tekmar 275 User Manual

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Page 1

Installation & Operation Manual

Boiler Control 275

Multi-Staging

275_D

11/12

Replaces: 01/12

The Boiler Control 275 is designed to stage up to four condensing or non-condensing, modulating or on-off boilers using

P.I.D. staging to accurately maintain temperature. The control supports hybrid boiler plants that contain both condensing and non-condensing boiler groups. Water temperature is controlled by outdoor reset for space heating applications or a fixed setpoint for Domestic Hot Water (DHW) tank heating or industrial process heating applications. The control will also accept an analog signal from an Energy Management System (EMS) to control the water temperature. Boiler equal run-time rotation, pump exercising and stand-by system pump operation increase boiler plant reliability. The control is tekmarNet® communication compatible allowing for internet connectivity using an optional Gateway 483.

Additional functions include:

tN4 Compatible

• BTC I Compatible

• 24 Hour, 5-11, 5-2, 7 Day Schedule

• Flow or Combustion Air Proof

• Four Modulating or On/Off Boilers

•

Equal Run Time Rotation

• Primary Pump Sequencing

• DHW Operation

• Optional DHW Sensor

• Setpoint Operation

•

tN4

Boiler

Bus

Menu Item

Boiler Control 275

One tN4, Four Modulating Boiler & DHW / Setpoint

Do not apply power

tN4

–

BRet/

Mod1

Com

Out10Com

Boil

DHW

Sup

Mod2

–

Mod3

Mod4

–

Boiler Demand

DHW / Setpoint Demand

Proof Demand

Zone Load Shedding

Priority Override

EMS Input Signal

Relay1Relay2Relay3Relay4C.A. /

Setback Oﬀ

Exercise

Rotate

BTC I

Oﬀ

EMS

Demands

Test

Designed and assembled in Canada by tekmar Control Systems Ltd tektra 1020-01

Power 115 V ±10% 60 Hz 7 VA, 1150 VA max. Relays 230 V (ac) 5 A 1/3 hp Demands 20 to 260 V (ac) 2 VA

Signal wiring must be rated at least 300 V.

Alert

23 251615 1817 2 019 2221

DHW

/ P2

Prim

Power

P1 L N

Boiler

Demand

28271413

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

oﬀ red red

For maximum heat, press and hold Tes t button for 3 seconds.

Meets Class B: Canadian ICES FCC Part 15

Com

DHW /Setp

Dem

not testing testing testing paused

Pr.

Date Code

H2048B

Input

Flow OR C.A. Proof

Input

DHW OR Setpoint

Outdoor Sensor

Input

Demand Signal

Included

0-10 or 2-10 V (dc)

from EMS

Input

Boiler

Demand Signal

Input

Universal

Sensor

Included

Input

Universal

Sensor

Included

Output

Up to 4

Modulating

Boilers

Output

Up to 4

Boiler Pumps

OR Boiler Enable

Output

Combustion

Air Damper

OR Alert

Output

DHW Pump

Primary Pump

Output

Primary

Pump

Input

115 V (ac)

Power Supply

Page 2

How to Use the Data Brochure

This brochure is organized into three main sections.

They are: 1) Sequence of Operation,

2) Installation,

3) Control Settings and

4) Testing and Troubleshooting.

Table of Contents

The Control Settings section of this brochure describes the various items that are adjusted and displayed by the control. The control functions of each adjustable item are described in the Sequence of Operation.

User Interface ...............................................................2

Display and Symbol Description ................................... 3

Access Level.................................................................4

Sequence of Operation .................................................4

Section A: Boiler Demand ........................................4

Section B: Outdoor Reset.........................................4

Section C: Boiler Operation ......................................6

Section D: Modulating Boilers ..................................8

Section E: On / Off Boilers ..................................... 10

Section F: OEM Boilers Equipped With A BTC I .... 10

Section G: Fixed Lead and Fixed Last ................... 10

Section H: Condensing and Non-Condensing Boiler

Groups ................................................................... 10

Section I: Domestic Hot Water Operation .............. 11

Section J: Setpoint Operation ................................ 14

Section K: Energy Management System (EMS) .... 16

Section L: Pump Operation .................................... 17

Section M: Combustion Air and Alert Settings ....... 18

Section N: Setting the Schedule ............................ 19

User Interface

The control uses a Liquid Crystal Display (LCD) as the method of supplying information. You use the LCD in order to setup and monitor the operation of your system. The control has four push buttons (Menu, Item, ▲, ▼) for selecting and adjusting settings. As you program your control, record your settings in the ADJUST menu table, which is found in the second half of this brochure.

Section O: Time Clock ...........................................20

Section P: Boost .....................................................20

Section Q: Exercising ............................................. 20

Section R: tekmarNet

4 Communication ................20

Section S: Scene Operation ................................... 21

Installation .................................................................. 22

Control Settings ......................................................... 28

Cleaning the Control ..............................................28

DIP Switch Settings ................................................28

VIEW Menu ............................................................30

ADJUST Menu ....................................................... 32

TIME Menu .............................................................39

SCHEDULE Menu ..................................................40

MISC Menu ............................................................ 43

Testing the Control ......................................................44

Error Messages .......................................................... 45

Technical Data ............................................................ 48

Limited Warranty ....................................................... 48

releasing the Item button will return the display to the first item in the selected menu.

The items can be quickly scrolled through by holding the Item button and then pressing the ▼ button. To rapidly

scroll through the items in the reverse order, hold the Item button and press the ▲ button.

All of the items displayed by the control are organized into five menus (View, Adjust, Time, Schedule, and Misc). These menus are listed on the top left hand side of the display (Menu Field). To select a menu, use the Menu button. By pressing and releasing the Menu button, the display sequences between the five menus. Once a menu is selected, there will be a group of items that can be viewed within the menu.

Item

The abbreviated name of the selected item will be displayed in the item field of the display. To view the next available item, press and release the Item button. Once you have reached the last available item in a menu, pressing and

Adjust

To make an adjustment to a setting in the control, begin by selecting the ADJUST, TIME, SCHEDULE or MISC menu using the Menu button. Then select the desired item using the Item button. Finally, use the ▲, and / or ▼ button to make the adjustment.

Additional information can be gained by observing the Status field of the LCD. The status field will indicate which of the control’s outputs are currently active. Most symbols in the status field are only visible when the VIEW menu is selected.

Page 3

Display

Menu Field

Displays the

current menu

Status Field

Displays the current

status of the

inputs, outputs and

control’s

operation

Buttons

Selects Menus, Items

and adjusts settings

Number Field

Displays the current value

of the selected item

Menu Item

Item Field

Displays the current

item selected

Symbol Description

PRIMARY PUMP

Displays when primary pump 1 or primary pump 2 is in operation

BOILER

Displays which modulating output is operating

LOCK

Displays when adjusting Access level if Switch is set to lock.

WARNING

Displays when an error exists.

COMMUNICATION BUS

Displays when tN4 thermostats are connected.

DHW PUMP

Displays when the DHW Pump is operating

Schd Wake

UnOcc Sleep

Away

BOILER PUMP

Displays when the boiler pump 1, 2, 3, or 4 are operating

COMBUSTION AIR DAMPER

Displays when the combustion air damper relay is closed

SCHEDULE MASTER

Displays when the 275 is a schedule master

WARM WEATHER SHUT DOWN

Displays when the control is in warm weather shut down

MINIMUM & MAXIMUM

Displays when the boil target or the boil supply is at a minimum or maximum

Schd, Wake, UnOcc, Sleep, Away

Displays the current event of a schedule or scene

°F, °C, MINUTES, AM, %, PM, HOURS

Units of measurement.

POINTER

Displays the control operation as indicated by the text

Page 4

Access Level

The access level restricts the number of Menus, Items, and Adjustments that can be accessed by the user. The Access Level setting is found in the Miscellaneous (MISC) Menu. Select the appropriate access level for the people who work with the control on a regular basis. There are three Access Level Settings:

•

User (USER): Select this access level for building supervisors and other non-technical staff to prevent unauthorized access to installer and advanced level

Installer (INST): Select this access level to limit some of

•

the settings available to the installer. This is the factory default access level.

Advanced (ADV): Select this access level to have complete

•

access to all of the control settings. In the display menu tables, the appropriate access level needed to view each item is shown in the Access column.

Note: the Lock / Unlock switch on the front of the control

must be set to unlock to change the access level.

settings.

Sequence of Operation

In order for the control to have a target water temperature there must be a demand. There are three different demands the control can have: boiler demand, DHW demand, and setpoint demand.

Boiler Demand Section A

Once the control receives a boiler demand it calculates a target water temperature based on the characterized heating curve to provide outdoor reset for space heating. The control can receive a boiler demand three different ways:

1. By applying 20-260 V (ac) to the boiler demand terminals (27 & 28) when the DIP switch is set to Demands.

2. From an Energy Management System (EMS) by applying a 0-10 or 2-10 V (dc) signal to terminals 2 & 3 when the DIP switch is set to EMS.

3. From a tN4 device. This requires a tN4 thermostat to be wired to terminals 1 & 2 so that the call for heat can go over the communication bus.

20-260 V (ac)

2827

Boiler

Demand

OutCom

–

OR OR

0-10 or

2-10 V (dc)

from EMS

tN4 Com

–

tN4

Demand

Outdoor Reset Section B

In a heating system, the rate of heat supplied to the building must equal the rate at which heat is lost. If the two rates are not equal, the building will either cool off or over heat.

The rate of building heat loss depends mostly on the outdoor temperature. Outdoor Reset allows a hot water heating system to increase the water temperature, adding heat to the building, as the outdoor temperature drops. The rate at which the water temperature is changed as a function of outdoor temperature is defined by the characterized heating curve.

Characterized Heating Curve

A characterized heating curve determines the amount the target water temperature is raised for every 1° drop in outdoor air temperature.

The characterized heating curve takes into account the type of terminal unit that the system is using. Since different types of heating terminal units transfer heat to a space using

different proportions of radiation, convection and conduction, the supply water temperature must be controlled differently. The control uses the terminal unit setting to vary the supply water temperature to suit the terminal unit being used. This improves the control of the air temperature in the building.

Boiler Characterized Heating Curve

Boiler

Design

Terminal

Unit

Outdoor

Design

Boiler

Indoor

Decreasing Outdoor Temperatures

Increasing Water Temperatures

Page 5

Terminal Unit Setting in Adjust Menu

Select the appropriate terminal unit in the adjust menu. This will change the shape of the characterized heating curve to better match the heat transfer properties of that specific terminal unit.

Hydronic Radiant Floor (HRF1)

A heavy or high mass, hydronic radiant floor system. This type of a hydronic radiant floor is embedded in either a thick concrete or gypsum pour. This heating system has a large thermal mass and is slow acting.

Hydronic Radiant Floor (HRF2)

A light or low mass, hydronic radiant floor system. Most commonly, this type of radiant heating system is attached to the bottom of a wood sub floor, suspended in the joist space, or sandwiched between the subfloor and the surface. This type of radiant system has a relatively low thermal mass and responds faster than a high mass system.

Radiator (RAD)

A radiator terminal unit has a large heated surface that is exposed to the room. A radiator provides heat to the room through radiant heat transfer and natural convection.

Baseboard (BASE)

A baseboard terminal unit is similar to a radiator, but has a low profile and is installed at the base of the wall. The proportion of heat transferred by radiation from a baseboard is greater than that from a fin-tube convector.

Boiler Terminal Unit Defaults

When a terminal unit is selected for boiler zones, the control loads default values for the boiler design, boiler maximum supply, and boiler minimum supply temperatures. The factory defaults can be changed to better match the installed system. Locate the Terminal Unit setting in the Adjust menu.

Fancoil (COIL)

A fancoil terminal unit or air handling unit (AHU) consisting of a hydronic heating coil and either a fan or blower. Air is forced across the coil at a constant velocity by the fan or blower and is then delivered into the building space.

Fin–tube Convector (CONV)

A convector terminal unit is made up of a heating element with fins on it. This type of terminal unit relies on the natural convection of air across the heating element to deliver heated air into the space. The amount of natural convection is dependant on the supply water temperature to the heating element and the room air temperature.

Terminal Unit

High Mass Radiant

Low Mass Radiant

Fancoil

Fin-Tube Convector

Radiator

Baseboard

BOIL DSGN BOIL MAX BOIL MIN

120°F (49°C) 140°F (60°C) OFF

140°F (60°C) 160°F (71°C) OFF

190°F (88°C) 210°F (99°C) 140°F (60°C)

180°F (82°C) 200°F (93°C) 140°F (60°C)

160°F (71°C) 180°F (82°C) 140°F (60°C)

150°F (76°C) 170°F (77°C) 140°F (60°C)

Room Setting in Adjust Menu

The Room setting is the desired room air temperature, according to the outdoor reset heating curve. The Room setting parallel shifts the heating curve up or down to change the target water temperature. Adjust the Room setting to increase or decrease the amount of heat available to the building. Once the heating curve has been set up properly, the Room setting is the only setting that needs to be adjusted. The default Room setting is 70°F (21°C), and it can be adjusted for both the occupied and unoccupied periods.

Page 6

Outdoor Design Setting in Adjust Menu

The outdoor design temperature is typically the coldest outdoor air temperature of the year. This temperature is used when doing the heat loss calculations for the building and is used to size the heating system equipment. If a cold outdoor design temperature is selected, the supply water temperature rises gradually as the outdoor temperature drops. If a warm outdoor design temperature is selected, the supply water temperature rises rapidly as the outdoor temperature drops.

Boiler Indoor Setting in Adjust Menu

The boiler indoor design temperature is the indoor temperature the heating designer chose while calculating the heat loss for the boiler water heated zones. This temperature is typically 70°F (21.0°C). This setting establishes the beginning of the boiler characterized heating curve.

Boiler Design Setting in Adjust Menu

The boiler design supply temperature is the boiler water temperature required to heat the zones at the outdoor design temperature, or on the typical coldest day of the year.

(Default automatically changes based on terminal unit setting)

Warm Weather Shut Down (WWSD) Setting in Adjust Menu

Warm Weather Shut Down disables the heating system when the outdoor air temperature rises above this programmable setting. When the control enters into WWSD, the LCD will indicate this in the status field. WWSD is only available when the DIP switch = Demands. The boilers will operate when a Domestic Hot Water (DHW) demand or a Setpoint Demand is present.

Boiler Operation Section C

The 275 is able to operate up to four modulating or on-off boilers as a heat source. For proper operation of the boilers, the 275 must be the only control that determines when a boiler is to fire.

*Important note: The boiler operator, or aquastat, remains in the burner circuit and acts as a secondary upper limit on the boiler temperature. The boiler aquastat temperature setting must be adjusted above the 275’s boiler maximum setting in order to prevent short cycling of the burner.

Boiler Target Temperature

The boiler target temperature is determined by connected tN4 devices or by a Boiler, DHW or Setpoint demand received by the control. An Energy Management System (EMS) can also give a boiler target. The tN4 devices determine the highest water temperature required and then request this temperature on the tN4 boiler bus. The temperature request creates a Boiler Demand and this is indicated on the display. A DHW demand and a Setpoint demand have temperature settings to which the boilers are operated to meet and are able to override the tN4 bus temperature if required. The control displays the temperature that it is currently trying to maintain as the boiler supply temperature in the View menu. If the control does not presently have a requirement for heat, it does not show a boiler target temperature. Instead, “– – –” is displayed in the LCD.

Boiler Minimum Setting in Adjust Menu

The boiler minimum is the lowest temperature that the control is allowed to use as a boiler target temperature. During mild conditions, if the control calculates a boiler target temperature that is below the boiler minimum setting, the boiler target temperature is adjusted to at least the boiler minimum setting. The MIN segment is displayed in the LCD while viewing the boiler supply or target and when the boiler target is boiler minimum and the boiler supply is less than boiler minimum plus 5°F (2.5°C). Set the Boiler Minimum setting to the boiler manufacturer’s recommended temperature.

Boil MIN + 5°F (2.5°C) Boiler Diﬀerential

MIN segment on

Boil MIN

Boiler Maximum Setting in Adjust Menu

The boiler maximum is the highest temperature that the control is allowed to use as a boiler target temperature. The MAX segment is displayed in the LCD while viewing the boiler supply or target and when the boiler target is boiler maximum and the boiler supply is greater than boiler maximum minus 5°F (2.5°C). Set the boiler maximum setting below the boiler operator or aquastat temperature. At no time does the control operate the boiler above 248°F (120°C).

MAX

segment

MAX

segment

Boil MAX

Boil MAX – 5°F (2.5°C) Boiler Diﬀerential

Page 7

Stage Delay Setting in Adjust Menu

The Stage Delay is the minimum time delay between the firing of each stage. After this delay has expired the control can fire the next stage if it is required. This setting can be adjusted manually or set to an automatic setting. When the automatic setting is used, the control determines the best stage delay based on the operation of the system.

Boiler Relay Setting in Adjust Menu (per boiler)

The 275 provides a dry contact for either burner ignition or boiler pump. Selection is made through the Boiler RELAY setting in the adjust menu. Select ‘burner’ for boilers that require a boiler enable signal as well as a modulating signal

The boiler differential can be fixed or automatically determined by the control. The Auto Differential setting balances the amount of temperature swing in the boiler supply temperature with boiler on times, off times, and cycle times. This reduces potential short cycling during light load conditions.

Manual Differential

Diﬀerential = 10°F (6°C)

165°F (74°C)

160°F (71°C)

155°F (68°C)

Boiler

Target + 1/2 Diﬀerential

Target

Target – 1/2 Diﬀerential

in order to operate. Select pump to operate a boiler pump with post purge capabilities.

Automatic Differential

Boiler Mass Setting in Adjust Menu (per boiler)

Match the boiler mass setting with the thermal mass characteristics of each boiler. The modulation of the boiler

Off

can become unstable if the incorrect Boiler Mass setting is chosen. A key sign of unstable boiler modulation is that the flame will continue to increase and then decrease in short periods of time. By choosing a lower boiler mass setting,

Differential

the boiler response will become more stable.

The LO setting is selected if the boiler that is used has a low thermal mass. This means that the boiler has very small water content and has very little metal in the heat exchanger. A boiler that has a low thermal mass comes up to temperature quite rapidly when fired. This is typical of many copper fin-tube boilers.

The Lo mass setting provides a fast response to the heating system.

MED

The MED setting is selected if the boiler that is used has a medium thermal mass. This means that the boiler either has a large water content and a low metal content or a low water content and a high metal content. This is typical

Time

Rotation

The Rotate feature changes the firing order of the boilers whenever one boiler accumulates 48 hours more run time than any other boiler. Rotation will be forced if any boiler accumulates 60 hours more run time. After each rotation, the boiler with the least running hours is the first to fire and the boiler with the most running hours is the last to fire. This function ensures that all of the boilers receive equal amounts of use. When the Rotate / Off DIP switch is set to the Off position, the firing sequence always begins with lowest boiler to the highest boiler.

Heating Load

of many modern residential cast iron boilers or steel tube boilers.

The Med mass setting provides a moderate response to

1 2

2 1

the heating system.

The HI setting is selected if the boiler that is used has a high thermal mass. This means that the boiler has both large water content and a large metal content. A boiler that has a high thermal mass is relatively slow in coming up to temperature. This is typical of many commercial cast iron and steel tube boilers.

720 hours

To reset the rotation sequence (without regard to historical running hours), toggle the Rotation DIP Switch Off for 3 seconds and on again. Note that the running hours (see Run Time) in the View menu also need to be reset if you want the rotation sequence and running hours display to be synchronized.

672 hours

720 hours

The Hi mass setting provides a slow response to the heating system.

Boiler Differential Setting in Adjust Menu

A modulating boiler must be operated with a differential while operating at Minimum Modulation. When the boiler

Boiler Run Time in View Menu

The running time of each boiler is logged in the view menu. To reset the running time, select the appropriate Boiler Run Time in the View menu and press and hold the Up and Down buttons together until CLR is displayed.

is modulating above Minimum Modulation, the differential does not apply. Instead, the modulation output signal is determined using Proportional, Integral, and Derivative (PID) logic in order to satisfy the boiler target temperature.

Page 8

Modulating Boilers Section D

The 275 can operate up to four modulating boilers. The control also provides dry contacts for either burner ignition or boiler pump. Selection is made through Boiler Relay setting in the Adjust menu.

Once a boiler is required to operate, the control outputs an analog signal corresponding to the Start Modulation setting and then turns on the boiler relay. Once the Fire Delay time has elapsed, the modulating output is adjusted to the Minimum Modulation setting. The control then holds the modulating output at Minimum Modulation until the Minimum Modulation Delay time has elapsed. Proportional, Integral and Derivative (PID) logic is used in order to satisfy the boiler target temperature.

Modulation Mode Setting in Adjust Menu

The control includes a Modulation Mode setting that selects either Sequential or Parallel Modulation. Sequential modulation should be used on boilers that are more efficient when operating at high fire. Parallel modulation should be used on boilers that are more efficient when operating at low fire.

The 275 is restricted to sequential staging if:

1. 1 or more boilers are configured to be On/Off.

2. Condensing mode is selected.

3. The plant is configured for direct DHW.

Boiler Start Modulation Setting in Adjust Menu

(per boiler)

The Start Modulation setting is the lowest modulation output required to obtain proper ignition. Whenever boiler operation is required, the control outputs an analog signal corresponding to the Start Modulation setting and closes the boiler contact to turn on the burner. After the Fire Delay has elapsed and the burner is ignited, the control modulates the firing rate between the Minimum Modulation setting and the Maximum Modulation setting.

40% 40% 40% 40%

Sequential Modulation

In sequential modulation, the first boiler is turned on and is modulated to satisfy light loads. Once the first boiler does not have enough capacity to satisfy the load, the first boiler reduces its modulation to provide a smooth transition when the second boiler fires at low fire. The first boiler then modulates up to maximum modulation as the load increases. Only then is the second boiler able to increase its output as the load continues to increase. When the third boiler is required, the second boiler reduces its modulation to allow the third boiler to operate at low fire. As the load continues to increase, the second boiler is modulated to its maximum and then the third boiler is modulated. The operation is reversed when shutting off the boilers.

100% 60% Off Off

Parallel Modulation

In parallel modulation, the first boiler turns on at low fire and begins to increase its modulation. Once the first boiler’s output is greater than the combined output of the first and second boiler’s low fire, the first boiler is modulated down to low fire and the second boiler is fired at low fire. The two boilers now modulate together. Once the two boiler’s combined output is greater than the combined output of all three boilers operating at low fire, the first and second boilers are modulated down to low fire, and all three boilers are operated at low fire. The boilers are then modulated as the load increases. The operation is reversed when shutting off the boilers.

Boiler Fire Delay Setting in Adjust Menu

(per boiler)

The Boiler Fire Delay sets the time it takes for the boiler to generate flame from the time the boiler turns on.

Boiler Contact Closed

Fire Delay

Burner On

Time

Boiler Motor Speed Setting in Adjust Menu

(per boiler)

The Motor Speed is the amount of time the boiler requires to go from 0% modulation to 100% modulation.

Gas valve actuating motors have a design time from fully closed to fully opened which can be found in the manufacturer’s manual. The Motor Speed should be set to this time.

The Motor Speed setting for a Variable Frequency Drive (VFD) is the amount of time required to go from a stopped position to 100% fan speed. Since a VFD has a very quick response rate, it may be necessary to increase the Motor Speed setting in order to increase the stability of the boiler modulation.

Boiler % Modulation in View Menu

View the current % modulation of each boiler in the View menu.

Page 9

Boiler Minimum Modulation Setting in Adjust Menu

(per boiler)

The Minimum Modulation setting is the lowest modulation output to obtain low fire. The Minimum Modulation setting is typically based on the turndown ratio of the boiler. The control adjusts the modulating output signal from Minimum Modulation to 0% after the burner turns off and boiler operation is not required.

To calculate the Minimum Modulation, use the following formula:

For 0 to 10 V (dc):

Minimum

Modulation

0 V (dc) –

Boiler’s Minimum

Input Signal

0 – 10 V (dc)

x 100%

Example:

A boiler requires a 1.8 V (dc) signal to fire the boiler at low fire. The boiler can be modulated to 10 V (dc) where it reaches high fire. This means the boiler’s input signal range is 1.8 to 10 V (dc). The 275 control has an output signal range of 0 to 10 V (dc).

To make the two signal ranges the same, the Minimum Modulation required is:

Minimum Modulation = (0 – 1.8) ÷ (0 – 10) x 100% = 18%

10 V (dc)

Control’s

Output

Signal Range

Minimum Modulation

0 V (dc)

100%

88%

18%

10 V (dc)

Boiler’s Input Signal Range

1.8 V (dc)

Boiler’s Minimum Input Signal

Minimum Modulation Delay Setting in Adjust Menu

(per boiler)

The Minimum Modulation Delay is the time that the boiler burner must hold the modulation of the boiler at a minimum before allowing it to modulate any further.

Boiler Maximum Modulation Setting in Adjust Menu

(per boiler)

The Maximum Modulation defines the maximum output signal from the control to the boiler burner. It is based on a percentage of the control’s output signal range. The maximum modulation setting for boilers with power burners is typically set to 100%.

For boilers with electronic operators, the boiler’s input signal range may not match the output signal range of the 275 control. The Maximum Modulation setting limits the control output range in order to match the boiler’s input range.

To calculate the Maximum Modulation, use the following formula:

For 0 to 10 V (dc):

Maximum

Modulation

0 V (dc) –

Boiler’s Maximum

Input Signal

0 – 10 V (dc)

x 100%

Example:

A boiler’s input signal range is 0 to 9 V (dc). The 275 control has an output signal range of 0 to 10 V (dc). To make the two signal ranges the same, the Maximum Modulation required is:

Maximum Modulation = (0 – 9) ÷ (0 – 10) x 100% = 90%

10 V (dc)

Maximum Modulation

Control’s

Output

Signal

Range

100%

88%

9 V (dc)

Boiler’s Input Signal Range

0 V (dc)0 V (dc)

Boiler’s Maximum Input Signal

Minimum and Maximum Boiler Outputs (MBH) Setting in Adjust Menu

(per boiler)

In order to accommodate different boiler capacities in the same system, a minimum and maximum boiler output for each boiler can be set. This allows the control to properly operate the boilers using either sequential or parallel modulation. Each boiler typically has a rating plate that specifies the minimum and maximum output. This information is also available in the boiler manual.

The minimum and maximum boiler output is expressed in MBH. 1 MBH = 1,000 BTU / hour. The range is from 1 MBH to 1,999 MBH.

For example, if a boiler has a maximum output of 100,000 BTU / hr and a minimum output of 20,000 BTU / hr (turn down ratio of 5):

Maximum Boiler Output =

100,000

= 100 MBH

1,000

Minimum Boiler Output = 20,000 = 20 MBH

1,000

Page 10

On / Off Boilers Section E

The 275 can operate up to four modulating or on/off boilers in any combination. Each boiler stage has a Boiler Mode setting in the the Adjust menu that allows the selection of either modulating (Mod) or on/off (OnOF). By selecting a

boiler stage to on/off, the 275 then uses sequential boiler staging, the stage relay is set to operate a burner, and settings related to modulation are removed from the boiler settings.

OEM Boilers Equipped With A BTC I Control Section F

The 275 can sequence up to four boilers equipped with an integral BTC I control. Boilers that include the BTC I control may have multi-stage or modulating burners. Each boiler is connected to the 275 using two wires connected to the Mod + and - wiring terminals for each boiler stage. The 275

also allows combinations of multi-stage boilers together with modulating boilers. In total, the 275 is able to control up to 16 stages. For information on BTC I equipped boilers and how to installed with the 275, please see tekmar Service Bulletin SB 055.

Fixed Lead and Fixed Last Section G

Fixed Last

In some applications, it may be desirable to have the last boiler fire last at all times while the firing sequence of the remaining boilers is changed using Equal Run Time Rotation. This configuration is typical of installations where the boiler plant includes higher efficient boilers and a single lesser efficient boiler. The lesser efficient boiler is only desired to be operated when all other boilers in the plant are on and the load cannot be satisfied. This rotation option is selected by setting the Fixed Last / Off DIP switch to Fixed Last. With a fixed last rotation, the last boiler is the last to stage on and the first to stage off. The Fixed Last is always applied to the boiler 4 output.

Fixed Lead & First On / First Off

In some applications, it may be desirable to have the first boiler fire first at all times while the firing sequence of the remaining boilers is changed using Equal Run Time Rotation. This rotation option is selected by setting the Fixed

Lead / Off DIP switch to the Fixed Lead position. The Fixed Lead is always applied to the boiler 1 output.

When using the Fixed Lead rotation option, a selection must be made between First On / Last Off and First On / First Off using the DIP switch.

When First On / First Off is selected, the lead boiler is always staged on first and staged off first. This configuration is typical of installations where the boiler plant includes similar boilers but the first boiler is required to be the first to fire in order to establish sufficient draft for venting.

Fixed Lead & First On / Last Off

When First On / Last Off is selected, the lead boiler is always staged on first and staged off last. This configuration is typical of installations where the boiler plant includes a single higher efficient boiler with lesser efficient boilers. The lead boiler is the high efficiency boiler, therefore it the last boiler to be sequenced off.

Condensing and Non-Condensing Boiler Groups Section H

Operating a boiler plant that contains both condensing (high initial cost) and non-condensing (lower intial cost) boilers allows the boiler plant to achieve nearly the same operating efficiencies as operating all condensing boilers but at a much lower installed cost to the building owner. High system efficiency can be acheived as long as the condensing boilers are the first to operate in the firing sequence. During mild weather, the lead condensing boilers operate at lower boiler temperatures and achieve their peak boiler effiencies while the non-condensing boilers are rarely operated. During very cold weather, the boiler target is often above the boiler’s condensation point and the condensing and non-condensing boilers operate together at roughly the same efficiency level.

The 275 supports the operation of condensing and noncondensing boilers as separate groups through either the Fixed Lead or Fixed Last options. When a condensing boiler is operating, it is desirable to operate the boilers without a boiler minimum temperature being applied to the boiler target. This allows the condensing boiler to operate at its maximum efficiency. When a non-condensing boiler is operating, a boiler minimum temperature should be

applied to the boiler target to prevent damage to the noncondensing boiler heat exchanger from sustained flue gas condensation.

To operate one to three condensing boilers as the lead boiler group, and operate a single non-condensing boiler as the lag boiler, set the Fixed Last / Off DIP switch to the Fixed Last position and select the Condensing Lead (COND LEAD) setting to on. The boilers within the condensing lead group can be operated using Equal Run Time Rotation to balance running hours.

To operate a single condensing boiler as the lead boiler, and operate one to three non-condensing boilers as the lag group, set the Fixed Lead / Off DIP switch to the Fixed Lead position and select the Condensing Lead (COND LEAD) setting to on. The boilers within the non-condensing lag group can be operated using Equal Run Time Rotation to balance running hours.

In the event that Fixed Lead or Fixed Last is selected and all boiler are non-condensing, select the Condensing Lead (COND LEAD) setting to off.

Page 11

Domestic Hot Water Operation Section I

DHW operation is only available when the Pump Sequencer DIP Switch is set to Off.

DHW Demand

DHW Demands come from one of three sources: an external aquastat, a DHW tank sensor, or a tN4 Setpoint Control.

Once the control detects a DHW Demand, the DHW Demand segment is displayed in the LCD. If an External Powered DHW Demand is applied while the DHW sensor is enabled in the 275, an error message is generated and both demands are ignored.

A DHW demand from a tN4 Setpoint Control can coexist with another DHW demand without generating an error message. The 275 will then use the higher of the two targets.

Powered DHW Demand

The control registers a DHW Demand when a voltage between 20 and 260 V (ac) is applied across the DHW Demand terminals 29 and 30. An aquastat or setpoint control is used to switch the DHW Demand circuit. Program a DHW Exchange temperature for the Occupied and UnOccupied events in the Adjust Menu.

• DHW Sensor must be set to Off.

DHW Sensor

The control can register a DHW Demand when A DHW Sensor is wired to terminals 5 and 6. Once the DHW Sensor drops 1/2 of the DHW Differential setting below the DHW Setpoint, the control registers a DHW Demand. Program a DHW Tank temperature for the Occupied and UnOccupied events in the Adjust Menu.

The DHW Sensor must be set to On. There cannot be

• an externally powered DHW demand when using a DHW sensor.

tN4 Setpoint Control in DHW Mode

The control can register a DHW Demand when a tN4 Setpoint Control in DHW Mode is wired to terminals 1 and 2. The DHW Demand is sent over the tN4 communication bus when the Setpoint Control calls for heat. Program a DHW tank temperature for the Occupied and UnOccupied events and the desired supply water temperature required on the tN4 bus in the Adjust Menu of the tN4 Setpoint Control.

DHW Differential Setting in Adjust Menu

Due to large differences between the heating load and the DHW load, a separate DHW differential should be used whenever a DHW Demand is present. This will improve staging and boiler cycling. When using a DHW Sensor, a DHW Demand is registered when the DHW sensor drops 1/2 of the DHW Differential setting below the DHW setting. The DHW Demand is satisfied once the DHW Sensor rises 1/2 of the DHW Differential setting above the DHW setting.

OFF

Boiler Target Temperature during a DHW Demand

If a Powered DHW Demand is present, the boilers are operated to maintain the DHW Exchange temperature. If a DHW sensor demand is present, the boilers are operated to maintain a temperature of 40°F (22°C) above the DHW tank temperature. If a tN4 demand is present, the primary pump is turned on according to the device’s reported requirements and the boilers are operated to maintain the devices requested target on the bus. The DHW Demand overrides the boiler reset target temperature, except when the boiler reset target is higher than the DHW target. Regardless of DHW settings and requested targets, the boilers will maintain a target temperature no higher than the Boil MAX setting.

DHW During UnOccupied

When using a Powered DHW Demand, the control has a DHW Exchange UnOccupied setting that allows the installer to select On or Off. When set to On, and the control receives a DHW Demand during an UnOccupied or Sleep period, the control continues operation of the DHW system as it would during the Occupied and Wake periods. When set to Off, the control will ignore a DHW Demand for the duration of the UnOccupied and Sleep periods.

When using a DHW Sensor, a second DHW temperature setting is available for the UnOccupied or Sleep period.

DIP Switch must be set to Setback to view UnOccupied items.

During the Away Scene, DHW demands are ignored.

DHW Mode Setting in the Adjust Menu

The control has six different DHW Modes that affect pump operation. The required DHW Mode setting will depend on the piping arrangement of the DHW tank and whether or not priority for DHW is necessary. DHW Priority stops or limits the delivery of heat to the building heating system while the DHW tank calls for heat. This allows for quick recovery of the DHW tank.

Mode OFF / No DHW Generation

All DHW demands are ignored. If this mode is selected while DHW generation is underway, all DHW operation ceases.

DHW Differential

DHW Target

Page 12

Mode 1 - DHW in Parallel with No Priority

When a valid DHW Demand is present, the DHW relay (terminal 23) turns on. The primary pump can operate when a Boiler Demand is present. It is assumed that the DHW pump will provide adequate flow through the heat exchanger and the boiler. Heating zones are unaffected by DHW operation.

Mode 4 - DHW in Primary/Secondary with Priority

When a valid DHW Demand is present, the DHW relay (terminal 23) and Primary Pump relay (terminal 24) turn on. If the boilers are unable to maintain the boiler target temperature, space heating zones are shut off sequentially using tN4 communication in order to provide priority to the DHW tank. For non-tN4 systems, priority requires the use of an external relay to force the heating zones off.

Mode = 1

DHW Pump

Primary

Pump

Mode 2 - DHW in Parallel with Priority

When a valid DHW Demand is present, the DHW relay (terminal 23) turns on. The primary pump can operate when a Boiler Demand is present. If the boilers are unable to maintain the boiler target temperature, space heating zones are shut off sequentially using tN4 communication in order to provide priority to the DHW tank. For non-tN4 systems, the primary pump shuts off to provide priority. It is assumed that the DHW pump will provide adequate flow through the heat exchanger and the boiler.

Mode = 2

OFF

DHW Pump

Primary

Pump

Mode = 4

DHW

Pump

Primary

Pump

OFF

Mode 5 - DHW in Parallel / Last Boiler with Priority

When a valid DHW Demand is present, the DHW relay (terminal 23) turns on and boiler pump 4 turns off. The control uses the DHW Exchange Supply Sensor in order to measure the boiler supply temperature supplied to the indirect tank. There are two boiler target temperatures, one for the heating system (BOIL TARGET) and one for the indirect DHW system (BOIL DHW TARGET). In this mode, the DHW Demand can only be provided from an External Powered Demand or tN4 Setpoint Control in DHW mode.

All boilers are used for space heating requirements

• Boiler 4 is used for DHW when there is a DHW demand

•

The dedicated DHW boiler is always boiler 4 (relay 4),

• even if there are less than 4 boilers.

If boiler 4 is disabled and mode 5 is selected then the

• dedicated DHW boiler (boiler 4) will not operate.

DHW Exchange

Supply Sensor

Mode = 5

Mode 3 - DHW in Primary/Secondary with No Priority

When a valid DHW Demand is present, the DHW relay (terminal 23) and Primary Pump relay (terminal 24) turn on. Heating zones are unaffected by DHW operation. This mode can be used if the DHW tank is piped in parallel and a DHW valve is installed (need to use an external relay to power the valve with 24 V (ac) since the DHW pump output is a 120 V (ac) powered output).

Mode = 3

DHW

Pump

Primary

Pump

OFF

DHW Pump

Boiler

Supply

Sensor

Primary

Pump

Page 13

Mode 6 – Dedicated DHW

When a valid DHW Demand is present from the DHW Sensor, the primary pump relay turns on. The DHW Relay in this mode is used as the DHW recirculation pump and operates continuously in the Occupied period and cycles with the primary pump in the UnOccupied period. The boiler plant is sequenced based only on the DHW Sensor.

All boilers are used for DHW requirements

• Requires DHW demand from DHW sensor

• DHW Pump Relay is used for DHW recirculation pump

• Boiler Supply Sensor Not Required

•

DHW Post Purge

After the DHW Demand is removed, the control performs a purge. The control shuts off the boilers and continues to operate the DHW Pump and the primary pump if applicable. This purges the residual heat from the boilers into the DHW tank. The control continues this purge until one of the following occurs:

1. A Boiler Demand is detected

2. The boiler supply drops 20°F (11°C) below the DHW target temperature

3. The DHW tank temperature rises above the DHW setpoint plus 1/2 DHW Differential

On/

Off

Mode = 6

On/

Off

4. Two minutes elapse

DHW Mixing Purge

After DHW operation, the boiler is extremely hot. At the same time, the heating zones may have cooled off considerably

DHW Sensor

after being off for a period of time. When restarting the heating system after a DHW demand with priority, the

Recirculation

Pump

control shuts off the boiler and continues to operate the DHW pump while the primary pump is turned on. This allows some of the DHW return water to mix with the cool return

DHW Priority Override Setting in Adjust Menu

DHW Priority Override applies to DHW MODE 2 and 4, as well as Mode 5 if there is a tN4 device with DHW. It prevents the building from cooling off too much or the possibility of a potential freeze up during DHW priority.

When set to auto, the priority time is calculated based on outdoor temperature. At or below the design outdoor temperature, 15 minutes are allowed for DHW priority. At or above 70°F (21°C), 2 hours are allowed for DHW priority. The time allowed for DHW priority varies linearly between the above two points. There is a manual setting also available in the adjust menu.

The priority timer does not start timing until priority is selected and both a DHW Demand and a Boiler Demand exist together. Once the allowed time for priority has elapsed, the control overrides the DHW priority and resumes space heating.

Automatic Priority Override

2 hours

water from the zones and temper the boiler return water.

DHW with Low Temperature Boilers

If DHW heating is to be incorporated into a low temperature system such as a radiant floor heating system, a mixing device is often installed to isolate the high DHW supply temperature from the lower system temperature. If a mixing device is not installed, high temperature water could be supplied to the low temperature system while trying to satisfy the DHW demand. This may result in damage to the low temperature heating system.

The control is capable of providing DHW heating in such a system while minimizing the chance that the temperature in the heating system exceeds the design supply water temperature. In order to do this, the following must be true:

tN4 Present

•

DHW MODE 2 or 4

•

Boil MIN OFF

•

On a call for DHW, the control provides DHW priority by sending a message on the boiler temperature bus to the tN4 thermostats to shut off the heating zones for a period of time. The length of time is based on the outdoor air temperature as described in the DHW Priority Override section. However, if the DHW Demand is not satisfied within the allotted time, the boiler shuts off and the heat of the boiler is purged into the

15 mins

DHW tank. A DHW mixing purge occurs in order to reduce the boiler water temperature and once the boiler supply

70°F (21°C)

Design Temperature

Conditional DHW Priority

If the boiler supply temperature is maintained at or above the required temperature during DHW generation, this

temperature is sufficiently reduced, the DHW Pump contact shuts off. The heating system zones are allowed to turn on for a period of time to prevent the building from cooling off. After a period of heating, and if the DHW Demand is still present, the control shuts off the heating system and provides heat to the DHW tank once again.

indicates that the boilers have enough capacity for DHW and possibly heating as well. As long as the boiler supply temperature is maintained near the target, DHW and heating

DHW Boilers Setting in Adjust Menu

Select the number of boilers to use for DHW generation.

occurs simultaneously.

Page 14

Setpoint Operation Section J

Setpoint operation is only available when DHW Mode is set to Off.

The control can operate to satisfy the requirements of a setpoint load in addition to a space heating load. A setpoint load overrides the current outdoor reset temperature in order to provide heat to the setpoint load.

Setpoint Demand

Setpoint Demands come from one of two sources: a Powered Setpoint Demand, or a tN4 Setpoint Control.

Powered Setpoint Demand

The control registers a Setpoint Demand when a voltage between 20 and 260 V (ac) is applied across the Setpoint Demand terminals 29 and 30. An aquastat or setpoint control is used to switch the Setpoint Demand circuit. Program a Setpoint target for the Occupied and UnOccupied events in the Adjust Menu.

• DHW Mode must be set to Off.

tN4 Setpoint Control

The control can register a Setpoint Demand when a tN4 Setpoint Control is wired to terminals 1 and 2. The Setpoint Demand is sent over the tN4 communication bus when the Setpoint Control calls for heat. Program a Setpoint temperature for the Occupied and UnOccupied events and the desired supply water temperature required on the tN4 bus in the Adjust Menu of the tN4 Setpoint Control.

• DHW Mode must be set to Off.

A demand from a tN4 Setpoint Control can coexist with another setpoint demand without generating an error message. The 275 will then use the higher of the two targets.

DIP Switch must be set to Setback to view UnOccupied items.

During the Away Scene, Setpoint demands are ignored.

Setpoint Mode Setting in the Adjust Menu

The control has four different Setpoint Modes that affect pump operation. The required Setpoint Mode setting will depend on the piping arrangement and whether or not priority is necessary. Setpoint Priority stops or limits the delivery of heat to the building heating system while the Setpoint load calls for heat. This allows for quick recovery of the Setpoint load.

Mode OFF - No Setpoint Operation

All Setpoint demands are ignored. If this mode is selected while Setpoint operation is underway, all Setpoint operation ceases.

Mode 1 - Setpoint in Parallel with No Priority

Whenever a Setpoint Demand is present, the boilers are operated to maintain the setpoint target. The primary pump does not turn on, but may operate based on a Boiler Demand. It is assumed that the Setpoint pump will provide adequate flow through the heat exchanger and the boiler.

Mode = 1

Setpoint

Primary

Pump

Boiler Target Temperature during a Setpoint Demand

If a Powered Setpoint Demand is present, the boilers are operated to maintain the Setpoint target. If a tN4 demand is present, the primary pump is turned on according to the device’s reported requirements and the boilers are operated to maintain the devices requested target on the bus. The Setpoint Demand overrides the boiler reset target temperature, except when the boiler reset target is higher than the Setpoint target. Regardless of Setpoint settings and requested targets, the boilers will maintain a target temperature no higher than the Boil MAX setting.

Setpoint During UnOccupied

When using a Powered Setpoint Demand, the control has a Setpoint UnOccupied setting that allows the installer to select On or Off. When set to On, and the control receives a Setpoint Demand during an UnOccupied or Sleep period, the control continues operation of the Setpoint system as it would during the Occupied and Wake periods. When set to Off, the control will ignore a Setpoint Demand for the duration of the UnOccupied and Sleep periods.

Mode 2 - Setpoint in Parallel with Priority

When a Setpoint Demand is present, the boilers are operated to maintain the setpoint target. The primary pump can operate when a Boiler Demand is present. If the boilers are unable to maintain the boiler target temperature, space heating zones are shut off sequentially using tN4 communication in order to provide priority to the Setpoint Load. For non-tN4 systems, the primary pump shuts off to provide priority. It is assumed that the Setpoint pump will provide adequate flow through the heat exchanger and the boiler.

Mode = 2

Setpoint

OFF

Primary

Pump

Page 15

Mode 3 - Setpoint in Primary/Secondary with No Priority

Whenever a Setpoint Demand is present, the primary pump is turned on and the boilers are operated to maintain the setpoint target.

Mode = 3

Setpoint

Automatic Priority Override

2 hours

15 mins

Primary

Pump

Mode 4 - Setpoint in Primary/Secondary with Priority

Whenever a Setpoint Demand is present, the primary pump is turned on and the boilers are operated to maintain the setpoint target. Space heating zones will be shut off if the boilers are unable to maintain the boiler target temperature using tN4 communication. For non-tN4 systems, an external relay is required to force off the heating zones.

Mode = 4

Setpoint

OFF

Primary

Pump

Setpoint Priority Override Setting in Adjust Menu

Setpoint Priority Override applies to SETPOINT MODE 2 and MODE 4. To prevent the building from cooling off too much or the possibility of a potential freeze up during setpoint priority, the control limits the amount of time for setpoint priority.

When set to auto, the priority time is calculated based on outdoor temperature. At or below the design outdoor temperature, 15 minutes are allowed for Setpoint priority. At or above 70°F (21°C), 2 hours are allowed for Setpoint priority. The time allowed for Setpoint priority varies linearly between the above two points. There is a manual setting also available in the adjust menu.

The priority timer does not start timing until priority is selected and both a Setpoint Demand and a Boiler Demand exist together. Once the allowed time for priority has elapsed, the control overrides the Setpoint priority and resumes space heating.

Design Temperature70°F (21°C)

Conditional DHW Priority

If the boiler supply temperature is maintained at or above the required temperature during setpoint generation, this indicates that the boiler has enough capacity for setpoint and possibly heating as well. As long as the boiler target temperature is maintained, setpoint and heating occur at the same time.

Setpoint Post Purge

After a tN4 Setpoint Demand is removed, the control performs a purge. The control shuts off the boilers and continues to operate the Setpoint Pump and the primary pump if applicable. This purges the residual heat from the boilers into the Setpoint load. The control continues this purge until one of the following occurs:

1. A Boiler Demand is detected

2. The boiler supply drops 20°F (11°C) below the Setpoint target temperature

3. Two minutes elapse

Page 16

Energy Management System (EMS) Section K

The control can accept an external DC signal from an Energy Management System (EMS) in place of the outdoor sensor. The control converts the DC signal into the appropriate boiler target temperature between 50°F (10°C) and 210°F (99°C) based on the EMS Input Signal and Offset settings. To use the external input signal, the EMS / Demands DIP switch must be set to EMS.

An external signal is generated by applying a voltage between 0 V (dc) and 10 V (dc) across the Out + and Com – terminals (3 and 2). Voltages that exceed 10 V (dc) will still be considered a 10 V (dc) signal.

Once voltage is applied, the EMS Input Signal pointer is displayed in the LCD and the control calculates a boiler target and closes the primary pump contact. The control then modulates the boiler(s), if required, to maintain the target supply temperature.

If the EMS signal goes below the minimum voltage, the EMS Input Signal pointer is turned off in the display. The boiler target temperature is displayed as “– – –” to indicate that there is no longer a call for heating.

Input Signal

The control can accept either a 0 - 10 V (dc) signal or a 2 - 10 V (dc) signal. The External Input Signal setting must be set to the proper setting based on the signal that is being sent to the control.

0 - 10 V (dc) or 0 - 20 mA

When the 0 - 10 V (dc) signal is selected, an input voltage of 1 V (dc) corresponds to a boiler target temperature of 50°F (10°C). An input voltage of 10 V (dc) corresponds to a boiler target temperature of 210°F (99°C). As the voltage varies between 1 V (dc) and 10 V (dc) the boiler target temperature varies linearly between 50°F (10°C) and 210°F (99°C). If a voltage below 0.5 V (dc) is received the boiler target temperature is displayed as “– – –” indicating that there is no longer a call for heating.

A 0 - 20 mA signal can be converted to a 0 - 10 V (dc) signal by installing a 500  resistor between the Out + and Com – terminals (3 and 2).

2 - 10 V (dc) or 4 - 20 mA

When the 2 - 10 V (dc) signal is selected, an input voltage of 2 V (dc) corresponds to a boiler target temperature of 50°F (10°C). An input voltage of 10 V (dc) corresponds to a boiler target temperature of 210°F (99°C). As the voltage varies between 2 V (dc) and 10 V (dc) the boiler target temperature varies linearly between 50°F (10°C) and 210°F (99°C). If a voltage below 1.5 V (dc) is received the boiler target temperature is displayed as “– – –” indicating that there is no longer a call for heating.

A 4 - 20 mA signal can be converted to a 2 - 10 V (dc) signal by installing a 500  resistor between the Out + and Com – terminals (3 and 2).

CONVERSION TABLE 0 - 10

0 - 20 mA* 0 - 10 V (dc) Boiler Target

0 0 – – – (OFF)

2 1 50°F (10°C)

4 2 68°F (20°C)

6 3 86°F (30°C)

8 4 103°F (39°C)

10 5 121°F (49°C)

12 6 139°F (59°C)

14 7 157°F (69°C)

16 8 174°F (79°C)

18 9 192°F (89°C

20 10 210°F (99°C)

*Requires 500 Ω Resistor in Parallel

CONVERSION TABLE 2 - 10

4 - 20 mA* 2 - 10 V (dc) Boiler Target

0 0 – – – (OFF)

4 2 50°F (10°C)

6 3 70°F (21°C)

8 4 90°F (32°C)

10 5 110°F (43°C)

12 6 130°F (54°C)

14 7 150°F (66°C)

16 8 170°F (77°C)

18 9 190°F (88°C)

20 10 210°F (99°C)

*Requires 500 Ω Resistor in Parallel

Offset Setting in Adjust Menu

For external input operation, the boiler target (determined from the external input signal) may be fine tuned. The Offset setting is used to provide the fine tuning. The Offset setting may be adjusted ±10°F. When set to 0°F, if the temperature determined from the external signal is 140°F, the boiler target will be 140°F. When set to +5°F and with the same external signal represents 140°F, the boiler target will be 145°F.

Example

Range = 0 - 10 V (dc) Input = 7 V (dc) 157°F (69°C) Offset = +5°F (3°C) + 5°F (3°C)

Boiler Target = 162°F (72°C)

The minimum and maximum settings also apply for external input operation. For example, if a boiler minimum of 140°F is set and the external signal received represents 80°F, the boiler target will be 140°F. The MIN segment will also be displayed to indicate that a limiting condition is in effect. This also applies for the MAX segment limit.

Whenever an external signal is used, the control can still provide all DHW OR Setpoint functions.

Page 17

Pump Operation Section L

Primary Pump Operation

The control includes two primary pump outputs with capability for sequencing. Primary pump sequencing is activated through a DIP switch. Only primary pump 1 is operated when pump sequencing is turned off, while primary pumps 1 and 2 are operated in stand-by mode when pump sequencing is turned on.

The running times of the primary pumps are logged in the view menu. To reset these values back to zero, press and hold the up and down button while viewing this item.

Note: Once primary pump sequencing is selected, DHW operation is not available. Setpoint operation, however, is available if primary pump sequencing is selected.

The primary pump(s) will operate when the control receives an appropriate demand:

External Boiler Demand

• tN4 Boiler Demand and that zone’s thermostat has H1

• Pump set to On.

DHW Demand and the control is set to DHW Mode 3,

• 4, or 6.

Setpoint Demand and the control is set to Setpoint Mode

• 3 or 4.

The primary pump also operates when the control is completing a DHW Purge.

tN4 thermostats can select whether the primary pump is required to operate or not. tN4 thermostats also include a thermal actuator setting which can delay the primary pump for 3 minutes to allow thermal actuators to open.

Stand-by Operation

The control only operates one primary pump at a time. A flow proof device can be used to detect when stand-by pump operation is required.

When a demand is registered, the lead pump is activated,

• and the control waits for flow to be established within the flow proof delay time.

If no flow is established, the lead pump is de-activated,

• the lag pump is activated and the control waits again for the flow to establish within the flow proof delay time.

If again no flow is established, the lag pump is de-activated

• and the control stops operation until the error is cleared. Verify that the pumps and flow proof device are working correctly before clearing the error.

If the lead pump establishes flow, and fails during

• operation, the lag pump is activated.

If at any time, one or both pumps fail to prove flow, an

• error message is displayed.

Normal Operation

275

Flow Proof

Device

Off

Flow Proof

The control includes a flow proof demand in order to prove flow once a primary pump has turned on. In order for boiler operation to commence, the proof demand must be present. A flow proof signal is required at all times during pump operation. A flow proof is generated by applying a voltage between 20 and 260 V (ac) across the Flow Proof terminals (30 and 31). Once voltage is applied, the Proof Demand indicator is turned on in the LCD.

Once a pump contact is turned on, a flow proof signal must be present before the flow proof delay has expired.

The flow proof demand is selected by setting the Proof Demand item in the Adjust menu to F P (flow proof).

A flow proof demand can come from a flow switch, pressure differential switch, current sensing or power sensing device.

∆P Pressure Differential Switch

3130

Pr.Com

DemDem

FS Flow Switch

KW Power Sensing Device

20 to 260 V (ac)

Amp Current Sensing Device

Stand-by Pump Operation

275

Optional

Failed

Alert

Flow Proof

Device

Flow Proof Delay Setting in Adjust Menu

The control waits a period of time to receive a flow proof demand from the time the primary pump turns on. If the control does not receive a flow proof demand within that period of time, the primary pump turns off and the stand-by primary pump (if active) turns on. The control then waits that period of time again for the stand-by primary pump to prove flow. If flow is not proven, the stand-by pump turns off. The period of time is set through the Proof Demand ‘Pump’ DLY item in the Adjust menu and it is adjustable between 10 seconds and 3 minutes.

Page 18

Flow Proof Demand Test

The control includes a flow proof demand test in order to determine if the flow/pressure device has failed. A flow proof failure is detected if a flow proof is present after the pumps have been shut off for more than four minutes. This can occur if the flow proof device sticks in the on position even when flow has stopped in the system. A proof demand error will latch when this condition exists.

Primary Pump Rotation Setting in Adjust Menu

The control rotates the pumps based on the Rotate item in the Adjust menu. Frequency of Rotation is based on the running time of the pumps. Rotation is done when the lead pump is off. If the lead pump runs continuously, the rotation is delayed for up to 12 hours. If the pump runs continuously and rotation is required, the control shuts off the lead pump and 1 second later the stand-by pump is turned on. This eliminates overloading the pump electrical circuit. Upon turning on the stand-by pump the flow proof input is checked after the flow proof demand delay time.

Primary Pump Purge

After the last valid demand is removed, the primary pump is operated for an additional purging time of at least 20 seconds. If the last demand came from a tN4 zone, the control sends out a purge message to override the zone open for the duration of the boiler purge. At the end of

the purge, the zone override is removed so the zone is allowed to close and turn off the primary pump. If the last demand came from a non-tN4 zone, the purge period for the primary pump is adjustable between 10 seconds and 19:55 minutes.

Boiler Pump Operation

The control is capable of operating individual boiler pumps. This feature is available by setting the Boiler relays to pump in the Adjust Menu.

The control includes a boiler pump pre-purge which operates the respective boiler pump for a period of time before the boiler is ignited in order to purge potential residual heat out of the boiler. The pre-purge time is determined from the boiler mass setting. As the boiler mass setting is increased, the boiler pump pre-purge time is also increased. The pre-purge time is fixed at 4 seconds whenever a DHW / Setpoint demand is provided in order to reduce boiler pickup times.

The control includes a boiler pump post-purge feature that operates the respective boiler pump for a period of time after the boiler is turned off. This feature will purge heat out of the boiler and aid in reducing “kettling”. The amount of time for the boiler pump post purge is adjustable between 10 seconds and 19:55 minutes. See the boiler pump purge setting in the adjust menu.

Combustion Air and Alert Settings Section M

Relay Setting in Adjust Menu (C.A. / Alert)

The control includes an auxiliary relay that can be used either for a combustion / venting device or an Alert. Selection is made through the Relay item in the Adjust menu.

Alert

When the Relay is set to Alert, terminals 21 and 22 close whenever a control or sensor error is detected, or when a warning or limiting condition is detected. When the alert contact closes, refer to the Error Messages section of this brochure to determine the cause of the alert and how to clear the error.

Boiler Alarm

For the Boiler Alarm item to appear in the Adjust menu, the Relay must be set to Alert. If no temperature increase is detected at the boiler supply sensor within this delay period, the Alert relay will close and the control will display the Boiler Alarm error message. To clear the error, press and hold the up and down buttons together for 5 seconds while viewing the error message in the View menu.

Combustion Air (C.A.)

When the Relay is set to C.A., terminals 21 and 22 operate a combustion air damper / fan motor or power vent motor. The Relay closes once a demand is received and the control has determined that one or more boilers need to be turned on.

Combustion Air Proof Demand Setting in Adjust Menu

The proof demand can be used to prove a combustion air or venting device if set to C.A. Boiler operation cannot occur until the proof demand is present. If the proof demand is lost during operation, the boiler plant is sequenced off.

Combustion Air Proof Demand Delay Setting in Adjust Menu

The control includes a time delay that is associated with the proof demand feature in order to determine if the proof device is functional. Once the C.A. relay closes, the control allows for this delay to receive the proof demand. If the proof demand is not received within the delay time, the control will display an error message.

Combustion Air Delay Setting in Adjust Menu

If the Proof Demand function is set to F P (flow proof) or OFF, sequencing only occurs once a user adjustable time delay elapses.

Combustion Air Post Purge

There is a fixed 15 second post purge of the C.A. relay after the last boiler has turned off, or demand is removed. If there is a heat demand still present once the last boiler has turned off, the control can look at the error and determine if sequencing is to occur in a “short” period of time. If the control does anticipate staging, the C.A. relay will remain on. Otherwise, the C.A. relay will be turned off once the 15 second post purge elapses.

Page 19

•

• •

•

Combustion Air Proof Demand Test

The control includes a C.A. proof demand test in order to determine if the proving device has failed. If the C.A. damper contacts are opened, the flow proof demand should not be present after 4 minutes. If the flow proof demand remains, the control will display an error message.

Setting the Schedule Section N

To provide greater energy savings, you can operate the control on a programmable schedule. The schedule is stored in memory and is not affected by loss of power to the control. If a tN4 network is detected the control can become either a schedule member or schedule master.

Control (CTRL) Schedule (tN4 present)

The schedule only applies to the control. The control follows its own schedule and the events are not communicated to tN4 thermostats.

Master Schedule (tN4 present)

If the control is connected to tN4 thermostats, then the control can operate on a master schedule. You can set up a maximum of four master schedules on the tN4 Network. A master schedule is available to all devices on the tN4 network. Master schedules simplify installation since one master schedule may be used by multiple devices.

To create a master schedule:

Assign the control to be a schedule master by setting

• the Heat Schedule item in the Schedule menu to Master (MST) 1 to 4. After a master schedule is selected, a clock symbol will appear in the View menu display.

Note: The 275 Setback / Off DIP Switch must be set to

Setback to access the Schedule Menu.

To follow a master schedule:

Assign the control to follow a master schedule by setting

• the Heat Schedule in the Schedule menu to Member

(MBR) 1 to 4.

Member of Schedule 1

Master

Schedule 1

None

Zone

Schedule

Master

Schedule 2

Members of

Schedule 2

Schedule Types

The schedule type determines when the schedule repeats itself. This control includes three schedule types:

• 24 Hour: Repeats every 24 hours.

• 5-11: Repeats on a weekly basis. However, it breaks the week into Saturday and Sunday followed by the weekdays. This reduces the amount of schedule event settings.

• 7 Day: Repeats on a weekly basis and allows for separate event times for each day.

Schedule Type

Day 24 Hour 5-11 7 day Saturday Sunday Monday Tuesday Wednesday Thursday Friday

Schedule Mode

The schedule mode can have either 4 or 2 events per day. An event is a time at which the control changes the target temperature. The event time can be set to the nearest 10 minutes. If you wish to have the thermostat skip the event, enter “--:--“ as the time. The “--:--“ time is found between 11:50 PM and 12:00 AM. See the table, Schedule Mode, for more details regarding types of events.

275

Zone 1

23 4 56

Schedule Mode Event 24Hr Sat Sun Mon Tue We Thu Fri

6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM

8:00 AM 8:00 AM 8:00 AM 8:00 AM 8:00 AM 8:00 AM 8:00 AM 8:00 AM

6:00 PM 6:00 PM 6:00 PM 6:00 PM 6:00 PM 6:00 PM 6:00 PM 6:00 PM

10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM

4 events per day

Wake Unoccupied Occupied Sleep

2 events per day

Occupied Unoccupied

6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM 6:00 AM

10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM 10:00 PM

Page 20

Time Clock Section O

The control will exercise the Combustion Air Damper, all pumps, and tN4 zones (zone valves and zone pumps) for 10 seconds every three days of inactivity to prevent seizure. To enable exercising, switch the Exercise / Off DIP to the Exercise position.

Daylight Savings Time Modes

Mode DST Start DST End

1 1st Sunday in April Last Sunday in October

2 2nd Sunday in March 1st Sunday in November

The control has a built-in time clock to allow the control to operate on a schedule. A battery-less backup allows the control to keep time for up to 4 hours without power. The time clock supports automatic adjustment for Daylight Saving Time (DST) once the day, month, and year are entered. Use the Time menu to set the correct time, day, month, and year.

Note: The Setback / Off DIP Switch must be set to Setback before the Time menu can be accessed.

Boost Section P

When the control changes from the UnOccupied mode to the Occupied mode, it enters into a boosting mode. In this mode, the supply water temperature to the system is raised above its normal values for a period of time to provide a faster recovery from the setback temperature of the building. The maximum length of the boost is selected using the BOOST setting in the Adjust menu.

Typical settings for the boost function vary between 30 minutes and two hours for buildings that have a fast responding heating system. For buildings that have a slow responding heating system, a setting between four hours and eight hours is typical. After a boost time is selected, the setback timer must be adjusted to come out

of setback some time in advance of the desired occupied time. This time in advance is normally the same as the BOOST setting.

If the building is not up to temperature at the correct time, the BOOST setting should be lengthened and the setback timer should be adjusted accordingly. If the building is up to temperature before the required time, the BOOST setting should be shortened and the setback timer should be adjusted accordingly. If the system is operating near its design conditions or if the supply water temperature is being limited by settings made in the control, the time required to bring the building up to temperature may be longer than expected.

Exercising Section Q

The control will exercise the Combustion Air Damper, all pumps, and tN4 zones (zone valves and zone pumps) for 10 seconds every three days of inactivity to prevent seizure.

To enable exercising, switch the Exercise / Off DIP to the Exercise position.

tekmarNet®4 Communication Section R

tekmarNet®4 (tN4) communicates between tN4 devices (thermostats, Reset Module and Expansion Modules). Each tN4 device is connected to a tN4 communication bus using two wires. Each tN4 bus adjusts a single water temperature in the system using indoor temperature feedback. The Boiler Control 275 allows for one tN4 bus. This allows you to control a system with one water temperature. A system that has more than one tN4 bus is referred to as a tN4 network.

Network

Bus 1

275

tekmarNet®4 Thermostats

Boiler Control 275

The Boiler Control 275 is the system control for a hydronic heating system. The 275 operates up to 4 modulating boilers, a domestic hot water tank, and responds to other heating requirements such as pool heating and snow melting. The 275 also coordinates and optimizes the operation of all the tN4 thermostats.

tN4 Thermostat

The tN4 thermostat operates heating, cooling, and or ventilation equipment for a zone. Several tN4 thermostats may work in a group when operating a cooling system. Up to 24 tN4 devices can connect to a single tN4 bus.

Page 21

Zone Load Shedding (tN4)

Zone load shedding helps protect non-condensing boilers from sustained flue gas condensation damage. Zone load shedding starts when the boiler supply temperature is below the boiler minimum setting and all boilers are operating at 100% output. Zones are shut off in order of their tN4 address.

Second stage heat zones are the first to shut off starting with thermostat address b:24, continuing downward until the last to shut off is b:01.

Once all second stage heat zones are shut off, first stage zones shut off starting with highest thermostat address b:24 and ending at the lowest b:01.

When the boiler supply temperature reaches the boiler minimum, the first stage heating zones turn back on in order from b:01 to b:24, and then the second stage in order from b:01 to b:24.

Cycle Length Setting in Adjust Menu (tN4)

The control includes an adjustment for the cycle length. The cycle length adjustment allows for synchronization of tN4 zones. An Auto setting allows for the cycle length to be automatically calculated to balance equipment cycling and comfort.

In the tekmarNet®4 system, all of the tekmarNet®4 Thermostats determine the best cycle length for their zone. The thermostats look at trying to maintain the longest possible cycle length while keeping temperature swings to a minimum. The Thermostats do this every cycle and send their ideal cycle length time to the 275.

In order to operate the system as efficiently as possible, all of the zones must operate based on the same cycle. In order to do this, the 275 listens to all of the cycle length requests from all of the tekmarNet®4 Thermostats. The 275 then determines the average cycle length and sends this information to all of the tekmarNet®4 Thermostats, allowing them to operate on the same cycle.

Indoor Temperature Feedback (tN4)

Indoor feedback applies when the 275 is connected to a tN4 Thermostat network operating on a boiler bus. Indoor temperature feedback fine tunes the water temperature of the system based on the requirements of the thermostats. Each thermostat tells the tN4 System Control the water temperature that it requires to heat its zone.

If the zone is becoming too cool, the thermostat asks for

• a higher water temperature.

If the zone is becoming too warm, the thermostat asks for

• a cooler water temperature.

The 275 provides the highest water temperature required by all of the thermostats.

The thermostat with the highest water temperature

• requirement stays on 100% of its cycle.

The remaining thermostats stay on for a percentage of

• their cycles.

100%

On Time

Reset Water Temperature

85%

On Time

90%

On Time

Device Count (tN4)

The control includes a device count of all the tN4 devices connected to the boiler bus. This item is always found in the Miscellaneous Menu called NUM DEV. Use this to confirm that the correct number of devices are connected to the boiler bus.

Scene Operation Section S

The 275 can be connected to a User Switch using tekmarNet® communication and responds to the following scenes.

Scene

1 Occupied or Schedule

2 Away, operates Room at 62°F (16.5°C) and

3 Permanent Unoccupied

4 Occupied or Schedule

5 Occupied or Schedule

6 Temporary 3 hour Occupied

7 Temporary 3 hour Occupied

8 Temporary 3 hour Occupied

Response

there is no DHW heating

Page 22

Installation

Caution

Improper installation and operation of this control could result in damage to the equipment and possibly even personal injury or death. It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards. This electronic control is not intended for uses as a primary limit control. Other controls that are

intended and certified as safety limits must be placed into the control circuit. Do not attempt to service the control. Refer to qualified personnel for servicing. Opening voids warranty and could result in damage to the equipment and possibly even personal injury or death.

Step One — Getting Ready

Check the contents of this package. If any of the contents listed are missing or damaged, please contact your wholesaler or tekmar sales representative for assistance.

Type 275 includes:

One Boiler Control 275, One Outdoor Sensor 070, Two Universal Sensors 082, One 500 Ohm resistor, Data Brochures D 275, D 070, D 001, Application Brochure A 275.

Note: Carefully read the details of the Sequence of Operation to ensure the proper control was chosen for the application.

Step Two — Mounting the Base

Remove the control from its base by pressing on the release clip in the wiring chamber and sliding the control away from it. The base is then mounted in accordance with the instructions in the Data Brochure D 001.

Step Three — Rough-in Wiring

All electrical wiring terminates in the control base wiring chamber. The base has standard 7/8” (22 mm) knockouts, which accept common wiring hardware and conduit fittings. Before removing the knockouts, check the wiring diagram and select those sections of the chamber with common voltages. Do not allow the wiring to cross between sections as the wires will interfere with safety dividers which should be installed at a later time.

Power must not be applied to any of the wires during the rough-in wiring stage.

All wires are to be stripped to a length of 3/8” (9 mm) to

• ensure proper connection to the control.

Install the Outdoor Sensor 070 according to the installation

• instructions in the Data Brochure D 070 and run the wiring back to the control.

Install the Boiler Supply Sensor 082 according to the

• installation instructions in the Data Brochure D 070 and run the wiring back to the control.

Install the Boiler Return or DHW Sensor 082 according

• to the installation instructions in the Data Brochure D 070 and run the wiring back to the control.

Run wires from any security system, alarm panel, or

• telephone dialer back to the control.

Run wires from other system components (boilers, pumps,

• flow switch, etc.) to the control.

Run wires from the 115 V (ac) power to the control. Use

• a clean power source with a 15 A circuit to ensure proper operation. Multi-strand 16 AWG wire is recommended for all 115 V (ac) wiring due to its superior flexibility and ease of installation into the terminals.

Page 23

Step Four — Electrical Connections to the Control

General

The installer should test to confirm that no voltage is present at any of the wires. Push the control into the base and slide it down until it snaps firmly into place.

Powered Input Connections Terminals 25 - 31

25 26

115 V (ac) Power

Connect the 115 V (ac) power supply to the Power L and Power N terminals (25 and 26). This connection provides power to the microprocessor and display of the control.

Boiler Demand

To generate a Boiler Demand, a voltage between 20 V (ac) and 260 V (ac) must be applied across the Boiler Demand terminals (27 and 28).

DHW Demand

To generate a DHW Demand, a voltage between 20 V (ac) and 260 V (ac) must be applied across the DHW/Setp and Com Dem terminals (29 and 30). The Pump Sequencer DIP Switch must be set to Off and DHW MODE must be set to 1 through 5.

115 V (ac)

20 to 260

V (ac)

20 to 260

V (ac)

Power

2827

Boiler

Demand

313029

Pr.ComDHW

DemDem/Setp

Setpoint Demand

To generate a Setpoint Demand, a voltage between 20 V (ac) and 260 V (ac) must be applied across the DHW/Setp

313029

Pr.ComDHW

DemDem/Setp

and Com Dem terminals (29 and 30). The DHW MODE must be set to OFF.

Proof Demand

20 to 260

V (ac)

313029

Pr.ComDHW

DemDem/Setp

To generate a Proof Demand, a voltage between 20 V (ac) and 260 V (ac) must be applied across the Pr. Dem and Com Dem terminals (31 and 30).

Energy Management System (EMS)

To generate an external input signal from an Energy

20 to 260

V (ac)

OutCom

Management System (EMS), either a 0 to 10 V (dc) or 2 to 10 V (dc) signal must be applied to the Com – and Out + terminals (2 and 3).

A 0 - 20 mA signal can be converted to a 0 - 10 V (dc) signal by installing a 500  resistor in parallel between the Com – and Out + terminals (2 and 3).

A 4 - 20 mA signal can be converted to a 2 - 10 V (dc) signal by installing a 500  resistor in parallel between the Com – and Out + terminals (2 and 3).

Note: DIP Switch must be set to EMS.

0-10 V (dc)

2-10 V (dc)

0 - 20 mA

4 - 20 mA

OutCom

500 

Resistor

Page 24

Non-Powered Input Connections Terminals 1 - 6

tN4

Terminals 1 and 2 provide a tN4 connection for tN4 devices on the tN4 bus. Connect terminals 1 (tN4) and 2 (Com) to the corresponding terminals on the tN4 devices that are

tN4

Device

ComtN4

to be connected.

Note: The connection is polarity sensitive. Ensure that terminal 1 (tN4) is connected to the tN4 terminal on the tN4 device and that terminal 2 (C) is connect to the C terminal on the tN4 device.

Outdoor Sensor (tekmar 070)

Connect the two wires from the Outdoor Sensor 070

to the Com and Out (2 and 3) terminals. The outdoor sensor is used by the control to measure the outdoor air temperature.

Outdoor

Sensor

070

Note: If an Outdoor Sensor 070 is connected to a tekmarNet®4 thermostat in the system, it is not required to be connected to the control.

Boiler Supply Sensor (tekmar 082)

Connect the two wires from the Boiler Supply Sensor 082 to the Com and Boil (5 and 4) terminals. The Boiler Supply

Boiler Supply Sensor 082

ComBoil

Sup

Sensor is used by the control to measure the boiler supply water temperature.

OutCom

DHW or Boiler Return Sensor (tekmar 082)

Connect the two wires from the DHW Sensor 082 to the Com and BRet / DHW (5 and 6) terminals. The DHW Sensor is used by the control to measure the DHW water temperature or the DHW Exchange Supply Temperature.

DHW Sensor 082

Boiler Return Sensor 082

BRet/Com DHW

Connect the two wires from the Boiler Return Sensor 082 to the Com and BRet / DHW (5 and 6) terminals. The Boiler Return Sensor is used by the control to measure the boiler return temperature.

Powered Output Connections Terminals 23 - 26

Primary Pump P1

The Prim P1 output on terminal (24) is a powered output. When the relay in the control closes, 115 V (ac) is provided to the Prim P1 terminal (24) from the Power L terminal (25). To operate the primary pump P1, connect one side of the primary pump circuit to terminal (24) and the second side of the pump circuit to the neutral (Power N) side of the 115 V (ac) power supply.

Primary

Pump

Pump L & N

24 25 26

Prim Power

P1 L N

Primary Pump P2

The DHW / P2 output on terminal (23) is a powered output. When the relay in the control closes, 115 V (ac) is provided to the DHW / P2 terminal (23) from the Power L terminal (25). To operate the primary pump P2, connect one side of the primary pump circuit to terminal (23) and the second side of the pump circuit to the neutral (Power N) side of the 115 V (ac) power supply.

Backup

Primary

Pump

DHW

Pump

23 24 25 26

DHWPrim Power

P2 P1 L N

Pump

Pump L & N

Page 25

Non-Powered Output Connections Terminals 7 – 22

Wiring the Modulating Boiler Outputs

The control provides a 0-10 V (dc) modulating output to four modulating boilers.

• Polarity is important.

• Connect the + wire from boilers 1, 2, 3 and 4 to terminals 7, 9, 10 and 12 respectively.

• Connect the – wire from boilers 1 and 2 to terminal 8 and from boilers 3 and 4 to terminal 11.

Note: Some modulating boilers may also require an on / off signal in addition to the modulating signal. See terminals 13 to 20.

Wiring the T-T (RELAY TYPE = Boiler )

Terminals 13-14, 15-16, 17-18 and 19-20 are dry contacts. No power is available from these terminals. These contacts can be used to enable the modulating or on/off boiler. The boiler must be wired to power as per the manufacturers’ directions.

These terminals are typically connected to the boiler’s control circuit (commonly labeled as T-T). Connect these terminals directly to the boiler T-T connections.

Modulating

Boiler 1

Modulating

Boiler 2

Modulating

Boiler 3

Modulating

Boiler 4

789101112

Mod1

Mod2

Mod3

Mod4

2019181716151413

RelayRelayRelayRelay

4321

Wiring the Boiler Pumps (RELAY TYPE = Boiler pump )

Terminals 13-14, 15-16, 17-18 and 19-20 are dry contacts. No power is available from these terminals. These contacts can be used to turn on individual boiler pumps. Wire line voltage to one side of the relay. The other side of the relay goes to one side of the boiler pump and the remaining side of the boiler pump goes to neutral.

Combustion Air / Alert Contact (C.A./Alert)

Terminals 21 and 22 are an isolated output in the control. There is no power available on these terminals from the control. These terminals are to be used as a switch to either make or break power to the combustion air damper or alert device. Since this is an isolated contact, it may switch a voltage between 24 V (ac) and 230 V (ac).

120 V (ac)

24 to 230 V (ac)

L N

Boiler

Pumps

L or R

N or C

2019181716151413

RelayRelayRelayRelay

4321

Pump Pump Pump Pump

2221

C.A./ Alert

Alert

Combustion Air

Page 26

Step Five — Testing the Wiring

General

The following tests are to be performed using standard testing practices and procedures and should only be carried out by properly trained and experienced persons.

A good quality electrical test meter, capable of reading from at least 0-300 V (ac), 0-30 V (dc), 0-2,000,000 Ohms, and testing for continuity is essential to properly test the wiring and sensors.

Testing tN4 Network Terminals 1 – 2

To test the tN4 Network, check the wires for continuity.

1. Disconnect the two wires (tN4 and Com) at one end and connect them together.

2. Go to the other end of the wires and disconnect them.

3. Using an electrical test meter, check for continuity.

###



tN4

Device

tN4

Com

Boiler

Control

275

OutCom

ComtN4

Testing the EMS output Terminals 2 – 3

If an Energy Management System is used, measure the voltage (dc) between the Com – and the Out + terminals (2 and 3). When the EMS calls for heat, a voltage between 0 – 10 V (dc) or 2 – 10 V (dc) should be measured at the terminals.

Testing the Sensor Wiring Terminals 2 – 6

To test the sensors, the actual temperature at each sensor location must be measured.

Disconnect each sensor from the control.

Use a good quality digital thermometer with a surface

•

temperature probe for ease of use and accuracy. Where a digital thermometer is not available, strap a spare

• Test the sensors resistance according to the instructions

• in the sensor Data Brochure D 070.

sensor alongside the one to be tested and compare the readings.

Testing Modulating Outputs (0-10 V dc) Terminals 7 – 12

1. Ensure that the control can operate the modulating output by setting at least one boiler to Auto

2. Remove the front cover from the control.

3. Press the Test Button.

4. When the % output and the boiler symbol are displayed in the LCD, use an electrical test meter to measure the (dc) voltage between the appropriate Mod + and the

- terminals (7-8, 8-9, 10-11, 11-12). The reading should vary between 0 V (dc) and 10 V (dc).

Page 27

Testing Relay 1 – 4 Terminals 13 – 20

1. Shut off power to the control and the boiler circuit or boiler pump circuit.

2. Remove the bottom cover from the control. Disconnect the wiring from the Relay contacts (terminals 13 – 20).

3. Apply power to the control and press the Test button.

4. Use an electrical test meter and check for continuity between terminals 13 - 14, 15 - 16, 17 - 18, and 19 - 20.

If the relay is set to boiler pump:

• When the appropriate boiler pump symbol is displayed

• in the LCD, there should be continuity.

When the appropriate boiler pump symbol is not displayed

• in the LCD, there should be no continuity.

5. Reconnect the wires to the Relay contacts, install the

bottom cover on the control and reapply power to the boiler circuit or boiler pump circuit.

If the relay is set to boiler ignition:

When the appropriate boiler symbol is displayed in the

• LCD, there should be continuity.

When the appropriate boiler symbol is not displayed in

• the LCD, there should be no continuity.

Testing C.A. / Alert Relay Terminals 21 – 22

1. Shut off power to the control and the boiler circuit or

boiler pump circuit.

2. Remove the bottom cover from the control. Disconnect the

wiring from the C.A. / Alert contact (terminals 21 – 22).

3. Apply power to the control and press the Test button.

4. Use an electrical test meter and check for continuity

between terminals 21 – 22.

If the relay is set to Combustion Air Damper:

When the Combustion Air Damper symbol is displayed

• in the LCD, there should be continuity.

When the Combustion Air Damper symbol is not displayed

• in the LCD, there should be no continuity.

If the relay is set to Alert:

When the Alert symbol is displayed in the LCD, there

• should be continuity.

When the Alert symbol is not displayed in the LCD, there

• should be no continuity.

5. Reconnect the wires to the C.A. / Alert contacts, install

the bottom cover on the control and reapply power to the Combustion Air Damper or Alert circuit.

Testing DHW and Primary Pumps Terminals 23 - 24

1. Remove the front and bottom covers from the control.

2. Press the Test Button.

3. When the Primary Pump 1 symbol is displayed in the LCD, use an electrical test meter to measure the (ac) voltage between the Primary Pump 1 terminal and Neutral (24-

26). The reading should be 115 V (ac) + / – 10%.

If DHW Mode is enabled:

When the DHW Pump symbol is displayed in the LCD, use

an electrical test meter to measure the (ac) voltage between the DHW Pump terminal and Neutral (23-26). The reading should be 115 V (ac) + / – 10%.

If Pump Sequencer is enabled:

When the Primary Pump 2 symbol is displayed in the LCD, use an electrical test meter to measure the (ac) voltage between the Primary Pump 2 terminal and Neutral (23-26). The reading should be 115 V (ac) + / – 10%.

Testing the Input Power Terminals 25 – 26

1. Remove the front and bottom cover from the control.

2. Use an electrical test meter to measure (ac) voltage between the Input Power L and N terminals (25 and 26). The reading should be 115 V (ac) + / – 10% and the LCD should be lit and show some segments.

3. If power is not present and the LCD is off:

Check the circuit that supplies power to the Control.

• Make sure exposed wires and bare terminals are not in

• contact with other wires or grounded surfaces.

Testing the Demands Terminals 27 – 31

1. Remove the front and bottom cover from the control.

2. Use an electrical test meter to measure (ac) voltage between the Boiler Demand terminals (27-28) or the DHW / Setpoint Demand terminals (29-30) or the Proof Demand terminals (30-31).

When the demand device is on, a voltage between

• 20 and 260 V (ac) should be measured between the appropriate demand terminals and the LCD should display an indicator arrow pointing to Boiler Demand, DHW / Setpoint Demand, or Proof Demand.

When the demand device is off, less than 5 V (ac) should

• be measured between the terminals.

Page 28

Control Settings

Cleaning the Control

The control’s exterior can be cleaned using a damp cloth. Moisten the cloth with water and wring out prior to wiping control. Do not use solvents or cleaning solutions.

DIP Switch Settings

Set the DIP switch settings prior to making adjustments to the control through the user interface. Setting the DIP switches determines which menu items are displayed in the user interface.

Switch Settings

Pump Sequencer

Setback

BTC IOﬀEMS

Fixed Last

Oﬀ

Rotate

Fixed Lead

Exercise

Demands

Made in Canada by tekmar Control Systems Ltd tektra 1020-01

Power 115 V ±10% 60 Hz 7 VA, 1150 VA max. Relays 230 V (ac) 5 A 1/3 hp Demands 20 to 260 V (ac) 2 VA

Signal wiring must be rated at least 300 V.

23 251615 1817 2019 2221

Prim

Power

DHW

P1 L N

/ P2

Alert

First On / Last Oﬀ

First On / First Oﬀ

Test

oﬀ

not testing

red

testing

red

testing paused

For maximum heat, press and hold Test button for 3 seconds.

Meets Class B: Canadian ICES FCC Part 15

Date Code

28271413

DHW

Boiler

Com

Pr.

H2048B

Demand

/Setp

Dem

Menu Item

Boiler Control 275

One tN4, Four Modulating Boiler & DHW / Setpoint

Do not apply power

2–5

BRet/

Mod1

Mod2

Mod3

Com8tN4

Out10Com

Boil

+–+

DHW

–

Sup

Boiler Demand

DHW / Setpoint Demand

Proof Demand

Zone Load Shedding

Priority Override

EMS Input Signal

Mod4

Relay1Relay2Relay3Relay4C.A. /

EMS / Demands

The EMS / Demands DIP switch selects whether a tekmar outdoor sensor 070 or an external 0-10 or 2-10 V (dc) input signal is to be connected to the com - and Out+ terminals (2 & 3).

Set the EMS / Demands DIP switch to EMS if an Energy Management System is providing an external analog input signal to the control.

Set the EMS / Demands DIP switch to Demands if the control is accepting a boiler demand and using the outdoor sensor for outdoor reset.

EMS

Demands

Setback BTC I

Rotate

Oﬀ

Exercise

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Lock / Unlock

Use this DIP switch to lock and unlock the Access Level of the 275 and all connected tN4 devices, including tN4 thermostats. For details, see “Access Level”.

• Once locked, the access level in all devices cannot be viewed or changed.

• When the control is locked, a small segment representing a padlock is shown in the bottom right hand corner of the display (except in View and Time Menu)

EMS

Demands

Setback BTC I

Rotate

Oﬀ

Exercise

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Off / Exercise

Use the Off / Exercise DIP switch to select whether or not the control is to exercise all pumps, and hydronic zones (zone valves and zone pumps) for 10 seconds every three days of inactivity to prevent seizure.

EMS

Demands

Setback BTC I

Rotate

Oﬀ

Exercise

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Setback / Off

Use the Setback / Off DIP switch to select whether or not the control is to follow a schedule.

If the 275 is to be a schedule member or schedule master,

• set the DIP switch to Setback to enable the Time and Schedule menus and the Unocc items in the Adjust menu.

If the 275 does not follow a schedule, set the DIP switch

• to Off to disable the Time and Schedule menus and the Unocc items in the Adjust menu.

EMS

Setback BTC I

Rotate

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

Demands

Exercise

Oﬀ

First On / First Oﬀ

Page 29

Rotate / Off

Use the Rotate / Off DIP switch to enable the Equal Run Time Rotation feature. This feature Changes the ﬁring order of the boilers in order to maintain a similar amount of running time on each boiler. If set to Off, the ﬁring sequence if ﬁxed starting with boiler 1 to boiler 4.

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

BTC I / Off

Use the BTC I / Off DIP switch when the 275 is wired to boilers with BTC I (Boiler Temperature Control series I) controls.

If wired to BTC I controls, set the DIP switch to BTC I.

• If not wired to BTC I controls, set the DIP switch to Off.

•

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Pump Sequencer / Off

Use the Pump Sequencer / Off DIP switch to activate primary pump sequencing. DHW operation is not available when Pump Sequencer is selected.

If set to Pump Sequencer, the control operates primary

• pumps 1 & 2 in stand-by mode.

If set to Off, the control operates primary pump 1 and the

• pump 2 relay is then available for a DHW pump.

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer

Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Fixed Last / Off

Use the Fixed Last / Off DIP switch to exclude the last boiler in the rotation sequence. This DIP is only active when the Rotate / Off DIP is set to Rotate.

If set to Fixed Last, the last boiler is always the last to ﬁre.

• Fixed Last will only work for boilers wired to the Relay 4

• terminals (19 and 20).

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer

Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Fixed Lead / Off

Use the Fixed Lead / Off DIP switch to exclude the ﬁrst

• boiler in the rotation sequence. This DIP is only active when the Rotate / Off DIP is set to Rotate.

If set to Fixed Lead, the ﬁrst boiler is always the ﬁrst to ﬁre.

• Fixed Lead will only work for boilers wired to the Relay 1

• terminals (13 and 14).

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

First On / Last Off or First On / First Off.

The First On / Last Off or First On / First Off DIP switch

• selects whether the ﬁrst boiler is the ﬁrst to ﬁre and the last to shut off or the ﬁrst to ﬁre and the ﬁrst to shut off. This DIP switch is only active when the Rotate / Off DIP switch is set to Rotate and the Fixed Lead / Off DIP switch

is set to Fixed Lead.

EMS

Exercise

Demands

Setback BTC I

Rotate

Oﬀ

Pump Sequencer Fixed Last

Fixed Lead First On / Last Oﬀ

First On / First Oﬀ

Page 30

Display Menus

View Menu (1 of 2)

The View menu items display the current operating temperatures and status information of the system.

Item Field Range

VIEW

VIEW MENU

VIEW

-76 to 149°F

(-60.0 to 65.0°C)

-22 to 266°F

(-30.0 to 130.0°C)

---, 35 to 230°F

(---, 1.5 to 110.0°C)

---, 35 to 230°F

(---, 1.5 to 110.0°C)

-22 to 266°F

(-30.0 to 130.0°C)

-22 to 266°F

(-30.0 to 130.0°C)

Access

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

Description

OUTDOOR

Current outdoor air temperature as measured by the outdoor sensor. Note: This item is only available when the EMS/ Demands DIP is set to Demands.

BOILER SUPPLY

Current boiler supply water temperature as measured by the boiler sensor. Note: This item is not available when DHW Mode is 6.

BOILER TARGET SECTION C

The boiler target is the temperature the control is currently trying to maintain at the boiler supply sensor. “---” is displayed when no heat is required. Note: This item is not available when DHW Mode is 6.

DHW EXCHANGE TARGET SECTION I

The DHW exchange target is the temperature the control is currently trying to maintain at the DHW Exchange Supply Sensor. “- - -” is displayed when no heat is required. Note: This item is only available when DHW Mode is 5.

DHW SECTION I

Current DHW tank temperature as measured by the DHW sensor. Note: This item is only available if DHW Sensor is On and Pump Sequencing DIP is Off, or DHW Mode is 6.

BOILER RETURN

Current boiler return water temperature as measured by the boiler return sensor. Note: This item is only available if DHW Sensor is Off and a boiler return sensor is present.

VIEW

0 to 252°F

(-18.0 to 122.5°C)

VIEW

ADV

0 to 100 %

1 to 4

ADV

Continued on next page.

BOILER ΔT

Current temperature difference between the boiler supply and boiler return sensors. Note: This item is only available if DHW Sensor is Off and a boiler return sensor is present.

BOILER 1 MODULATION / STG SECTION D

Current percent modulation of the boiler 1 burner. If the BTC I / Off DIP is set to BTC I, the BTC I number of stages is displayed.

Note: This item is only available when boiler 1 is set to Auto.

Page 31

View Menu (2 of 2)

Item Field Range

VIEW

0 to 9999 hours

0 to 100 %

1 to 4

0 to 100%

1 to 4

0 to 100%

1 to 4

Access

ADV

Description

BOILER 2 MODULATION / STG

SECTION D

Current percent modulation of the boiler 2 burner. If the BTC I / Off DIP is set to BTC I, the BTC I number of stages is displayed.

Note: This item is only available when boiler 2 is set to Auto or CP1.

BOILER 3 MODULATION / STG SECTION D

Current percent modulation of the boiler 3 burner. If the BTC I / Off DIP is set to BTC I, the BTC I number of stages is displayed.

Note: This item is only available when boiler 3 is set to Auto or CP1.

BOILER 4 MODULATION / STG SECTION D

Current percent modulation of the boiler 4 burner. If the BTC I / Off DIP is set to BTC I, the BTC I number of stages is displayed.

Note: This item is only available when boiler 4 is set to Auto or CP1.

BOILER 1 RUNNING TIME SECTION C

The total running time of boiler 1 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item. Note: This item is only available when boiler 1 is set to Auto.

VIEW

VIEW MENU

VIEW

Primary

VIEW

Primary

0 to 9999 hours

ADV

After the last item, the control returns to the first item in the menu.

BOILER 2 RUNNING TIME SECTION C

The total running time of boiler 2 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item. Note: This item is only available when boiler 2 is set to Auto or CP1.

BOILER 3 RUNNING TIME SECTION C

The total running time of boiler 3 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item. Note: This item is only available when boiler 3 is set to Auto or CP1.

BOILER 4 RUNNING TIME SECTION C

The total running time of boiler 4 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item. Note: This item is only available when boiler 4 is set to Auto or CP1.

PRIMARY PUMP 1 RUNNING TIME SECTION L

The total running time of pump 1 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item.

PUMP 2 RUNNING TIME SECTION L

The total running time of pump 2 since this item was last cleared. To clear this item, press the up and down buttons together while viewing this item.

Note: This item is only available when the Pump Sequencer / Off DIP Switch is set to Pump Sequencer.

Page 32

Adjust Menu (1 of 7)

Item Field Range Access Description Actual Setting

The Adjust Menu items are the programmable settings used to operate the mechanical equipment.

ADJUST

Occ

UnOcc

35 to 100°F

(2.0 to 38.0°C)

Default = 70°F

(21.0°C)

35 to 100°F

(2.0 to 38.0°C)

Default = 70°F

(21.0°C)

0-10, 2-10

Default = 0-10

-10 to 10°F

(-5.6 to 5.6°C)

Default = 0°F

(°C)

INST

ADV

INST

ADV

ROOM OCCUPIED SECTION B

The desired room air temperature during the occupied period. Note: This item is only available when EMS / Demands DIP is set to Demands and Outdoor Design is set to a temperature.

ROOM UNOCCUPIED SECTION B

The desired room air temperature during the unoccupied period. Note: This item is only available when EMS / Demands DIP is set to Demands and Outdoor Design is set to a temperature. and the Setback / Off DIP switch is set to Setback.

EMS SIGNAL SECTION K

Selects the range of the Energy Management System (EMS) input signal. Note: This item is only available when the EMS / Demands DIP switch is set to EMS.

OFFSET SECTION K

Selects the range of the Energy Management System input signal. Note: This item is only available when the EMS / Demands DIP switch is set to EMS.

ADJUST

ADJUST MENU

ADJUST

OFF, 0:20 to

8:00 hr

(5 minute incre-

ADV

ments)

Default = OFF)

Auto, OFF

Default = Auto

INST

ADV

Mod, OnOF

1, 2, 3, 4, Mod

Default = Mod

ADV

BOOST SECTION P

The maximum amount of morning boost when changing from the unoccupied to the occupied period. Note: This item is only available when EMS / Demands DIP is set to Demands and Setback / Off DIP is set to Setback.

BOILER 1

SECTION C

Selects whether boiler 1 is operational or not.

BOILER 1 MODE SECTION D, E, F

Select whether boiler 1 is modulating (Mod) or on-off (OnOF). If the BTC I / Off DIP switch is set to BTC I, then select the number of boiler stages for boiler 1.

BOILER 2 SECTION C

CP1, Auto, OFF

Default = Auto

INST

ADV

Selects whether boiler 2 is operational or not. CP1 copies the settings of boiler 1 to boiler 2 and selects boiler 2 to be operational.

Continued on next page.

Page 33

Adjust Menu (2 of 7)

Item Field Range Access Description Actual Setting

ADJUST

Mod, OnOF

1, 2, 3, 4, Mod

Default = Mod

ADV

BOILER 2 MODE

Select whether boiler 2 is modulating (Mod) or on-off (OnOF). If the BTC I / Off DIP switch is set to BTC I, then select the number of boiler stages for boiler 2.

SECTION D, E, F

BOILER 3 SECTION C

CP1, Auto, OFF

Default = Auto

Mod, OnOF

1, 2, 3, 4, Mod

Default = Mod

INST

ADV

Selects whether boiler 3 is operational or not. CP1 copies the settings of boiler 1 to boiler 3 and selects boiler 3 to be operational.

BOILER 3 MODE SECTION D, E, F

Select whether boiler 3 is modulating (Mod) or on-off (OnOF). If the BTC I / Off DIP switch is set to BTC I, then select the number of boiler stages for boiler 3.

BOILER 4 SECTION C

CP1, Auto, OFF

Default = Auto

INST

ADV

Selects whether boiler 4 is operational or not. CP1 copies the settings of boiler 1 to boiler 4 and selects boiler 4 to be operational.

Mod, OnOF

1, 2, 3, 4, Mod

Default = Mod

ADV

BOILER 4 MODE SECTION D, E, F

Select whether boiler 4 is modulating (Mod) or on-off (OnOF). If the BTC I / Off DIP switch is set to BTC I, then select the number of boiler stages for boiler 4.

ADJUST

ADJUST MENU

OFF, -60 to

45°F

(OFF, -51 to

7.0°C)

Default = 10°F

(-12°C)

INST

ADV

OUTDOOR DESIGN SECTION B

The design outdoor air temperature used in the heat loss calculations for the heating system. Typically set to the outdoor temperature of the coldest day of the year. When set to OFF, the boiler target is fixed to 180°F (82.0°C).

HRF1

ADJUST

HRF2

COIL

CONV

RAD

BASE

INST

ADV

TERMINAL SECTION B

The type of heating terminal units that are being used. Note: This item is only available when the EMS / Demands DIP switch is set to Demands and outdoor design is set to a temperature.

Default = CONV

BOILER INDOOR SECTION B

ADJUST

35 to 100°F

(2.0 to 38.0°C)

Default = 70°F

(21.0°C)

ADV

The design indoor air temperature used in the heat loss calculation for the boiler zones. Typically set to 70°F (21.0°C). Note: This item is only available when the EMS / Demands DIP switch is set to Demands and outdoor design is set to a temperature.

BOILER DESIGN SECTION B

The supply water temperature required for boiler zones on the typical coldest day of the year. Note: This item is only available when the EMS / Demands DIP switch is set to Demands and outdoor design is set to a temperature.

ADJUST

70 to 220°F

(21.0 to

104.5°C)

Default = 180°F

(82.0°C)

ADV

Continued on next page.

Page 34

Adjust Menu (3 of 7)

Item Field Range Access Description Actual Setting

OFF or On

Default = OFF

ADV

CONDENSING LEAD

SECTION H

Select whether or not the lead group of boilers are condensing or not. When set to On, the boiler minimum setting is not applied to the lead group of boilers.

Note: Only available when Fixed Lead / Off DIP switch is set to Fixed Lead, or when Fixed Last / Off DIP switch is set to Fixed Last.

ADJUST

ADJUST MENU

OFF, 80 to

180 °F

(OFF, 26.5 to

82.0°C)

Default = 140°F

(60.0°C)

120 to 225°F,

OFF

(49.0 to

107.0°C, OFF)

Default = 200°F

(93.5°C)

Au (Auto), 2 to

42°F

(Au, 1 to

23.5°C)

Default = Au

DMPR

‘Damper’, ALRT

‘Alert’

Default =

DMPR

ADV

BOIL MINIMUM SECTION C

The minimum allowed boiler target temperature and boiler return protection temperature. Check the boiler manufacturer’s manual for recommended supply water temperatures.

BOILER MAXIMUM SECTION C

The maximum boiler target supply temperature for heat, setpoint and DHW demands. Set below the high limit setting on the boiler.

BOILER DIFFERENTIAL SECTION C

The temperature differential that the control is to use to cycle the boiler on and off (half above and half below target).

RELAY SECTION M

Selects the operation of the relay to be either combustion air or alert.

PROOF DEMAND SECTION M

Selects the operation of the Proof Demand to be either off, ﬂow proof, or combustion air damper. Note: Only available when Relay is set to Damper (DMPR).

ADJUST

OFF, Flow

Proof (FP),

Combustion Air

(CA)

Default = OFF

ADV

PUMP PROOF DEMAND DELAY

ADJUST

Primary

min

0:10 to 3:00

minutes

Default = 0:30

ADV

The time allowed for the control to receive a proof demand once the primary pump turns on. Note: Only available when Proof Demand is set to Flow Proof (FP).

CA PROOF DEMAND DELAY

ADJUST

min

Default = 1:00

0:10 to 3:00

minutes

ADV

The time allowed for the control to receive a proof demand once the Combustion Air (CA) contact turns on.

Note: Only available when Relay is set to Damper and Proof Demand is set to Combustion Air (CA).

Continued on next page.

SECTION L

SECTION M

Page 35

Adjust Menu (4 of 7)

Item Field Range Access Description Actual Setting

ADJUST

SECTION M

min

Default = 1:00

0:10 to 3:00

minutes

ADV

DAMPER DELAY

The time delay for the boiler to operate once the combustion air damper relay closes. Note: Only available when Relay is set to Damper and Proof Demand is set to Combustion Air (CA).

SEQ

(Sequential)

PAR (Parallel)

Default = SEQ

Au (Auto),

0:30 to 40:00

minutes

Default = Au

ADV

MODULATION MODE SECTION D

Selects either sequential or parallel modulation. Note: This item is only available when the BTC I / Off DIP is set to Off and DHW Mode is set to 1 to 5.

STAGE DELAY SECTION C

The minimum delay between the operation of stages. Note: This item is only available when at least two boilers are set to Auto or CP1.

BOILER 1 RELAY SECTION C

(Burner),

(Pump)

Default =

ADV

Selects whether the boiler relay is for a burner or a boiler pump. Note: This item is only available when Boiler 1 is set to Auto.

BOILER 1 FIRE DELAY SECTION D

min

0:00 to 3:00

minutes

Default = 0:10

ADV

Delay from turn-on of ignition (Start Modulation) until the burner ﬁres. Note: This item is only available when Boiler 1 is set to Auto.

ADJUST

ADJUST MENU

MIN

ADJUST

min

Default = 0:10

Default = Med

0:00 to 3:00

minutes

Lo, Med, Hi

1 to 1999

Default = 100

1 to 1999

Default = 500

ADV

INST

ADV

BOILER 1 MIN SECTION D MODULATION DELAY

Delay between the burner ﬁring and the boiler releasing to modulation. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

BOILER 1 MASS SECTION C

The thermal mass characteristics of the boiler. Note: This item is only available when Boiler 1

is set to Auto.

BOILER 1 MINIMUM MBH SECTION D

Minimum (low fire) heat output in BTU/hr/1000. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

BOILER 1 MAXIMUM MBH SECTION D

Maximum (high fire) heat output in BTU/ hr/1000. Note: This item is only available when Boiler 1 is set to Auto.

Continued on next page.

Page 36

Adjust Menu (5 of 7)

Item Field Range Access Description Actual Setting

ADJUST

10 to 230

seconds

Default = 30

seconds

ADV

BOILER 1 MOTOR SPEED

SECTION D

The amount of time required for the modulating actuating motor to fully open the gas valve or operate the fan speed from a stopped position to full speed. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

ADJUST

Boiler

ADJUST MENU

BOILER 1 START MODULATION SECTION D

0 to 100%

Default = 0%

ADV

The percent modulation required to obtain ignition. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

BOILER 1 MINIMUM SECTION D

0 to 50%

Default = 0%

ADV

MODULATION

The minimum percent modulation of the burner. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

BOILER 1 MAXIMUM SECTION D

50 to 100%

Default = 100%

ADV

MODULATION

The maximum percent modulation of the burner. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 Mode is set to Mod.

min

19:55 minutes

Default = 0:20

OFF, 0:10 to

ADV

min

BOILER PUMP 1 PURGE SECTION L

The time the boiler pump remains on once the boiler is turned off. Note: This item is only available when Boiler 1 is set to Auto and Boiler 1 relay is set to ‘Pump’.

Note: The previous 11 menu items will repeat for up to four boilers.

ADJUST

AUTO, 5 to 30

minutes

Default = Auto

ADV

The cycle length to which all tN4 devices will synchronize. Note: This item is only available when a tN4 device is present.

OFF,

CYCLE LENGTH SECTION R

ADJUST

1 (parallel, no priority)

2 (parallel, priority)

3 (pri-sec, no priority)

4 (pri-sec, priority)

5 (parallel with last

boiler, priority)

6 (dedicated DHW)

ADV

DHW MODE SECTION I

This determines the operation of the primary pump in combination with the DHW pump and whether or not DHW priority is required.

Note: This item is only available when the Pump Sequencer / Off DIP is set to Off.

Default = OFF

DHW SENSOR SECTION I

ADJUST

OFF, ON

Default = OFF

ADV

Selects if a DHW sensor is to be used for DHW generation. Note: This item is only available when the Pump Sequencer / Off DIP is set to Off and DHW Mode is set to 1, 2, 3 or 4.

Continued on next page.

Page 37

Adjust Menu (6 of 7)

Item Field Range Access Description Actual Setting

ADJUST

Occ

ADJUST

UnOcc

ADJUST

Occ

ADJUST

ADJUST MENU

UnOcc

OFF, 70 to

190°F (OFF,

21.0 to 87.5°C)

Default = 140°F

(60.0°C)

OFF, 70 to

190 °F

(OFF, 21.0 to

87.5°C)

Default = 120°F

(49.0°C)

1 to 42°F

(0.5 to 23.5°C)

Default = 6°F

(3.0°C)

100 to 220°F

(38.0 to

104.5°C)

Default = 180°F

(82.0°C)

OFF, On

Default = OFF

INST

ADV

DHW OCCUPIED

SECTION I

The temperature of the DHW tank during the wake and occupied periods. Note: This item is only available when DHW Mode is 1, 2, 3 or 4, the DHW Sensor is set to On, and the Pump Sequencer / Off DIP is Off.

DHW UNOCCUPIED SECTION I

The temperature of the DHW tank during the sleep and unoccupied periods. Note: This item is only available when DHW Mode is 1, 2, 3 or 4, the DHW Sensor is set to On, the Pump Sequencer / Off DIP is Off, and the Setback / Off DIP is set to Setback.

DHW DIFFERENTIAL SECTION I

The temperature differential (swing up and down) of the DHW tank from the DHW setting. Note: This item is only available when DHW Mode = 1, 2, 3, 4 or 6, the DHW Sensor is set to On, and the Pump Sequencer / Off DIP is Off.

DHW EXCHANGE OCCUPIED SECTION I

The boiler supply temperature to the DHW heat exchanger during the Occupied and Wake periods. Note: This item is only available when DHW Mode is set to 1, 2, 3, 4 or 5, the DHW Sensor is set to OFF, and the Pump Sequencer / Off DIP is set to Off.

DHW EXCHANGE UNOCCUPIED SECTION I

Selects whether the control should respond to DHW Demands during the Sleep and Unoccupied periods. Note: This item is only available when DHW Mode is set to 1, 2, 3, 4 or 5, the DHW Sensor is set to OFF, the Pump Sequencer / Off DIP is set to Off, and the Setback / Off DIP is Off.

DHW BOILER SECTION I

ADJUST

1, 2, 3, 4

Default = 2

ADV

The number of boilers used for indirect DHW generation. Note: This item is only available when DHW Mode = 1, 2, 3, or 4 and the Pump Sequencer / Off DIP is set to Off.

SETPOINT MODE SECTION J

Selects the Setpoint mode of operation. This determines the operation of the primary pump and whether or not priority is required. Note: This item is only available when DHW Mode is set to Off.

SETPOINT OCCUPIED

SECTION J

The minimum boiler target temperature when a Setpoint Demand is present during the Wake and Occupied periods. Note: This item is only available when DHW Mode is set to Off.

ADJUST

Occ

OFF,

1 (parallel, no priority)

2 (parallel, priority)

3 (pri-sec, no priority)

4 (pri-sec, priority)

Default = 1)

OFF, 60 to

220°F

(15.5 to

104.5°C)

Default = 180°F

(82°C)

ADV

Continued on next page.

Page 38

Adjust Menu (7 of 7)

Item Field Range Access Description Actual Setting

ADJUST

UnOcc

Occ

OFF, On

Default = OFF

OFF, On

Default = On

OFF, AUTO,

0:20 to 4:00

hours

Default = OFF

35 to 100°F,

OFF

(2.0 to 38.0°C,

OFF)

Default = 70°F

(21.0°C)

ADV

INST ADV

SETPOINT UNOCCUPIED

SECTION J

Selects whether the control should respond to Setpoint demands while in unoccupied mode. Note: This item is only available when DHW Mode is set to Off, and Setback / Off DIP is set to On.

ZONE LOAD SHEDDING SECTION R

Selects whether Zone Load Shedding is active or not.

Note: This item is only available when a tN4 device is present and Boiler Minimum is set to a temperature.

PRIORITY OVERRIDE

SECTION I, J

The amount of time priority is given for DHW or Setpoint operation before space heating resumes. Note: This item is only available when DHW Mode is set to 2, 4, or 5, or Setpoint mode is set to 2 or 4.

WWSD OCCUPIED SECTION B

The system’s warm weather shut down temperature during the wake and occupied periods. The WWSD applies to the space heating loads only. It does not affect DHW or Setpoint heating loads. Note: This item is only available when EMS / Demands DIP is set to Demands.

ADJUST

UnOcc

ADJUST MENU

ADJUST

Primary

ADJUST

Primary

ADJUST

35 to 100°F,

(2.0 to 38.0°C,

Default = 60°F

(15.5°C)

12 to 180 hours,

Default = 96

OFF, 0:10 to

min

19:55 minutes

Default = 0:20

OFF, 3 to 40

min

minutes

Default = 20

minutes

OFF

OFF)

OFF

hours

min

ADV

WWSD UNOCCUPIED SECTION B

The system’s warm weather shut down temperature during the sleep and unoccupied period. Note: This item is only available when EMS / Demands DIP is set to Demands and Setback / Off DIP is set to Off.

ROTATE PRIMARY PUMPS SECTION L

Select the frequency of rotation of the primary pumps. Note: This item is only available when Pump Sequencer DIP is set to Pump Sequencer.

PURGE PRIMARY PUMP SECTION L

Time the primary pump remains on once the demand is removed to purge heat from the boiler.

BOILER ALERT SECTION M

Alert signal if boiler supply does not increase in temperature within the selected time. Note: This item is only available when RELAY is set to Alert (ALRT).

After the last item, the control returns to the first item in the menu.

Page 39

Time Menu (1 of 2)

Note: The Setback / Off switch setting must be in the Setback position in order to have access to the TIME menu.

The Time menu items set the time clock, day and date.

Item Field Range

TIME

Default = MONDAY

Default = JAN 01 2005

TIME

Default = 12:00 AM

TIME

Default = 12:00 AM

12:00 AM

12:00 to :59

12:00 AM to 11:59 PM or

00:00 to 23:59

Access

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

Description

CURRENT TIME AND DAY SECTION O

Displays the current time and day of the week. The time and date flash if the time is not set.

CURRENT DATE SECTION O Display the current month, day, and year. Use this date

to determine daylight savings time.

Note: This item is only available when Daylight Savings Time (DST) is set to On.

CLOCK MINUTES SECTION O Set the minutes.

CLOCK HOURS SECTION O Set the hours.

TIME

TIME MENU

TIME

Continued on next page.

SUNDAY ...

WEDNESDAY ...

SATURDAY

Default = SUNDAY

OFF, 1, 2

Default = OFF

JAN, FEB,

MAR ... DEC

Default = JAN

01 ... 31

(number of days is

dependent on month)

Default = 01

USER

INST

ADV

INST

ADV

INST

ADV

INST

ADV

DAY OF THE WEEK SECTION O

Set the day of the week.

DAYLIGHT SAVINGS TIME

SECTION O

Selects whether to use Daylight Savings Time. The time is automatically adjusted if set to Mode 1 or 2.

Note: See page 18 for a description of DST Modes.

MONTH SECTION O Set the current month of the year.

Note: This item is only available when Daylight Savings Time is set to Mode 1 or 2.

DAY OF THE MONTH SECTION O Set the day of the month.

Note: This item is only available when Daylight Savings Time is set to Mode 1 or 2.

Page 40

Time Menu (2 of 2)

Item Field Range

TIME

TIME MENU

2000 ... 2255

Default = 2005

12 hr OR 24 hr

Default = 12 hr

Access

INST

ADV

INST

ADV

After the last item, the control returns to the first item in the menu.

Schedule Menu (1 of 3)

Description

YEAR

SECTION O

Set the current year.

Note: This item is only available when Daylight Savings Time is set to Mode 1 or 2.

MODE SECTION O Select whether time should be displayed using a 12

or a 24 hour clock.

Item Field Range

SCHD

SCHEDULE MENU

SCHD

NONE, CTRL,

MST1, MST2,

MST3, MST4,

MBR1, MBR2,

MBR3, MBR4

Default = NONE

24 hr,

5-11, 7dAY

Default = 24 hr

2 (Occ, UnOcc),

4 (Wake, UnOcc,

Occ, Sleep)

Default = 4

Access

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

The Schedule menu items set the schedule type, the number of events per day, and the event times.

Description

HEAT SCHEDULE SECTION N

If a schedule is not required, select NONE. If the schedule is only used by this control, select CTRL. If the schedule is shared with other tN4 devices, select

MST1 to MST4. If the schedule is set on another tN4 device, select

MBR1 to MBR4. Note: This item is only available if the Setback DIP is

set to On and a tN4 device is present. This item can be viewed in the USER and INST

access levels but can only be adjusted in the ADV access level.

SCHEDULE TYPE SECTION N

Select the type of schedule.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4.

SCHEDULE MODE SECTION N

Select the number of events per day.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4.

Continued on next page.

Page 41

Schedule Menu (2 of 3)

Item Field Range

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

Access

USER

INST ADV

USER

INST

ADV

Description

ALL DAYS OF THE WEEK SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 24 hr.

MONDAY THROUGH FRIDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 5-2 or 5-11.

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

SCHEDULE MENU

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

SATURDAY AND SUNDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 5-2.

SATURDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 5-11 or 7 Day.

SUNDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 5-11 or 7 Day.

Continued on next page.

Page 42

Schedule Menu (3 of 3)

Item Field Range

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

– –:– – to 11:50 PM

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 23:50

Access

USER

INST

ADV

USER

INST

ADV

Description

MONDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 7 Day.

TUESDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 7 Day.

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

SCHEDULE MENU

SCHD

Wake UnOccSleep

SCHD

Wake UnOccSleep

Wake

UnOccupied

Occupied

Sleep

Wake

UnOccupied

Occupied

Sleep

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

– –:– – to 11:50 PM

– –:– – to 23:50

Default = 6:00 AM

Default = 8:00 AM

Default = 6:00 PM

Default = 10:00 PM

USER

INST

ADV

USER

INST

ADV

USER

INST

ADV

WEDNESDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 7 Day.

THURSDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 7 Day.

FRIDAY SECTION N

Select the times for the scheduled events.

Note: This item is only available when the Setback / Off DIP is set to On and the Heat Schedule is set to Control (CTRL) or Master (MST) 1 to 4 and the Schedule Type is set to 7 Day.

After the last item, the control returns to the first item in the menu.

Page 43

Misc (Miscellaneous) Menu (1 of 1)

The Miscellaneous menu items set display and control options such as access level and temperature units.

Item Field Range

MISC

MISC MENU

USER,

INST, ADV

Default = INST

°F, °C

Default = °F

1 to 24

Access

USER

INST

ADV

USER

INST

ADV

Description

ACCESS LEVEL PAGE 4

The access level of the control. The access column shows which items are visible in each access level. Note: This item is only available when the Lock / Unlock DIP switch on the control is set to Unlock

UNITS

Select Fahrenheit or Celsius as the temperature units.

NUMBER OF DEVICES SECTION R Number of tN4 devices connected to this tN4 bus.

DEFAULT

MISC

OFF, SEL

ADV

Default = OFF

Press and hold the up and down buttons together for 1 second to display DEFAULT SEL and load the default settings. Does not load defaults for items in the miscellaneous menu.

MISC

275, Software Version

USER

INST

ADV

TYPE

Product number of this control. Hold the Up button to view the software version.

After the last item, the control returns to the first item in the menu.

Page 44

Testing the Control

The control has a built-in test routine that tests the main control functions. The control continually monitors the sensors and displays an error message whenever a fault is found. The individual outputs and relays are tested using a test sequence.

Test Sequence

Each step in the test sequence lasts 10 seconds.

Start the test sequence by pressing the Test button.

•

Pause the test sequence by pressing the Test button

•

again. To advance to the next step, press the Test button again.

If the test sequence is paused for more than five minutes,

•

the control exits the entire test routine. To advance to a particular step, repeatedly press and

•

release the Test button to display the appropriate device.

HAZARD

Access to the Test button requires the removal of the front cover and exposes hazardous voltage while the control is powered. Only trained, qualified and competent personnel should operate the Test button.

Te s t

Step 1 IF the RELAY item is set to ‘Damper’ or ‘Alert’

the C.A. / Alert relay is closed.

IF the RELAY item is set to ‘Alert’, the C.A. /

Alert relay is opened after 10 seconds

Step 2 The Primary Pump 1 relay is closed.

IF Pump Sequencer DIP is set to On, the Primary

Pump 1 relay is opened after 10 seconds.

IF Pump Sequencer DIP = On

Step 3 The Primary Pump 2 relay is closed.

Press and Hold for 1 second

IF DHW mode = 1, 2, 5, or 6, the primary pump is turned off

Step 7 The DHW relay is closed. The C.A. / Alert relay is opened The primary pump is turned off The control exits the test sequence.

If a device fails to operate during the test sequence, refer to the installation section of this brochure to check the operation of the control. If the control works properly, refer to any troubleshooting information supplied by the equipment manufacturer.

Max Heat

The control has a function called Max Heat. As long as there is a demand for heat the control operates in this mode for up to 24 hours or until the Test button is pressed. tN4 devices operate to meet their occupied setting +5°F (3°C) and display the MAX segment to indicate the Max Heat mode. Use this mode to run the circulators during system start-up to purge air from the piping.

When a boiler demand is present the control targets Boiler

• Maximum. If Boiler Minimum = Off, the control then targets Boiler Design. This allows the Boiler Maximum setting to be set higher for DHW generation.

When a DHW demand is present the control targets the

• lower of Boiler Maximum or DHW Exchange.

The Boil Maximum setting and DHW Exchange setting

• are always available in the Adjust Menu when in Max Heat. The Boiler Design setting is also available in the Adjust Menu when in Max Heat and the Boiler Minimum is set to Off.

DHW priority and WWSD are disabled.

•

To enable Max Heat:

Press and hold the Test button for more than 3 seconds and less than 6 seconds and the test LED will begin to flash rapidly. MAX HEAT and TEST are displayed on screen. No outputs are turned on until there is a demand for heat present.

IF Boiler 1 = Auto (repeat for each boiler set to Auto or CP1)

Step 4 Relay 1 is closed for Boiler 1 Pump or Boiler

1 Ignition. Boiler 1 modulates up to the STRT MOD 1 setting according to the MOTR SPD 1 setting. The boiler is operated for the Fire Delay 1 time or at least 10 seconds.

IF a demand is present

Step 5 Boiler 1 modulates up to the MAX MOD

1 setting according to the MOTR SPD 1 setting.

Step 6 Boiler 1 modulates down to 0% according

to the MOTR SPD 1 setting, and then Relay 1 is opened.

Te s t

To Cancel Max Heat:

Press the Test button to cancel Max Heat manually or wait 24 hours and the control will automatically leave the Max Heat mode.

Zone Test

In Zone Test mode, each tN4 device can be individually turned on one at a time. The control tests each zone for up to 5 minutes of no button activity. Use this feature to purge air out of each zone and assist in troubleshooting. No items are available in the user interface of the control.

Press and Hold for 3 seconds

Page 45

To Enable Zone Test:

1. Press and hold the Test button for more than 6 seconds. The control displays ZONE TEST OFF and the Test LED remains on.

Te s t

Press and Hold for 6 seconds

2. Press the Up button to change the display to ZONE TEST ON. After 3 seconds, the boiler and all pumps are shut off.

3. The control operates stage one of the tN4 device with the lowest address number. Device number one (b:01) has the lowest address number and device 24 (b:24) has the highest address number. All other tN4 zones are shut off.

Error Messages (1 of 3)

Error Message Description

VIEW

CONTROL ERROR ADJUST

The control failed to read the Adjust Menu settings, and reloaded the factory default settings. Operation stops until you check all the Adjust Menu settings.

Note: To clear the error, the access level must be set to Advanced and the settings in the Adjust menu must be checked.

CONTROL ERROR TIME

The control failed to read the Time Menu settings, and reloaded the factory default settings. Operation continues normally.

Note: To clear the error, the access level must be set to Advanced and the settings in the Time menu must be checked.

CONTROL ERROR SCHEDULE

The control failed to read the Schedule Menu settings, and reloaded the factory default settings. Operation continues normally.

Note: To clear the error, the access level must be set to Advanced and the settings in the Schedule menu must be checked.

CONTROL ERROR MISCELLANEOUS

The control failed to read the Miscellaneous Menu settings, and reloaded the factory default settings. Operation continues normally.

Note: To clear the error, the access level must be set to Advanced and the settings in the Miscellaneous menu must be checked.

TN4 BUS ERROR

Communication has been lost on the boiler bus due to a short or open circuit. Check the tN4, C and R wires for each tN4 device. Check the polarity of the C and R wires. Check for loose or broken wires. The error message self clears once the error condition is corrected.

To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

DEVICE LOST

Communication is lost to a tekmarNet® device on the boiler bus. The number shown is the address of the lost device. The LCD on the lost device displays the tekmarNet® communication symbol and OPEN. Ensure that there is power to the lost device. Trace the wires from the control to the lost device looking for loose or damaged wires. The error message self clears when the error condition is corrected.

Note: If you deliberately remove a tekmarNet® device, hold the up and down buttons together for 5 seconds to clear the error.

MASTER DEVICE ERROR

More than one tN4 System Control has been detected on the tN4 bus. This generally indicates that two tN4 buses are wired together. Check the tN4 bus wiring. The error message clears once the error condition is corrected.

4. Pressing the Up button will turn off stage 1, and turn on stage 2 of the same device (if that device has a second stage) or turn on stage 1 of the device with the next lowest address. The Down button can be pressed to move to a device with a lower address number. The second stage of a two stage zone is indicated with a small 2 in the display.

5. The Up and Down buttons can then be used to move through the devices and the heating stages of each

device on the boiler bus.

To cancel the Zone Test press the Test button. Once the Zone Test ends or is cancelled, the control resumes normal operation.

Page 46

Error Messages (2 of 3)

Error Message Description

VIEW

SCHEDULE MASTER ERROR

More than one tekmarNet® device has been assigned the same master number.

VIEW

BOILER SUPPLY SENSOR SHORT CIRCUIT

Due to a short circuit, the control failed to read the boiler supply sensor. When there is a call for heat, the control no longer controls the boiler(s). Instead, the control provides a boiler enable to the boiler’s aquastat or boiler control until the sensor is repaired. The control will not operate the boiler contact if the Boil Minimum setting is less than 100°F (38.0°C). Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

BOILER SUPPLY SENSOR OPEN CIRCUIT

Due to an open circuit, the control failed to read the boiler supply sensor. The control no longer controls the boiler. Instead, the control provides a boiler enable to the boiler’s aquastat or boiler control until the sensor is repaired. The control will not operate the boiler contact if the Boil Minimum setting is less than 100°F (38.0°C). Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

Note: If you deliberately remove the boiler supply sensor, power down for 10 seconds then restart the control.

OUTDOOR SENSOR SHORT CIRCUIT

Due to a short circuit, the control failed to read the outdoor sensor. As a result, the control assumes an outdoor temperature of 32°F (0.0°C) and continues operation. Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

OUTDOOR SENSOR OPEN CIRCUIT

Due to an open circuit, the control failed to read the outdoor sensor. As a result, the control assumes an outdoor temperature of 32°F (0.0°C) and continues operation. Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

DEVICE SCHEDULE ERROR

The selected system schedule is no longer available. Either the system schedule master is no longer connected to the network or the system schedule number has been changed on the schedule master. The error message self clears once the error condition is corrected.

VIEW

DEVICE ERROR AT THERMOSTAT

There is an error on a thermostat or setpoint control that is connected to the 275. Find the thermostat with this address to locate the source of the error. Once the error on the thermostat or setpoint control is corrected, this error message will self clear.

VIEW

DHW SHORT CIRCUIT

Due to a short circuit, the control failed to read the DHW sensor. As a result, the control no longer heats the DHW tank. Locate and repair the problem as described in the data brochure D

070. DHW tank heating will resume once the sensor problem is corrected. The error message self clears once the error condition is corrected.

VIEW

DHW OPEN CIRCUIT

Due to an open circuit, the control failed to read the DHW sensor. As a result, the control no longer heats the DHW tank. Locate and repair the problem as described in the data brochure D

070. DHW tank heating will resume once the sensor problem is corrected. The error message self clears once the error condition is corrected.

Page 47

Error Messages (3 of 3)

Error Message Description

VIEW

PRIMARY PUMP P1 & P2 FAILURE

Both the primary pump P1 and P2 have failed or the flow proof demand signal was not detected before the proof demand delay time elapsed. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

PRIMARY PUMP P1 FAILURE

The primary pump P1 has failed. The primary pump 1 relay closed, but a flow proof demand was not detected before the proof demand delay time elapsed. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

PRIMARY PUMP P2 FAILURE

The primary pump P2 has failed. The pump 2 relay closed, but a flow proof demand was not detected before the proof demand delay time elapsed. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

PUMP PROOF DEMAND ERROR

The primary pump has been turned off, but the pump proof demand remains after 4 minutes. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

COMBUSTION AIR DAMPER FAILURE

The Combustion Air (C.A.) damper has failed. The C.A. relay closed, but the control did not detect a damper proof demand before the proof demand delay time elapsed. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

DAMPER PROOF DEMAND ERROR

The Combustion Air (C.A.) damper has been turned off, but the damper proof demand remains after 4 minutes. To clear the error code, press and hold the up and down buttons together for 5 seconds while viewing this error message.

BOILER RETURN SENSOR SHORT CIRCUIT

Due to an short circuit, the control failed to read the boiler return sensor. The control will continue to operate normally. Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

VIEW

BOILER RETURN SENSOR OPEN CIRCUIT

Due to an open circuit, the control failed to read the boiler return sensor. The control will continue to operate normally. Locate and repair the problem as described in the data brochure D 070. The error message self clears once the error condition is corrected.

VIEW

BOILER ALARM ERROR

The boiler supply temperature did not increase within the boiler alarm time. To reset the alarm, press and hold the up and down buttons together for 5 seconds while viewing this error message.

VIEW

DHW ERROR

A DHW sensor and a DHW demand have been applied at the same time. The DHW tank will not be heated until the DHW Demand signal is removed. The error message self clears once the condition is corrected.

Page 48

Technical Data

Boiler Control 275 One tN4, Four Modulating Boiler & DHW / Setpoint

Literature 275_D, 275_A, D001, D070 Control Microprocessor control. This is not a safety (limit) control. Packaged weight 3.3 lbs (1500 g) Dimensions Enclosure Blue PVC plastic, NEMA type 1 Approvals Ambient conditions Indoor use only, 32 to 122°F (0 to 50°C), RH 90% Non-condensing Power supply 115 V (ac) ±10% 60 Hz, 7 VA, 1150 VA max Relays 230 V (ac) 5 A, 1/3 hp Modulating output 0 - 10 V (dc), Minimum 2500 Ω Demands 20 to 260 V (ac) 2 VA Sensors NTC thermistor, 10k

- Included Outdoor Sensor 070, 2 of Universal Sensors 082, and 500 resistor

Warranty Limited 3 Year

6-5/8” H x 7-9/16” W x 2-13/16” D (170 x 193 x 72 mm)

CSA C US, meets class B: ICES & FCC Part 15

@ 77°F (25°C ± 0.2°C) ß=3892

Limited Warranty and Product Return Procedure

Limited Warranty The liability of tekmar under this warranty is lim-

ited. The Purchaser, by taking receipt of any tekmar product (“Product”), acknowledges the terms of the Limited Warranty in effect at the time of such Product sale and acknowledges that it has read and understands same.

The tekmar Limited Warranty to the Purchaser on the Products sold hereunder is a manufacturer’s pass-through warranty which the Purchaser is authorized to pass through to its customers. Under the Limited Warranty, each tekmar Product is warranted against defects in workmanship and materials if the Product is installed and used in compliance with tekmar’s instructions, ordinary wear and tear excepted. The pass-through warranty period is for a period of twenty-four (24) months from the production date if the Product is not installed during that period, or twelve (12) months from the documented date of installation if installed within twenty-four (24) months from the production date.

The liability of tekmar under the Limited Warranty shall be limited to, at tekmar’s sole discretion: the cost of parts and labor provided by tekmar to repair defects in materials and/or workmanship of the defective product; or to the exchange of the defective product for a warranty replacement product; or to the granting of credit limited to the original cost of the defective product, and such repair, exchange or credit shall be the sole remedy available from tekmar, and, without limiting the foregoing in any way, tekmar is not responsible, in contract, tort or strict product liability, for any other losses, costs, expenses, inconveniences, or damages, whether direct, indirect, special, secondary, incidental or consequential, arising from ownership or use of the product, or from defects in workmanship or materials, including any liability for fundamental breach of contract.

The pass-through Limited Warranty applies only to those defective Products returned to tekmar during the warranty period. This Limited Warranty does not cover the cost of the parts or labor to remove or transport the defective Product, or to reinstall the repaired or replacement Product, all such costs and expenses being subject to Purchaser’s agreement and warranty with its customers.

Any representations or warranties about the Products made by Purchaser to its customers which are different from or in excess of the tekmar Limited Warranty are the Purchaser’s sole responsibility and obligation. Purchaser shall indemnify and hold tekmar harmless from and against any and all claims, liabilities and damages of any kind or nature which arise out of or are related to any such representations or warranties by Purchaser to its customers.

The pass-through Limited Warranty does not apply if the returned Product has been damaged by negligence by persons other than tekmar, accident, fire, Act of God, abuse or misuse; or has been damaged by modifications, alterations or attachments made subsequent to purchase which have not been authorized by tekmar; or if the Product was not installed in compliance with tekmar’s instructions and/or the local codes and ordinances; or if due to defective installation of the Product; or if the Product was not used in compliance with tekmar’s instructions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH THE GOVERNING LAW ALLOWS PARTIES TO CONTRACTUALLY EXCLUDE, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DURABILITY OR DESCRIPTION OF THE PRODUCT, ITS NON-INFRINGEMENT OF ANY RELEVANT PATENTS OR TRADEMARKS, AND ITS COMPLIANCE WITH OR NON-VIOLATION OF ANY APPLICABLE ENVIRONMENTAL, HEALTH OR SAFETY LEGISLATION; THE TERM OF ANY OTHER WARRANTY NOT HEREBY CONTRACTUALLY EXCLUDED IS LIMITED SUCH THAT IT SHALL NOT EX TEND BEYON D TWE NTY-F OUR (24) MON THS FRO M THE PRODU CTION DATE, TO THE EXTENT THAT SUCH LI MI TATION IS AL LOW ED BY THE GOVERNING LAW.

Product Warranty Return Procedure All Products that are believed to have defects in workmanship or materials must be returned, together with a written description of the defect, to the tekmar Representative assigned to the territory in which such Product is located. If tekmar receives an inquiry from someone other than a tekmar Representative, including an inquiry from Purchaser (if not a tekmar Representative) or Purchaser’s customers, regarding a potential warranty claim, tekmar’s sole obligation shall be to provide the address and other contact information regarding the appropriate Representative.

tekmar Control Systems Ltd., A Watts Water Technologies Company.

Vernon, B.C. Canada V1B 3K4, 250-545-7749, Fax. 250 -545- 0650 Web Site: www.tekmarControls.com

A Watts Water Technologies Company

48 of 48

Head Ofﬁ ce: 5100 Silver Star Road,

All specifications are subject to change without notice.

Printed in Canada. 275_D - 11/12.