PARTS CATALOGUE
DF100A/115A
DF100AT
DF115AT
DF115AZ
OUTBOARD MOTOR |
E01/E40 |
|
2012-8 |
1ST EDITION |
PREFACE
When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.
This parts catalogue covers the list of all service parts for SUZUKI DF100A/115A production start 2012.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1.DIMENSIONS
Dimensions of the parts in this catalogue are indicated in unit millimeters.
2.ABBREVIATIONS
Abbreviations used in this catalogue are as follows:
AR |
: As required |
NT |
: Number of teeth |
ASSY |
: Assembly |
OPT |
: Optional |
E.NO. |
: Engine number |
OS |
: Over size |
F.NO. |
: Frame number |
STD |
: Standard |
D |
: Diameter of material |
T |
: Thickness |
ID |
: Inside diameter |
US |
: Under size |
OD |
: Outside diameter |
W |
: Width |
L |
: Length |
W/ |
: with |
LH(PORT) |
: Left hand side |
L,X |
: Transom type |
RH(STBD) |
: Right hand side |
SUS |
: Stainless steel |
123456 : Up to E.NO.11502F-123456 |
PTT |
: Power trim and tilt |
123456 : From E.NO.11502F-123456 |
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12 |
x 34 |
x 5.6 |
........ |
Figures in the description column |
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show the dimensions of parts. |
ID |
OD |
T(or W,L) |
→12345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.
←12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.
3.INNER PARTS OF ASSEMBLY
Part name with a dot (.) in front as shown in the description column indicates
the component of the assembly also available individually.
4.MODIFICATION NOTICE
A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones.
5.NOTE
5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.
5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.
5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual.
When assembling, use "SUZUKI SERVICE MANUAL".
6.MODEL NAME AND ENGINE NUMBER
MODEL |
DESTINATION |
TYPE |
TRANSOM |
ENGINE NO. |
DF100AT |
E01,E40 |
10002F |
L,X |
10003F-310001 |
DF115AT |
E01,E40 |
11502F |
L,X |
11503F-310001 |
DF115AZ |
E01,E40 |
11502Z |
L,X |
11503Z-310001 |
DF100A/115A E01 013 |
- 1 - |
DF100A/115A E01 013 |
- 2 - |
MILLIMETER → INCH CONVERSION CHART
TABLEAU DE CONVERSION DE MILLIMETRES → POUCES
CUADRO DE CONVERSION A UNIDAD DE MILIMETRO → PULGADA
MILLIMETER → ZOLL UMRECHNUNGSTABELLE
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0 |
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1 |
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2 |
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3 |
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4 |
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5 |
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6 |
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7 |
8 |
9 |
00 |
.000 |
.039 |
.079 |
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.118 |
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.157 |
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.197 |
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.236 |
.276 |
.315 |
.354 |
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10 |
.394 |
.433 |
.472 |
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.512 |
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.551 |
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.591 |
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.630 |
.669 |
.709 |
.748 |
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20 |
.787 |
.827 |
.866 |
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.906 |
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.945 |
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.984 |
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1.024 |
1.063 |
1.102 |
1.142 |
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30 |
1.181 |
1.220 |
1.260 |
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1.299 |
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1.339 |
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1.378 |
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1.417 |
1.457 |
1.496 |
1.535 |
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40 |
1.575 |
1.614 |
1.654 |
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1.693 |
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1.732 |
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1.772 |
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1.811 |
1.850 |
1.890 |
1.929 |
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50 |
1.969 |
2.008 |
2.047 |
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2.087 |
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2.126 |
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2.165 |
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2.205 |
2.214 |
2.283 |
2.323 |
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60 |
2.362 |
2.402 |
2.441 |
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2.480 |
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2.520 |
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2.559 |
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2.598 |
2.638 |
2.677 |
2.717 |
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70 |
2.756 |
2.795 |
2.835 |
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2.874 |
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2.913 |
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2.953 |
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2.992 |
3.031 |
3.071 |
3.110 |
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80 |
3.150 |
3.189 |
3.228 |
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3.268 |
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3.307 |
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3.346 |
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3.386 |
3.425 |
3.465 |
3.504 |
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90 |
3.543 |
3.583 |
3.622 |
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3.661 |
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3.701 |
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3.740 |
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3.780 |
3.819 |
3.858 |
3.898 |
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Anleitung |
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20 |
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0.906 |
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30 |
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23 millimeters epual 0.906 inch
23 millimeters egalent 0.906 pouce
23 milimetros = 0.906 pulgada
23 millimeter entspricht 0.906 zoll
Contents are subject to change without notice or obligation
Les matieres traitees sont susceptibles d’être modifiées sans Préavis Obligation de notre part.
El contenido está sujeto a modificaciones sin previo aviso.
Hnderungen vorbehalten.
DF100A/115A E01 013 |
- 3 - |
-1-
-2-
-3-
-4-
-5-
-6-
-7-
-8-
-9-
-10-
-11-
-12-
-13-
-14-
-15-
-16-
-17-
-18-
-19-
FIG.1 (1-B-2) CYLINDER HEAD
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|
||||
1 |
11100-90J06 |
HEAD, CYLINDER |
1 |
|
2 |
09103-06266 |
.BOLT (6X40) |
21 |
|
3 |
09206-08001 |
.PIN (8X11) |
18 |
|
4 |
11115-85FA1-001 |
GUIDE, VALVE (OS:0.3) |
16 |
OPT |
5 |
11261-93J00 |
COVER, PROTECTION ANODE |
2 |
|
6 |
09280-22019 |
O RING (D:1.9,ID:21.8) |
2 |
|
7 |
55321-87J00 |
ANODE, PROTECTION |
2 |
|
8 |
09103-06281 |
BOLT (6X14) |
2 |
|
9 |
01550-08207 |
BOLT |
2 |
|
10 |
11117-89J00 |
BOLT, CYLINDER HEAD |
10 |
|
11 |
11141-92J01 |
GASKET, CYLINDER HEAD |
1 |
|
12 |
09116-08125 |
BOLT (8X50) |
8 |
|
13 |
04211-13189 |
PIN |
2 |
|
14 |
11170-90J10 |
COVER, CYLINDER HEAD |
1 |
|
15 |
11173-90J00 |
PLATE, BREATHER |
1 |
|
16 |
11179-90J00 |
GASKET, SPARK PLUG HOLE |
4 |
|
17 |
11189-90J00 |
GASKET, CYLINDER HEAD COVER |
1 |
|
18 |
11382-99E00 |
CAP, OIL FILLER |
1 |
|
19 |
18498-90J20 |
PROTECTOR, BREATHER HOSE |
1 |
|
20 |
09280-26006 |
O RING (D:3.1,ID:26.4) |
1 |
|
21 |
09355-13207-00B |
HOSE (13X20X2000) |
1 |
L:2000->660 |
22 |
09401-20409 |
CLIP |
2 |
|
23 |
01547-06257 |
BOLT |
11 |
|
24 |
01547-06557 |
BOLT |
4 |
|
25 |
02112-0612A |
SCREW |
7 |
|
26 |
09482-00427 |
SPARK PLUG (NGK, BKR6E) |
4 |
|
DF100A_115A_E01_013
FIG.2 (1-B-3) CYLINDER BLOCK
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11291-90J10 |
HOOK, ENGINE |
1 |
2 |
01550-12307 |
BOLT |
2 |
3 |
11300-92J30 |
BLOCK, CYLINDER |
1 |
4 |
11117-90J10 |
.BOLT, CRANKCASE |
10 |
5 |
11216-77E00 |
.GASKET, OIL GALLERY PLUG |
3 |
6 |
09248-18011 |
.PLUG (18X8) |
3 |
7 |
11330-90J00 |
.COVER, CRANKCASE WTR JKT |
1 |
8 |
11332-90J00 |
.O RING, WTR JKT COVER |
1 |
9 |
09206-13019 |
.PIN (10.4X13X16) |
5 |
10 |
01550-06207 |
.BOLT |
8 |
11 |
01550-08407 |
.BOLT |
10 |
12 |
11112-90J00 |
.PLUG, OIL VENTURI |
1 |
13 |
09246-05006 |
PLUG |
1 |
DF100A_115A_E01_013
FIG.3 (1-B-4) RING GEAR COVER (DF100AT E01)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E40 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013
FIG.4 (1-B-5) RING GEAR COVER (DF100AT E40)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E32 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013
FIG.5 (1-B-6) RING GEAR COVER (DF115AT E01)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E40 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013
FIG.6 (1-B-7) RING GEAR COVER (DF115AT E40)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E32 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013
FIG.7 (1-B-8) RING GEAR COVER (DF115AZ E01)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E40 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013
FIG.8 (1-B-9) RING GEAR COVER (DF115AZ E40)
REF NO. |
PART NO. |
DESCRIPTION |
Q'TY |
REMARKS |
|||
1 |
11510-90J00 |
COVER, RING GEAR |
1 |
2 |
11512-99E00 |
CUSHION, RING GEAR COVER |
2 |
3 |
01550-06207 |
BOLT |
1 |
4 |
61472-93E32 |
LABEL, MAG COVER |
1 |
5 |
69711-93E10 |
LABEL, CAUTION |
1 |
6 |
61493-90J00 |
LABEL, CLEARANCE |
1 |
7 |
61494-90J00 |
LABEL, OIL |
1 |
DF100A_115A_E01_013