Valid for controller Software version
SINUMERIK 802D sl G/N 1.4
Preface
Description
Software user interface
Turning on, reference point
approach
Setup
Manual mode
Automatic mode
Part programming
System
Cycles
Programming
Network operation
Data Backup
PLC diagnostics
Appendix
1
2
3
4
5
6
7
8
9
10
11
12
13
A
07/2009
6FC5398-5CP10-1BA0
Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and
safety instructions. Qualified personnel are those who, based on their training and experience, are capable of
identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
The SINUMERIK documentation is organized in 3 parts:
● General documentation
● User documentation
● Manufacturer/service documentation
Information on the following topics is available at
http://www.siemens.com/motioncontrol/docu:
● Ordering documentation
Here you can find an up-to-date overview of publications.
● Downloading documentation
Links to more information for downloading files from Service & Support.
Target group
Benefits
● Researching documentation online
Information on DOConCD and direct access to the publications in DOConWEB.
● Compiling individual documentation on the basis of Siemens contents with the My
Documentation Manager (MDM), refer to http://www.siemens.com/mdm
My Documentation Manager provides you with a range of features for generating your
own machine documentation.
● Training and FAQs
Information on the range of training courses and FAQs (frequently asked questions) are
available via the page navigation.
This publication is intended for programmers, planning engineers, machine operators and
system operators.
With the Programming and Operating Manual, the target group can develop, write, test and
debug programs and software user interfaces.
In addition, it enables the target group to operate the hardware and software of a machine.
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3
Preface
Standard scope
This documentation only describes the functionality of the standard version. Extensions or
changes made by the machine tool manufacturer are documented by the machine tool
manufacturer.
Other functions not described in this documentation might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control or
when servicing.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Technical support
If you have any technical questions, please contact our hotline:
Europe / Africa
Phone +49 180 5050 222
Fax +49 180 5050 223
€ 0.14/min. from German landlines, mobile phone prices may differ.
Internet http://www.siemens.com/automation/support-request
12 Data Backup..........................................................................................................................................
12.1 Data transfer via RS232 interface .............................................................................................
12.2 Creating / reading in / reading out a start-up archive................................................................
12.3 Reading in / reading out PLC projects ......................................................................................
12.4 Copying and pasting files ..........................................................................................................
A Appendix................................................................................................................................................
A.1 User data....................................................................................................................................
A.2 Parameter tables of the tool data...............................................................................................
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Description
1.3 Key definition of the full CNC keyboard (vertical format)
Hot keys
In the part program editor and in the input fields of the HMI, the following functions can be
carried out with certain key combinations on the full CNC keyboard:
Keystroke combination Function
<CTRL> and <C> Copy selected text
<CTRL> and <B> Select text
<CTRL> and <X> Cut selected text
<CTRL> and <V> Paste copied text
<ALT> and <L> Changeover to small letters
<ALT> and <H> or <HELP> key Call help system
<ALT> and <S> Switch-in and switch-out the Editor for Asian
characters
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Description
1.4 Key definition of the machine control panel
1.4 Key definition of the machine control panel
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17
Description
1.4 Key definition of the machine control panel
Note
This documentation assumes an 802D standard machine control panel (MCP). Should you
use a different MCP, the operation may be other than described herein.
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18Programming and Operating Manual, 07/2009, 6FC5398-5CP10-1BA0
Description
1.5 Coordinate systems
1.5 Coordinate systems
As a rule, a coordinate system is formed from three mutually perpendicular coordinate axes.
The positive directions of the coordinate axes are defined using the so-called "3-finger rule"
of the right hand. The coordinate system is related to the workpiece and programming takes
place independently of whether the tool or the workpiece is being traversed. When
programming, it is always assumed that the tool traverses relative to the coordinate system
of the workpiece, which is intended to be stationary.
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Figure 1-2 Determination of the axis directions to one another; coordinate system for programming
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Description
1.5 Coordinate systems
Machine coordinate system (MCS)
The orientation of the coordinate system relative to the machine depends on the respective
machine type. It can be rotated in different positions.
The directions of the axes follow the "3-finger rule" of the right hand. Seen from in front of the
machine, the middle finger of the right hand points in the opposite direction to the infeed of
the main spindle.
20Programming and Operating Manual, 07/2009, 6FC5398-5CP10-1BA0
Description
1.5 Coordinate systems
The origin of this coordinate system is the machine zero.
This point is only a reference point which is defined by the machine manufacturer. It does not
have to be approachable.
The traversing range of the machine axes can be in the negative range.
Workpiece coordinate system (WCS)
To describe the geometry of a workpiece in the workpiece program, a right-handed, rightangled coordinate system is also used.
The workpiece zero can be freely selected by the programmer in the Y axis. In the Z axis, it
lies in the turning center.
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Figure 1-5 Workpiece Coordinate System
Relative coordinate system (REL)
In addition to the machine and workpiece coordinate systems, the control system provides a
relative coordinate system. This coordinate system is used for setting reference points that
can be freely selected and have no influence on the active workpiece coordinate system. All
axis movements are displayed relative to these reference points.
Note
The actual value in the associated coordinate system can be activated and displayed in the
"Position" operating area using the "MKS/WKS REL" vertical softkey.
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Description
1.5 Coordinate systems
Clamping the workpiece
For machining, the workpiece is clamped on the machine. The workpiece must be aligned
such that the axes of the workpiece coordinate system run in parallel with those of the
machine. Any resulting offset of the machine zero with reference to the workpiece zero is
determined along the Y axis and entered in a data area intended for the settable work offset.
In the NC program, this offset is activated during program execution, e.g. using a
programmed G54.
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Figure 1-6 Workpiece on the machine
Current workpiece coordinate system
The programmed work offset TRANS can be used to generate an offset with reference to the
workpiece coordinate system. resulting in the current workpiece coordinate system (see
Section "Programmable work offset: TRANS").
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Figure 1-7 Coordinates on the workpiece; current workpiece coordinate system
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22Programming and Operating Manual, 07/2009, 6FC5398-5CP10-1BA0
Software user interface
2.1 Screen layout
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Figure 2-1 Screen layout
2
Status area
The screen is divided into the following main areas:
● Status area
● Application area
● Note and softkey area
Figure 2-2 Status area
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Software user interface
2.1 Screen layout
Table 2- 1 Explanation of the screen controls in the status area
Numbering Display Icon Significance
① Active operating area
Position (operating area key <POSITION>)
System (operating area key <SYSTEM>)
Program (operating area key <PROGRAM>)
Program Manager (operating area key
<PROGRAM MANAGER>)
Parameter (operating area key <OFFSET
PARAM>)
Alarm (operating area key <ALARM>)
② Active mode
Approaching a reference point
JOG
JOG INC; 1 INC, 10 INC, 100 INC, 1000 INC,
VAR INC
(incremental evaluation in the JOG mode)
MDA
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Software user interface
2.1 Screen layout
Numbering Display Icon Significance
AUTOMATIC
③ Alarm and message line In addition, the following is displayed:
1. Alarm number with alarm text, or
2. Message text
④ Selected part program (main program)
⑤ Program state
⑥ Program control in automatic
mode
RESET Program canceled / default state
RUN Program is running
STOP Program stopped
Note and softkey area
Figure 2-3 Note and softkey area
Table 2- 2 Explanation of the screen controls in the note and softkey area
Screen item Display Significance
①
RECALL symbol
Pressing the <RECALL> key lets you return to the higher menu
level.
② Information line
Displays notes and information for the operator and fault states
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Software user interface
2.1 Screen layout
Screen item Display Significance
③
HMI status information
ETC is possible (pressing this key displays the horizontal
softkey bar providing further functions.)
ಯ/ಯ
Mixed notation active (uppercase/lowercase letters)
RS232 connection active
Connection to commissioning and diagnostic tools (e.g.
Programming Tool 802) active
RCS network connection active
④ Softkey bar vertical and horizontal
Display of the softkeys in the document
To make the softkeys easier to locate, the horizontal and vertical softkeys are displayed in
different basic colors.
Horizontal softkey
Vertical softkey
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26Programming and Operating Manual, 07/2009, 6FC5398-5CP10-1BA0
Software user interface
2.2 Operating areas
2.2 Operating areas
The functions of the control system can be carried out in the following operating areas:
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POSITION
OFFSET PARAM Entering the compensation values and setting
PROGRAM
PROGRAM
MANAGER
SYSTEM
ALARM
CUSTOM
Machine operation
data
Creation of part programs
Part program directory
Diagnostics, commissioning
Alarm and message lists
Users can call their own application
To change to another operating area, press the relevant key on the CNC full keyboard (hard
key).
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Software user interface
2.2 Operating areas
Protection levels
The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas.
The control system is delivered with default passwords for the protection levels 1 to 3.
Protection level 3 User password
These control the various access rigths.
In the menus listed below the input and modification of data depends on the protection level
set:
● Tool offsets
● Work offsets
● Setting data
● RS232 settings
● Program creation / program correction
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Software user interface
2.3 The help system
2.3 The help system
Comprehensive online help is stored in the control system. Some help topics are:
● Product brief of all important operating functions
● Overview and product brief of the NC commands
● Explanation of the drive parameters
● Explanation of the drive alarms
Operating sequence
You can call the help system from any operating area either by pressing the Info key or by
using the key combination <ALT+H>.
Figure 2-4 Help system: Table of contents
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Software user interface
2.3 The help system
Softkeys
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This function opens the selected topic.
Figure 2-5 Help system: Description of the topic
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7RSLF
Use this function to select cross references. A cross reference is marked by the characters
">>....<<". This softkey is only displayed if a cross reference is displayed in the application
area.
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7RSLF
If you select a cross-reference, the "Back to topic" softkey will also be displayed. Select this
function to go back to the previous screen.
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Use this function to search for a term in the table of contents. Type the term you are looking
for and start the search process.
Help in the "Program editor" area
The help system offers an explanation for each NC operation. To display the infotext directly,
position the cursor after the appropriate operation and press the Info key. The NC instruction
must be written using uppercase letters.
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30Programming and Operating Manual, 07/2009, 6FC5398-5CP10-1BA0
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