siemens 802Dsl Diagnostics Guide

Diagnostics Guide 12/2004 Edition

sinumerik

SINUMERIK 802D sl Turning, Milling

SINUMERIK 802D sl

Diagnostics Guide Turning, Milling

Alarms

Glossary / Abbreviations

Appendix Sinamics Alarms

Valid for

Control Software version

SINUMERIK 802D sl as of version 1

12/2004 Edition

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is indicated by the code in the "Remarks" column.

Status code in the "Remarks" column:

A .... New documentation

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition Order No. Remarks

12.04 6FC5398-2CP10-0BA0

Checked Siemens quality for Software and Training according to DIN ISO 9001, Reg. No. 2160-01

This document was created using WinWord V 8 and Designer V 6.0. The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration or a utility model or design, are reserved.

Order No. 6FC5398-2CP10-0BA0 Printed in Germany

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual is reviewed regularly and any necessary corrections will be included in subsequent editions. Suggestions for improvement are welcomed.

Technical data subject to change

Siemens Aktiengesellschaft.

12.04

Preface

This manual is intended as a work of reference. It allows the operator at the machine tool:

- To correctly assess special situations when operating the machine.

- To ascertain the reaction of the system to the special situation.

- To utilize the possibilities for continued operation following the special situation.

- To follow references to other documentation containing further details.

Scope

This manual describes the alarms from the NC kernel (NC) area, PROFIBUS, the cycles and PLC. Further alarms from the area HMI (Human Machine Interface) can occur. These alarms are displayed on the operator panel in the form of self-explanatory text. They do not constitute part of this Diagnostics Guide. For special situations in conjunction with the integrated PLC, please refer to the SIMATIC S7-200 documentation.

Sorting

Safety

NC alarms

The alarms are sorted in ascending numerical order in the Diagnostics Guide. There are gaps in the sequence.

Danger

Please check the situation in the plant on the basis of the description of the active alarm(s). Eliminate the causes for the occurrence of the alarms and acknowledge in the manner indicated. Failure to observe this warning will place your machine, workpiece, stored settings and possibly even your own safety at risk.

Table 1_1 Number ranges from alarm numbers

000 000 - 009 999 General alarms

010 000 - 019 999 Channel alarms

020 000 - 029 999 Axis/spindle alarms

030 000 - 099 999 Functional alarms

060 000 - 064 999 SIEMENS cycle alarms

065 000 - 069 999 User cycle alarms

12.04

HMI alarms/ messages

PLC alarms/ messages

Table 1_2 Number ranges from alarm numbers, continued

100 000 - 100 999 Basic system HMI0

101 000 - 101 999 Diagnostics

102 000 - 102 999 Services

103 000 - 103 999 Machine

104 000 - 104 999 Parameters

105 000 - 105 999 Programming

106 000 - 106 999 Reserve

107 000 - 107 999 OEM

110 000 - 110 999 Reserved

120 000 - 120 999 Reserved

Table 1_3 Number ranges from alarm numbers, continued

400 000 - 499 999 General alarms

700 000 - 799 999 User area

12.04

Alarms ....................................................................................................................................... 1-9

1.1 Overview of NC alarms ........................................................................................... 1-10

PROFIBUS alarms ................................................................................................ 1-226

1.2

1.3

Cycle alarms .........................................................................................................1-234

1.4 ISO alarms ............................................................................................................1-245

1.5 PLC alarms ........................................................................................................... 1-249

1.6 List of actions ........................................................................................................ 1-252

Glossary / Abbreviations ..................................................................................................... 2-261

2.1 Abbreviations ..................................................................................................... 2-261

2.2 Glossary ................................................................................................................ 2-265

Appendix: Sinamics Alarms................................................................................................3-267

vii

12.04

12.04 1 Alarms

Alarms

Alarms with alarm number 1xxx are system errors that represent internal error states. The internal error number provides the developer with important information on the cause and location of the error.

These system error alarms are not described in detail. Should these still occur with controls delivered, please note the alarm number, the

alarm text and the internal system error number and contact the

Hotline Germany

SIEMENS AG, A&D MC Phone: 0180 525 80 08 Fax: 0180 525 80 09

Hotline China

Siemens Numerical Control Ltd. Development & Engineering Division Phone: (025) 2 18 18 88 (Ext. 305) Fax: (025) 2 18 16 66

1 Alarms 12.04

1.1 Overview of NC alarms

2000

Explanation

Reactions

Remedy

Program continuation

2001

Explanation

Reactions

Remedy

Program continuation

PLC sign-of-life monitoring

The PLC must give a sign of life within the specified period. An alarm is issued if this does not happen.

NC Start disable. NC not ready. NC Stop on alarm. Alarm display. Interface signals are set.

This alarm also occurs after a PLC Stop. (PLC Stop with programming tool, PLC Stop from commissioning switch, PLC Stop from alarm)

If none of these cases apply, contact the hotline stated at the beginning of the document and state the number of the operating system error.

Switch the control OFF - ON.

PLC has not started up

The PLC must give at least one sign of life within the specified period after Power On.

NC Start disable. NC not ready NC Stop on alarm Alarm display Interface signals are set

Contact the hotline stated at the beginning of the document.

Switch the control OFF - ON.

2130

Explanation

Reactions

Remedy

Program continuation

5 V/24 V encoder or 15 V D/A converter undervoltage

A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15 V).

NC not ready. NC start inhibit in this channel. NC Stop on alarm. NC switches to follow-on mode. Alarm display. Interface signals are set. Re-reference axes in this channel.

Please inform the authorized personnel/service department. Check the encoder and cable for short-circuits (the fault must not recur when you remove the cable). Check the voltage supply.

Switch the control OFF - ON.

12.04 1 Alarms

2900

Explanation

Reactions

Remedy

Program continuation

3000

Explanation

Reactions

Remedy

Program continuation

Reboot is carried out with a delay

This alarm indicates a delayed reboot.

The alarm occurs only when the reboot is carried out by the HMI and the MD 10088 REBOOT_DELAY_TIME is set higher than zero.

The alarm can be suppressed with SUPPRESS_ALARM_MASK BIT 20.

NC switches to follow-up mode. NC not ready. Channel not ready. NC start inhibit in this channel. Interface signals are set. Alarm display. NC Stop on alarm. The alarm reaction delay is canceled. All channel-specific alarm reactions delayed on alarm, alarm display.

See MD 10088 REBOOT_DELAY_TIME and MD 11410 SUPPRESS_ALARM_MASK

Switch the control OFF - ON.

Emergency stop

The EMERGENCY STOP request is present at the NC/PLC interface (V 26000000.1).

NC Start disable. NC is not ready. NC Stop on alarm. Alarm display. Interface signals are set.

Check that an EMERGENCY STOP cam was not approached and that no EMERGENCY STOP button was pressed. Check PLC user program.

Corrected the cause of EMERGENCY STOP and acknowledge it via the NC/PLC interface (V 26000000.2).

Clear with the RESET key. Restart part program.

4000

Explanation

Reactions

Remedy

Channel %1 machine data %2 contains a gap in the axis assignment

%1 = channel number %2 = string: MD identifier

The assignment of a machine axis to a channel by the machine data 20070 AXCONF_MACHAX_USED must be contiguous. At system power-up (Power On) gaps are detected and displayed as an alarm.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department.

Configure MD 20070 AXCONF_MACHAX_USED for the axis assignment in the channel without gaps; i.e. with increasing channel indices, a machine axis must be assigned until a zero is entered for the first time (no machine axis).

1 Alarms 12.04

All MD with higher indices must then contain a zero (0).

The order of the machine axis numbers is not relevant.

Program continuation

4002

Explanation

Channel axis index

1. Channel

Machine axis number

0 1 AXCONF_MACHAX_USED [CH1, AX1] = 1

1 2 AXCONF_MACHAX_USED [CH1, AX2] = 2

2 3 AXCONF_MACHAX_USED [CH1, AX3] = 3

3 4 AXCONF_MACHAX_USED [CH1, AX4] = 4

4 5 AXCONF_MACHAX_USED [CH1, AX5] = 5

Assignment of channel axes to machine axes

Switch the control OFF - ON.

Channel %1 machine data %2[%3] contains an axis that is not defined in the channel

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

Only axes that have been activated in the channel via MD 20070

AXCONF_MACHAX_USED [kx]=m may be declared by means of MD 20050 AXCONF_GEOAX_ASSIGN_TAB [gx]=k.

gx ... geometry axis index: k ... channel axis number kx ... channel axis index m ... machine axis No.

MD 20050 AXCONF_GEOAX_ASSIGN_TAB

(contains channel axis No. k) (contains machine axis No. m)

MD 20070 AXCONF_MACHAX_USED

Reactions

Geometry axis index

1. Channel Channel axis index

1. Channel

0 1 0 1

1 2 1 2

2 3 2 3

3 4

4 5 Assignment of geometry axes to channel axes

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

12.04 1 Alarms

Remedy

Program continuation

4004

Explanation

Reactions

Remedy

Program continuation

Please inform the authorized personnel/service department. Check and correct MD 20050 AXCONF_GEOAX_ASSIGN TAB and MD 20070 AXCONF_MACHAX_USED.

MD array MD 20070 AXCONF_MACHAX_USED, in which the channel-specific machine axis number to be controlled by this channel is entered. These resulting ”Channel axes” are given a name by MD 20080 AXCONF_CHANAX_NAME_TAB and assigned to a geometry axis by MD 20050 AXCONF_GEOAX_ASSIGN_TAB by entering the corresponding channel axis in this MD array for each geometry axis.

Switch the control OFF - ON.

Channel %1 machine data %2 axis %3 defined repeatedly as geometry axis

%1 = channel number %2 = string: MD identifier %3 = axis index

An axis may only be defined once as a geometry axis.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Correct MD 20050 AXCONF_GEOAX_ASSIGN_TAB

Switch the control OFF - ON.

4010

Explanation

Reactions

Remedy

Program continuation

Machine data %1[%2] contains invalid identifier

%1 = string: MD identifier %2 = index: MD array index

When defining names for machine axes, one of the following syntax rules for the identifier to be entered has been violated:

1. The identifier must be an NC address letter (A, B, C, I, J, K, U, V, W, X, Y, Z), possibly with a numerical extension.

2. The identifier must begin with 2 arbitrary capital letters but not with $ (reserved).

3. The identifier must not be a vocabulary word of the NC language (e.g. SPOS).

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Enter the identifier for user-defined names with correct syntax in the displayed MD.

Machine axes: MD 10000 AXCONF_MACHAX_NAME_TAB

Switch the control OFF - ON.

1 Alarms 12.04

4011

Explanation

Reactions

Remedy

Program continuation

Channel %1 Machine data %2[%3] contains invalid identifier

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

When defining names in the channel-specific tables for geometry axes and channel axes, one of the following syntax rules for the identifier to be entered has been violated:

1. The identifier must be an NC address letter (A, B, C, I, J, K, U, V, W, X, Y,

Z), possibly with a numerical extension.

2. The identifier must begin with 2 arbitrary capital letters but not with $

(reserved for system variable).

3. The identifier must not be a vocabulary word of the NC language (e.g.

SPOS).

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Enter the identifier for user-defined names with correct syntax in the displayed MD

Geometry axes: MD 20060 AXCONF_GEOAX_ASSIGN_TAB Channel axes: MD 10000 AXCONF_MACHAX_NAME_TAB

Switch the control OFF - ON.

4012

Explanation

Reactions

Remedy

Program continuation

4020

Explanation

Reactions

Machine data %1[%2] contains invalid identifier

%1 = string: MD identifier %2 = index: MD array

The selected identifier is invalid. The following are valid identifiers:

• AX1 - AXn: Machine axis identifiers

Alarm display. Interface signals are set. NC not ready. Channel not ready. NC start inhibit in this channel. NC stop for alarm.

Use the correct identifier.

Switch the control OFF - ON.

Identifier %1 used several times in machine data %2

%1 = string: Identifier %2 = string: MD identifier

To determine the name in the channel-specific tables (arrays) for machine axes an identifier already existing in the control has been used.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

12.04 1 Alarms

Remedy

Program continuation

4021

Explanation

Reactions

Remedy

Program continuation

4030

Explanation

Reactions

Remedy

Program continuation

Please inform the authorized personnel/service department. Select for the identifier to be entered a character string that is not yet used in the system (max. 32 characters).

Cancel alarm in all channels of this mode group by pressing RESET.

Channel %1 identifier %2 used several times in machine data %3

%1 = channel number %2 = string: identifier %3 = string: MD identifier

To determine the name in the channel-specific tables for geometry axes and channel axes an identifier already existing in the control has been used.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Select for the identifier to be entered a character string that is not yet used in the system (max. 32 characters).

Switch the control OFF - ON.

Channel %1 axis identifier missing in machine data %2[%3]

%1 = channel number %2 = string: MD identifier %3 = index: MD array index

An axis identifier is expected for the displayed MD in accordance with the axis configuration in the AXCONF_MACHAX_USED and MD 20050 AXCONF_GEOAX_ASSIGN_TAB.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Check axis configuration and enter the missing identifier into the MD or, should the axis not exist, specify for this channel axis the machine axis 0 in MD 20070 AXCONF_MACHAX_USED. If this concerns a geometry axis that is not to be used (this applies only for 2-axis machining, e.g. on lathes), then channel axis 0 must be entered additionally in MD 20050 AXCONF_GEOAX_ASSIGN_TAB for the relevant geometry axis.

Switch the control OFF - ON.

1 Alarms 12.04

4032

Explanation

Reactions

Remedy

Program continuation

4040

Explanation

Reactions

Remedy

Program continuation

Channel %1 wrong identifier for facing axis in %2

%1 = channel number %2 = string: MD identifier

According to the axis configuration in MD 20150 GCODE_RESET_VALUES or MD 20100 DIAMETER_AX_DEF, a facing axis identifier is expected at the specified location.

Alarm display Interface signals are set NC Stop on alarm NC not ready NC start disable

Please inform the authorized personnel/service department. Add the correct identifier.

Switch the control OFF - ON.

Channel %1 axis identifier %2 not consistent with machine data %3

%1 = channel number %2 = string: axis identifier %3 = string: MD identifier

The use of the specified axis identifier in the displayed MD is not consistent the channel's axis configuration stated in the MD 20070 AXCONF_MACHAX_USED and MD 20050 AXCONF_GEOAX_ASSIGN_TAB.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Check and correct the identifier used in the MD 10000 AXCONF_ MACHAX_NAME_TAB, MD 20080 AXCONF_CHANAX_NAME_TAB and/or MD 20050 AXCONF_GEOAX_NAME_TAB.

Switch the control OFF - ON.

4045

Explanation

Reactions

Remedy

Program continuation

Channel %1 conflict between machine data %2 and machine data %3

%1 = channel number %2 = string: MD identifier %3 = string: MD identifier

Using the specified machine data %1 leads to a conflict with machine data %2.

NC not ready. NC start inhibit in this channel. Interface signals are set. Alarm display. NC Stop on alarm

Correct the specified machine data.

Switch the control OFF - ON.

12.04 1 Alarms

4050

Explanation

Reactions

Remedy

Program continuation

NC code identifier %1 cannot be reconfigured to %2

%1 = String: Old identifier %2 = String: New identifier

Renaming of an NC code was not possible for one of the following reasons:

• The old identifier does not exist

• The new identifier is within another type range.

NC codes/vocabulary words can be reconfigured per machine data as long as you stay within the type range.

Type 1: "true" G codes: G02, G17, G33, G64, ...

Type 2: named G codes: CIP, TRANS, ...

Type 3: addresses which can be set: X, Y, I, J, K, MEAS

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. Correct MD 10712 NC_USER_CODE_CONF_NAME_TAB (protection level 1).

The list must be built up as follows:

Even address: Identifier to be modified Following odd address: New identifier

E.g.: NC_USER_CODE_CONF_NAME_TAB[10] = "ROT" NC_USER_CODE_CONF_NAME_TAB [11] = " " deletes the function ROT from the control

Switch the control OFF - ON.

4060

Explanation

Reaction

Remedy

Program continuation

4062

Explanation

Reaction

Remedy

Program continuation

Standard machine data loaded

Startup with defaults values by means of:

• Operation (e.g. commissioning switch)

• MD 11200 INIT_MD

• Loss of remanent data

• Startup operation with backup data, without saving current data

Alarm display

After automatically loading the standard MDs, the individual MDs must be entered/loaded in the relevant system.

Clear the alarm with the cancel key. Load specific machine data again.

Backup data loaded

The user data saved in the flash memory are loaded to the SRAM.

Alarm display

Load specific machine data again.

Clear the alarm with the RESET key.

1 Alarms 12.04

4065

Explanation

Reactions

Remedy

Program continuation

4070

Explanation

Reaction

Remedy

Program continuation

Buffered memory was restored from backup copy (potential loss of data!)

A possible inconsistency was detected in the buffered memory during power-up.

The buffered memory was initialized with the last backup copy. Changes in the buffered memory, which have been made since the last backup copy update, have been lost. The reason for this procedure is that the backup time is exceeded. Make sure that the required operating time of the control corresponds to the specifications in your Installation & Start-Up Guide.

The current backup copy of the buffered memory has been created by the last internal data backup carried out via the "Save data" softkey on the HMI.

Alarm display Interface signals are set NC Start disable

Restart the control.

Scaling machine data modified

The control uses internal physical units (mm, degrees, s, for paths, velocities, acceleration, etc.). During programming or data storage, some of these values are input and output using different units (rev./min, m/s2, etc.).

The conversion is carried out using scaling factors which can be entered (system-specific MD array 10230 SCALING_FACTORS USER_DEF[n] (n ... Index number 0 - 10) when the relevant masking bit is set to "1".

If the masking bit is set to "0" then scaling takes place with the internal standard factors.

The following machine data influence the scaling of other MDs:

MD 10220 SCALING_USER_DEF_MASK

MD 10230 SCALING_FACTORS_USER_DEF

MD 10240 SCALING_SYSTEM_IS_METRIC

MD 10250 SCALING_VALUE_INCH

MD 30300 IS_ROT_AX

After these data are changed, the NC must be restarted. Only then will the input of dependent data be performed correctly.

Alarm display.

Please inform the authorized personnel/service department. If the alarm has been displayed after downloading an MD file which is consistent within itself, then the download operation must be repeated with a new NC power-up. (The file contains scaling-dependent machine data in front of the scaling factors).

Clear the alarm with the cancel key. No further operator action required.

12.04 1 Alarms

4071

Explanation

Reaction

Remedy

Program continuation

4075

Explanation

Reaction

Remedy

Program continuation

Check the position of the absolute encoder

A machine data that affects the position of an absolute encoder has been changed. Please check the position values.

Alarm display.

Please inform the authorized personnel/service department.

Clear the alarm with the Cancel key or with NC START.

Machine data %1 (and maybe others) not altered due to missing access authorization %2

%1 = string: MD identifier %2 = write-protection level of MD

On executing a TOA file, an attempt has been made to write an item of data with a higher protection level than the access authorization currently set in the control. The item of data affected was not written. This alarm is set only when access violation is detected for the first time.

Alarm display.

Set the required access level per password entry or delete the machine data concerned from the MD file.

Clear the alarm with the cancel key. No further operator action required.

4076

Explanation

Reaction

Remedy

Program continuation

%1 Machine data could not be altered with access authorization %2

%1 = number of MD %2 = access authorization set

On executing a TOA file, an attempt has been made to write data with a higher protection level than the access authorization currently set in the control. The data affected was not written. This alarm is issued when acknowledging Alarm 4075. It can be cleared only with Power On.

Alarm display.

Set the required access level by means of keyswitch or password entry or delete the machine data concerned from the MD file program.

Switch the control OFF - ON.

1 Alarms 12.04

4077

Explanation

Reaction

Remedy

Program continuation

New value %1 of MD %2 not set. Requested %3 bytes too much %4 memory.

%1 = New value of machine data %2 = Machine data number %3 = Number of bytes to many requested %4 = Type of memory

An attempt was made to enter a new value in the specified memory configuration machine data.

The change is not made, since it would result in the user memory being deleted. This is because the memory requested exceeded the available capacity.

The third parameter specifies the number of bytes by which the maximum user memory was exceeded.

The fourth parameter specifies the type of memory whose limit was exceeded.

"D" stands for dynamic or non-buffered user memory (this is where the LUD variables are stored and the interpolation buffer size is entered, for example). The capacity of this memory type is defined by the current memory expansion and the value in MD18210 MM_USER_MEM_DYNAMIC.

"S" stands for static or buffered user memory (typically the part programs but also compensation data, R parameters and tool data). The capacity of this memory type is defined by the current memory expansion and the value in MD 18230 MM_USER_MEM_BUFFERED.

Alarm display.

If the modification was unintentional, simply continue.

The alarm has no negative effects.

The remedy depends on the access authorization and the current memory expansion of the NC.

The intended change is mot possible -> try again with a lower value. Observe how the value of the byte number changes.

Buy more memory? This option depends on the particular model used.

The NC user memory setting may be smaller than possible. The MDs (see above) can be altered using the relevant access authorization.

Clear the alarm with the cancel key. No further operator action required.

4090

Explanation

Reactions

Remedy

Program continuation

Too many faults during power up

More than <n> errors occurred during control power-up.

Alarm display.

NC Start disable.

Set the machine data correctly.

12.04 1 Alarms

4110

Explanation

Reaction

Remedy

Program continuation

4111

Explanation

Reaction

Remedy

Program continuation

Factor IPO cycle increased to %1 ms

%1 = String (new IPO cycle)

The IPO cycle divisor was set to a value which was not an integral multiple of the position control cycle divisor.

The divisor (MD 10070 IPO_SYSCLOCK_TIME_RATIO) was increased.

IPO_SYSCLOCK_TIME_RATIO has been modified on systems with PROFIBUS DP because of the modified DP cycle in the SDB (MD 10050 SYSCLOCK_CYCLE_TIME).

Alarm display.

Machine data 10070 IPO_SYSCLOCK_TIME_RATIO has been modified.

Clear the alarm with the RESET key. Restart part program.

Increase PLC cycle to %1 ms

The PLC cycle divisor was set to a value which was not an integral multiple of the IPO cycle divisor. The divisor (MD 10 074 PLC_IPO_TIME_RATIO) has been increased.

Alarm display.

Adapt machine data.

Switch the control OFF - ON.

4112

Explanation

Reaction

Remedy

Program continuation

4113

Explanation

Reaction

Remedy

Program continuation

Servo cycle changed to %1 ms

%1 = String (new servo cycle)

MD 10060 POSCTRL_SYSCLOCK_TIME_RATIO has been modified because of the modified DP cycle in SDB1000 (10050 SYSCLOCK_CYCLE_TIME).

Alarm display.

Machine data 10060 POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified.

Clear the alarm with the RESET key. Restart part program.

Sysclock cycle changed to %1 ms

%1 = String (new PLC cycle)

MD 10050 SYSCLOCK_CYCLE_TIME has been modified because of the modified DP cycle in the SDB.

Alarm display.

Machine data 10050 SYSCLOCK_CYCLE_TIME has been modified.

Clear the alarm with the RESET key. Restart part program.

1 Alarms 12.04

4114

Explanation

Reaction

Remedy

Program continuation

4150

Explanation

Reactions

Remedy

Program continuation

Error in DP cycle of the SDB

%1 = String (new PLC cycle)

The DP cycle in the SDB contains an error and cannot be set. The default value of MD 10050 SYSCLOCK_CYCLE_TIME is set.

Alarm display.

Correct the SDB.

Switch the control OFF - ON.

Channel %1 invalid M function subprogram call configured

%1 = Channel number

In MD MD 10715 M_NO_FCT_CYCLE, an M function that is occupied by the system has been specified for the configuration of the subprogram call and cannot be replaced by a subprogram call (M0 to M5, M17, M19, M30, M40 to M45, M70). When external language is active, M96 to M99 are also blocked

Alarm display. NC Start disable. Interface signals are set. NC not ready. NC Stop on alarm.

Configure an M function which is not used by the system (M0 to M5, M17, M19, M30, M40 to M45 and M70) in MD 10715 M_NO_FCT_CYCLE.

4152

Explanation

Reactions

Remedy

Program continuation

Illegal configuration of the "Block display with absolute values" function

The "Block display with absolute values" function has been illegally parameterized:

- An illegal block length has been set with MD 28400 MM_ABSBLOCK:

While ramping up, the machine data will be checked for the following value range: 0, 1, 128 to 512

- An invalid display range has been set with MD 28402

MM_ABSBLOCK_BUFFER_CONF[]. While ramping up, the machine data will be checked for the following upper and lower limits: 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[0] <= 8 0 <= $MC_MM_ABSBLOCK_BUFFER_CONF[1] <= (MD 28060 MM_IPO_BUFFER_SIZE + MD 28070 MM_NUM_BLOCKS_IN_PREP). Alarm 4152 is issued if the limits are violated.

Alarm display. Interface signals are set. Channel not ready. NC Stop on alarm. NC Start disable.

Configure block length/display range within the permissible limits.

Switch the control OFF - ON.

12.04 1 Alarms

4160

Explanation

Reactions

Remedy

Program continuation

4181

Explanation

Reactions

Remedy

Program continuation

Channel %1 invalid M function number for spindle switchover configured

%1=Channel number

An M function was specified in MD 20094 SPIND_RIGID_TAPPING_M_NR to configure the M function number for spindle switchover to axis mode. The M function number is assigned by the system and cannot be used for the switchover (M1 to M5,M17, M30, M40 to M45).

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Configure an M function which is not used by the system (M1 to M5, M17, M30, M40 to M45) in MD 20094 SPIND_RIGID_TAPPING_M_NR.

Channel %1 invalid assignment of an M auxiliary function number

%1 = channel number

In machine data 22254 AUXFU_ASSOC_M0_VALUE or 22256 AUXFU_ASSOC_M1_VALUE, a number has been specified for the configuration of a new predefined M function which is occupied by the system, and cannot be used for an assignment. (M0 to M5, M17, M30, M40 to M45).

Alarm display. Interface signals are set. Channel not ready. NC Start disable in this channel. NC Stop on alarm.

Configure an M function in machine data 22254 AUXFU_ASSOC_M0_VALUE or 22256 AUXFU_ASSOC_M1_VALUE which is not occupied by the system (M1 to M5, M17, M30, M40 to M45).

Switch the control OFF - ON.

4182

Explanation

Reactions

Channel %1 invalid M auxiliary function number in %2%3, MD reset

%1 = channel number %2 = machine data identifier %3 = if necessary, MD index

In the specified machine data, a number has been specified for the configuration of an M function which is occupied by the system, and cannot be used for an assignment. (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with applied ISO dialect). The value set by the user has been reset to the default value by the system.

Alarm display. Interface signals are set. Channel not ready. NC Start disable in this channel. NC Stop on alarm.

1 Alarms 12.04

Remedy

Program continuation

4183

Explanation

Reactions

Remedy

Program continuation

Configure an M function in the specified machine data which is not occupied by the system (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with applied ISO dialect).

Clear the alarm with the RESET key. Restart part program.

Channel %1 M auxiliary function number %2 used several times (%3 and %4)

%1 = channel number. %2 = M auxiliary function number. %3 = machine data identifier. %4 = machine data identifier.

In the specified machine data, a number has been used several times for the configuration of an M function.

Alarm display. Interface signals are set. Channel not ready. NC Start disable in this channel. NC Stop on alarm.

Check the specified machine data and create a unique assignment of M auxiliary function numbers.

Switch the control OFF - ON.

4184

Explanation

Reactions

Remedy

Program continuation

4185

Explanation

Channel %1 illegally predefined auxiliary function in %2%3, MD reset

%1 = channel number %2 = machine data identifier %3 = if necessary, MD index

In the specified machine data, a predefined auxiliary function has been illegally configured.

The value set by the user has been reset to the default value by the system.

Channel not ready. NC start inhibit in this channel. Interface signals are set. Alarm display. NC Stop on alarm.

Configure a valid value in the specified machine data.

Clear the alarm with the RESET key. Restart part program.

Channel %1 illegal auxiliary function configured %2 %3 %4

%1 = channel number. %2 = type of auxiliary function. %3 = extension. %4 = auxiliary function value.

An auxiliary function has been illegally configured.

Predefined auxiliary functions cannot be reconfigured by user-defined auxiliary functions.

12.04 1 Alarms

Reactions

Remedy

Program continuation

4200

Explanation

Reactions

Remedy

Program continuation

Channel not ready NC start inhibit in this channel Interface signals are set Alarm display NC stop for alarm

Reconfigure the auxiliary function.

Clear the alarm with the RESET key. Restart part program.

Channel %1 geometry axis %2 must not be declared a rotary axis

%1 = channel number %2 = axis name

The geometry axes represent a Cartesian coordinate system and therefore the declaration of a geometry axis as rotary axis leads to a definition conflict.

NC not ready. NC Stop on alarm. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Remove rotary axis declaration for this machine axis.

For this purpose, the geometry axis index for the displayed geometry axis must be determined by means of the machine data array 20060 AXCONF_GEOAX_NAME_TAB. The channel axis number is stored with the same index in the MD array 20050 AXCONF_GEOAX_ASSIGN_TAB. The channel axis number minus 1 provides the channel axis index under which the machine axis number is found in the MD array 20070 AXCONF_MACHAX_USED.

Switch the control OFF - ON.

4210

Explanation

Reactions

Remedy

Program continuation

Channel %1 spindle %2 declaration as rotary axis missing

%1 = channel number %2 = axis name, spindle number

If a machine axis is to be operated as a spindle, this machine axis must be declared as a rotary axis.

NC not ready. NC Stop on alarm. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Set rotary axis declaration for this machine axis in the axis-specific MD 30300 IS_ROT_AX.

Switch the control OFF - ON.

1 Alarms 12.04

4215

Explanation

Reactions

Remedy

Program continuation

4220

Explanation

Reactions

Remedy

Program continuation

Channel %1 spindle %2 declaration as modulo axis missing

%1 = channel number %2 = axis name, spindle number

The spindle functionality requires a modulo axis (positions in [deg]).

NC not ready. NC Stop on alarm. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Set MD 30310 ROT_IS_MODULO.

Switch the control OFF - ON.

Channel %1 spindle %2 declared repeatedly

%1 = channel number %2 = axis name, spindle number

The spindle number exists more than once in the channel.

Alarm display. Interface signals are set. NC not ready. NC Start disable. NC Stop on alarm.

Please inform the authorized personnel/service department. The spindle number is stored in the axis-specific MD array 35000 SPIND_ASSIGN_TO_MACHAX. The channel to which this machine axis/ spindle is assigned is listed in the machine axis index. (The machine axis number is given in the MD array 20070 AXCONF_MACHAX_USED).

Switch the control OFF - ON.

4225

Explanation

Reactions

Remedy

Program continuation

Channel %1 axis %2 declaration as rotary axis missing

%1 = channel number %2 = axis name, axis number

The modulo functionality requires a rotary axis (positions in [deg]).

NC not ready. NC Stop on alarm. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Set MD 30300 IS_ROT_AX.

Switch the control OFF - ON.

12.04 1 Alarms

4230

Explanation

Reaction

Remedy

Program continuation

4240

Explanation

Reactions

Remedy

Program continuation

Channel %1 data alteration from external not possible in current channel state

%1 = channel number

It is not allowed to enter this data while the part program is being executed (e.g. setting data for spindle speed limitation or for dry run feedrate).

Alarm display.

The data to be entered must be altered before starting the part program.

Clear the alarm with the cancel key. No further operator action required.

Runtime overflow for IPO cycle or position controller cycle, IP %1

%1 = Program position

The settings for the interpolation and position control cycle were modified before the last power-up such that too little computing time is now available for the requisite cyclic task.

The alarm occurs immediately after power-up if too little runtime is available even when the axes are stationary and the NC program has not started. However, task overflow can occur only when computation-intensive NC functions are called during program execution.

NC not ready. NC Start disable. NC Stop on alarm. The NC switches to follow-on mode. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Take greater care when optimizing the clock times NC MD 10050 SYSCLOCK_CYCLE_TIME, MD 10060 POSCTRL_SYSCLOCK_TIME_RATIO and/or MD 10070 IPO_SYSCLOCK_TIME_RATIO.

The test should be performed with an NC program that represents the highest load on the control. For safety, a margin of 15 to 25% should be added to the times determined in this way.

Switch the control OFF - ON.

4260

Explanation

Reactions

Remedy

Program continuation

Machine data %1 illegal

%1 = String: MD identifier

The selected cam pair was not activated by MD 10450 SW_CAM_ASSIGN_TAB or more than one cam pair has been selected.

Alarm display. Interface signals are set. NC start inhibit in this channel. NC stop on alarm.

Activate the cam pair or select only one cam pair.

Switch the control OFF - ON.

1 Alarms 12.04

4270

Explanation

Reactions

Remedy

Program continuation

Machine data %1 assigns not activated NCK input/output byte %2

%1 = string: MD identifier %2 = index

The specified machine data assigns a digital input/output byte or an analog input/output signal the processing of which has not been activated to an NC function.

Alarm display. Interface signals are set. NC not ready. Channel not ready. NC start inhibit in this channel. NC stop on alarm.

Please inform the authorized personnel/service department. Correct machine data. Active required inputs/outputs via MD:

• MD 10350 FASTIO_DIG_NUM_INPUTS

• MD 10360 FASTIO_DIG_NUM_OUTPUTS

• MD 10300 FASTIO_ANA_NUM_INPUTS

• MD 10310 FASTIO_ANA_NUM_OUTPUTS

Activation of fast inputs/outputs does not require the corresponding hardware configuration to be available at the control. All functions using fast inputs/outputs can also be made use of by the PLC specification/modification defined in the VDI interface, if the response time requirements are reduced accordingly.

Activated inputs/outputs increase the computation time requirement of the interpolation cycle because the PLC manipulation signals are handled cyclically. Note: Deactivate any inputs/outputs not in use.

Switch the control OFF - ON.

4275

Explanation

Reactions

Remedy

Program continuation

Machine data %1 and %2 both assign the same NCK output byte no. %3 several times

%1 = string: MD identifier %2 = string: MD identifier %3 = No. of output

The specified machine data assign two NC functions to the same digital/analog output.

Alarm display. Interface signals are set. NC not ready. Channel not ready. NC Start disable in this channel. NC Stop on alarm.

Please inform the authorized personnel/service department. Correct machine data.

Switch the control OFF - ON.

12.04 1 Alarms

4300

Explanation

Reactions

Remedy

Program continuation

4310

Explanation

Reactions

Remedy

Program continuation

Declaration in MD %1 is not allowed for geometry axis/spindle %2

%1 = string: MD identifier %2 = axis name, spindle number

Geometry axes and spindles cannot be operated as concurrent positioning axes.

NC not ready. NC stop on alarm. NC start inhibit in this channel. Alarm display. Interface signals are set.

Please inform the authorized personnel/service department. Reset MD 30450 IS_CONCURRENT_POS_AX for the axis concerned.

Switch the control OFF - ON.

Declaration in MD %1 index %2 is not allowed

%1 = string: MD identifier %2 = index in MD array

The MD values must be written in the array in ascending order.

NC not ready. NC Stop on alarm. NC start inhibit. Alarm display. Interface signals are set.

Correct the MD

Clear the alarm with the RESET key. Restart part program.

4320

Explanation

Reactions

Remedy

Program continuation

Axis %1 function %2 %3 and %4 not allowed

%1 = string: Axis identifier %2 = string: MD identifier %3 = string: Bit %4 = string: MD identifier

The functions declared by the machine data specified cannot be activated at the same time for one axis.

Channel not ready. NC start inhibit in this channel. Interface signals are set. Alarm display.

NC Stop on alarm.

Deactivate one of the functions.

Switch the control OFF - ON.

1 Alarms 12.04

4340

Explanation

Reactions

Remedy

Program continuation

4343

Explanation

Reactions

Remedy

Program continuation

Channel %1 invalid transformation type in transformation no. %2

%1 = channel number %2 = transformation number

An invalid, i.e. undefined, number was entered in one of the machine data 24100 TRAFO_TYPE_1. This alarm occurs only if a certain type of transformation is not possible in the specified control type.

Alarm display Interface signals are set NC Stop on alarm Channel not ready NC start disable

Valid transformation type entered

Switch the control OFF - ON.

Channel %1 attempt made to change the machine data of an active transformation

%1 = channel number

An attempt was made to change the machine data of an active transformation in or to activate the machine data with RESET or NEWCONFIG.

Alarm display. Interface signals are set. NC Stop on alarm at end of block. Interpreter stop.

Set valid machine data

Clear the alarm with the RESET key. Restart part program.

4346

Explanation

Reactions

Remedy

Program continuation

Channel %1 invalid geoaxis assignment in machine data %2[%3]

%1 = channel number %2 = name of machine data %2 = transformation number

Machine data TRAFO_GEOAX_ASSIGN_TAB_1/2 contains an invalid entry.

The following causes for the error are possible:

- The entry references a channel axis that does not exist.

- The entry is zero (no axis) but the transformation needs the relevant axis as

a channel axis.

Alarm display. Interface signals are set. Correction block with reorganization. NC Stop on alarm at end of block.

Correct the entry in TRAFO_GEOAX_ASSIGN_TAB_1/2 or TRAFO_AXES_IN_1/2.

Clear the alarm with the RESET key. Restart part program.

+ 408 hidden pages

siemens 802Dsl Diagnostics Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

SINUMERIK 802D sl

Diagnostics Guide Turning, Milling

Preface

Contents

Alarms

1.1 Overview of NC alarms