Suzuki DF30AQHEL User Manual [ru]

PARTS CATALOGUE

DF25A/30A

DF25A/AR

OUTBOARD MOTOR	P03

2014-3

1ST EDITION

PREFACE

When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.

This parts catalogue covers the list of all service parts for SUZUKI DF25A production start 2014.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1.DIMENSIONS

Dimensions of the parts in this catalogue are indicated in unit millimeters.

2.ABBREVIATIONS

Abbreviations used in this catalogue are as follows:

AR		: As required			NT	: Number of teeth
ASSY		: Assembly			OPT	: Optional
E.NO.		: Engine number			OS	: Over size
F.NO.		: Frame number			STD	: Standard
D		: Diameter of material			T	: Thickness
ID		: Inside diameter			US	: Under size
OD		: Outside diameter			W	: Width
L		: Length			W/	: with
LH(PORT)		: Left hand side			S,L	: Transom type
RH(STBD)		: Right hand side			SUS	: Stainless steel
123456 : Up to E.NO.02504F-123456
123456 : From E.NO.02504F-123456
12	x 34 x 5.6		........	Figures in the description column
|	|	|		show the dimensions of parts.
ID	OD	T(or W,L)

→12345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.

←12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.

DF25A P03 015

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3.INNER PARTS OF ASSEMBLY

Part name with a dot (.) in front as shown in the description column indicates

the component of the assembly also available individually.

4.MODIFICATION NOTICE

A parts bulletin will be sent to you on all occasions when changes in parts

occur, including interchangeable modifications between new parts and old ones.

5.NOTE

5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.

5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual.

When assembling, use "SUZUKI SERVICE MANUAL".

6.MODEL NAME AND ENGINE NUMBER

MODEL	DESTINATION	TYPE	TRANSOM	ENGINE NO.
DF25A	P03	02504F	S,L	02504F-510001
DF25AR	P03	02504F	S,L	02504F-510001

DF25A P03 015

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PREFACE

Quand il devient nÉcessarie de remplacer des piÈces sur SUZUKI MOTEURS HORSBOARD toujours utiliser les PIECES D'ORIGINE SUZUKI qui ont ÉtÉ soumises À des contriles de qualitÉ sÉvÈres leur garantissant qualitÉ et performance impeccables.

Ce catalogue de piÈces dÉtachÉes couvre la liste de toutes les piÈces de rechange pour SUZUKI DF25A production start 2014.

INSTRUCTIONS POUR UTILISER LE CATALOGUE

1.DIMENSIONS

Les dimensions des piÈces dans ce catalogue sont indiquÉes en unitÉs de

millimÈtres.

2.ABREVIATIONS

Les abrÉviations utilisÉes dans ce catalogue sont les suivantes:

AR		: Comme requis					NT	: Nombre de dents
ASSY		: Assemblage					OPT	: Sur option
E.NO.		: Num ro du moteur					OS	: Sur-dimensionn
F.NO.			É				T	: Epaisseur	É
		: Num ro du chfssis
ID			É		tre int rieur		US	: Sous-dimensionn
		: Diam
OD		: Diam		È		É	W	: Largeur	É
					tre ext rieur
				È		É
L		: Longueur
LH(PORT) : CÔtÉ gauche
RH(STBD) : CÔte droit
123456		: Jusqu'À E.NO.02504F-123456
123456		: Depuis E.NO.02504F-123456
12	x 34 x 5.6		........			Les chiffres dans la colonne
|	|	|				remarques montrent les dimensions
ID	OD	T(or W,L) des pieces comme suit.

→12345-56781 (NO de pieces) : indique que le numÉro des piÈces a

ÉtÉ ehangÉ en 12345-56781 et que les nouvelles piÈces sont interchangeables avec les anciennes, mais que celles-cine sont pas interchangeables avec les nouvelles.

←12345-56781 (NO de pieces) : indique que les anciennes et nouvelles piÈces sont interchangeables les unes avec les autres et sont utilisables chacune.

DF25A P03 015

- 3 -

3.PIECES INTERNES DE L'ASSEMBLAGE

Les numÉros de piÈces qui comportent un point (.) avant la dÉsignation de piÈce dÉtachÉe indique la piÈce interne se rapportant À l'assemblage.

4.AVIS DE MODIFICATION

Un bulletin de piÈces dÉtachÉes vous sera envoyÉ À tout moment opportun quand

des changements de piÈces ont lieu, y compris les modifications de piÈces interchangeables entre les nouvelles et anciennes piÈces.

5.A NOTER

5-1. II existe certaines piÈces diffÉrentes de celles de rechange pour les modÈles de production vu des rainsons administratives et dont l'usage est commun avec celles d'autres modÈles.

5-2. Concernant les durites en caoutchouc et les tuyaux en vinyle, ne pas manquer de les couper À la bonne longueur comme indiquÉ dans le catalogue des piÈces dÉtachÉes ou selon ce qui est utile pour le vÉhicule affectÉ.

5-3. Noter que les dessins À la page d'illustration servent À titre de rÉfÉrence pour les numÉros de piÈces dÉtachÉes, et non pas comme rÉfÉrence pour l'assemblage. Pour cette derniÈre opÉration, se reporter

au "MANUEL D'ENTRETIEN SUZUKI".

6.NOM DU MODELE / NUMERODE SERIE DU MOTEUR

			HOUTEUR DE
MODELE	DESTINATION	TYPE	BARRE D'ARCASSE	NO DELA MOTEUR
DF25A	P03	02504F	S,L	02504F-510001
DF25AR	P03	02504F	S,L	02504F-510001

DF25A P03 015

- 4 -

→

→

			0				1			2				3		4		5				9
		00	.000				.039			.079				.118		.157		.197			.315	.354
		10	.394				.433			.472				.512		.551		.591
		20	.787				.827			.866				.906		.945		.984	1
		30	1.181				1.220			1.260				1.299		1.339		1.378	1.417	1.457	1.496	1.535
		40	1.575				1.614			1.654				1.693		1.732		1.772	1
		50	1.969				2.008			2.047				2.087		2.126		2.165	2.205	2.
		60	2.362				2.402			2.441				2.480		2.520		2.559
80		70	2.756				2.795			2.835				2.874		2.913		2.953	2.992	3.
			3.150			3.189			3.228				3.268			3.307		3.346	3.38
90			3.543			3.583			3.622				3.661			3.701		3.740	3.78
				…
			0.906
			…
						…
						0		1		2			3	4
			00			…						…			…
				…		…		…
			10			…		…		…			…		…
				…		…				…
			20
			30
															23 millimeters equal 0.906 in
															23 millimètres égalent 0.906 pouce

Contents are subject to change without notice or obligation.

Les matières traitées sont susceptibles d'être modifiées sans préavis obligation de notre part.

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-3-

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-7-

-8-

FIG.111A (1-B-2) CYLINDER HEAD

REF NO.	PART NO.	DESCRIPTION	Q'TY	REMARKS
1	11110-94L00	HEAD, CYLINDER	1
2	11119-94L00	BOLT, CYLINDER HEAD NO.1	8
3	11141-94L00	GASKET, CYLINDER HEAD	1
4	04211-11129	PIN	2
5	11162-94L00	GASKET, CYLINDER HEAD COVER	1
6	11170-94L00	COVER, CYLINDER HEAD	1
7	11174-94L00	HOSE, BREATHER	1
8	11382-93E00	CAP, OIL FILLER	1
9	09280-17003	O RING (D:3.1,ID:16.8)	1
10	09401-15414	CLIP	1
11	01547-0612A	BOLT	2
12	01550-06257	BOLT	8
13	09482-00L04	SPARK PLUG (CPR6EA-9)	3	NGK
14	11115-30D70	GUIDE, VALVE	6	OPT

DF25A_30A_P03_015

FIG.113A (1-B-3) CYLINDER BLOCK

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	11301-94L00	BLOCK SET, CYLINDER	1
2	11112-84400	.PLUG, OIL VENTURI	1
3	09119-08L01	.BOLT (8X77)	8
4	01550-06357	.BOLT	8
5	04211-11129	.PIN	2
6	16440-11D00	.REGULATOR, ENGINE OIL (6.5K)	1
7	11291-94L00	HOOK, ENGINE	1
8	01550-08207	BOLT	2

DF25A_30A_P03_015

FIG.116A (1-B-4) CRANKSHAFT

REF NO.	PART NO.	DESCRIPTION	Q'TY	REMARKS
1	12111-89L00-0B0	PISTON	3
2	12140-89L00	RING SET, PISTON	3
3	12151-89L00	PIN, PISTON	3
4	09381-16001	SNAP RING	6
5	12160-89L00	CONNROD ASSY	3
6	12163-89L00	.BOLT, CONNECTING ROD	6
7	12220-94L00	CRANKSHAFT	1
8	12341-89L10	BEARING, CRANKSHAFT	8
9	09283-32039	OIL SEAL (32X44X6.5)	2
10	12100-89L00-050	PISTON SET (OS:0.50)	3	OPT
11	12140-89L00-050	.RING SET, PISTON (OS:0.50)	3	OPT

DF25A_30A_P03_015

FIG.120A (1-B-5) TIMING BELT

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	12631-94L00	PULLEY, CRANKSHAFT	1
2	12635-89L00	GUIDE, TIMING BELT	1
3	12637-89L00	NUT, TIMING PULLEY	1
4	12638-89L00	WASHER, PULLEY NUT LOCK	1
5	12741-94L00	PULLEY, CAMSHAFT	1
6	12744-94L00	PLATE, SENSING	1
7	09103-08458	BOLT (8X30)	1
8	09160-09020	WASHER, CAMSHAFT PULLEY	1
9	02122-04127	SCREW	3
10	08341-31039	KEY	1
11	08341-31039	KEY	1
12	12761-94L00	BELT, TIMING	1
13	12764-94L00	COVER, TIMING BELT	1
14	09320-05019	CUSHION	2
15	01550-06207	BOLT	1

DF25A_30A_P03_015

FIG.121A (1-B-6) CAMSHAFT

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	12700-94L00	CAMSHAFT ASSY	1
2	09283-27022	SEAL, CAMSHAFT OIL	1
3	12840-94L00	ARM COMP, ROCKER	6
4	12842-09J00	.SCREW, TAPPET ADJUSTING	6
5	12843-27A00	.NUT, TAPPET ADJUSTING	6
6	12861-94L00	SHAFT, ROCKER ARM	2
7	12862-94L00	RETAINER, ROCKER ARM	3
8	09164-12021	WASHER	3
9	01547-0625A	BOLT	2
10	12911-94L00	VALVE, INTK	3
11	12915-94L00	VALVE, EXH	3
12	12921-94L00	SPRING, VALVE	6
13	12931-09420	RETAINER, VALVE SPRING	6
14	12932-09G00	COTTER VALVE	12
15	12933-94L00	SEAT, VALVE SPRING	6
16	09289-05008	OIL SEAL (5X10.5X8.4)	6

DF25A_30A_P03_015

FIG.122A (1-B-7) INTAKE MANIFOLD

REF NO.	PART NO.	DESCRIPTION	Q'TY	REMARKS
1	13110-94L00	MANIFOLD, INTAKE	1
2	13119-94L00	.GASKET, INTAKE MANIFOLD	3
3	13125-94L00	.GASKET, THROTTLE BODY	1
4	01421-08357	STUD BOLT	2
5	01550-08357	BOLT	4
6	08316-10087	NUT	2
7	18117-78K00	VALVE, EVAP CSTR PURGE	1
8	18119-94L00	BRACKET, IAC VALVE	1
9	09355-70125-600	HOSE (7X12X600)	1	L:600->70
10	18173-94L00	HOSE, IAC VALVE NO.2	1
11	09401-11423	CLIP	2
12	01550-06127	BOLT	2
13	08316-10067	NUT	1
14	13800-94L00	SILENCER ASSY	1
15	13810-94L00	.CLEANER, SILENCER	1
16	13711-94L00	..ELEMENT ASSY, AIR CLEANER	1
17	13812-94L00	..CAP, AIR CLEANER	1
18	13813-94L00	..SEAL, AIR CLEANER	1
19	13815-94L00	..CAP, DRAIN	1
20	13816-94L00	..CLIP, CAP	1
21	13817-94L00	..SCREW	4
22	13841-94L00	.DUCT, SILENCER	1
23	13820-94L00	HOLDER, RESTRICTOR	1
24	13851-94L00	SEAL, AIR INTAKE	1
25	09116-06215	BOLT (6X30)	4
26	09169-06075	WASHER	4
27	09320-09039	CUSHION	5

DF25A_30A_P03_015

FIG.139A (1-B-8) EXHAUST MANIFOLD

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	14110-94L00	MANIFOLD, EXHAUST	1
2	14151-94L00	GASKET, EXHAUST MANIFOLD	1
3	01550-08407	BOLT	2
4	09116-08152	BOLT (8X45)	2
5	01550-08707	BOLT	6
6	55321-87J00	ANODE, PROTECTION	1
7	11261-93J00	COVER, PROTECTION ANODE	1
8	09103-06281	BOLT (6X14)	1
9	09280-22019	O RING (D:1.9,ID:21.8)	1
10	01550-08207	BOLT	1

DF25A_30A_P03_015

FIG.144A (1-B-9) FUEL INJECTOR

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	15681-94L00	HOSE, FUEL (PUMP TO DLVY)	1
2	15710-82M00	INJECTOR ASSY, FUEL	3
3	15715-82M00	CLIP, FUEL INJECTOR	3
4	15750-94L00	PIPE, DELIVERY	1
5	09401-11425	CLIP	1
6	01550-06257	BOLT	2

DF25A_30A_P03_015

FIG.146A (1-B-10) FUEL PUMP

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	15200-94L00	PUMP ASSY, FUEL (H)	1
2	15217-94L00	CUSHION, FUEL PUMP (H)	1
3	15410-94L00	FILTER, FUEL	1
4	15600-94L00	SEPARATOR ASSY, FUEL VAPOR	1
5	15674-94L00	BRACKET, FUEL DRAIN	1
6	15770-94L00	COOLER, FUEL	1
7	15820-94L00	BODY, DRAIN	1
8	15629-89L00	.SCREW, FUEL DRAIN	1
9	59412-91J00	CLIP, FUEL HOSE	2
10	09116-06202	BOLT (6X25)	2
11	09169-06075	WASHER	1
12	09169-06062	WASHER	2
13	09180-06230	SPACER (6.2X12.6X12.5)	1
14	09320-09052	CUSHION	3
15	09343-50L01-040	HOSE	1
16	09351-50807-070	HOSE, VINYL	1
17	15662-94L00	HOSE, EVAPORATION	1
18	09401-08412	CLIP	1
19	01550-06167	BOLT	1
20	01550-06307	BOLT	1
21	01550-06457	BOLT	1
22	15100-94L00	PUMP ASSY, FUEL (L)	1
23	15131-94L00	ROD, FUEL PUMP	1
24	15191-94L00	HOSE, FUEL (CONN TO FILTER)	1
25	15192-94L00	HOSE, FUEL (PUMP TO SEPARATOR)	1
26	15193-94L00	HOSE, FUEL (FILTER TO PUMP)	1
27	15194-94L00	HOSE, FUEL	1
		(SEPARATOR TO COOLER)
28	15194-94L10	HOSE, FUEL (COOLER TO 3WAY)	1
29	15194-94L20	HOSE, FUEL (3WAY TO PUMP)	1
30	15194-94L30	HOSE, FUEL (PUMP(H) TO SEP1)	1
31	15194-94L40	HOSE, FUEL (PUMP(H) TO SEP2)	1

DF25A_30A_P03_015

FIG.146A (1-B-11) FUEL PUMP

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
32	15410-87L00	FILTER, FUEL	1
33	15419-87J00	.CAP, FUEL FILTER	1
34	09401-11423	.CLIP	1
35	15421-94L00	BRACKET, FUEL FILTER	1
36	15422-94L00	CLAMP, FUEL FILTER	1
37	09280-26005	O RING (D:2.4,ID:26.2)	1
38	09401-11423	CLIP	10
39	09401-13423	CLIP	2
40	09401-18414	CLIP, FUEL HOSE	3
41	09401-20410	CLIP, FUEL HOSE	1
42	09408-00043	CLAMP	2
43	09408-00233	CLAMP	1
44	01550-06167	BOLT	2
45	01550-06257	BOLT	2

DF25A_30A_P03_015

FIG.160A (1-B-12) WATER PUMP

REF NO.	PART NO.	DESCRIPTION	Q'TY	REMARKS
1	17411-94L00	CASE, WATER PUMP	1
2	17413-94L00	SLEEVE, WATER PUMP CASE	1
3	17461-94L00	IMPELLER, WATER PUMP	1
4	17462-94L00	KEY, WATER PUMP IMPELLER	1
5	17471-94L00	PANEL, PUMP CASE UNDER	1
6	17472-94L00	GASKET, PUMP CASE UNDER	1
7-1	17561-94L00	TUBE, WATER (S)	1	W/TRANSOM(S)
7-2	17561-94L10	TUBE, WATER (L)	1	W/TRANSOM(L)
8	17562-94L00	GROMMET, WATER TUBE UPPER	1
9	17564-94L00	GROMMET, WATER TUBE LOWER	1
10	17631-94L00	FILTER, WATER PORT SIDE	1
11	17632-94L00	FILTER, WATER STBD SIDE	1
12	03142-04259	SCREW	1
13	29141-93J00	NUT	4
14	09108-06149	BOLT, WATER PUMP CASE STUD	4
15	09160-06082	WASHER (6.5X13X1.0)	4
16	09280-54004	O RING, WATER PUMP CASE	1
17	17565-94L00	GUIDE, WATER TUBE	1
18	17400-94L00	KIT, WATER PUMP REPAIR	1	OPT

DF25A_30A_P03_015

FIG.162A (1-B-13) THERMOSTAT

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	17670-94J00	THERMOSTAT, WATER (60C)	1
2	17680-94L00	COVER, THERMOSTAT	1
3	01550-06307	BOLT	2
4	17712-94L00	HOSE, WATER	1
		(COOLER TO IND)
5	15211-91J00-350	HOSE, WATER	1
		(HOUSING TO COOLER)
6	09401-08413	CLIP	4
7	17685-94L00	SEAL, THERMOSTAT COVER	1
8	18498-94JM0-170	PROTECTOR, WATER HOSE (170)	1

DF25A_30A_P03_015

FIG.163A (1-B-14) THROTTLE BODY

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	13300-94L00	BODY ASSY, THROTTLE	1
2	01550-06207	BOLT	2

DF25A_30A_P03_015

FIG.166A (1-B-15) THROTTLE CONTROL (DF25A P03)

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	19137-94L00	ROD, THROTTLE NO.2	1
2	19140-94L10	DRUM, THROTTLE CONTROL	1
3	19184-94L00	HOLDER, THROTTLE CABLE	1
4	09160-06046	WASHER (6.5X20X1.5)	1
5	09180-06230	SPACER (6.2X12.6X12.5)	1
6	01550-06167	BOLT	1
7	01550-06307	BOLT	1

DF25A_30A_P03_015

FIG.166B (1-C-2) THROTTLE CONTROL (DF25AR P03)

REF NO.	PART NO.	DESCRIPTION	Q'TY
			REMARKS
1	13510-94L00	ROD, THROTTLE NO.1	1
2	19116-94L00	HOLDER, THROTTLE LEVER	1
3	19120-99J11	LEVER, THROTTLE CONTROL	1
4	19122-99J00	LEVER, INTERLINK THROTTLE NO.2	1
5	19131-95502	CONNECTOR	1
6	19137-94L00	ROD, THROTTLE NO.2	1
7	19140-94L00	LEVER, THROTTLE NO.2	1
8	19140-94L20	LEVER, THROTTLE CONTROL NO.2	1
9	19185-99J00	SPRING, THROTTLE LEVER	1
10	09140-05005	NUT	1
11	09160-06046	WASHER (6.5X20X1.5)	2
12	09180-06230	SPACER (6.2X12.6X12.5)	1
13	01550-06257	BOLT	1
14	01550-06557	BOLT	1
15	67467-89J01	CONNECTOR	1
16	09160-06055	WASHER (7X12X1)	1
17	09385-06012	CLIP	1

DF25A_30A_P03_015

FIG.167A (1-C-3) RECOIL STARTER

REF NO.	PART NO.	DESCRIPTION	Q'TY	REMARKS
1	18100-94L00	STARTER ASSY, RECOIL	1
2	18121-94JL0	.REEL	1
3	18130-93E01	.RATCHET SET	1
4	18132-89L00	.SCREW	1
5	18142-93E00	.SPRING, SPIRAL	1
6	18210-95L00	.GRIP ASSY	1
7	18280-93E00	.NSI SET	1
8	99000-81158-50M	STARTER ROPE 5MMDIA, 50M ROLE	1	OPT
				L:50000->1200
9	01550-06307	BOLT	3
10	18290-94L00	CABLE ASSY, NSI	1
11	18193-94L00	SEAL, AIR RECOIL LOWER	1
12	18194-94L00	SEAL, AIR RECOIL UPPER	1
13	18295-94L00	BRACKET, NSI CABLE	1
14	01550-06167	BOLT	1
15	69711-93E10	LABEL, S.I.G.P.	1
16	61472-94J00	LABEL, RECOIL, STARTER	1
17	61493-94L00	LABEL, CLEARANCE	1
18	61494-94L00	LABEL, OIL	1

DF25A_30A_P03_015