This manual contains information that must be observed to ensure your personal safety and to prevent
property damage. Notices referring to your personal safety are highlighted in the manual by a safety alert
symbol; notices referring to property damage only have no safety alert symbol, and, depending on the
degree of hazard, represented as shown below:
Danger
!
indicates that death or serious injury will result if proper precautions are not taken.
Warning
!
indicates that death or serious injury may result if proper precautions are not taken.
Caution
!
means that there can be slight physical injury if the corresponding safety measures are not followed.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an undesirable event or state may arise if the relevant note is not observed.
If multiple levels of hazards can occur, the warning is always displayed with the highest possible level. If a
warning with a warning triangle is to indicate physical injury, the same warning may also contain information
about damage to property.
Qualified personnel
Start--up and operation of the device/equipment/system in question must only be performed using this
documentation. Only qualified personnel should be allowed to commission and operate the device/system.
Qualified personnel as referred to in the safety guidelines in this documentation are those who are
authorized to start up, earth and label units, systems and circuits in accordance with the relevant safety
standards.
Proper use
Please note the following:
Warning
!
The unit may be used only for the applications described in the catalog or the technical description, and only
in combination with equipment, components and devices supplied by other -manufacturers where
recommended or permitted by Siemens. This product can only function correctly and safely if it is
transported, stored, set up, and installed correctly, and operated and maintained as recommended.
Trademarks
All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other
designations in this documentation may be trademarks whose use by third parties for their own purposes
may infringe the rights of the owner.
Disclaimer of liability
We have checked that the contents of this document correspond to the hardware and software described.
However, as deviations cannot be totally excluded, we are unable to guarantee complete consistency. The
information given in this publication is reviewed at regular intervals and any corrections that might be
necessary are made in the subsequent editions.
Siemens AG
Automation and Drives
P.O. Box 4848
90437 NUREMBERG
GERMANY
Copyright (E) Siemens
6FC5398--1CP10-- 2BA0
Siemens AG 2006
Subject to change without prior notice.
G 2006.
Foreword
SINUMERIK documentation
The SINUMERIK documentation is organized in 3 parts:
SGeneral documentation
SUser documentation
SManufacturer/service documentation
An overview of publications, which is updated monthly and also provides information about
the language versions available, can be found on the Internet at:
Target group
Standard scope
http://www
Select the menu items ”Support” ’ ”Technical Documentation” ’ ”Overview of Publications”.
The Internet version of DOConCD (DOConWEB) is available at:
http://www
Information about training courses and FAQs (Frequently Asked Questions) can be found at
the following website:
http://www.siemens.com/motioncontrol
This document is designed for machine tool manufacturers. The present documentation provides all information required by the manufacturer to start up the SINUMERIK 802D sl CNC.
The present Operating Instructions describe the functionality of the standard scope. Additions or
revisions made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control. However, no claim can be made regarding the availability of these functions when the equipment
is first supplied or in the event of servicing.
The functions of the control system can be carried out in the following operating areas:
PositionMachine operation
Offset/ParametersInput of offset values and setting data
ProgramCreation of part programs
Program ManagerPart program directory
SystemDiagnosis, start--up
AlarmAlarm and message lists
Introduction
1.2Operating areas
Protection levels
To switch the operating area, use the relevant key (hard key).
The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas.
The control system is delivered with default passwords for the protection levels 1 to 3.
Protection level 1Expert password
Protection level 2Manufacturer password
Protection level 3User password
These control the individual access authorizations.
In the menus listed below the input and modification of data depends on the protection level set:
The calculator function can be activated from any operating area using ”SHIFT” and ”=”.
To calculate terms, the four basic arithmetic operations can be used, as well as the functions
”sine”, ”cosine”, ”squaring” and ”square root”. A bracket function is provided to calculate
nested terms. The bracket depth is unlimited.
If the input field is already occupied by a value, the function will accept this value into the
input line of the calculator.
When you press the Input key, the result is calculated and displayed in the calculator.
Selecting the Accept softkey enters the result in the input field at the current cursor position
of the part program editor and closes the calculator automatically.
Note
If an input field is in editing mode, it is possible to restore the original status using the
”Toggle” key.
Fig. 1-4Pocket calculator
Characters permitted for input
1-16
+, --, *, / Fundamental operations of arithmetic
S Sine function
The X value (in degrees) in front of the input cursor is replaced by the sin(X) value.
O Cosine function
The X value (in degrees) in front of the input cursor is replaced by the cos(X) value.
When you open the calculator, softkeys for editing contour elements appear. You enter the
values for the contour element in the respective input screens. Press ”Accept” to perform the
calculation.
Softkeys
This function is used to calculate a point on a circle. The point results from the angle of the
tangent created, as well as from the radius and the direction of rotation of the circle.
G2/G3
Fig. 1-5
Enter the circle center, the angle of the tangent and the circle radius.
Use the G2/G3 softkey to define the direction of rotation of the circle.
Use this softkey to calculate the abscissa and ordinate values. The abscissa is the first axis,
and the ordinate is the second axis of the plane. The abscissa value is copied into the input
field from which the calculator function has been called, and the value of the ordinate is copied into the next following input field. If the function has been called from the part program
editor, the coordinates are saved with the axis names of the selected basic plane.
Example: Calculating the point of intersection between the circle sector
line
in plane G18.
and the straight
Given:Radius: 10
Circle center: Z 147 X 103
Connection angle of the straight line: --45
This function calculates the Cartesian coordinates of a point in the plane, which is to be connected to a point in the plane (PP) on a straight line. For calculation, the distance between
the points and the slope angle (A2) of the new straight line to be created with reference to
the slope (A1) of the given straight line must be known.
Fig. 1-7
Enter the following coordinates or angles:
Sthe coordinates of the given point (PP)
Sthe slope angle of the straight line (A1)
Sthe distance of the new point with reference to PP
Sthe slope angle of the connecting straight line (A2) with reference to A1
Use this softkey to calculate the Cartesian coordinates which are subsequently copied into
two input fields following one after another. The abscissa value is copied into the input field
from which the calculator function has been called, and the value of the ordinate is copied
into the next following input field.
If the function has been called from the part program editor, the coordinates are saved with
the axis names of the selected basic plane.
This function converts the given polar coordinates into Cartesian coordinates.
Fig. 1-8
Enter the reference point, the vector length and the slope angle.
Use this softkey to calculate the Cartesian coordinates which are subsequently copied into
two input fields following one after another. The abscissa value is copied into the input field
from which the calculator function has been called, and the value of the ordinate is copied
into the next following input field.
If the function has been called from the part program editor, the coordinates are saved with
the axis names of the selected basic plane.
Use this function to calculate the missing end point of the straight line/straight line contour
section whereby the second straight line stands vertically on the first straight line.
The following values of the straight line are known:
Straight line 1:Starting point and slope angle
Straight line 2:Length and one end point in the Cartesian coordinate system
This function is used to select the given coordinate of the end point.
The ordinate value or the abscissa value is given.
The second straight line is rotated in the CW direction or in the CCW direction by 90 degrees
relative to the first straight line.
The missing end point is calculated. The abscissa value is copied into the input field from
which the calculator function has been called, and the value of the ordinate is copied into the
next following input field.
If the function has been called from the part program editor, the coordinates are saved with
the axis names of the selected basic plane.
Example
Fig. 1-10
Add the drawing above by the value of the center circle in order to be able to calculate the
intersection point between the circle sector of the straight line. The missing center point
coordinate is calculated using the calculator function
, as the radius in the tangential
transition stands vertically on the straight line.
Fig. 1-11
Calculating M1 in section 1:
The radius stands at an angle of 90° turned CW on the straight--line defined by the angle.
Use the softkeyto select the appropriate direction of rotation. Use the softkey
Enter the coordinates of the pole, the slope angle of the straight line, the ordinate angle
of the end point and the circle radius as the length.
Fig. 1-12
Result:X = 60
to define the given end point.
Z = --44.601
1.3.3Editing Chinese characters
This function is only available in the Chinese language version.
The control system provides a function for editing Chinese characters in the program editor
and in the PLC alarm text editor. After activation, type the phonetic alphabet of the searched
character in the input field. The editor will then offer various characters for this sound, from
which you can choose the desired one by entering either of the digits 1 to 9.
Fig. 1-13Chinese editor
AltSUse this key combination to turn on/off the editor
1.3.4Hotkeys
This operator control can be used to select, copy, cut and delete texts using special key
commands. These functions are available both for the part program editor and for input
fields.
CTRLCCopy
CTRLBSelect
CTRLXCut
CTRLVPaste
AltLSwitch between uppercase/lowercase letters
AltHHelp system
or Info key
In the Program Manager area (Section 6) and with the Start--up files function (Section
7.6), files or even complete directories can be copied into another directory or to another
drive using the softkey functions Copy and Paste. When doing so, the Copy function enters
the references to the files or directories in a list which is subsequently executed by the Paste
function. This function will perform the actual copying process.
The list is kept until a new copying process overwrites this list.
Special feature:
If the RS232 interface has been selected as the data target, the Paste function is replaced
by the Send softkey function. When reading in files ( Receive) softkey), it is not necessary
to specify a target, since the name of the target directory is not contained in the data flow.
1.4The help system
Introduction
1.4The help system
To activate the help system, use the Info key. It offers a brief description for all important
operating functions.
In addition, the help function offers the following topics:
SOverview of the NC commands with a brief description
Use this function to select cross references. A cross reference is marked by the characters
”>>....<<”. This softkey is only unhidden if a cross reference is displayed in the application
area.
Back to
topic
Use this function to select a cross reference; in addition, the Back to topic softkey is displayed.
Select this function to go back to the previous screen.
Find
Use this function to search for a term in the table of contents. Type the term you are looking
for and start the search process.
Help in the ”Program editor” a rea
The system offers an explanation for each NC instruction. To display the help text directly,
position the cursor after the appropriate instruction and press the Info key.
The network function is only available for SINUMERIK 802D sl.
Thanks to the integrated network adapter, the control system is network--capable. The following connections are possible:
SPeer--to--Peer: Direct connection between control system and PC using a cross--over
cable
STwisted Pair: Integration of the control system into an existing, local network using a
patch cable.
Screened network operation with encrypted data transfer is possible using an 802D specific
transmission protocol. This protocol is used, e.g. for transmitting and executing part programs in conjunction with the RCS tool.
Introduction
1.5Network operation (optional)
1.5.1Configuring the network connection
Requirement
The control system is connected to the PC or the local network via the X5 interface.
Entering network parameters
In the ”System” operating area, select the Service display > Service control menu.
In the ”System” operating area, select the Service display > Service control menu.
Select the Service network > Authorization softkey to obtain access to the input screen to
input the network parameters.
The user accounts serve for saving personal settings of the users. To create a new account,
type the user name and the log--in password in the input fields.
Use the Create softkey to insert a new user into the user management.
Fig. 1-19
Use the Delete softkey to delete the selected user from the user management.
Remote access (access to the control system from a PC or from a network) to the control
system is disabled by default.
After log--in of a local user, the RCS tool are offered the following functions:
SStart--up functions
SData transfer (transfer of part programs)
SRemote control for the control system
To grant access to a part of the file system, first share the relevant directories with other
users.
Note:
If you share directories with other users, the authorized network nodes are granted access
to the shared files in the control system. Depending on the sharing option, the user can
modify or delete files.
1.5.5Sharing directories
This function defines the rights for access of remote users to the file system of the control
system.
Use the Program Manager to select the directory you want to share.
More...
Shares
Press More...
Use the Shares softkey to open the input screen for sharing the selected directory.