siemens 802Dsl Programming Operating

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Turning

SINUMERIK

SINUMERIK 802D sl Turning

Programming and Operating Manual

Valid for

Control Software release SINUMERIK 802D sl T/M 1.4 SP7

_________________

Foreword

_________________

Description

_________________

Software interface

Turning On, Reference

_________________

Point Approach

_________________

Set up

_________________

Manually Controlled Mode

_________________

Automatic mode

_________________

Part Programming

_________________

System

_________________

Programming

_________________

Cycles

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Network operation

_________________

Data backup

_________________

PLC diagnostics

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Appendix

11/2012

6FC5398-1CP10-7BA0

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: 6FC5398-1CP10-7BA0 Ⓟ 08/2013 Technical data subject to change

Foreword

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

● General documentation

● User documentation

● Manufacturer/service documentation

Additional information

You can find information on the following topics at www.siemens.com/motioncontrol/docu:

● Ordering documentation/overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address:

docu.motioncontrol@siemens.com

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific machine documentation based on the Siemens content:

www.siemens.com/mdm

Training

For information about the range of training courses, refer under:

● www.siemens.com/sitrain

SITRAIN - Siemens training for products, systems and solutions in automation technology

● www.siemens.com/sinutrain

SinuTrain - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product Support. http://support.automation.siemens.com

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Foreword

SINUMERIK

You can find information on SINUMERIK under the following link:

www.siemens.com/sinumerik

Target group

This publication is intended for programmers, planning engineers, machine operators and system operators.

Benefits

With the Programming and Operating Manual, the target group can develop, write, test and debug programs and software user interfaces.

In addition, it enables the target group to operate the hardware and software of a machine.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer.

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.

Technical Support

You will find telephone numbers for other countries for technical support in the Internet under http://www.siemens.com/automation/service&support

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:

http://support.automation.siemens.com

Here, enter the number 15257461 as the search term or contact your local Siemens office.

Turning

4 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Foreword ...................................................................................................................................................

1 Description...............................................................................................................................................

1.1 Control and display elements.......................................................................................................

1.2 Error and status displays .............................................................................................................

1.3 Key definition of the full CNC keyboard (vertical format).............................................................

1.4 Key definition of the machine control panel .................................................................................

1.5 Coordinate systems .....................................................................................................................

2 Software interface....................................................................................................................................

2.1 Screen layout ...............................................................................................................................

2.2 Standard softkeys ........................................................................................................................

2.3 Operating areas ...........................................................................................................................

2.4 The help system...........................................................................................................................

3 Turning On, Reference Point Approach...................................................................................................

3.1 Switching on, reference point approach ......................................................................................

4 Set up ......................................................................................................................................................

4.1 Entering tools and tool offsets......................................................................................................

4.1.1 Entering tools and tool offsets......................................................................................................

4.1.2 Create new tool............................................................................................................................

4.1.3 Determining the tool offsets (manually) .......................................................................................

4.1.4 Determining tool offsets using a probe (auto)..............................................................................

4.1.5 Determining the tool offsets using optical measuring instruments ..............................................

4.1.6 Probe settings..............................................................................................................................

29 29 34 36 42 44 45

4.2 Tool monitoring ............................................................................................................................

4.3 Entering / modifying a work offset................................................................................................

4.3.1 Determining the work offset.........................................................................................................

4.4 Program setting data....................................................................................................................

4.5 R parameters - "Offset/Parameter"operating area.......................................................................

5 Manually Controlled Mode .......................................................................................................................

5.1 Manually Controlled Mode ...........................................................................................................

5.2 JOG mode - "Position" operating area.........................................................................................

5.2.1 Assigning handwheels .................................................................................................................

5.3 MDA mode (manual input) "Position" operating area .................................................................

5.3.1 Teach-in.......................................................................................................................................

5.3.2 Face turning.................................................................................................................................

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49 50

58 62

63 67 70

Table of contents

6 Automatic mode....................................................................................................................................... 73

6.1 AUTOMATIC mode .....................................................................................................................

6.2 Select and start a part program ..................................................................................................

6.3 Block search................................................................................................................................

6.4 Simultaneous recording ..............................................................................................................

6.5 Stop / cancel a part program.......................................................................................................

6.6 Reapproach after cancellation ....................................................................................................

6.7 Repositioning after interruption ...................................................................................................

6.8 Execute from external .................................................................................................................

7 Part Programming....................................................................................................................................

7.1 Part programming overview ........................................................................................................

7.2 Enter new program......................................................................................................................

7.3 Editing part programs or text files ...............................................................................................

7.4 Simulation....................................................................................................................................

7.5 Calculate contour elements.......................................................................................................

7.6 Free contour programming........................................................................................................

7.6.1 Program a contour ....................................................................................................................

7.6.2 Define a start point....................................................................................................................

7.6.3 Softkeys and parameters..........................................................................................................

7.6.4 Undercuts for turning technology..............................................................................................

7.6.5 Parameterize contour element..................................................................................................

7.6.6 Graphic representation of the contour ......................................................................................

7.6.7 Specify contour elements in polar coordinates, close the contour ...........................................

7.6.8 Parameter description of straight line/circle contour elements .................................................

7.6.9 Cycle support ............................................................................................................................

7.6.10 Programming example for turning application ..........................................................................

102

108 110 112 114 119 122 125 126 129 131 131

8 System...................................................................................................................................................

8.1 "System" operating area ...........................................................................................................

8.2 SYSTEM - "Start-up" softkeys...................................................................................................

8.3 SYSTEM - "Machine data" softkeys..........................................................................................

8.4 SYSTEM - "Service display" .....................................................................................................

8.4.1 SYSTEM - "Service display" .....................................................................................................

8.4.2 Action log...................................................................................................................................

8.4.3 Servo trace................................................................................................................................

8.4.4 Version/HMI details...................................................................................................................

8.4.5 Service MSG.............................................................................................................................

8.4.6 Date, time..................................................................................................................................

8.5 SYSTEM - "PLC" softkeys ........................................................................................................

8.6 SYSTEM - "Start-up files" softkeys ...........................................................................................

8.7 SYSTEM - "Commissioning wizard" softkeys ...........................................................................

Turning

135

140

141

148 148 149 150 154 157 163

165

172

177

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Table of contents

8.8 Alarm display..............................................................................................................................179

9 Programming.........................................................................................................................................

9.1 Fundamental Principles of NC Programming ............................................................................

9.1.1 Program names .........................................................................................................................

9.1.2 Program structure ......................................................................................................................

9.1.3 Word structure and address.......................................................................................................

9.1.4 Block format...............................................................................................................................

9.1.5 Character set..............................................................................................................................

9.1.6 Overview of instructions - Turning .............................................................................................

9.1.7 Interactively call the window from the part program (MMC) ......................................................

9.2 Positional data ...........................................................................................................................

9.2.1 Programming dimensions ..........................................................................................................

9.2.2 Absolute / incremental dimensioning: G90, G91, AC, IC...........................................................

9.2.3 Dimensions in metric units and inches: G71, G70, G710, G700 ...............................................

9.2.4 Radius / diameter dimensions: DIAMOF, DIAMON, DIAM90....................................................

9.2.5 Programmable work offset: TRANS, ATRANS..........................................................................

9.2.6 Programmable scaling factor: SCALE, ASCALE.......................................................................

9.2.7 Workpiece clamping - settable work offset: G54 to G59, G500, G507 to 554, G53, G153.......

9.2.8 Programmable working area limitation: G25, G26, WALIMON, WALIMOF ..............................

9.3 Axis movements.........................................................................................................................

9.3.1 Linear interpolation with rapid traverse: G0...............................................................................

9.3.2 Linear interpolation with feedrate: G1........................................................................................

9.3.3 Circular interpolation: G2, G3 ....................................................................................................

9.3.4 Circular interpolation via intermediate point: CIP.......................................................................

9.3.5 Circle with tangential transition: CT ...........................................................................................

9.3.6 Thread cutting with constant lead: G33 .....................................................................................

9.3.7 Programmable run-in and run-out path for G33: DITS, DITE ....................................................

9.3.8 Thread cutting with variable lead: G34, G35 .............................................................................

9.3.9 Thread interpolation: G331, G332 .............................................................................................

9.3.10 Fixed point approach: G75.........................................................................................................

9.3.11 Reference point approach: G74.................................................................................................

9.3.12 Measuring with touch-trigger probe: MEAS, MEAW..................................................................

9.3.13 Feedrate F..................................................................................................................................

9.3.14 Exact stop / continuous-path control mode: G9, G60, G64 .......................................................

9.3.15 Acceleration pattern: BRISK, SOFT...........................................................................................

9.3.16 Percentage acceleration override: ACC ....................................................................................

9.3.17 Traversing with feedforward control: FFWON, FFWOF.............................................................

9.3.18 3. and 4th axis............................................................................................................................

9.3.19 Dwell Time: G4...........................................................................................................................

9.3.20 Travel to fixed stop.....................................................................................................................

9.3.21 Feed reduction with corner deceleration (FENDNORM, G62, G621)........................................

9.3.22 Coupled axes .............................................................................................................................

9.3.22.1 Coupled motion (TRAILON, TRAILOF) .....................................................................................

9.3.22.2 Master/slave group (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS) .......................

181

181 181 181 182 183 185 186 201

203 203 204 206 207 208 209 211 212

214 214 215 216 220 221 221 225 226 228 229 231 231 233 234 236 237 238 239 240 241 244 245 245 249

9.4 Spindle movements ...................................................................................................................

9.4.1 Spindle speed S, directions of rotation ......................................................................................

9.4.2 Spindle speed limitation: G25, G26 ...........................................................................................

9.4.3 Spindle positioning.....................................................................................................................

9.4.3.1 Spindle positioning (SPOS, SPOSA, M19, M70, WAITS) .........................................................

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Table of contents

9.4.4 Gear stages............................................................................................................................... 263

9.4.5 2. Spindle ..................................................................................................................................

263

9.5 Special turning functions ...........................................................................................................

9.5.1 Constant cutting rate: G96, G97 ...............................................................................................

9.5.2 Rounding, chamfer....................................................................................................................

9.5.3 Contour definition programming................................................................................................

9.6 Tool and tool offset....................................................................................................................

9.6.1 General information (turning)....................................................................................................

9.6.2 Tool T (turning)..........................................................................................................................

9.6.3 Tool offset number D (turning)..................................................................................................

9.6.4 Selecting the tool radius compensation: G41, G42 ..................................................................

9.6.5 Corner behavior: G450, G451...................................................................................................

9.6.6 Tool radius compensation OFF: G40........................................................................................

9.6.7 Special cases of the tool radius compensation.........................................................................

9.6.8 Example of tool radius compensation (turning).........................................................................

9.6.9 Use of milling cutters.................................................................................................................

9.6.10 Special handling of tool compensation (turning).......................................................................

9.7 Miscellaneous function M..........................................................................................................

9.8 H function ..................................................................................................................................

9.9 Arithmetic parameters, LUD and PLC variables .......................................................................

9.9.1 Arithmetic parameter R.............................................................................................................

9.9.2 Local User Data (LUD)..............................................................................................................

9.9.3 Reading and writing PLC variables...........................................................................................

9.10 Program jumps..........................................................................................................................

9.10.1 Jump destination for program jumps.........................................................................................

9.10.2 Unconditional program jumps ...................................................................................................

9.10.3 Conditional program jumps .......................................................................................................

9.10.4 Program example for jumps......................................................................................................

265 265 267 270

272 272 273 274 278 280 281 282 283 284 286

287

288

289 289 291 293

294 294 294 295 297

9.11 Subroutine technique ................................................................................................................

9.11.1 General information...................................................................................................................

9.11.2 Calling machining cycles (turning) ............................................................................................

9.11.3 Execute external subroutine (EXTCALL) ..................................................................................

9.12 Timers and workpiece counters ................................................................................................

9.12.1 Runtime timer............................................................................................................................

9.12.2 Workpiece counter ....................................................................................................................

9.13 Language commands for tool monitoring..................................................................................

9.13.1 Tool monitoring overview ..........................................................................................................

9.13.2 Tool life monitoring....................................................................................................................

9.13.3 Workpiece count monitoring......................................................................................................

9.14 Milling on turning machines.......................................................................................................

9.14.1 Milling of the front face - TRANSMIT ........................................................................................

9.14.2 Milling of the peripheral surface - TRACYL...............................................................................

10 Cycles....................................................................................................................................................

10.1 Overview of cycles ....................................................................................................................

10.2 Programming cycles..................................................................................................................

Turning

299 299 302 302

305 305 307

308 308 311 313

317 317 319

327

328

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Table of contents

10.3 Graphical cycle support in the program editor ...........................................................................330

10.4 Drilling cycles .............................................................................................................................

10.4.1 General information ...................................................................................................................

10.4.2 Requirements.............................................................................................................................

10.4.3 Drilling, centering - CYCLE81....................................................................................................

10.4.4 Drilling, counterboring - CYCLE82:............................................................................................

10.4.5 Deep-hole drilling - CYCLE83....................................................................................................

10.4.6 Rigid tapping - CYCLE84...........................................................................................................

10.4.7 Tapping with compensating chuck - CYCLE840 .......................................................................

10.4.8 Reaming1 (boring 1) – CYCLE85 ..............................................................................................

10.4.9 Boring (boring 2) – CYCLE86 ....................................................................................................

10.4.10 Boring with stop 1 (boring pass 3) – CYCLE87 .........................................................................

10.4.11 Drilling with stop 2 (boring 4) - CYCLE88 ..................................................................................

10.4.12 Reaming 2 (boring 5) – CYCLE89 .............................................................................................

10.4.13 Row of holes - HOLES1.............................................................................................................

10.4.14 Circle of holes - HOLES2...........................................................................................................

10.5 Turning cycles ............................................................................................................................

10.5.1 Requirements.............................................................................................................................

10.5.2 Groove - CYCLE93 ....................................................................................................................

10.5.3 Undercut (forms E and F to DIN) - CYCLE94............................................................................

10.5.4 Cutting with relief cut – CYCLE95..............................................................................................

10.5.5 Thread undercut - CYCLE96 .....................................................................................................

10.5.6 Thread cutting - CYCLE97.........................................................................................................

10.5.7 Chaining of threads – CYCLE98................................................................................................

10.6 Error messages and error handling ...........................................................................................

10.6.1 General Information ...................................................................................................................

10.6.2 Error handling in the cycles........................................................................................................

10.6.3 Overview of cycle alarms ...........................................................................................................

10.6.4 Messages in the cycles..............................................................................................................

331 331 332 335 338 340 344 348 354 356 360 362 364 366 370

374 374 376 384 389 402 407 414

421 421 421 421 423

11 Network operation..................................................................................................................................

11.1 Interfaces and functions of the RCS802 tool .............................................................................

11.2 Working on the basis of a network connection ..........................................................................

11.3 User management .....................................................................................................................

11.4 User log in - RCS log in .............................................................................................................

11.5 Setting the connections on the RCS802 tool .............................................................................

11.6 Establishing an RS232 connection to the control ......................................................................

11.7 Establishing a peer-to-peer Ethernet connection to the control.................................................

11.8 Establish the Ethernet network connection to the control (only with SINUMERIK 802D sl

pro).............................................................................................................................................

11.9 Additional network functions ......................................................................................................

11.9.1 Sharing directories .....................................................................................................................

11.9.2 Connecting / disconnecting network drives ...............................................................................

12 Data backup ..........................................................................................................................................

12.1 Data transfer via RS232 interface..............................................................................................

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

425

426

427

428

429

430

431

432

434

436 436 437

441

Table of contents

12.2 Creating / reading in / reading out a start-up archive................................................................ 443

12.3 Reading in / reading out PLC projects ......................................................................................

12.4 Copying and pasting files ..........................................................................................................

13 PLC diagnostics.....................................................................................................................................

13.1 Screen layout ............................................................................................................................

13.2 Operating options......................................................................................................................

A Appendix................................................................................................................................................

A.1 Miscellaneous ...........................................................................................................................

A.1.1 Pocket calculator.......................................................................................................................

A.1.2 Editing asian characters............................................................................................................

A.1.2.1 Simplified Chinese ....................................................................................................................

A.1.2.2 Traditional Chinese (as used in Taiwan)...................................................................................

A.1.2.3 Importing the dictionary.............................................................................................................

A.1.2.4 Korean.......................................................................................................................................

A.2 Overview of documentation.......................................................................................................

Index......................................................................................................................................................

446

447

448

449

461

461 461 462 463 466 469 470

472

473

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10 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.1 Control and display elements

Operator control elements

The defined functions are called up via the horizontal and vertical softkeys. For a description, please refer to this manual:

9HUWLFDOVRIWNH\V

Figure 1-1 CNC operator panel

+RUL]RQWDOVRIWNH\V

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.2 Error and status displays

LED displays on the CNC operator panel (PCU)

The following LEDs are installed on the CNC operator panel.

(55 5'< 1& &)

The individual LEDs and their functions are described in the table below.

Table 1- 1 Status and error displays

LED Significance ERR (red) Serious error, remedy through power OFF/ON RDY (green) Ready for operation NC (yellow) Signoflife monitoring CF (yellow) Reading from/writing to CF card

References

You can find information on error description in the SINUMERIK 802D sl Diagnostics Manual

Turning

12 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.3 Key definition of the full CNC keyboard (vertical format)

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.3 Key definition of the full CNC keyboard (vertical format)

Hot keys

In the part program editor and in the input fields of the HMI, the following functions can be carried out with certain shortcut keys on the full CNC keyboard:

Shortcut key Function <CTRL> and <C> Copy selected text <CTRL> and <B> Select text <CTRL> and <X> Cut selected text <CTRL> and <V> Paste copied text <CTRL> and <P> Generates a screenshot of the actual screen and

saves the image on CompactFlash Card

(customer CF Card) under "screen802dsl.bmp " <CTRL> and <R> HMI restart <CTRL> and <S> Data backup in case of backlight failure

The series start-up archive (Drive/NC/PLC/HMI)

is exported with the most recent data onto the

CompactFlash card with the name

"802Dslibn.arc". <ALT> and <L> Toggling between only upper case letters and

upper and lower case letters <ALT> and <H> or <HELP> key Call help system <ALT> and <S> Switch-in and switch-out the Editor for Asian

characters

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14 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.4 Key definition of the machine control panel

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.5 Coordinate systems

Note

This documentation assumes an 802D standard machine control panel (MCP). Should you use a different MCP, the operation may be other than described herein.

1.5 Coordinate systems

As a rule, a coordinate system is formed from three mutually perpendicular coordinate axes. The positive directions of the coordinate axes are defined using the so-called "3-finger rule" of the right hand. The coordinate system is related to the workpiece and programming takes place independently of whether the tool or the workpiece is being traversed. When programming, it is always assumed that the tool traverses relative to the coordinate system of the workpiece, which is intended to be stationary.

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Figure 1-2 Determining the axis directions to one another; coordinate system for programming

Machine coordinate system (MCS)

The orientation of the coordinate system relative to the machine depends on the respective machine type. It can be rotated in different positions.

The directions of the axes follow the "3-finger rule" of the right hand. Seen from in front of the machine, the middle finger of the right hand points in the opposite direction to the infeed of the main spindle.

Turning

16 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.5 Coordinate systems

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Figure 1-3 Machine coordinate axes using the example of a turning machine

The origin of this coordinate system is the machine zero. This point is only a reference point which is defined by the machine manufacturer. It does not have to be approachable.

The traversing range of the machine axes can by in the negative range.

Workpiece coordinate system (WCS)

To describe the geometry of a workpiece in the workpiece program, a right-handed, rightangled coordinate system is also used. The workpiece zero can be freely selected by the programmer in the Z axis. In the X axis, it lies in the turning center.

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Figure 1-4 Workpiece Coordinate System

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

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Description

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1.5 Coordinate systems

Relative coordinate system (REL)

In addition to the machine and workpiece coordinate systems, the control system provides a relative coordinate system. This coordinate system is used for setting reference points that can be freely selected and have no influence on the active workpiece coordinate system. All axis movements are displayed relative to these reference points.

Note

You can activate and display the actual value of the relevant coordinate system by pressing the vertical softkey "MCS/WCS REL" in the Position operating area.

Clamping the workpiece

For machining, the workpiece is clamped on the machine. The workpiece must be aligned such that the axes of the workpiece coordinate system run in parallel with those of the machine. Any resulting offset of the machine zero with reference to the workpiece zero is determined along the Z axis and entered in a data area intended for the settable work offset. In the NC program, this offset is activated during program execution, e.g. using a programmed G54.

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Figure 1-5 Workpiece on the machine

Current workpiece coordinate system

The programmed work offset TRANS can be used to generate an offset with reference to the workpiece coordinate system resulting in the current workpiece coordinate system resulting in the current workpiece coordinate system (see section "Programmable work offset: TRANS").

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Turning

18 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

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Figure 2-1 Screen layout

Status area

The screen is divided into the following main areas:

● Status area

● Application area

● Note and softkey area

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Figure 2-2 Status area

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Table 2- 1 Explanation of the screen controls in the status area

Numbering Display Icon Significance

①

Active operating area

Position (operating area key <POSITION>)

System (operating area key <SYSTEM>)

Program (operating area key <PROGRAM>)

Program Manager (operating area key <PROGRAM MANAGER>)

Parameter (operating area key <OFFSET PARAM>)

Alarm (operating area key <ALARM>)

②

Active mode

Approaching a reference point

JOG

JOG INC; 1 INC, 10 INC, 100 INC, 1000 INC, VAR INC (incremental evaluation in the JOG mode)

MDA

Turning

20 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Numbering Display Icon Significance

AUTOMATIC

③

④ ⑤

⑥

⑦

Alarm and message line In addition, the following is displayed:

1. Alarm number with alarm text, or

2. Message text

Selected part program (main program)

Program state

Program control in automatic mode

Date and time From version 1.4 SP 6 and higher, the date and

RESET Program canceled / default state RUN Program is running STOP Program stopped SKP Skip: Skip block DRY Dry Run: Dry run feedrate ROV Rapid Override: Rapid traverse override M01 Conditional stop PRT Program test SBL Single Block: Single block

the time are displayed.

Note and softkey area

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Figure 2-3 Note and softkey area

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Table 2- 2 Explanation of the screen controls in the note and softkey area

Screen item Display Significance

①

RECALL symbol Pressing the <RECALL> key lets you return to the higher menu level.

②

③

Information line

Displays notes and information for the operator and fault states

HMI status information

ETC is possible (pressing this key displays the horizontal softkey bar providing further functions.)

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Mixed notation active (uppercase/lowercase letters)

RS232 connection active

④

Softkey bar vertical and horizontal

Display of the softkeys in the document

To make the softkeys easier to locate, the horizontal and vertical softkeys are displayed in different basic colors.

Horizontal softkey

Vertical softkey

Connection to commissioning and diagnostic tools (e.g. Programming Tool 802) active

RCS network connection active

Turning

22 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

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2.2 Standard softkeys

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Use this softkey to close the screen.

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Use this softkey to cancel the input; the window is closed.

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Selecting this softkey will complete your input and start the calculation.

Selecting this softkey will complete your input and accept the values you have entered.

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User-specific functions are called in the operating areas <POSITION>, <OFFSET PARAMETER> and <SYSTEM>. The softkey is only visible if the machine manufacturer saved special functions.

Refer to the following documentation for softkey activation: Operating Instructions, SINUMERIK 802D sl Turning, Milling, Grinding, Chapter: Activating "User function" softkey.

2.3 Operating areas

The functions of the control system can be carried out in the following operating areas:

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POSITION

Machine operation

OFFSET PARAM Entering the compensation values and setting data

PROGRAM

Creation of part programs

PROGRAM

Part program directory

MANAGER

SYSTEM

Diagnostics, commissioning

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.3 Operating areas

Protection levels

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ALARM

Alarm and message lists

CUSTOM

Users can call their own application

To change to another operating area, press the relevant key on the CNC full keyboard (hard key).

The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas. The control system is delivered with default passwords for the protection levels 1 to 3.

Protection level 1 Experts password Protection level 2 Manufacturer password Protection level 3 User password

These control the various access rigths.

In the menus listed below the input and modification of data depends on the protection level set:

● Tool offsets

● Work offsets

● Setting data

● RS232 settings

● Program creation / program correction

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24 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.4 The help system

Comprehensive online help is stored in the control system. Some help topics are:

● Product brief of all important operating functions

● Overview and product brief of the NC commands

● Explanation of the drive parameters

● Explanation of the drive alarms

Operating sequence

You can call the help system from any operating area either by pressing the Info key or by using the key combination <ALT+H>.

Figure 2-4 Help system: Table of contents

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.4 The help system

Softkeys

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This function opens the selected topic.

Figure 2-5 Help system: Description of the topic

Use this function to select cross references. A cross reference is marked by the characters

">>....<<". This softkey is only displayed if a cross reference is displayed in the application

area.

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If you select a cross-reference, the "Back to topic" softkey will also be displayed. Select this function to go back to the previous screen.

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Use this function to search for a term in the table of contents. Type the term you are looking for and start the search process.

Help in the "Program editor" area

The help system offers an explanation for each NC operation. To display the infotext directly, position the cursor after the appropriate operation and press the Info key. The NC instruction must be written using uppercase letters.

Turning

26 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

Operating sequence

Note

When turning on the SINUMERIK 802D sl and the machine, please also observe the machine documentation, since turning on and reference point approach are machinedependent functions.

First, switch on the power supply for the CNC and the machine.

After the control system has booted, you are in the "Position" operating area, in the "Reference point approach" mode.

The 'Reference point' window is active.

Figure 3-1 Reference-point approach start screen

The "Reference point" window displays whether the axes are referenced.

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Press the arrow keys.

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

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If you select the wrong approach direction, no motion is carried out.

One after the other, move each axis to the reference point. You can exit the function by selecting another operating mode (MDA, AUTOMATIC or JOG).

To access the functions described below, you need to select <JOG> mode.

Turning

28 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

Preliminary remarks

Before you can work with the CNC, set up the machine, the tools, etc. as follows:

● Enter the tools and the tool offsets.

● Enter/modify the work offset

● Enter the setting data.

4.1 Entering tools and tool offsets

4.1.1 Entering tools and tool offsets

Functionality

The tool offsets consist of several data describing the geometry, the wear and the tool type. Each tool contains a defined number of cutting edge parameters dependent on the particular tool type. Tools are identified by a number (T number).

siemens 802Dsl Programming Operating

Specifications and Main Features

Frequently Asked Questions

User Manual

Foreword

Table of contents

Description

1.1 Control and display elements

1.2 Error and status displays

1.3 Key definition of the full CNC keyboard (vertical format)

1.4 Key definition of the machine control panel

1.5 Coordinate systems

Software interface

2.1 Screen layout

2.2 Standard softkeys

2.3 Operating areas

2.4 The help system

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

Set up

4.1 Entering tools and tool offsets

4.1.1 Entering tools and tool offsets