6.3Replacing PC board DX1 ..............................................................................85
6.3.1Removing a defective board DX1 ....................................................85
6.3.2Installing the new board DX1 ...........................................................86
6.3.3Connection in the control panel for cable L2....................................87
6.3.4Connecting the power cable.............................................................87
6.3.5Attach the EMC additional plate for the wall adapter to the power
88
supply
6.4Replacing PC board DX4 ..............................................................................89
6.5Replacing the power supply cord for the mobile stand .................................90
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Service Manual HELIODENT
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General information
1
1.1Structure of the document
1.1
Structure of the document
1.1.1Identification of the danger levels
To prevent personal injury and material damage, please observe the
warning and safety information provided in these operating instructions.
Such information is highlighted as follows:
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury
or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product
or an object in its environment.
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IMPORTANT
Application instructions and other important information.
Tip: Information on making work easier.
1.1.2Formats and symbols used
The formats and symbols used in this document have the following
meaning:
Prerequisite
1. First action step
2. Second action step
or
➢ Alternative action
Result
➢ Individual action step
See "Formats and symbols
used [ → 7]"
● ListDesignates a list.
"Command / menu item"Indicates commands, menu items or
Prompts you to do something.
Identifies a reference to another text
passage and specifies its page
number.
The valid radiation protection regulations and measures must be
observed. The statutory radiation protection equipment must be used.
In case of malfunctions, cancel the exposure immediately by letting go
of the exposure release button.
Handling boards
CAUTION
Electrical components of the unit can be destroyed.
Prior to opening the unit
➢ Please comply with the usual precautionary measures for handling
printed circuit boards (ESD).
➢ Make sure you touch a ground point to discharge yourself prior to
touching the components.
➢ Use an ESD wrist band and connect it to the protective ground wire.
Risk of crushing
CAUTION
Gaps appear between the internal hinges when moving the angular
support arm.
Fingers may be crushed in these gaps.
➢ Ensure that you never place your fingers in the gaps between the
hinges, neither during operation nor for cleaning purposes.
Installation byauthorized personnel
NOTICE
Operational reliability
Installation and servicing may be performed only be personnel
specifically authorized by Sirona.
Power connection
WARNING
Shock hazard
People can be injured or electrical components of the unit destroyed.
➢ It is essential that you switch off the unit PRIOR to beginning the
installation or servicing.
Modification to the product
WARNING
Modifications to the product
Modifications which may affect the safety of the operators or third
parties are prohibited by law!
Supportarm system additionalcomponents
CAUTION
No additional components on the support arm system
It is not permissible to fix additional components to the support arm
system.
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Service Manual HELIODENT
PLUS
1.3Operation notes
1.3
Nominal line voltage
Remote control The unit may be equipped with a remote control to be used inside the
Switch-on procedure
Operation notes
Nominal voltage:120V, 200V– 240V
Permissible fluctuation:± 10%
Rated current: At 120 V: 10 A
At 200 – 240 V: 6 – 5 A
Nominal frequency:50/60 Hz
Internal line impedance: At 120 V 0.3 ohms
At 200 – 240 V 0.8 ohms
treatment room or outside of the X-ray room.
The release button with coiled cable can/must be removed from the
remote control and connected directly to the unit for testing.
Keep in mind that the disconnected cable may be the cause of defects.
NOTICE
Do not press any buttons when switching on the unit!
➢ Switch the unit on.
ª It will execute an electronic self-testing routine.
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ª The operational readiness indicator must be lit up.
Cooling periodThe cooling period between two exposures is maintained by an automatic
exposure blocking function according to the pulse/pause ratio.
Software versionThe DX4 board determines the software version.
You can find the software version with the following steps:
● Start service routine "2."
● A label next to the main switch includes an imprint of the software
version.
Disturbance of electronic equipment
caused by cell phones
Disposal
To ensure safe operation of medical electrical equipment, the use of
mobile wireless phones in practice or hospital environments is prohibited.
General
Environmentally sound dis posal
In accordance with Directive 2012/19/EU and national disposal
regulations regarding old electrical and electronic devices, please be
advised that such items must be disposed of in a special way within the
European Union (EU). These regulations require environmental friendly
usage/disposal of old electrical and electronic devices. Such items must
not be disposed of as domestic refuse. This has been expressed using
the icon of the “crossed out trash can” since March 24, 2006, amongst
other methods.
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1General informationSirona Dental Systems GmbH
1.3Operation notesService Manual HELIODENT
PLUS
X-ray tube unit
The X-ray tube assembly contains a tube which can implode, lead lining,
and mineral oil.
Removing coversObserve the section on "Removing covers".
MeasurementsObserve the following when taking measurements:
● Always switch the unit off before connecting a measuring instrument.
● Select the correct current/voltage type and adjust the measuring
range to match the expected readings.
● Perform continuity tests only on units which are switched off.
● If several exposures with radiation must be taken to check a
measurement, make sure that the prescribed cool-down intervals are
observed.
– They are maintained by an automatic exposure blocking function
(see Operating Instructions).
● Observe the radiation protection guidelines before releasing the
radiation.
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1.4Changing the device configuration
1.4
Changing the device configuration
1.4.1Changing the cone length
Explanation
If the cone length is changed, this change must be registered with service
routine S06 [ → 68].
1.4.2Using and changing a diaphragm
Explanation
If a diaphragm needs to be used, this change must be registered with
service routine S07 [ → 69].
If a diaphragm is replaced or removed, this change must also be
registered with service routine S07 [ → 69].
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1General informationSirona Dental Systems GmbH
1.5Measures when exchanging spare partsService Manual HELIODENT
PLUS
1.5
Measures when exchanging spare parts
Spare parts
The article numbers for ordering spare parts can be found in the spare
parts list, Order No. 62 34 111
NOTICE
The diagrams contained in the spare parts list provide a useful guide
when replacing parts.
Preparation
➢ Always switch the unit off before replacing parts.
Replacement
The following must be observed when replacing individual
subassemblies:
● The unit must be disconnected from the power supply before
replacing any parts near the power supply, the power switch, or the
power supply board.
Disconnect the unit from the junction box of the building installation.
● Always wear an ESD wrist band to protect sensitive components on
printed circuit boards (ESD) and attach it to a ground conductor
(green/yellow).
● Always check the unit after replacing PC boards DX1 and DX4 or the
X-ray tube assembly.
● For safety reasons, the support arm must be secured with the safety
belt when replacing the X-ray tube assembly.
1.5.1Safety-related tests
A protective conductor test and a leakage current test must be performed
prior to the installation or the hand-over of the unit as well as after repair
work.
See Sections "Protective conductor test [ → 61]" and "Leakage current
test."
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X500
W
V
Service Manual HELIODENT
PLUS
1.6Demo mode
1.6
Demo mode
Activation
1. Set service routine "26" to "On".
2. Switch the unit off.
3. Open the protective cover of the wall module.
4. Attach cables V (blue) and W (pink) on terminal strip X500.
5. Close the protective cover of the wall module.
6. Switch the unit back on.
ª The message "E1 11 88" appears on the display.
7. Acknowledge this message by pressing any key (not a release
button).
ª The demo mode is now activated.
ª When a release button is activated, no X-ray radiation will be
generated.
Deactivation
✔ The unit is in "demo mode".
1. Set service routine "26" to "Off".
2. Switch the unit off.
3. Open the protective cover of the wall module.
4. Attach cable V (blue) to terminal strip X500.1.
5. Attach cable W (pink) on terminal strip X500.2.
6. Close the protective cover of the wall module.
7. Switch the unit back on.
ª The demo mode was deactivated.
ª When a release button is activated, X-ray radiation will be generated.
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1General informationSirona Dental Systems GmbH
1.7List of software versionsService Manual HELIODENT
PLUS
1.7
1.8
List of software versions
SoftwareRemarks
V02.04.001. Series release
V02.05.00from serial no. 3001
V02.07.00from serial no. 20001
V02.08.00new S28 and S29 service routine
Round and angular support arm system
Example of round suppor t arm
The HELIODENT Plus is available with a round and angular support arm
system.
In the images which do not exclusively demonstrate the angular support
arm system, the round support arm system is shown.
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A
B
Service Manual HELIODENT
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1.9The most important subassemblies
1.9
The most important subassemblies
PositionDesignation
AX-ray tube unit
BScissor arm
CSupport arm
DWall module
● Board DX1
● Front panel
● Control board DX4
ERemote Timer (Optional)
● Front panel
● Control board DX4
FRemote control (optional)
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PositionDesignation
AX-ray tube assembly on overhead support
BLEDview on overhead support
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1General informationSirona Dental Systems GmbH
B
C
D
E
F
A
G
C
B
G
1.9The most important subassembliesService Manual HELIODENT
PositionDesignation
AX-ray tube unit
BScissor arm
C410 mm support arm
DWall module
● Board DX1
● Front panel
● Control board DX4
EMobile stand
FPower supply cord
GTray
PLUS
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1.10Labeling
1.10
Labeling
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1.10LabelingService Manual HELIODENT
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ItemDesignationInfo
10ID label of X-ray tube assemblyattached inside the cone
11ID label of wall adapter
12ID label of scissor arm
14"Follow the operating instructions" label
15ID label of round cone extensiontransp. / white print
16ID label of square cone extensiontransp. / white print
17ID label of radiation field limiter 2x3
18ID label of radiation field limiter 3x4
20Warning label for HELIODENT PLUSyellow / black print
21Warning label for X-ray unitAffixed on site
32ID label of LEDview
40DHHS label about Regulations 21CFR (45x27)transp. / white print
42DHHS label UL-CSAwhite / black print
50Chinese label for HELIODENT PLUS
51Chinese label for HELIODENT PLUS (ID)
53Chinese label for CCIB
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B
A
C
S
B
Service Manual HELIODENT
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1.11Removing covers
1.11
Removing covers
1.11.1Wall module
Removing the cover
1. Turn the unit off.
2. Unlock the housing shell (C) of the support arm above the wall
module by pinching the housing shells together at position (S).
3. Remove the housing shell (C) from the support arm.
4. Unscrew and remove the fastening screws (A) from the underside.
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5. Pull the protective cover (B) slightly away from the wall and lift it up.
ª You can now remove the protective cover.
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1.11Removing coversService Manual HELIODENT
PLUS
Hanging up the cover
➢ Hang the cover on the side of the wall adapter plate so that it is
securely positioned (see illustration). To do this from serial no. 27 000
onwards, the EMC plate must be removed beforehand.
1.11.2Remote control and remote timer
Open remote
➢ Detach the housing of the remote control or the Remote Timer by
carefully inserting the tip of a screwdriver in opening A and pressing
against the catch. Do not pry with or turn the screwdriver!
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A
L
Service Manual HELIODENT
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1.11Removing covers
1.11.3X-ray tube unit
1. Unscrew and remove the cover (A).
2. Remove the arm cover (L).
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1General informationSirona Dental Systems GmbH
X400V413V316
V503
GY/BN
YE WH
GN
F201
X600
F200
X401
V414
PK
BU
PE
X500
X501
X200
V409D500
F300
V611
N´
N
PE
L1
S1
X400V413V316
V503
GY/BN
YE WH
GN
F201
X600
F200
X401
V414
PK
BU
X500
X200
V409
D500
F300
V611
N´
N
PE
L1
S1
X501
1.12Overview of PC boardsService Manual HELIODENT
PLUS
1.12
Overview of PC boards
1.12.1Generator board DX1
S1Power switchF200 /
F201
F300Fuse for switched-mode power supply
X400Direct contact with control board DX4 [ → 23] /
V409LED, setpoint generation
(1A 250V quick-blow, order no.: 10 77 304)
cable L2 or L6.
- LED lights up during an X-ray exposure.
V414LED, kV controller
V316LED, supply voltage +15V
X401Release and safety circuit only for installation
V413LED, basic heating
V503LED, kVactual cable
- LED lights up during an X-ray exposure if the
kV controller is functioning correctly.
D500Glow lamp, output stage
- The glow lamp lights up during an X-ray
exposure. The high-voltage transformer is
activated.
V611LED, release
- LED lights up when the release button is
X600Measuring points for the tube current
Fuse for PFC
(10A 250V slow-blow, order no.: 10 77 460)
- LED lights up when +15 V supply voltage is
present.
options 1, 2, 4, 6, and 6.1
- LED lights up when basic heating is correct.
- LED lights up during an X-ray exposure.
- LED lights up if the kVactual cable is
incorrectly connected.
measurement (see section “Checking the tube
current [ → 60]”).
V600LED, +8V input voltageV602LED, +3.3 V controller voltage
X100Remote timer connection outside the X-ray
room
X108,
X109
X105,
X106
S1
S2
Connection to membrane keyboard
Direct contact with generator board DX1
[ → 22] as remote control / cable L6
(installation options 3, 5, 7 and 8)
Changeover switch, internal/external trigger
Changeover switch, safety circuit ON/OFF
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1.13Required itemsService Manual HELIODENT
PLUS
1.13
Required items
1.13.1Additional documents
● Spare parts list
– Order No.: 62 34 111
● Wiring diagrams
– Order No.: 62 15 086
1.13.2Tools and auxiliary materials
Allen key / size 13:
● Allen key / size 13:
Spirit level (general purp ose)
● Spirit level
● Screwdriver, Torx
Side cutting pliers
● Side cutting pliers
General purpose adhesi ve tape
®
, sizes T10, T15, T20 and T30, 200 mm
● adhesive tape
● 2x multimeter or one of each of the following measuring instruments:
– 1x voltmeter
– 1x ammeter
Device leakage current
● Test unit for device leakage current measurement:
For measurements, Sirona recommends an automatic tester
(example illustration) which complies with standard IEC 62353.
If you do not use an automatic tester, please pay attention to the
specifications in the standard IEC 62353.
Power source
● Power source for protective ground wire test
Technical data:
– No-load voltage max. 6V
– Short-circuit current at least 5A - max. 25A
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Sirona Dental Systems GmbH 2List of messages
Service Manual HELIODENT
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List of messages
2
2.1Error messages
2.1
Error messages
2.1.1General
Explanation
The error messages appear on the display of the control electronics.
Recognition
Error messages can be recognized by a six-digit error code (Ex yy zz)
beginning with a large E.
The structure of the error messages is explained in the section entitled
"Structure [ → 25]".
Handling error messages
As a general rule, error messages are acknowledged via all buttons
except for the release button.
If trouble-free operation is possible after the error is acknowledged, then
no further action is necessary.
If error messages reoccur or occur frequently or trouble-free operation is
not possible, identify the error as described in the section "List of error
messages [ → 26]" and take appropriate action to eliminate the
corresponding error or fault.
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2.1.2Structure
Explanation
The codes provide you with error type, error location and troubleshooting
information. Plain text error output follows.
Configuration
The error codes are structured according to the following pattern: Ex yy zz
Explanation of abbreviations:
Ex – Error type
"Remedy" classification for the user. The x character provides a
foundation for making quick decisions as to how serious the error is and
how to handle the error.
yy – Locality
Describes the impacted functionality.
This functionality can be:
● Subassembly
● Subsystem
● Logical functional unit
zz – Identification
Describes a further specification of the error via a consecutive number
with error identification.
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2List of messagesSirona Dental Systems GmbH
2.1Error messagesService Manual HELIODENT
PLUS
2.1.3List of error messages
Error codeDescriptionActions required
NoneRelease does not result in any reaction/
exposure
E1 11 88Demo mode ACTIVEAcknowledge the error message with any
E1 04 03Acknowledge the error message with any
E1 04 04Error programming the values.Acknowledge the error message with any
E1 04 60Error of serial portReplace DX4.
E3 04 30Power-up error
See Section
"Error message NONE [ → 29]
key.
For "normal operation" - change service
routine 26 [ → 77]
key.
If the error message reappears, DX4 must
be replaced.
key.
If the error message reappears, DX4 must
be replaced.
Switch unit OFF and ON again
Release button was actuated during power-on
E3 04 31Error keys
A front panel key was actuated during power-on
E5 01 02
E5 01 12
No target values are generated
DX4 buzzer sounds, no exposure
E5 01 14
E5 01 32
E5 01 42
E5 01 02
E5 01 12
Buzzer sounds
No exposure
E5 01 14
If the error message reappears, remove
the release button.
If there are no more error messages, use a
new release button.
If the error message persists, check the
cable between DX1 and DX4. DX4 may
need to be replaced
Switch unit OFF and ON again
If the error reoccurs, perform a key test with
Service routine S22 [ → 75].
Key defective? Replace front panel
Check the cable between DX1 and DX4
(B4). Replace the entire cable if necessary.
If the error message reappears, DX1 must
be replaced.