siemens 840D Operating Manual
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Turning
SINUMERIK
SINUMERIK 840D sl / 828D
Turning
Operating Manual
Valid for:
Controller
SINUMERIK 840D sl / 840DE sl / 828D
Software version
CNC Software for 840D sl / 840DE sl 4.5 SP2
SINUMERIK Operate for PCU/PC 4.5 SP2
03/2013
6FC5398-8CP40-3BA1
_________________
Preface
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Introduction
_________________
Setting up the machine
_________________
Working in manual mode
_________________
Machining the workpiece
_________________
Simulating machining
_________________
Creating a G code program
Creating a ShopTurn
_________________
program
Programming technology
_________________
functions (cycles)
Multi-channel machining
_________________
(only 840D sl)
Collision avoidance (only
_________________
840D sl)
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Tool management
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Managing programs
Alarm, error and system
_________________
messages
Working with Manual
_________________
Machine
Working with a B axis (only
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840D sl)
Working with two tool
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carriers
Continued on next page
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Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5398-8CP40-3BA1
Ⓟ 04/2013 Technical data subject to change
Copyright © Siemens AG 2008 - 2013.
All rights reserved
SINUMERIK 840D sl / 828D
Turning
Operating Manual
Continuation
Teaching in a program
HT 8
Ctrl-Energy
Easy Message (828D only)
Easy Extend (828D only)
Service Planner (828D only)
Ladder Viewer and Ladder
add-on (828D only)
Appendix
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23
A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5398-8CP40-3BA1
Ⓟ 04/2013 Technical data subject to change
Copyright © Siemens AG 2008 - 2013.
All rights reserved
Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
● General documentation
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics at www.siemens.com/motioncontrol/docu:
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following address:
docu.motioncontrol@siemens.com
My Documentation Manager (MDM)
Under the following link you will find information to individually compile OEM-specific
machine documentation based on the Siemens content:
www.siemens.com/mdm
Training
For information about the range of training courses, refer under:
● www.siemens.com/sitrain
SITRAIN - Siemens training for products, systems and solutions in automation technology
● www.siemens.com/sinutrain
SinuTrain - training software for SINUMERIK
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support. http://support.automation.siemens.com
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Preface
SINUMERIK
You can find information on SINUMERIK under the following link:
www.siemens.com/sinumerik
Target group
This documentation is intended for users of turning machines running the SINUMERIK
Operate software.
Benefits
The operating manual helps users familiarize themselves with the control elements and
commands. Guided by the manual, users are capable of responding to problems and taking
corrective action.
Standard scope
This documentation describes the functionality of the standard scope. Extensions or changes
made by the machine manufacturer are documented by the machine manufacturer.
Terms
Other functions not described in this documentation might be executable in the control.
However, no claim can be made regarding the availability of these functions when the
equipment is first supplied or in the event of servicing.
Furthermore, for the sake of clarity, this documentation does not contain all detailed
information about all types of the product and cannot cover every conceivable case of
installation, operation or maintenance.
The meanings of some basic terms used in this documentation are given below.
Program
A program is a sequence of instructions to the CNC which combine to produce a specific
workpiece on the machine.
Contour
The term contour refers generally to the outline of a workpiece. More specifically, it refers to
the section of the program that defines the outline of a workpiece comprising individual
elements.
Cycle
A cycle, such as the tapping cycle, is a subprogram defined in SINUMERIK Operate for
executing a frequently repeated machining operation.
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Preface
Technical Support
You will find telephone numbers for other countries for technical support in the Internet under
http://www.siemens.com/automation/service&support
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Preface
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Table of contents
Preface ......................................................................................................................................................
1 Introduction..............................................................................................................................................
1.1 Product overview .........................................................................................................................
1.2 Operator panel fronts ...................................................................................................................
1.2.1 Overview......................................................................................................................................
1.2.2 Keys of the operator panel...........................................................................................................
1.3 Machine control panels ................................................................................................................
1.3.1 Overview......................................................................................................................................
1.3.2 Controls on the machine control panel ........................................................................................
1.4 User interface...............................................................................................................................
1.4.1 Screen layout...............................................................................................................................
1.4.2 Status display...............................................................................................................................
1.4.3 Actual value window ....................................................................................................................
1.4.4 T,F,S window ...............................................................................................................................
1.4.5 Current block display ...................................................................................................................
1.4.6 Operation via softkeys and buttons .............................................................................................
1.4.7 Entering or selecting parameters.................................................................................................
1.4.8 Pocket calculator..........................................................................................................................
1.4.9 Context menu...............................................................................................................................
1.4.10 Touch operation ...........................................................................................................................
1.4.11 Changing the user interface language.........................................................................................
1.4.12 Entering Asian characters............................................................................................................
1.4.13 Protection levels...........................................................................................................................
1.4.14 Online help in SINUMERIK Operate............................................................................................
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2 Setting up the machine............................................................................................................................
2.1 Switching on and switching off.....................................................................................................
2.2 Approaching a reference point.....................................................................................................
2.2.1 Referencing axes.........................................................................................................................
2.2.2 User agreement ...........................................................................................................................
2.3 Modes and mode groups .............................................................................................................
2.3.1 General ........................................................................................................................................
2.3.2 Modes groups and channels........................................................................................................
2.3.3 Channel switchover......................................................................................................................
2.4 Settings for the machine ..............................................................................................................
2.4.1 Switching over the coordinate system (MCS/WCS) ....................................................................
2.4.2 Switching the unit of measurement..............................................................................................
2.4.3 Setting the zero offset..................................................................................................................
2.5 Measuring the tool .......................................................................................................................
2.5.1 Measuring a tool manually...........................................................................................................
2.5.2 Measuring a tool with a tool probe...............................................................................................
2.5.3 Calibrating the tool probe.............................................................................................................
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Table of contents
2.5.4 Measuring a tool with a magnifying glass ................................................................................... 78
2.6 Measuring the workpiece zero ....................................................................................................
2.7 Zero offsets .................................................................................................................................
2.7.1 Display active zero offset ............................................................................................................
2.7.2 Displaying the zero offset "overview"..........................................................................................
2.7.3 Displaying and editing base zero offset......................................................................................
2.7.4 Displaying and editing settable zero offset .................................................................................
2.7.5 Displaying and editing details of the zero offsets........................................................................
2.7.6 Deleting a zero offset ..................................................................................................................
2.7.7 Measuring the workpiece zero....................................................................................................
2.8 Monitoring axis and spindle data ................................................................................................
2.8.1 Specify working area limitations..................................................................................................
2.8.2 Editing spindle data.....................................................................................................................
2.8.3 Spindle chuck data......................................................................................................................
2.9 Displaying setting data lists.........................................................................................................
2.10 Handwheel assignment...............................................................................................................
2.11 MDA ............................................................................................................................................
2.11.1 Loading an MDA program from the Program Manager ..............................................................
2.11.2 Saving an MDA program.............................................................................................................
2.11.3 Executing an MDA program......................................................................................................
2.11.4 Deleting an MDA program.........................................................................................................
3 Working in manual mode .......................................................................................................................
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3.1 General......................................................................................................................................
3.2 Selecting a tool and spindle ......................................................................................................
3.2.1 T,S,M window............................................................................................................................
3.2.2 Selecting a tool..........................................................................................................................
3.2.3 Starting and stopping the spindle manually ..............................................................................
3.2.4 Positioning the spindle ..............................................................................................................
3.3 Traversing axes.........................................................................................................................
3.3.1 Traverse axes by a defined increment......................................................................................
3.3.2 Traversing axes by a variable increment ..................................................................................
3.4 Positioning axes ........................................................................................................................
3.5 Manual retraction ......................................................................................................................
3.6 Simple stock removal of workpiece...........................................................................................
3.7 Thread synchronizing................................................................................................................
3.8 Default settings for manual mode .............................................................................................
4 Machining the workpiece .......................................................................................................................
4.1 Starting and stopping machining...............................................................................................
4.2 Selecting a program ..................................................................................................................
4.3 Executing a trail program run ....................................................................................................
4.4 Displaying the current program block .......................................................................................
4.4.1 Current block display.................................................................................................................
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4.4.2 Displaying a basic block.............................................................................................................121
4.4.3 Display program level ................................................................................................................
122
4.5 Correcting a program .................................................................................................................
4.6 Repositioning axes.....................................................................................................................
4.7 Starting machining at a specific point ........................................................................................
4.7.1 Use block search .......................................................................................................................
4.7.2 Continuing program from search target.....................................................................................
4.7.3 Simple search target definition...................................................................................................
4.7.4 Defining an interruption point as search target..........................................................................
4.7.5 Entering the search target via search pointer............................................................................
4.7.6 Parameters for block search in the search pointer ....................................................................
4.7.7 Block search mode ....................................................................................................................
4.8 Controlling the program run .......................................................................................................
4.8.1 Program control..........................................................................................................................
4.8.2 Skip blocks.................................................................................................................................
4.9 Overstore ...................................................................................................................................
4.10 Editing a program.......................................................................................................................
4.10.1 Searching in programs...............................................................................................................
4.10.2 Replacing program text..............................................................................................................
4.10.3 Copying/pasting/deleting a program block.................................................................................
4.10.4 Renumbering a program ............................................................................................................
4.10.5 Creating a program block...........................................................................................................
4.10.6 Opening additional programs.....................................................................................................
4.10.7 Editor settings ............................................................................................................................
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4.11 Display and edit user variables ..................................................................................................
4.11.1 Overview ....................................................................................................................................
4.11.2 R parameters .............................................................................................................................
4.11.3 Displaying global user data (GUD) ............................................................................................
4.11.4 Displaying channel GUDs..........................................................................................................
4.11.5 Displaying local user data (LUD) ...............................................................................................
4.11.6 Displaying program user data (PUD).........................................................................................
4.11.7 Searching for user variables ......................................................................................................
4.12 Displaying G functions and auxiliary functions ..........................................................................
4.12.1 Selected G functions..................................................................................................................
4.12.2 All G functions............................................................................................................................
4.12.3 G functions for mold making ......................................................................................................
4.12.4 Auxiliary functions ......................................................................................................................
4.13 Mold making view ......................................................................................................................
4.13.1 Mold making view ......................................................................................................................
4.13.2 Starting the mold making view...................................................................................................
4.13.3 Specifically jump to the program block ......................................................................................
4.13.4 Searching for program blocks....................................................................................................
4.13.5 Changing the view .....................................................................................................................
4.13.5.1 Enlarging or reducing the graphical representation ...................................................................
4.13.5.2 Modifying the viewport ...............................................................................................................
4.14 Displaying the program runtime and counting workpieces ........................................................
4.15 Setting for automatic mode ........................................................................................................
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5 Simulating machining............................................................................................................................. 175
5.1 Overview ...................................................................................................................................
5.2 Simulation before machining of the workpiece .........................................................................
5.3 Simultaneous recording before machining of the workpiece ....................................................
5.4 Simultaneous recording during machining of the workpiece ....................................................
5.5 Different views of the workpiece ...............................................................................................
5.5.1 Side view...................................................................................................................................
5.5.2 Half section ...............................................................................................................................
5.5.3 Face view..................................................................................................................................
5.5.4 3D view......................................................................................................................................
5.5.5 2-window...................................................................................................................................
5.6 Graphical display.......................................................................................................................
5.7 Editing the simulation display....................................................................................................
5.7.1 Blank display.............................................................................................................................
5.7.2 Showing and hiding the tool path..............................................................................................
5.8 Program control during the simulation ......................................................................................
5.8.1 Changing the feedrate...............................................................................................................
5.8.2 Simulating the program block by block .....................................................................................
5.9 Editing and adapting a simulation graphic ................................................................................
5.9.1 Enlarging or reducing the graphical representation ..................................................................
5.9.2 Panning a graphical representation..........................................................................................
5.9.3 Rotating the graphical representation.......................................................................................
5.9.4 Modifying the viewport ..............................................................................................................
5.9.5 Defining cutting planes..............................................................................................................
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5.10 Displaying simulation alarms.....................................................................................................
6 Creating a G code program ...................................................................................................................
6.1 Graphical programming.............................................................................................................
6.2 Program views ..........................................................................................................................
6.3 Program structure .....................................................................................................................
6.4 Fundamentals ...........................................................................................................................
6.4.1 Machining planes ......................................................................................................................
6.4.2 Current planes in cycles and input screens ..............................................................................
6.4.3 Programming a tool (T).............................................................................................................
6.5 Generating a G code program ..................................................................................................
6.6 Blank input ................................................................................................................................
6.7 Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP,
SC, F)........................................................................................................................................
6.8 Selection of the cycles via softkey ............................................................................................
6.9 Calling technology cycles..........................................................................................................
6.9.1 Hiding cycle parameters............................................................................................................
6.9.2 Setting data for cycles...............................................................................................................
6.9.3 Checking cycle parameters.......................................................................................................
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6.9.4 Programming variables..............................................................................................................214
6.9.5 Changing a cycle call.................................................................................................................
6.9.6 Compatibility for cycle support...................................................................................................
6.9.7 Additional functions in the input screens ...................................................................................
215
215
216
6.10 Measuring cycle support ............................................................................................................
7 Creating a ShopTurn program ...............................................................................................................
7.1 Graphic program control, ShopTurn programs ..........................................................................
7.2 Program views ...........................................................................................................................
7.3 Program structure ......................................................................................................................
7.4 Fundamentals ............................................................................................................................
7.4.1 Machining planes.......................................................................................................................
7.4.2 Machining cycle, approach/retraction ........................................................................................
7.4.3 Absolute and incremental dimensions.......................................................................................
7.4.4 Polar coordinates.......................................................................................................................
7.4.5 Clamping the spindle .................................................................................................................
7.5 Creating a ShopTurn program ...................................................................................................
7.6 Program header .........................................................................................................................
7.7 Generating program blocks........................................................................................................
7.8 Tool, offset value, feedrate and spindle speed (T, D, F, S, V)...................................................
7.9 Call work offsets.........................................................................................................................
7.10 Repeating program blocks .........................................................................................................
7.11 Entering the number of workpieces ...........................................................................................
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7.12 Changing program blocks ..........................................................................................................
7.13 Changing program settings........................................................................................................
7.14 Selection of the cycles via softkey .............................................................................................
7.15 Calling technology functions ......................................................................................................
7.15.1 Additional functions in the input screens ...................................................................................
7.15.2 Checking cycle parameters........................................................................................................
7.15.3 Programming variables ..............................................................................................................
7.15.4 Setting data for technological functions .....................................................................................
7.15.5 Changing a cycle call .................................................................................................................
7.15.6 Compatibility for cycle support...................................................................................................
7.16 Programming the approach/retraction cycle ..............................................................................
7.17 Measuring cycle support ............................................................................................................
7.18 Example: Standard machining ...................................................................................................
7.18.1 Workpiece drawing ....................................................................................................................
7.18.2 Programming..............................................................................................................................
7.18.3 Results/simulation test ...............................................................................................................
7.18.4 G code machining program........................................................................................................
8 Programming technology functions (cycles) ..........................................................................................
8.1 Drilling ........................................................................................................................................
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8.1.1 General...................................................................................................................................... 277
8.1.2 Centering (CYCLE81)...............................................................................................................
8.1.3 Drilling (CYCLE82)....................................................................................................................
8.1.4 Reaming (CYCLE85) ................................................................................................................
8.1.5 Boring (CYCLE86) ....................................................................................................................
8.1.6 Deep-hole drilling (CYCLE83)...................................................................................................
8.1.7 Tapping (CYCLE84, 840)..........................................................................................................
8.1.8 Drill and thread milling (CYCLE78)...........................................................................................
8.1.9 Positions and position patterns.................................................................................................
8.1.9.1 Approach/retraction...................................................................................................................
8.1.10 Arbitrary positions (CYCLE802)................................................................................................
8.1.10.1 Function.....................................................................................................................................
8.1.11 Position pattern line (HOLES1), grid or frame (CYCLE801).....................................................
8.1.12 Circle position pattern (HOLES2)..............................................................................................
8.1.13 Displaying and hiding positions.................................................................................................
8.1.14 Repeating positions...................................................................................................................
8.1.14.1 Function.....................................................................................................................................
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304
304
307
309
313
315
315
8.2 Rotate........................................................................................................................................
8.2.1 General......................................................................................................................................
8.2.2 Stock removal (CYCLE951)......................................................................................................
8.2.3 Groove (CYCLE930).................................................................................................................
8.2.4 Undercut form E and F (CYCLE940) ........................................................................................
8.2.5 Thread undercuts (CYCLE940) ................................................................................................
8.2.6 Thread turning (CYCLE99) .......................................................................................................
8.2.7 Thread chain (CYCLE98)..........................................................................................................
8.2.7.1 Parameters................................................................................................................................
8.2.8 Cut-off (CYCLE92)....................................................................................................................
8.3 Contour turning .........................................................................................................................
8.3.1 General information...................................................................................................................
8.3.2 Representation of the contour...................................................................................................
8.3.3 Creating a new contour.............................................................................................................
8.3.4 Creating contour elements........................................................................................................
8.3.5 Entering the master dimension .................................................................................................
8.3.6 Changing the contour................................................................................................................
8.3.7 Contour call (CYCLE62) - only for G code program .................................................................
8.3.8 Stock removal (CYCLE952)......................................................................................................
8.3.9 Stock removal rest (CYCLE952)...............................................................................................
8.3.10 Plunge-cutting (CYCLE952)......................................................................................................
8.3.11 Plunge-cutting rest (CYCLE952)...............................................................................................
8.3.12 Plunge-turning (CYCLE952) .....................................................................................................
8.3.13 Plunge-turning rest (CYCLE952) ..............................................................................................
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8.4 Milling ........................................................................................................................................
8.4.1 Face milling (CYCLE61)............................................................................................................
8.4.2 Rectangular pocket (POCKET3)...............................................................................................
8.4.3 Circular pocket (POCKET4)......................................................................................................
8.4.4 Rectangular spigot (CYCLE76).................................................................................................
8.4.5 Circular spigot (CYCLE77)........................................................................................................
8.4.6 Multi-edge (CYCLE79)..............................................................................................................
8.4.7 Longitudinal groove (SLOT1)....................................................................................................
8.4.8 Circumferential groove (SLOT2)...............................................................................................
8.4.9 Open groove (CYCLE899)........................................................................................................
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8.4.10 Long hole (LONGHOLE) - only for G code program..................................................................424
8.4.11 Thread milling (CYCLE70).........................................................................................................
8.4.12 Engraving (CYCLE60) ...............................................................................................................
426
430
8.5 Contour milling ...........................................................................................................................
8.5.1 General information ...................................................................................................................
8.5.2 Representation of the contour....................................................................................................
8.5.3 Creating a new contour..............................................................................................................
8.5.4 Creating contour elements.........................................................................................................
8.5.5 Changing the contour.................................................................................................................
8.5.6 Contour call (CYCLE62) - only for G code program ..................................................................
8.5.7 Path milling (CYCLE72).............................................................................................................
8.5.8 Contour pocket/contour spigot (CYCLE63/64) ..........................................................................
8.5.9 Predrilling contour pocket (CYCLE64).......................................................................................
8.5.10 Milling contour pocket (CYCLE63).............................................................................................
8.5.11 Contour pocket residual material (CYCLE63, option)................................................................
8.5.12 Milling contour spigot (CYCLE63)..............................................................................................
8.5.13 Contour spigot residual material (CYCLE63, option).................................................................
8.6 Further cycles and functions ......................................................................................................
8.6.1 Swiveling plane / aligning tool (CYCLE800)..............................................................................
8.6.2 Swiveling tool (CYCLE800)........................................................................................................
8.6.2.1 Aligning turning tools - only for G code program (CYCLE800)..................................................
8.6.2.2 Aligning milling tools - only for G code program (CYCLE800)...................................................
8.6.2.3 Preloading milling tools - only for G code program (CYCLE800) ..............................................
8.6.3 High-speed settings (CYCLE832)..............................................................................................
8.6.4 Subroutines................................................................................................................................
8.7 Additional cycles and functions in ShopTurn .............................................................................
8.7.1 Drilling centric.............................................................................................................................
8.7.2 Thread centered.........................................................................................................................
8.7.3 Transformations.........................................................................................................................
8.7.4 Translation .................................................................................................................................
8.7.5 Rotation......................................................................................................................................
8.7.6 Scaling .......................................................................................................................................
8.7.7 Mirroring.....................................................................................................................................
8.7.8 Rotation C..................................................................................................................................
8.7.9 Straight and circular machining..................................................................................................
8.7.10 Selecting a tool and machining plane ........................................................................................
8.7.11 Programming a straight line .......................................................................................................
8.7.12 Programming a circle with known center point ..........................................................................
8.7.13 Programming a circle with known radius ...................................................................................
8.7.14 Polar coordinates .......................................................................................................................
8.7.15 Straight line polar .......................................................................................................................
8.7.16 Circle polar.................................................................................................................................
8.7.17 Machining with movable counterspindle ....................................................................................
8.7.17.1 Programming example: Machining main spindle – Transfer workpiece – Machining
counterspindle............................................................................................................................
8.7.17.2 Programming example: Machining, counterspindle - without previous transfer ........................
8.7.17.3 Programming example: Machining bar material ........................................................................
8.7.18 Machining with fixed counterspindle ..........................................................................................
437
437
437
439
441
447
448
449
454
456
461
464
467
470
473
473
482
482
483
484
486
489
491
491
493
496
498
499
500
501
502
503
504
505
507
509
511
513
515
517
518
518
519
524
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9 Multi-channel machining (only 840D sl) ................................................................................................. 527
9.1 Multi-channel view (only 840D sl) .............................................................................................
9.1.1 Multi-channel view in the "Machine" operating area.................................................................
9.1.2 Multi-channel view for large operator panels............................................................................
9.1.3 Setting the multi-channel view ..................................................................................................
9.2 Multi-channel support (only 840D sl) ........................................................................................
9.2.1 Working with several channels .................................................................................................
9.2.2 Creating a multi-channel program.............................................................................................
9.2.3 Entering multi-channel data ......................................................................................................
9.2.4 Multi-channel functionality for large operator panels ................................................................
9.2.5 Editing the multi-channel program ............................................................................................
9.2.5.1 Changing the job list..................................................................................................................
9.2.5.2 Editing a G code multi-channel program...................................................................................
9.2.5.3 Editing a ShopTurn multi-channel program ..............................................................................
9.2.5.4 Creating a program block..........................................................................................................
9.2.6 Setting the multi-channel function.............................................................................................
9.2.7 Synchronizing programs ...........................................................................................................
9.2.8 Insert WAIT marks ....................................................................................................................
9.2.9 Optimizing the machining time..................................................................................................
9.2.10 Simulating machining ................................................................................................................
9.2.10.1 Simulation..................................................................................................................................
9.2.10.2 Different workpiece views for multi-channel support ................................................................
9.2.11 Display/edit the multi-channel functionality in the "Machine" operating area ...........................
9.2.11.1 Running-in a program ...............................................................................................................
9.2.11.2 Block search and program control ............................................................................................
9.2.12 Synchronizing a counterspindle ................................................................................................
527
527
530
531
533
533
534
535
539
542
542
543
546
554
556
558
561
562
564
564
565
566
566
567
569
10 Collision avoidance (only 840D sl).........................................................................................................
10.1 Collision monitoring in the machine operator area: ..................................................................
10.2 Switching the collision avoidance on and off ............................................................................
11 Tool management..................................................................................................................................
11.1 Lists for the tool management...................................................................................................
11.2 Magazine management.............................................................................................................
11.3 Tool types..................................................................................................................................
11.4 Tool dimensioning .....................................................................................................................
11.5 Tool list ......................................................................................................................................
11.5.1 Additional data ..........................................................................................................................
11.5.2 Creating a new tool ...................................................................................................................
11.5.3 Measuring the tool.....................................................................................................................
11.5.4 Managing several cutting edges ...............................................................................................
11.5.5 Delete tool .................................................................................................................................
11.5.6 Loading and unloading tools .....................................................................................................
11.5.7 Selecting a magazine................................................................................................................
11.5.8 Code carrier connection (only 840D sl).....................................................................................
11.5.8.1 Overview ...................................................................................................................................
11.6 Tool wear...................................................................................................................................
11.6.1 Reactivate tool ..........................................................................................................................
575
575
576
579
579
580
581
584
589
593
594
596
597
597
598
600
601
601
604
607
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11.7 Tool data OEM ...........................................................................................................................608
11.8 Magazine....................................................................................................................................
11.8.1 Positioning a magazine..............................................................................................................
11.8.2 Relocating a tool ........................................................................................................................
11.8.3 Unload all tools...........................................................................................................................
11.9 Sorting tool management lists....................................................................................................
11.10 Filtering the tool management lists ............................................................................................
11.11 Specific search in the tool management lists.............................................................................
11.12 Displaying tool details ................................................................................................................
11.13 Displaying all tool details............................................................................................................
11.14 Changing the cutting edge position or tool type.........................................................................
11.15 Settings for tool lists ...................................................................................................................
11.16 Working with multitool (only 840D sl).........................................................................................
11.16.1 Tool list for multitool ...................................................................................................................
11.16.2 Create multitool..........................................................................................................................
11.16.3 Equipping multitool with tools.....................................................................................................
11.16.4 Removing a tool from multitool ..................................................................................................
11.16.5 Delete multitool ..........................................................................................................................
11.16.6 Loading and unloading multitool ................................................................................................
11.16.7 Reactivating the multitool...........................................................................................................
11.16.8 Relocating a multitool.................................................................................................................
11.16.9 Positioning multitool ...................................................................................................................
610
612
613
614
615
616
618
620
621
622
623
625
626
627
629
630
630
631
631
633
634
12 Managing programs...............................................................................................................................
12.1 Overview ....................................................................................................................................
12.1.1 Program management ...............................................................................................................
12.1.2 NC memory................................................................................................................................
12.1.3 Local drive..................................................................................................................................
12.1.4 USB drives .................................................................................................................................
12.1.5 FTP drive....................................................................................................................................
12.2 Opening and closing the program..............................................................................................
12.3 Executing a program..................................................................................................................
12.4 Creating a directory / program / job list / program list ................................................................
12.4.1 Creating a new directory............................................................................................................
12.4.2 Creating a new workpiece..........................................................................................................
12.4.3 Creating a new G code program................................................................................................
12.4.4 New ShopTurn program.............................................................................................................
12.4.5 Storing any new file....................................................................................................................
12.4.6 Creating a job list .......................................................................................................................
12.4.7 Creating a program list...............................................................................................................
12.5 Creating templates .....................................................................................................................
12.6 Searching directories and files...................................................................................................
12.7 Displaying the program in the Preview. .....................................................................................
12.8 Selecting several directories/programs......................................................................................
635
635
635
638
638
639
640
641
643
644
644
645
646
647
648
649
651
652
653
654
655
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12.9 Copying and pasting a directory/program ................................................................................. 657
12.10 Deleting a directory/program.....................................................................................................
12.11 Changing file and directory properties ......................................................................................
12.12 Set up drives .............................................................................................................................
12.12.1 Overview ...................................................................................................................................
12.12.2 Setting up drives .......................................................................................................................
12.13 Viewing PDF documents...........................................................................................................
12.14 EXTCALL ..................................................................................................................................
12.15 Backing up data ........................................................................................................................
12.15.1 Generating an archive in the Program Manager.......................................................................
12.15.2 Generating an archive via the system data...............................................................................
12.15.3 Reading in an archive in the Program Manager .......................................................................
12.15.4 Read in archive from system data ............................................................................................
12.16 Setup data .................................................................................................................................
12.16.1 Backing up setup data...............................................................................................................
12.16.2 Reading-in set-up data..............................................................................................................
12.17 RS-232-C ..................................................................................................................................
12.17.1 Reading-in and reading-out archives ........................................................................................
12.17.2 Setting V24 in the program manager ........................................................................................
13 Alarm, error and system messages .......................................................................................................
13.1 Displaying alarms......................................................................................................................
659
660
661
661
662
665
666
669
669
670
672
674
675
675
678
680
680
682
685
685
13.2 Displaying an alarm log.............................................................................................................
13.3 Displaying messages ................................................................................................................
13.4 Sorting, alarms, faults and messages .......................................................................................
13.5 PLC and NC variables...............................................................................................................
13.5.1 Displaying and editing PLC and NC variables ..........................................................................
13.5.2 Saving and loading screen forms..............................................................................................
13.5.3 Load symbols ............................................................................................................................
13.6 Version ......................................................................................................................................
13.6.1 Displaying version data.............................................................................................................
13.6.2 Save information .......................................................................................................................
13.7 Logbook.....................................................................................................................................
13.7.1 Displaying and editing the logbook ...........................................................................................
13.7.2 Making a logbook entry .............................................................................................................
13.8 Creating screenshots ................................................................................................................
13.9 Remote diagnostics...................................................................................................................
13.9.1 Setting remote access...............................................................................................................
13.9.2 Permit modem...........................................................................................................................
13.9.3 Request remote diagnostics......................................................................................................
13.9.4 Exit remote diagnostics.............................................................................................................
14 Working with Manual Machine...............................................................................................................
687
688
689
690
690
694
695
696
696
697
698
699
700
702
703
703
705
705
706
707
14.1 Manual Machine........................................................................................................................
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14.2 Measuring the tool .....................................................................................................................709
14.3 Setting the zero offset ................................................................................................................
14.4 Set limit stop...............................................................................................................................
14.5 Simple workpiece machining .....................................................................................................
14.5.1 Traversing axes .........................................................................................................................
14.5.2 Taper turning..............................................................................................................................
14.5.3 Straight and circular machining..................................................................................................
14.5.3.1 Straight turning...........................................................................................................................
14.5.3.2 Circular turning...........................................................................................................................
14.6 More complex machining ...........................................................................................................
14.6.1 Drilling with Manual Machine .....................................................................................................
14.6.2 Turning with manual machine....................................................................................................
14.6.3 Contour turning with Manual machine .......................................................................................
14.6.4 Milling with Manual Machine......................................................................................................
14.7 Simulation and simultaneous recording .....................................................................................
15 Working with a B axis (only 840D sl)......................................................................................................
15.1 Lathes with B axis ......................................................................................................................
15.2 Tool alignment for turning ..........................................................................................................
15.3 Milling with a B axis....................................................................................................................
15.4 Swiveling ....................................................................................................................................
15.5 Approach/retraction....................................................................................................................
709
710
711
711
712
713
713
714
716
718
719
721
722
723
725
725
728
729
730
731
15.6 Position pattern ..........................................................................................................................
15.7 Tool selection for the manual mode...........................................................................................
15.8 Measuring a tool with the B axis ................................................................................................
16 Working with two tool carriers................................................................................................................
16.1 Programming with two tool carriers ...........................................................................................
16.2 Measure tool ..............................................................................................................................
17 Teaching in a program...........................................................................................................................
17.1 Overview ....................................................................................................................................
17.2 General sequence......................................................................................................................
17.3 Inserting a block .........................................................................................................................
17.3.1 Input parameters for teach-in blocks .........................................................................................
17.4 Teach-in via Windows................................................................................................................
17.4.1 General ......................................................................................................................................
17.4.2 Teach in rapid traverse G0 ........................................................................................................
17.4.3 Teach in straight G1...................................................................................................................
17.4.4 Teaching in circle intermediate and circle end point CIP...........................................................
17.4.5 Teach-in A spline .......................................................................................................................
17.5 Editing a block............................................................................................................................
17.6 Selecting a block ........................................................................................................................
733
734
735
737
737
738
739
739
739
740
741
743
743
744
744
745
745
747
748
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17.7 Deleting a block......................................................................................................................... 749
17.8 Settings for teach-in ..................................................................................................................
18 HT 8.......................................................................................................................................................
18.1 HT 8 overview ...........................................................................................................................
18.2 Traversing keys .........................................................................................................................
18.3 Machine control panel menu .....................................................................................................
18.4 Virtual keyboard ........................................................................................................................
18.5 Calibrating the touch panel .......................................................................................................
19 Ctrl-Energy ............................................................................................................................................
19.1 Overview ...................................................................................................................................
19.2 Displaying energy consumption ................................................................................................
19.3 Measuring and saving the energy consumption .......................................................................
19.4 Long-term measurement of the energy consumption ...............................................................
19.5 Displaying measured curves .....................................................................................................
19.6 Using the energy-saving profile ................................................................................................
20 Easy Message (828D only)....................................................................................................................
20.1 Overview ...................................................................................................................................
20.2 Activating Easy Message ..........................................................................................................
750
751
751
754
755
756
758
759
759
760
761
762
763
764
767
767
769
20.3 Creating/editing a user profile ...................................................................................................
20.4 Setting-up events ......................................................................................................................
20.5 Logging an active user on and off.............................................................................................
20.6 Displaying SMS logs .................................................................................................................
20.7 Making settings for Easy Message ...........................................................................................
21 Easy Extend (828D only) .......................................................................................................................
21.1 Overview ...................................................................................................................................
21.2 Enabling a device......................................................................................................................
21.3 Activating and deactivating a device.........................................................................................
21.4 Commissioning Easy Extend ....................................................................................................
22 Service Planner (828D only)..................................................................................................................
22.1 Performing and monitoring maintenance tasks.........................................................................
22.2 Set maintenance tasks..............................................................................................................
23 Ladder Viewer and Ladder add-on (828D only) .....................................................................................
23.1 Introduction ...............................................................................................................................
23.2 Ladder add-on tool ....................................................................................................................
23.3 Structure of the user interface...................................................................................................
770
772
774
775
776
777
777
778
779
780
781
781
783
785
785
785
786
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23.4 Control options ...........................................................................................................................787
23.5 Displaying PLC properties .........................................................................................................
23.6 Displaying information on the program blocks...........................................................................
23.7 Displaying and editing NC/PLC variables ..................................................................................
23.8 Loading modified PLC user program .........................................................................................
23.9 Editing the local variable table ...................................................................................................
23.10 Creating a new block .................................................................................................................
23.11 Editing block properties subsequently .......................................................................................
23.12 Inserting and editing networks ...................................................................................................
23.13 Editing network properties .........................................................................................................
23.14 Displaying/canceling the access protection ...............................................................................
23.15 Displaying and editing symbol tables.........................................................................................
23.16 Searching for operands..............................................................................................................
23.17 Inserting/deleting a symbol table ...............................................................................................
23.18 Displaying the network symbol information table.......................................................................
23.19 Displaying and editing PLC signals ...........................................................................................
23.20 Displaying cross references.......................................................................................................
A Appendix................................................................................................................................................
789
789
792
793
794
795
796
797
799
800
800
802
803
804
805
806
809
A.1 840D sl documentation overview...............................................................................................
Index......................................................................................................................................................
809
811
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Table of contents
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Introduction
1.1 Product overview
The SINUMERIK controller is a CNC (Computerized Numerical Controller) for machine tools.
You can use the CNC to implement the following basic functions in conjunction with a
machine tool:
● Creation and adaptation of part programs
● Execution of part programs
● Manual control
● Access to internal and external data media
● Editing of data for programs
● Management of tools, zero points and further user data required in programs
● Diagnostics of controller and machine
Operating areas
1
The basic functions are grouped in the following operating areas in the controller:
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23
Introduction
1.2 Operator panel fronts
1.2 Operator panel fronts
1.2.1 Overview
Introduction
The display (screen) and operation (e.g. hardkeys and softkeys) of the SINUMERIK Operate
user interface use the operator panel front.
In this example, the OP 010 operator panel front is used to illustrate the components that are
available for operating the controller and machine tool.
Operator controls and indicators
1 Status LED: POWER
2 Status LED: TEMP
(illuminated LEDs indicate increased wear)
3 Alphabetic key group
4 Numerical key group
5 Softkeys
(5)
(5)
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Introduction
1.2 Operator panel fronts
6 Control key group
7 Hotkey group
8 Cursor key group
9 USB interface
10 Menu select key
11 Menu forward button
12 Machine area button
13 Menu back key
Figure 1-1 View of OP 010 operator panel front
References
A more precise description as well as a view of the other operator panel fronts that can be
used may be found in the following reference:
Operator Components and Networking Manual; SINUMERIK 840D sl/840Di sl
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Introduction
1.2 Operator panel fronts
1.2.2 Keys of the operator panel
The following keys and key combinations are available for operation of the controller and the
machine tool.
Keys and key combinations
Key Function
<ALARM CANCEL>
<CHANNEL>
<HELP>
<NEXT WINDOW>
<NEXT WINDOW> + <SHIFT>
Cancels alarms and messages that are marked with this symbol.
Advances for several channels.
Calls the context-sensitive online help for the selected window.
*
• Toggles between the windows.
• For a multi-channel view or for a multi-channel functionality,
switches within a channel gap between the upper and lower
window.
• Selects the first entry in selection lists and in selection fields.
• Moves the cursor to the beginning of a text.
* on USB keyboards use the <Home> or <Pos 1> key
• Selects the first entry in selection lists and in selection fields.
• Moves the cursor to the beginning of a text.
• Selects a contiguous selection from the current cursor position
up to the target position.
• Selects a contiguous selection from the current cursor position
up to the beginning of a program block.
<NEXT WINDOW> + <ALT>
• Moves the cursor to the first object.
• Moves the cursor in the first column of a table row.
• Moves the cursor to the beginning of a program block.
<NEXT WINDOW> + <CTRL>
• Moves the cursor to the beginning of a program.
• Moves the cursor in the first row of the current column.
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1.2 Operator panel fronts
• Moves the cursor to the beginning of a program.
• Moves the cursor in the first row of the current column.
• Selects a contiguous selection from the current cursor position
up to the target position.
• Selects a contiguous selection from the current cursor position
up to the beginning of the program.
<PAGE UP>
<NEXT WINDOW> + <CTRL> + <SHIFT>
Scrolls upwards by one page in a window.
<PAGE UP> + <SHIFT>
In the program manager and in the program editor from the cursor
position, selects directories or program blocks up to the beginning
of the window.
<PAGE UP> + <CTRL>
Positions the cursor to the topmost line of a window.
<PAGE DOWN>
Scrolls downwards by one page in a window.
<PAGE DOWN> + <SHIFT>
In the program manager and in the program editor, from the cursor
position, selects directories or program blocks up to the end of the
window.
<PAGE DOWN> + <CTRL>
Positions the cursor to the lowest line of a window.
<Cursor right>
• Editing box
Opens a directory or program (e.g. cycle) in the editor.
• Navigation
<Cursor right> + <CTRL>
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Moves the cursor further to the right by one character.
• Editing box
Moves the cursor further to the right by one word.
• Navigation
Moves the cursor in a table to the next cell to the right.
27
Introduction
1.2 Operator panel fronts
<Cursor left>
• Editing box
Closes a directory or program (e.g. cycle) in the program editor.
If you have made changes, then these are accepted.
• Navigation
Moves the cursor further to the left by one character.
<Cursor left> + <CTRL>
• Editing box
Moves the cursor further to the left by one word.
• Navigation
Moves the cursor in a table to the next cell to the left.
<Cursor up>
• Editing box
Moves the cursor into the next upper field.
• Navigation
– Moves the cursor in a table to the next cell upwards.
– Moves the cursor upwards in a menu screen.
<Cursor up> + <CTRL>
• Moves the cursor in a table to the beginning of the table.
• Moves the cursor to the beginning of a window.
<Cursor up> + <SHIFT>
In the program manager and in the program editor, selects a
contiguous selection of directories and program blocks.
<Cursor down>
• Editing box
Moves the cursor downwards.
• Navigation
– Moves the cursor in a table to the next cell downwards.
– Moves the cursor in a window downwards.
<Cursor down> + <CTRL>
• Navigation
– Moves the cursor in a table to the end of the table.
– Moves the cursor to the end of a window.
• Simulation
Reduces the override.
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1.2 Operator panel fronts
<Cursor down> + <SHIFT>
In the program manager and in the program editor, selects a
contiguous selection of directories and program blocks.
<SELECT>
Switches between several specified options in selection drop-down
list boxes and in selection boxes.
Activates checkboxes.
In the program editor and in the program manager, selects a
program block or a program.
<SELECT> + <CTRL>
When selecting table rows, switches between selected and not
selected.
<SELECT> + <SHIFT>
Selects in selection lists and in selection fields the previous entry or
the last entry.
<END>
Moves the cursor to the last entry field in a window, to the end of a
table or a program block.
Selects the last entry in selection lists and in selection fields.
<END> + <SHIFT>
Moves the cursor to the last entry.
Selects a contiguous selection from the cursor position up to the
end of a program block.
<END> + <CTRL>
Moves the cursor to the last entry in the last line of the actual
column or to the end of a program.
<END> + <CTRL> + <SHIFT>
Moves the cursor to the last entry in the last line of the actual
column or to the end of a program.
Selects a contiguous selection from the cursor position up to the
end of a program block.
<BACKSPACE>
• Editing box
Deletes a character selected to the left of the cursor.
• Navigation
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Deletes all of the selected characters to the left of the cursor.
29
Introduction
1.2 Operator panel fronts
<BACKSPACE> + <CTRL>
• Editing window
Deletes a word selected to the left of the cursor.
• Navigation
Deletes all of the selected characters to the left of the cursor.
<TAB>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the right.
<TAB> + <SHIFT>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the left.
<TAB> + <CTRL>
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the right.
$
&
(
)
*
• In the program editor, indents the cursor by one character.
• In the program manager, moves the cursor to the next entry to
the left.
<CTRL> + <A>
<TAB> + <SHIFT> + <CTRL>
In the actual window, selects all entries (only in the program editor
and program manager).
<CTRL> + <C>
Copies the selected content.
<CTRL> + <E>
Calls the "Ctrl Energy" function.
<CTRL> + <F>
Opens the search dialog in the machine data and setting data lists,
when loading and saving in the MDI editor as well as in the
program manager and in the system data.
<CTRL> + <G>
• Switches in the program editor for ShopMill or ShopTurn
programs between the work plan and the graphic view.
• Switches in the the parameter screen between the help display
and the graphic view.
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