ORTHOPHOS Plus DS/Plus DS CephORTHOPHOS 5/Plus/Plus Ceph
Order no. 41 62 751Order no. 54 71 839
• Tools
– Hexagonal-head screwdrivers, angled, sizes 1, 5, 2 – 10
– Allen key, size 4, length 200 mm, for socket head screws
– Set of hexagonal wrenches, sizes 4 – 14 with 1/4” ratschet, extension and
4 socket head (Allen) inserts 3 – 6 mm
– Spirit level
– Open-end wrenches, sizes 5.5, 7, 8, 10, 13, 30, and 19, 22 for Ceph
– Torx screwdrivers, sizes 10, 20, 25
– Phillips)-head srewdriver, size 1
– Insulated slot-head screwdrivers, sizes 0, 1, 2, 3, 4, 6
– Pliers for retaining ring
• Auxillary means
– Digital multimeter, accuracy class 1
– Soldering iron for cable repairs
– Diagonal cutter
– Cable ties
– Teflon insulating tape
Important Notes1
List of Messages
Troubleshooting
Checks and Adjustments
2
3
4
Service Routines
Repairs
Maintenance
Technical modifications
5
6
7
8
Contents
1 Important Notes ................................................................................................................... 1 - 1
1.5Photographs of PC Boards ................................................................................................ 1 - 11
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1.1 Important Notes
1.1 Important Notes
•The ORTHOPHOS® Plus DS / Plus DS Ceph / 5 / Plus / Plus Ceph
operates with the following nominal line voltages: 208 V, 230 V, 50/60 Hz.
The permissible line voltage fluctuations
The internal line resistance
•Remote control
The unit can be equipped with a remote control inside the treatment room or outside an X-ray room.
For the tests the Multitimer can/must be removed from the remote control module and is to be connected directly to the
unit (for remote control with the Multitimer without coiled cable, the coiled cable has to be connected for the tests according to the installation instructions).
Remember that the fault can then be in the deactivated cable.
•Warm-up time, self-adjustment, cool-down time,
After power-up the unit always requires a warm-up time of one minute.
During this time, the self-adjustment routine for the mechanical elements and electronics of the unit is executed. Pressing
a key during the self-adjustment causes an error indication at the Multitimer and on the lateral operating panel. The cooldown time between two consecutive exposures is ensured by the automatic exposure blockage determined by the pulse/
pause ratio. The count down of the waiting time required is indicated on the Multitimer. The turn-off time of board XABOP must be at least 60s; otherwise the unit will not function correctly (no exposure readiness).
•For demonstration units
Now, no X-ray radiation is generated. Upon completion of the self-adjustment S.88 is indicated on the Multitimer → the
forehead support has reached position 10.00.
must not exceed 0.8 Ω.
set the test switch S1/S88 on board DX31 to position 2. LED V3 must not light up. Pull plug X2.
are 230 V + 6%, –10%, and 208 V ± 10%.
turn-off time
1.1
•The overall software version
Multitimer D4 as well as the version number of the memory card. Refer to the list of software versions. When switching
the unit ON the versions are indicated on the Multitimer for about three seconds after the segment test.
•Interference of radio telephones with electromedical equipment
The use of mobile telephones in the area of the medical practice or clinic is prohibited in order to ensure the
operational reliability and safety of electromedical equipment.
•Disposal
The X-ray tube assembly contains a tube which can implode, a small amount of beryllium, a lead lining and some mineral
oil.
•Removal of the unit
Prior to the disassembly and removal of the unit the transport safety screw must be screwed into the vertical column
(see Installation Instructions).
•Error messages
Error messages are indicated on the Multitimer and on the lateral control panel.
•Help messages H if radiographic readiness is not reached
Help messages are displayed on the Multitimer and on the lateral control panel.
, WARNING, risk of injury
of the unit is determined by the software versions of the EPROMs on board DX1 and of the
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1 - 3
1.1 Important Notes
•If you have to remove panels from the unit.
Refer to section "Removing panels".
With the panels removed, remember that incident direct sunshine or bright room light can cause unit malfunctions by ac-
tivating the light barriers.
Therefore: Avoid direct sunshine and bright lighting above the unit
NOTE: For ORTHOPHOS Plus DS TSA, take TSA image receptor out of side holder before removing the panels.
Remember when reattaching the panels:
Secure sheet metal covers with screws.
IMPORTANT: For reasons of EMC it is essential
Reinstall all panels.
•Do not move the secondary diaphragm by hand or subject it to any stress when
removing from the package.
•Measurements
Before connecting a measuring instrument, always switch the unit OFF.
Select the required current/voltage type and set the measuring range according to the expected value.
Carry out continuity tests only with the unit switched off.
If the release of several exposures with radiation is required for checking the measuring results, you must observe the
specified cool-down intervals. This is ensured by the automatic exposure blockage (see Operating Instructions).
The pulse/interval ratio is 1:10, which means a 10 second pause has to follow after 1 second of radiation. This pulse/interval ratio is automatically guaranteed by the automatic exposure blockage.
However, preferable for the X-ray tube is a pulse/pause ratio of 1:20.
to insert all screws.
!
Adhere to the radiation protection guidelines before generating radiation.
Test runs initiated by pressing the T key on the Multitimer followed by actuation of the exposure release button are executed without radiation, i.e. the kV/mA displays remain blank. l
•Replacing parts
Always turn the unit OFF before replacing any parts.
When parts located close to the line transformer are to be replaced, switch off the power at the distributor box for the onsite electrical system for safety reasons
To protect electrostatic sensitive devices (ESD) on boards, always
wear the wrist band found inside the unit.
The unit must be checked and newly adjusted following the replacement of the DX1 electronics,
the X-ray tube assembly or a diaphragm.
The article numbers for ordering spare parts can be found in the spare parts list, order no. 41 63 841.
The figures in the spare parts list offer valuable assistance when replacing spare parts.
.
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1.2 List of software versions
1.2 List of software versions
IMPORTANT:
No other combinations of software are allowed
since these could result in undefined faults.
ORTHOPHOS Plus DS / Plus DS Ceph
Multitimer
Versions no. memory card
Software Multitimer D4
Software board DX1
0 2 3
kV
mA
X-RAY
0 6
I 4
T
Unit identification e.g. 10
Overall software
Version 02.101306182.21.0
Version 02.201306202.2
Version 02.3 10.9601306212.22.0
Version 02.4 12.9601306222.2
Version 02.4 02.9701306222.212.1
Version 02.5 06.9701406232.21
Version 02.6 01.9801406253.2 < to
Version 02.7 06.982006263.2/4.2
Version 02.8 01.992006273.2/4.2Reduced kV/mA steps
Version 03.10 08.99200630.104.2
Version 04.10 09.99200631.104.2/5.2kV/mA steps adjustable
Version 05.10 11.00200635.105.28/5.3/
Version 06.10 04.02210636.105.52/5.54Correcting error E4 04/E3 48
Version 01.12 07.01200610.125.5Supports TSA digital
Version 02.12 02.02200610.125.52USB-Box
Version 03.12 05.02210611.125.52/5.54Correcting error E4 04/E3 48
Version 03.12 08.02210636.1011.125.55
DX1
EEPROM
MM
J115
DX1
EEPROM
J115
D4
EEPROM
J4
Memory
Card
Memory
Card
TSA
SIDEXISService-
disk
5.55
5.5
3.2General update has been sent
Pulse/interval blockage 1:10.
LEDs of ORTHOPHOS symbol are
active during service routines.
to all customers.
Supports XAB-OP
Remarks
1.2
R
ORTHOPHOS 5 / Plus / Plus Ceph
Unit identification e.g. 50
Overall softwareDX1
Ver si on
01.50
Ver si on
01.51
Ver si on
01.52
Ver si on
02.50
Ver si on
02.51
Ver si on
02.52
03.52
Ver si on
Ver si on
04.50
Ver si on
05.52
EEPROM
M
J115
02006011.50
02006010.51
02006010.52
02006012.50
02006011.51
02006012.52
02006013.52
0210613.50
02106014.52
D4
EEPROM J4
Memory
Card
ORTH. Plus
Memory
Card
ORTH.
ATTENTION! Invalid data are indicated if DX1 switch S101 is in the wrong position.
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Memory
Card
ORTH. TS
Remarks
1 - 5
1.3 Major Assemblies and Components
1.3 Major Assemblies and Components
ORTHOPHOS Plus DS
Main switch
ON
OFF
S1
I
O
Terminal strip K1,
transformer T1 and board
DX31 behind door and cover.
Remote control . . .
K10
L11
K11
. . . without
coiled cable
. . . with
coiled cable
L9
L8
K2
Rear
panel
L9
M6
V2
RHB
DX31
BE, EDC
DX7, A
DX32
F1,
DX1
DX20, M
D4
K10
L12
Control cable of
remote control
L8
M3
V4
R1V5, V7
K2
M1
M2
V3
M5
V6, V8
K3
DX5
D6
X-ray tube assembly
S3, S4
S2
H1
EGB
XAB OP / DEB
XAB D
DX71
DX91
S
HV
H1, H2 light localizer
Serial no.
hardware
software
L30/L31/L32/LAN
DX71 and DX20 omitted from serial no.
1400 (ORTHOPHOS Plus DS),
50400 (ORTHOPHOS Plus DS Ceph)
DEB discontinued as of serial no.
2000 (ORTHOPHOS Plus DS),
52000 (ORTHOPHOS Plus DS Ceph)
and replaced by XAB OP, XAB D
A= Membrane keypad
BE= Image receptor
DEB, EDC,
RHB, D,
DX, XAB= PC boards
M = Memory card
H1= X-ray tube assembly
F1, F2 = Main fuses
M1 = Motor for rotation
M2/3 = Actuators
M5 = Motor for height adjustment
M6 = Motor for forehead support movement
H1/H2 = Light localizer
K = Connector/terminal strips on/in the unit
L = Leads/cables
R1 = Potentiometer for forehead support
S = Switch
S
X= Connectors on boards
V2 - V8 = Light barriers
V2 = Forehead support, zero position
V3 = Start position for actuator M2
V4 = Start position for actuator M3
V5 = Start position for rotation
V6 = Height adjustment pulses
V7 = Rotation ring in Ceph position
V8 = Ceph synchronization pulses
= Correction switch for height adjustment
HV
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1.3 Major Assemblies and Components
ORTHOPHOS PLUS
Main switch
ON
OFF
S1
O
I
Rear
panel
Terminal strip K1,
transformer T1 and board
DX31 behind door and cover.
Remote control . . .
K10
M6
V2
V11, V12
DX31
DX8, M4,
V10
DX7, A
DX32
F1,
DX1
M
D4
K10
M3
V4
R1V5, V7
K2
M1
M2
V3
M5
V6, V8
X-ray tube assy
EGB
S
HV
H1, H2 Light localizer
K3
1.3
DX5
D6
S3, S4
S2
H1
L11
K11
. . . without
coiled cable
A= Membrane keypad
D, DX = PC boards
M = Memory card
H1= X-ray tube assembly
F1, F2 = Main fuses
M1 = Motor for rotation
M2/3 = Actuators
M4= Motor for cassette movement
M5 = Motor for height adjustment
M6 = Motor for forehead support movement
H1/H2 = light localizer
K = Connector/terminal strip on/in the unit
L = Leads/cables
. . . with
coiled cable
L9
K2
L8
L9
L12
Control cable of
remote control
Serial no.
hardware
software
L8
R1 = Potentiometer for forehead support
S = Switch
S
X= Connectors on boards
V2 - V8 = Light barriers
V2 = Forehead support, zero position
V3 = Start position for actuator M2
V4 = Start position for actuator M3
V5 = Start position for rotation
V6 = Height adjustment pulses
V7 = Rotation ring in Ceph position
V8 = Ceph synchronization pulses
= Correction switch for height adjustment
HV
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1 - 7
1.3 Major Assemblies and Components
ORTHOPHOS Plus Ceph and ORTHOPHOS Plus DS Ceph
ORTHOPHOS Plus DS Ceph
Serial number
DAB
BE, EDC
M7
H3
D10
D11
ORTHOPHOS Plus Ceph
DAB = Image receptor supply board, Ceph
BE= Image receptor
EDC = Image receptor electronics
M7 = Motor for Cephalometer with brake
and encoder
M8 = Motor for patient diaphragm
H3= Light localizer
D10 = Control board
D11 = Control panel
M8
V7
V4
V6
LED indication of help messages
V1 = Cool-down interval
V2 = X-ray tube assembly position Pan / Ceph
V3 = Setting of diaphragm
V4 = Position of forehead support
V5 = Height adjustment
V6 = Image receptor plug-in position /
exposed film inserted
V7 = Readiness for exposure SIDEXIS /
cassette holder not in position
V2
V1
V3
V5
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1.4 Removing Panels
1.4 Removing Panels
X-ray tube assembly, rotation ring
1.4
Push this cuff aside before lifting off
the panel!
Align lower panel to the rotation ring
(gap of equal width).
Secure with 2 M4 screws from below.
Always tighten the four
mounting screws!
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1 - 9
1.4 Removing Panels
Unit carriage
Special screwdriver
Transformer
cover
Spare fuses
5 – 29 screws
This cover can only be removed after the panels behind the
rotation ring have been taken off.
NOTE: For ORTHOPHOS Plus DS TSA, take TSA imagereceptor out of side
holder before removing the panels.
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1.5 Photographs of PC Boards
)
1.5 Photographs of PC Boards
DX1 board
33 13 108
1.5
with Memory Card 256kB
MA setpoint
VH setpoint
Switch S101
Position 2 (at right)
otherwise reading
from memory card
not possible
51 67 080
with Memory Card 256KB or 2MB
Switch S101
Position 2 (at right
otherwise reading
from memory card
not possible
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1 - 11
1.5 Photographs of PC Boards
DX20 / DX31 boards
DX20
S.88
Position 2
Demonstrationmode
DX31
V3
Radiation
S.88 Demonstration mode
X2 High voltage
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DX32 board
1.5 Photographs of PC Boards
1.5
DX32 E4
DX32 E5
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1.5 Photographs of PC Boards
DX5 / DX8 / DX91 boards
DX5
DX8
R26
R27
DX91
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54 53 571 D 3297
RHB board
1.5 Photographs of PC Boards
1.5
RHB
D+5VA+5VA-5VA+24VD+24V+18V-18V
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V200V100V112V122V212V232V222
1 - 15
1.5 Photographs of PC Boards
DEB board
DEB
V905 V900V216V221V910V670 V350V232V231
V950
V216LED, Out clock pulses TDI
V221LED, radiographic mode
V231LED, Ceph radiography mode
V232LED, Panoramic radiography mode
V350LED, EDC Reset (not inserted)
V670LED, PC exposure readiness ACTIVE signal
V900LED, digital supply voltage RHB +24V
V905LED, analog supply voltage RHB +24V
V910LED, supply voltage DEB +5V ORTHOPHOS
V950LED, supply voltage DEB +5V PC (if XOP not correctly configured)
Panoramic radiography mode
Image generation test image
Ceph radiography mode
Image generation test image
Panoramic radiography mode
X-ray
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XAB OP and XAB D boards
1.5 Photographs of PC Boards
XAB D
V900
V901
V900 = RD Transmit, GN Receive
V901 = RD Link (adress recognition), GN 100Mbps (Megabits per sec)
Coding switch
1.5
XAB OP
V10
V9
V12 V11
V5LED, TDI distance pulses
V6LED, IMAGE radiographic mode
V7LED, radiographic mode Pan/Ceph
V8LED, Panorama-Aufnahmemodus
V9LED, V continuous
V10LED, VCC +5V
V11LED, Digital supply voltage +24V
V12LED, Analog supply voltage +24V
V13LED, PC exposure readinesst ACTIVE signal
V13
V5
V6
V7
V8
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1.5 Photographs of PC Boards
1 - 18D 3297.077.01.10.02 04.2007
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2 List of Messages
ContentsSirona Dental Systems GmbH
List of Messages
Contents
2.1 List of Help Messages ........................................................................................................ 2 - 3
2.2 List of Error Messages ........................................................................................................ 2 - 4
2.3 List of Service Routines ...................................................................................................... 2 - 9
2.4 List of Error Messages for SIDEXIS ................................................................................. 2 - 10
2 - 2D 3297.077.01.10.02 04.2007
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