removing the power supply shield or replacing components.

Do not wear jewelry: Remove jewelry prior to servicing. Rings, necklaces and other metallic objects could come into contact with dangerous voltages and currents.

Power source: This product is intended to operate from a power source that will not apply more then 264 volts rms for a 220 volt AC outlet or 140 volts rms for a 110 volt AC outlet between the supply conductors or between either supply conductor and ground. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation.

Warning Labels

Read and obey all posted warning labels. Warning labels are displayed on potentially dangerous printer components. As you service the printer, check to make certain that all warning labels remain in place.

Safety Interlocks

Make sure all covers and the products’s front panel are in place and all interlock switches are functioning correctly after you have completed a unit service call. If you bypass an interlock switch during a service call, use extreme caution when working on or around the product.

 

Service Manual

WorkCentre PE16

July 2003

Precautions

Servicing Electrical Components

Before starting any service procedure, switch off the product power and unplug the power cord from the wall outlet. If you must service the unit with power applied, be aware of the potential for electrical shock.

Warning

Turning the power off by using the On/Off switch does not completely de-energize the unit. You must also disconnect the unit's power cord from the AC outlet. Position the power cord so that it is easily accessible during servicing.

Warning

Do not touch any electrical component unless you are instructed to do so by a service procedure.

S7300-02

Servicing Mechanical Components

When servicing mechanical components within the unit, manually rotate drive assemblies, rollers, and gears.

Warning

Do not try to manually rotate or manually stop the drive assemblies while any unit drive motor is running.

S7300-03

Servicing Fuser Components

Warning

This product uses heat to fuse the toner image to media. The Fuser Assembly is VERY HOT. Turn the unit power off and wait at least 5 minutes for the Fuser

to cool before you attempt to service the Fuser Assembly or adjacent components.

Service Manual

July 2003 WorkCentre PE16

Reference Information

22. Reference Information

This chapter provides reference information for this service manual consisting of the tool list, a list of acronyms and abbreviations, and examples of test patterns.

2.1 Tool for Troubleshooting

The following tools are recommended for perfomance of the troubleshooting functions described in this service manual.

1

DVM(Digital Volt Meter)

4

Cotton Swab

Standard: Indicates more than 3 digits.

Standard : For general home use, for

 

medical service.

5

Cleaning Equipment IPA

(Isopropyl Alcohol) dry cloth or a

liquid neutral detergent.

2 Tweezers

Standard: For general home use, small type.

6

Software(Driver) installation CD

ROM

3 Driver

Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).

 

Service Manual

WorkCentre PE16

July 2003

Reference Information

2.2 Acronyms and Abbreviations

The table below explains the acronyms and abbreviations used in this service manual. These are used throughout the text of this service manual. Please refer to the table.

AC

Alternating Current

ADF

Automatic Document Feeder

ASIC

Application Specific Integrated Circuit

ASSY

assembly

BIOS

Basic Input Output System

CCD

Charge Coupled Device

CMOS

Complementary Metal Oxide Semiconductor

CN

connector

CON

connector

CPU

Central Processing Unit

dB

decibel

dbA

decibelampere

dBM

decibel milliwatt

DC

direct current

DCU

Diagnostic Control Unit

DPI

Dot Per Inch

DRAM

Dynamic Random Access Memory

DVM

Digital Voltmeter

ECP

Enhanced Capability Port

EEPROM

Electronically Erasable Programmable Read

 

Only Memory

EMI

Electro Magnetic Interference

EP

electrophotographic

EPP

Enhanced Parallel Port

F/W

firmware

GDI

graphics device interface

GND

ground

HBP

Host Based Printing

HDD

Hard Disk Drive

HV

high voltage

HVPS

High Voltage Power Supply

I/F

interface

I/O

Input and Output

IC

integrated circuit

IDE

Intelligent Drive electronics or Imbedded

 

Drive Electronics

IEEE

Institute of Electrical and Electronics

 

Engineers. Inc

IPA

Isopropy Alcohol

IPM

Images Per Minute

Kg

Kilogram

LAN

local area network

lb

pound(s)

LBP

Laser Beam Printer

LCD

Liquid Crystal Display

LED

Light Emitting Diode

LSU

Laser Scanning Unit

MB

Megabyte

MHz

Megahertz

NVRAM

Nonvolatile random access memory

OPC

Organic Photo Conductor

PBA

Printed Board Assembly

PCL

Printer Command Language , Printer Control

 

Language

PDL

Page Discription Language

PPM

Page Per Minute

PTL

Pre-Transfer Lamp

Q’ty

Quantity

RAM

Random Access Memory

ROM

Read Only Memory

SCF

Second Cassette Feeder

SMPS

Switching Mode Power Supply

SPGP

Samsung Printer Graphic Processor

SPL

Samsung Printer Language

Spool

Simultaneous Peripheral Operation Online

SW

Switch

Sync

Synchronous or synchronization

USB

Universal Serial Bus

Service Manual

July 2003 WorkCentre PE16

Xerox WorkCentre PE16 Service Manual

Reference Information

2.3 The Sample Test Patterns

The following test patterns are the standard patterns used to test the product in the factory. Cartridge life span and printing speed are measured with the patterns shown below.

(The picture in the manual is 70% size of the actual A4 size.)

2.3.1 A4 5% Pattern

 

Service Manual

WorkCentre PE16

July 2003

Reference Information

2.3.2 A4 2% Pattern

Service Manual

July 2003 WorkCentre PE16

Reference Information

2.3.3 A4 IDC 5% Pattern

 

Service Manual

WorkCentre PE16

July 2003

Reference Information

Service Manual

July 2003 WorkCentre PE16

Specifications

33. Specifications

Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.

3.1 General Specifications

Items

 

Descriptions

Remarks

Major Features

 

Copier, Print, Scan, Fax

With ADF

Size (W*D*H)

 

474 X 436 X 417 mm

w/o Hand Set

Weight

 

13 Kg (28.8 lbs)

With Toner Cartridge

LCD

 

16*2 Char

 

 

 

 

 

 

 

I/O Interface

 

USB1.1 & IEEE1284

 

 

 

 

 

 

 

Power Consumption

 

Printing

350W

 

 

 

 

 

 

 

 

 

 

Sleep Mode

20W

 

 

 

 

 

 

 

Power Switch

 

Yes

 

 

 

 

 

 

 

Noise

 

Operating

55 dBA

 

 

 

 

 

 

 

 

 

 

Standby

35 dBA

 

Warm Up

 

Less than 42 seconds

 

Approval

 

Class B

 

Device Memory

 

16 MB (Printer : 8M, Fax : 4M,

 

 

 

 

 

Scan : 2M, System : 2M)

 

 

 

 

 

Internal N/W Connectivity

N/A

 

 

 

 

 

 

 

3.2 Print Specification

 

Items

Descriptions

Remarks

Print Speed

 

 

17ppm(Letter)

5% Character

 

 

 

16pp,(A4)

Pattern

 

 

 

 

 

Print Method

 

 

Laser Scanning Unit + Electro Photography

 

 

 

 

 

 

Print Language

 

 

SPL

 

 

 

 

 

 

Power Save

 

 

Yes(5/10/15/30/45min.)

 

Resolution

 

Normal

600 *600dpi

 

 

 

 

 

 

 

 

RET

No

 

Toner Save

 

 

Yes

 

 

 

 

 

 

Memory

 

 

8 MB

 

FPOT

 

Stand by

Approx. 12 seconds

 

 

 

Power Save

Less than 54 seconds

 

Printable Area

 

 

208 X 271 mm (Letter)

 

 

 

 

 

 

 

 

 

202 X 289 mm (A4)

 

 

 

 

 

 

Toner Save

 

 

Yes

 

 

 

 

 

 

Service Manual

WorkCentre PE16

June 2003

Specifications

3.3 Scan Specification

Items

 

Descriptions

Remarks

Halftone(Gray Scale)

 

256 level

 

 

 

 

 

 

 

 

 

 

Scan Method

 

Color CCD

 

 

ITU-T #1 Chart

Scan Speed

 

ADF

Letter : 25 sec,

A4 :

28 sec

Text/Mixed Mode :

(seconds/scan)

 

Platen

Letter : 25 sec,

A4 :

28 sec

B/W & 300dpi. (USB)

 

 

 

 

 

 

 

 

 

ADF

Letter : 55 sec,

A4 :

60 sec

Photo Mode : Gray

 

 

Platen

Letter : 55 sec,

A4 :

60 sec

& 300dpi. (USB)

 

 

ADF

Letter : 125 sec,

A4

: 130 sec

Photo Mode : Color

 

 

Platen

Letter : 125 sec,

A4

: 130 sec

& 300dpi.(USB)

Resolution

 

Optical

600 dpi

 

 

 

 

 

Enhanced

4800 dpi

 

 

 

 

 

 

 

 

 

 

Halftone

 

256 level

 

 

 

 

 

 

 

 

 

Scan Width

 

Width

Max.216mm (8.5")

 

 

 

 

Length(Adf)

Max. 356mm (14.0")

 

 

 

 

Length(Platen)

Max. 297mm (11.7")

 

 

 

 

 

 

 

Scan-to

 

E-mail, Image, OCR, FAX, WEB

From SmarThru3

 

 

 

 

 

 

 

Service Manual

June 2003

WorkCentre PE16

Specifications

3.4 Copy Specification

Items

 

 

Descriptions

Remarks

Copy Quality Selection

Text

600x300dpi

 

 

 

 

 

 

 

 

 

or Original Image type

Auto

600x300dpi

 

 

 

selection Mode

Photo

600x600dpi

for Platen / 600x300dpi for ADF

 

 

 

 

 

 

 

 

Other

-

 

 

 

 

 

 

 

 

 

FCOT

Platen

Power Save

 

Approx. 54 seconds

 

 

 

 

 

 

 

 

 

Stand by

 

Approx. 12 seconds

 

 

 

 

 

 

 

 

ADF

Power Save

 

Approx. 54 seconds

 

 

 

 

 

 

 

 

 

Stand by

 

Approx. 17 seconds

 

Copy Speed

Text Mixed

SDMC

 

16 cpm/A4, 17 cpm/LTR

 

 

 

MDMC

 

7 cpm/A4, 7 cpm/LTR

 

 

Photo

SDMC

 

16 cpm/A4, 17 cpm/LTR

 

 

 

MDMC

 

7 cpm/A4, 7 cpm/LTR

 

 

 

 

 

 

 

Resolution

Scan

600*600dpi

 

 

 

 

 

 

 

 

 

 

Print

600*600dpi

 

 

 

Zoom Range

 

25% to 400 % for platen, 25% to 100% for ADF

 

 

 

 

 

 

 

Multi Copy

 

1~99

 

 

 

 

 

 

 

 

 

Preset

 

Yes

 

 

 

 

 

 

 

 

Contrast Control

 

3 level(by LED)

 

 

 

 

 

 

Copy Mode

 

TEXT/MIXED/PHOTO

 

 

 

 

 

 

Collation Copy

 

Yes(300dpi only)

 

 

 

 

 

 

Auto return to default mode

Yes(after 1 minute)

 

 

 

 

 

 

 

N-up copy

 

2-up, 4-up

 

 

ADF Only

 

 

 

 

 

 

AutoFit Copy

 

Yes

 

 

Platen Only

 

 

 

 

 

 

Clone

 

Yes

 

 

Platen Only

 

 

 

 

 

 

Poster

 

Yes

 

 

Platen Only

 

 

 

 

 

 

Service Manual

WorkCentre PE16

June 2003

Specifications

3.5 Telephone Specification

Items

 

Descriptions

Remarks

Handset

 

No

 

 

 

 

 

 

On hook Dial

 

Yes

 

 

 

 

 

 

Search

 

Yes (Phone Book)

by using Phone Book Button

 

 

 

 

 

1-Touch Dial

 

10EA (3*4 Numeric Key)

 

 

 

 

 

 

Auto dial

 

100 locations (Using 3*4 buttons)

 

 

 

 

 

 

TAD I/F

 

No

 

 

 

 

 

 

Tone/Pulse

 

Selectable in Tech Mode

 

Pause

 

Yes

 

 

 

 

 

 

Auto Redial

 

Yes

 

Last Number Redial

 

Yes

 

Distinctive Ring

 

No

 

 

 

 

 

 

Caller ID

 

No

 

External Phone Interface

No

 

 

 

 

 

 

Report & List Print out

 

Tx/Rx Journal

Yes

 

 

 

Confirmation

2 types available

 

 

 

 

(with Image TCR, w/o image TCR)

 

 

 

 

 

 

 

 

Help List

No

 

 

 

 

 

 

 

 

Auto Dial List

Yes

 

 

 

 

 

 

 

 

System Data List

List all user setting

 

 

 

 

 

 

Sound Control

 

Ring Volume

Yes(Off,Low,MED,HIGH)

 

 

 

 

 

 

 

 

Key Volume

Yes(On,Off)

 

 

 

 

 

 

 

 

Speaker

Yes(On,Off)

 

Service Manual

June 2003

WorkCentre PE16

Specifications

3.6 Fax Specification

Items

 

Descriptions

Remarks

Compatibility

 

ITU-T G3

 

 

 

 

 

 

 

Communication System

 

PSTN/PABX

 

 

 

 

 

 

 

Modem Speed

 

33.6 Kbps

 

 

 

 

 

 

 

TX Speed

 

Approx. 3 sec

 

 

 

 

 

 

 

Compression

 

MH/MR/MMR/JPEG

 

 

 

 

 

 

 

ECM

 

Yes

 

 

 

 

 

 

 

Resolution

 

Std

203 x 98 dpi

 

 

 

 

Fine

203 x 196 dpi

 

 

 

 

 

 

 

 

 

 

S.Fine

300 x 300 dpi

 

Scan Speed(ADF)

 

Std

Approx. 5sec/LTR (6 sec/A4)

 

 

 

 

Fine

Approx.7.5sec/LTR (8 sec/A4)

 

 

 

 

 

 

 

 

 

 

S.Fine

Approx.7.5sec/LTR (8 sec/A4)

 

Rx fax duplex print out

 

No

 

 

 

 

 

 

Multiple page scan speed

Approx. 7 ppm/LTR (7.5 ppm/A4)

 

 

 

 

 

 

 

Receive Mode

 

Fax, TEL

 

 

 

 

 

 

 

Memory

 

Capacity

4 MB (320 pages)

 

 

 

 

 

 

 

 

 

 

Optional Memory

No

 

 

 

 

 

 

 

 

 

 

Max locations to

99 locations

 

 

 

 

store to 1 Group Dial

 

 

 

 

 

 

 

 

 

 

 

Fax Forward

Yes (On/Off)

 

 

 

 

 

 

 

 

 

 

Broadcasting

Up to 99 locations

 

 

 

 

 

 

 

 

 

 

Forced Memory TX

No

 

 

 

 

 

 

 

 

 

 

Cover page

No

 

 

 

 

Delayed fax

Yes

 

 

 

 

 

 

 

 

 

 

Memory RX

Yes

 

 

 

 

 

 

 

Functions

 

Voice Request

No

 

 

 

 

 

 

 

 

 

 

TTI

Yes

 

 

 

 

 

 

 

 

 

 

RTI

Yes

 

 

 

 

Polling

No

 

 

 

 

Earth/Recall

No

 

 

 

 

 

 

 

 

 

 

Auto Reduction

Yes

 

 

 

 

RDC

No

 

 

 

 

Junk Fax barrier

Yes

 

 

 

 

 

 

 

 

 

 

Security Mode

Yes

 

 

 

 

 

 

 

 

 

 

Battery Backup

Yes (Min. 15 minutes)

Not Battery

 

 

 

 

 

(Using Super Cap.)

 

 

 

 

 

 

Service Manual

WorkCentre PE16

June 2003

Specifications

3.7 Paper Handling

 

Items

Descriptions

Remarks

Capacity

 

Main Tray

250sheets

 

 

 

 

 

 

(20lbs)

 

Bypass

Single Sheet

 

 

 

 

 

 

Optional Cassette

 

 

No

 

 

 

 

 

 

Output Capacity

 

 

150Sheets/20lb, 1Sheet/Face up

 

 

 

 

 

 

Output Control

 

 

Face down/Face up

 

 

 

 

 

 

Paper Size

 

Main Tray

CST : A4,Letter,Legal, Folio,Executive,B5

 

 

 

 

 

 

 

 

Bypass

Bypass : Envelope6 3/4,7 3/4, #9, #10,

 

 

 

 

DL,C5,B5

 

Paper Weight

 

Main Tray

60 ~ 90 GSM / 16 ~ 24 lb.

 

 

 

 

 

 

 

 

Bypass

60 ~ 150 GSM / 16 ~ 40 lb.

 

 

 

 

 

 

Paper Path

 

Standard output

Bottom to Middle Front (FIFO)

 

 

 

 

 

 

 

 

Straight Through

Face up, Single Sheet

 

 

 

 

 

 

Paper Size

 

Max

216 x 356mm(8.5"x14")

 

 

 

 

 

 

 

 

Min

76 x 127mm(3"x5")

 

 

 

 

 

 

Output Stacker

 

Paper

Extension

 

 

 

 

 

 

 

 

Document

Fixed

 

 

 

 

 

 

Input Guide

 

Bypass Tray

Adjustable

 

 

 

 

 

 

 

 

Main Tray

Universal

 

 

 

 

 

 

 

 

Document

Adjustable

 

 

 

 

 

 

ADF

 

Paper Weight

60 ~ 105 GSM / 12.5~28lb

 

 

 

 

 

 

 

 

Capacity

30 sheets(80 GSM / 20lb)

 

 

 

 

 

 

 

 

Document Size Width

148mm - 216mm(5.8" - 8.5")

 

 

 

 

 

 

 

 

Document Size Length

127 mm - 356mm(5" - 14.0")

 

 

 

 

 

 

3.8 Software

 

 

Items

Descriptions

Remarks

Compatibility

 

 

DOS

No

 

 

 

 

 

Win 3.x

No

 

 

 

 

 

 

 

 

 

 

 

 

Win 95

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Win 98&WinME

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Win NT 4.0

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Win 2000

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Win XP

Yes

WHQL for Printer Only

 

 

 

 

 

 

 

 

 

 

 

Mac

Yes

Mac Printer Only

 

 

 

 

 

 

 

 

 

 

 

Linux

No

 

 

 

 

 

 

 

Driver

 

 

Printer

SPL(GDI)

 

 

 

 

 

TWAIN

Yes

 

 

 

 

 

 

 

 

 

 

 

 

PC-FAX

No

PC Fax is only avail-

 

 

 

 

 

 

able through PC

 

 

 

 

 

 

Modem

 

 

 

 

 

 

 

 

Service Manual

 

 

 

 

 

 

 

 

 

 

 

 

 

June 2003

 

 

 

 

WorkCentre PE16

Specifications

3.9 Consumables

 

Items

Descriptions

Remarks

Type

 

 

Single Cartridge

 

How to install

 

 

Front door open and front loading

 

 

 

 

 

 

Toner

 

Life

Initial 2,000 sheets

IDC 5%

 

 

 

running 3,500 sheets

character printing

Level Sensor

 

 

No

 

 

 

 

 

 

Toner Count

 

 

Yes

 

 

 

 

 

 

Service Manual

WorkCentre PE16

June 2003

Specifications

Service Manual

June 2003

WorkCentre PE16

4 Summary of product

4. Summary of Product

This chapter describes the functions and operating principals of the main components.

4.1 Printer Components

4.1.1 Front View

 

Document

Document

 

Cover

 

Guides

 

 

Automatic

Document

 

Input Tray

 

Document Feeder

 

 

 

Document Glass

Document

Output Tray

Control Panel

Front Cover

Paper Output

 

Extension

 

Paper Tray

Paper Level

 

Indicator

Bypass Tray

 

 

Service Manual

WorkCentre PE16

July 2003

Summary of Product

4.1.2 Rear View

Rear Cover

Rear Output Slot

(Face up)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Switch

Parallel

 

 

 

 

 

Telephone Line

Connector

 

 

 

 

 

Connector

AC Power Cord

 

 

 

 

USB

 

 

 

Connector

 

 

 

 

Connector

 

 

 

 

 

 

Service Manual

July 2003

WorkCentre PE16

Summary of product

4.1.3 Control Panel

1

2

3

4

5

6

1

C O P Y

2

3

Adjusts the brightness of the documents for the current copy job.

Selects the document type for the current copy job.

Allows you to use special copy features, such as Clone, Collation, Auto fit, 2-side, N-up (multiple pages on a sheet) and Poster copying.

Makes a copy smaller or larger than the original.

Selects the number of copies.

Displays the current status and prompts during an operation.

Turns on when the toner cartridge is empty.

Scrolls through the options available for the selected menu item.

Confirms the selection on the display.

Enters Menu Mode and scrolls through the menus available.

Sends you back to the upper menu level.

Stops an operation at any time.

In Standby Mode, clears/cancels the copy options, such as the contrast, the image setting, the copy size and the number of copies.

Starts a job.

 

Service Manual

WorkCentre PE16

July 2003

Summary of Product

4

5

F A X

6

S A V E

Dials a number or enters alphanumeric characters.

Adjusts the resolution of the documents for the current fax job.

Allows you to send a fax to multiple destinations.

Allows you to store frequently-dialed fax numbers using a one or two-digit speed dial or group number for automatic dialing and edits the stored numbers.

Allows you to print a Phonebook list. Redials the last number in Standby Mode or inserts a pause into a fax number in edit mode.

Engages the telephone line.

Allows you to save on toner by using less toner to print a document.

Allows you to save on call costs by sending a fax at a preset toll-saving time. Using this feature, you can take advantage of lower long distance rates at night, for example.

Service Manual

July 2003 WorkCentre PE16

Summary of product

4.2 System Layout

4.2.1 Feeding section

Paper for the machine is supplied from a universal cassette or from the manual feeder, for single sheet feeding. The cassette contains a friction pad, to separate the paper and prevent multi-sheet feeding. There is a sensor to detect the presence of paper in the cassette.

-Feeding Method: Universal Cassette Type

-Feeding Standard: Center Loading

-Feeding Capacity: Cassette-250 sheets (80g/m2, 20lb paper standard)

Manual 1 sheet (Paper, OHP, Envelope, etc.)

-Paper detecting sensor: Photo sensor

-Paper size sensor: None

4.2.2Transfer Ass’y

The Transfer Ass'y consists of the PTL(pre-transfer lamp), OPC Drum, and the Transfer Roller. The PTL lights the surface of the OPC Drum, reducing the charge on the drum surface to improve transfer efficiency. The Transfer Roller transfers toner from the OPC Drum surface to the paper.

-Life span: 60,000 sheets (in 15~30°C)

4.2.3Drive Ass’y

The Drive Ass'y is a motor driven gear unit, that drives the paper feed, the Fuser, and the distributing unit.

4.2.4 Fuser

The Fuser consists of the Heat Lamp, Heat Roller, Pressure Roller, Thermistor, and Thermostat. It melts the toner to the paper using pressure and heat to complete the printing job.

4.2.4.1 Thermostat

The thermostat is a temperature-sensing device, that cuts off the power to prevent overheating or a fire when the heat lamp or the heat coil of the heat roller becomes too hot.

4.2.4.2 Thermistor

The Thermistor detects the surface temperature of the heat roller. The information from the Thermistor provides the on/off control that maintains the selected temperature of the heat roller.

4.2.4.3 Heat Roller

The heat roller transfers the heat from the heat lamp coil to the surface of the paper. The melted toner cannot stick to the Teflon coated heat roller.

4.2.4.4 Pressure roller

The pressure roller mounted right under the heat roller is made of the silicon resin. The toner fuses onto the paper when it passes between the heat roller and the pressure roller.

 

Service Manual

WorkCentre PE16

July 2003

Summary of Product

4.2.4.5 Safety Relevant Facts

Protecting device when overheating

-1st protecting device: H/W cuts off when an overheat condition is detected.

-2nd protecting device: S/W cuts off when an overheat condition is detected.

-3rd protecting device: Thermostat cuts off the power.

Safety device

-The power to the fuser is cut off when the front cover is open.

-The overheating safety device for customer safety.

-Maintains the surface temperature of the Fuser Cover below 80°C. A customer caution label is attached on the inside of the rear cover.

4.2.5 Scanner

Uses a photosensitive device to read an image. The Scanner consists of a CCD module, Connection board, ADF board, AFE (Analog Front End), Image Processor (located in the CPU), platen glass, and ADF.

CCD Module Specification

1.Resolution: 600dpi/A4 2.Maximum scan wide: 8.5” 3.Color filter: Red, Green, Blue

4.Output channel: 3 channels (R, G, B) 5.Effective pixel: 5,400 pixel *3 6.Voltage: 24V & 5V

7.Pre-heating time: Maximum 30 seconds (70% of light reach to it) 8.The life span of a lamp: 30,000 hours (25oC)

Image Processor Specification

1.Operating frequency: 66 MHz

2.Image sensor interface: 200/300/600 dpi CIS or CCD

3.Line time: Copy, FAX, Binary (Lineart, Halftone) PC Scan: 1.5ms/Line Color PC Scan (Grey, 256 Color, True Color): 4.5ms/Line

4.A/D conversion: 10bit conversion

Service Manual

July 2003 WorkCentre PE16

Summary of product

4.2.6 LSU (Laser Scanner Unit)

The LSU is controlled by the video controller. It converts the received video data to pulsed laser light that is scanned onto the surface the OPC drum using a rotating polygon mirror. This creates the latent image on

the drum surface. The OPC drum rotates at the same speed as the paper is fed. When the edge of the polygon mirror is detected, the LSU generates the /HSYNC signal. The CPU syncs the left margin of the image to this signal. After detecting the /HSYNC signal, the image data is sent to the LSU to begin transfer of the image left margin to the paper.

Each surface of the polygon mirror provides one line for scanning.

 

Service Manual

WorkCentre PE16

July 2003

Summary of Product

4.2.7 Toner Cartridge

The xerographic process creates a visual image from the latent image. The Toner Cartridge contains the OPC Drum, developer, and toner components in one unit. The OPC unit contains the OPC drum and charging roller. The developer unit contains toner, toner cartridge, supply roller, developing roller, and blade (Doctor blade).

-Developing Method: Non magnetic 1 element contacting method

-Toner: Non magnetic 1 element shatter type toner

-The life span of toner: 3,000 sheets (IDC Pattern/A4 standard)

-Toner remaining amount detecting sensor: None

-OPC Cleaning: Collect the toner by using electric charge + FILM OPC

-Management of excess toner: Collect the toner by using electric charge (Cleanerless TypeNo excess toner)

-OPC Drum protecting Shutter: None

-Classifying device for toner cartridge: ID is classified by interruption of the frame channel.

Service Manual

July 2003 WorkCentre PE16

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