Suzuki DF115ATL User Manual [ru]

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PARTS CATALOGUE

DF100A/115A

DF100AT

DF115AT

DF115AZ

OUTBOARD MOTOR

E01/E40

 

2012-8

1ST EDITION

PREFACE

When it becomes necessary to replace parts on SUZUKI OUTBOARD MOTORS, always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance.

This parts catalogue covers the list of all service parts for SUZUKI DF100A/115A production start 2012.

INSTRUCTIONS FOR QUOTING THE CATALOGUE

1.DIMENSIONS

Dimensions of the parts in this catalogue are indicated in unit millimeters.

2.ABBREVIATIONS

Abbreviations used in this catalogue are as follows:

AR

: As required

NT

: Number of teeth

ASSY

: Assembly

OPT

: Optional

E.NO.

: Engine number

OS

: Over size

F.NO.

: Frame number

STD

: Standard

D

: Diameter of material

T

: Thickness

ID

: Inside diameter

US

: Under size

OD

: Outside diameter

W

: Width

L

: Length

W/

: with

LH(PORT)

: Left hand side

L,X

: Transom type

RH(STBD)

: Right hand side

SUS

: Stainless steel

123456 : Up to E.NO.11502F-123456

PTT

: Power trim and tilt

123456 : From E.NO.11502F-123456

12

x 34

x 5.6

........

Figures in the description column

 

|

|

|

 

show the dimensions of parts.

ID

OD

T(or W,L)

→12345-56781 (Parts No.) : indicates that the parts number was changed to 12345-56781 and the new parts are interchangeable with the former ones but the former ones are not interchangeable with new ones.

←12345-56781 (Parts No.) : indicates that the former and new parts are interchangeable with each other and both are usable.

3.INNER PARTS OF ASSEMBLY

Part name with a dot (.) in front as shown in the description column indicates

the component of the assembly also available individually.

4.MODIFICATION NOTICE

A parts bulletin will be sent to you on all occasions when changes in parts occur, including interchangeable modifications between new parts and old ones.

5.NOTE

5-1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models.

5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle.

5-3. Note that the drawings on the illustration page are for ready reference of spare parts number, not to be used as an assembly manual.

When assembling, use "SUZUKI SERVICE MANUAL".

6.MODEL NAME AND ENGINE NUMBER

MODEL

DESTINATION

TYPE

TRANSOM

ENGINE NO.

DF100AT

E01,E40

10002F

L,X

10003F-310001

DF115AT

E01,E40

11502F

L,X

11503F-310001

DF115AZ

E01,E40

11502Z

L,X

11503Z-310001

DF100A/115A E01 013

- 1 -

DF100A/115A E01 013

- 2 -

MILLIMETER → INCH CONVERSION CHART

TABLEAU DE CONVERSION DE MILLIMETRES → POUCES

CUADRO DE CONVERSION A UNIDAD DE MILIMETRO → PULGADA

MILLIMETER → ZOLL UMRECHNUNGSTABELLE

 

0

 

1

 

2

 

 

 

3

 

 

4

 

 

5

 

 

6

 

7

8

9

00

.000

.039

.079

 

.118

 

.157

 

.197

 

.236

.276

.315

.354

10

.394

.433

.472

 

.512

 

.551

 

.591

 

.630

.669

.709

.748

20

.787

.827

.866

 

.906

 

.945

 

.984

 

1.024

1.063

1.102

1.142

30

1.181

1.220

1.260

 

1.299

 

1.339

 

1.378

 

1.417

1.457

1.496

1.535

40

1.575

1.614

1.654

 

1.693

 

1.732

 

1.772

 

1.811

1.850

1.890

1.929

50

1.969

2.008

2.047

 

2.087

 

2.126

 

2.165

 

2.205

2.214

2.283

2.323

60

2.362

2.402

2.441

 

2.480

 

2.520

 

2.559

 

2.598

2.638

2.677

2.717

70

2.756

2.795

2.835

 

2.874

 

2.913

 

2.953

 

2.992

3.031

3.071

3.110

80

3.150

3.189

3.228

 

3.268

 

3.307

 

3.346

 

3.386

3.425

3.465

3.504

90

3.543

3.583

3.622

 

3.661

 

3.701

 

3.740

 

3.780

3.819

3.858

3.898

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

How to read

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode de lecture

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Modo de leer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Anleitung

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

1

 

 

2

 

3

 

4

 

 

 

 

 

 

 

00

 

---

 

---

 

 

---

 

---

 

---

 

 

 

 

 

 

 

10

 

---

 

---

 

 

---

 

---

 

---

 

 

 

 

 

 

 

20

 

---

 

---

 

0.906

 

---

 

---

 

 

 

 

 

 

 

30

 

---

 

---

 

 

---

 

---

 

---

 

 

 

 

23 millimeters epual 0.906 inch

23 millimeters egalent 0.906 pouce

23 milimetros = 0.906 pulgada

23 millimeter entspricht 0.906 zoll

Contents are subject to change without notice or obligation

Les matieres traitees sont susceptibles d’être modifiées sans Préavis Obligation de notre part.

El contenido está sujeto a modificaciones sin previo aviso.

Hnderungen vorbehalten.

DF100A/115A E01 013

- 3 -

-1-

-2-

-3-

-4-

-5-

-6-

-7-

-8-

-9-

-10-

-11-

-12-

-13-

-14-

-15-

-16-

-17-

Suzuki DF115ATL User Manual

-18-

-19-

FIG.1 (1-B-2) CYLINDER HEAD

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

 

1

11100-90J06

HEAD, CYLINDER

1

 

2

09103-06266

.BOLT (6X40)

21

 

3

09206-08001

.PIN (8X11)

18

 

4

11115-85FA1-001

GUIDE, VALVE (OS:0.3)

16

OPT

5

11261-93J00

COVER, PROTECTION ANODE

2

 

6

09280-22019

O RING (D:1.9,ID:21.8)

2

 

7

55321-87J00

ANODE, PROTECTION

2

 

8

09103-06281

BOLT (6X14)

2

 

9

01550-08207

BOLT

2

 

10

11117-89J00

BOLT, CYLINDER HEAD

10

 

11

11141-92J01

GASKET, CYLINDER HEAD

1

 

12

09116-08125

BOLT (8X50)

8

 

13

04211-13189

PIN

2

 

14

11170-90J10

COVER, CYLINDER HEAD

1

 

15

11173-90J00

PLATE, BREATHER

1

 

16

11179-90J00

GASKET, SPARK PLUG HOLE

4

 

17

11189-90J00

GASKET, CYLINDER HEAD COVER

1

 

18

11382-99E00

CAP, OIL FILLER

1

 

19

18498-90J20

PROTECTOR, BREATHER HOSE

1

 

20

09280-26006

O RING (D:3.1,ID:26.4)

1

 

21

09355-13207-00B

HOSE (13X20X2000)

1

L:2000->660

22

09401-20409

CLIP

2

 

23

01547-06257

BOLT

11

 

24

01547-06557

BOLT

4

 

25

02112-0612A

SCREW

7

 

26

09482-00427

SPARK PLUG (NGK, BKR6E)

4

 

DF100A_115A_E01_013

FIG.2 (1-B-3) CYLINDER BLOCK

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11291-90J10

HOOK, ENGINE

1

2

01550-12307

BOLT

2

3

11300-92J30

BLOCK, CYLINDER

1

4

11117-90J10

.BOLT, CRANKCASE

10

5

11216-77E00

.GASKET, OIL GALLERY PLUG

3

6

09248-18011

.PLUG (18X8)

3

7

11330-90J00

.COVER, CRANKCASE WTR JKT

1

8

11332-90J00

.O RING, WTR JKT COVER

1

9

09206-13019

.PIN (10.4X13X16)

5

10

01550-06207

.BOLT

8

11

01550-08407

.BOLT

10

12

11112-90J00

.PLUG, OIL VENTURI

1

13

09246-05006

PLUG

1

DF100A_115A_E01_013

FIG.3 (1-B-4) RING GEAR COVER (DF100AT E01)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E40

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

FIG.4 (1-B-5) RING GEAR COVER (DF100AT E40)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E32

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

FIG.5 (1-B-6) RING GEAR COVER (DF115AT E01)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E40

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

FIG.6 (1-B-7) RING GEAR COVER (DF115AT E40)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E32

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

FIG.7 (1-B-8) RING GEAR COVER (DF115AZ E01)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E40

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

FIG.8 (1-B-9) RING GEAR COVER (DF115AZ E40)

REF NO.

PART NO.

DESCRIPTION

Q'TY

REMARKS

1

11510-90J00

COVER, RING GEAR

1

2

11512-99E00

CUSHION, RING GEAR COVER

2

3

01550-06207

BOLT

1

4

61472-93E32

LABEL, MAG COVER

1

5

69711-93E10

LABEL, CAUTION

1

6

61493-90J00

LABEL, CLEARANCE

1

7

61494-90J00

LABEL, OIL

1

DF100A_115A_E01_013

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