
Hardware and Software
SINUMERIK
SINUMERIK 828D
Hardware and Software
Service Manual
_________________
Preface
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Safety notes
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System description
_________________
Service cases - software
_________________
Service cases - hardware
_________________
Spare parts and accessories
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ESD guidelines
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Appendix
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2
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4
5
A
B
Valid for:
SINUMERIK 828D:
PPU 24x.2 BASIC T
PPU 24x.2 BASIC M
PPU 26x.2
PPU 28x.2
Software:
CNC software V4.3
03/2011
6FC5397-5DP40-0BA0

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6FC5397-5DP40-0BA0
Ⓟ 03/2011
Copyright © Siemens AG 2011.
Technical data subject to change

Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
● General documentation
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics under the link
(http://www.siemens.com/motioncontrol/docu
● Ordering documentation/overview of documentation
):
● Additional links to download documents
● Using documentation online (finding and searching in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following address:
(mailto:docu.motioncontrol@siemens.com
My Documentation Manager (MDM)
Under the following link you will find information to individually compile OEM-specific
machine documentation based on the Siemens content: MDM
(http://www.siemens.com/mdm
Training
For information about the range of training courses, refer to:
● SITRAIN (www.siemens.com/sitrain
products, systems and solutions
● SinuTrain (www.siemens.com/sinutrain
FAQs
)
)
) - training courses from Siemens for automation
) - training software for SINUMERIK
You can find Frequently Asked Questions in the Service&Support pages under Product
Support (www.siemens.com/automation/service&support
SINUMERIK
You can find information on SINUMERIK under the following link:
(http://www.siemens.com/sinumerik
Hardware and Software
Service Manual, 03/2011, 6FC5397-5DP40-0BA0
).
)
3