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SINUMERIK

SINUMERIK 802D sl Turning

Programming and Operating Manual

Valid for

Control Software release SINUMERIK 802D sl T/M 1.4 SP7

_________________

Foreword

_________________

Description

_________________

Software interface

Turning On, Reference

_________________

Point Approach

_________________

Set up

_________________

Manually Controlled Mode

_________________

Automatic mode

_________________

Part Programming

_________________

System

_________________

Programming

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Cycles

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Network operation

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Data backup

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PLC diagnostics

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Appendix

11/2012

6FC5398-1CP10-7BA0

Legal information Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: 6FC5398-1CP10-7BA0 Ⓟ 08/2013 Technical data subject to change

Foreword

SINUMERIK documentation

The SINUMERIK documentation is organized in the following categories:

● General documentation

● User documentation

● Manufacturer/service documentation

Additional information

You can find information on the following topics at www.siemens.com/motioncontrol/docu:

● Ordering documentation/overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address:

docu.motioncontrol@siemens.com

My Documentation Manager (MDM)

Under the following link you will find information to individually compile OEM-specific machine documentation based on the Siemens content:

www.siemens.com/mdm

Training

For information about the range of training courses, refer under:

● www.siemens.com/sitrain

SITRAIN - Siemens training for products, systems and solutions in automation technology

● www.siemens.com/sinutrain

SinuTrain - training software for SINUMERIK

FAQs

You can find Frequently Asked Questions in the Service&Support pages under Product Support. http://support.automation.siemens.com

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Foreword

SINUMERIK

You can find information on SINUMERIK under the following link:

www.siemens.com/sinumerik

Target group

This publication is intended for programmers, planning engineers, machine operators and system operators.

Benefits

With the Programming and Operating Manual, the target group can develop, write, test and debug programs and software user interfaces.

In addition, it enables the target group to operate the hardware and software of a machine.

Standard scope

This documentation only describes the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer.

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

For the sake of simplicity, this documentation does not contain all detailed information about all types of the product and cannot cover every conceivable case of installation, operation, or maintenance.

Technical Support

You will find telephone numbers for other countries for technical support in the Internet under http://www.siemens.com/automation/service&support

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:

http://support.automation.siemens.com

Here, enter the number 15257461 as the search term or contact your local Siemens office.

Turning

4 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Foreword ...................................................................................................................................................

1 Description...............................................................................................................................................

1.1 Control and display elements.......................................................................................................

1.2 Error and status displays .............................................................................................................

1.3 Key definition of the full CNC keyboard (vertical format).............................................................

1.4 Key definition of the machine control panel .................................................................................

1.5 Coordinate systems .....................................................................................................................

2 Software interface....................................................................................................................................

2.1 Screen layout ...............................................................................................................................

2.2 Standard softkeys ........................................................................................................................

2.3 Operating areas ...........................................................................................................................

2.4 The help system...........................................................................................................................

3 Turning On, Reference Point Approach...................................................................................................

3.1 Switching on, reference point approach ......................................................................................

4 Set up ......................................................................................................................................................

4.1 Entering tools and tool offsets......................................................................................................

4.1.1 Entering tools and tool offsets......................................................................................................

4.1.2 Create new tool............................................................................................................................

4.1.3 Determining the tool offsets (manually) .......................................................................................

4.1.4 Determining tool offsets using a probe (auto)..............................................................................

4.1.5 Determining the tool offsets using optical measuring instruments ..............................................

4.1.6 Probe settings..............................................................................................................................

29 29 34 36 42 44 45

4.2 Tool monitoring ............................................................................................................................

4.3 Entering / modifying a work offset................................................................................................

4.3.1 Determining the work offset.........................................................................................................

4.4 Program setting data....................................................................................................................

4.5 R parameters - "Offset/Parameter"operating area.......................................................................

5 Manually Controlled Mode .......................................................................................................................

5.1 Manually Controlled Mode ...........................................................................................................

5.2 JOG mode - "Position" operating area.........................................................................................

5.2.1 Assigning handwheels .................................................................................................................

5.3 MDA mode (manual input) "Position" operating area .................................................................

5.3.1 Teach-in.......................................................................................................................................

5.3.2 Face turning.................................................................................................................................

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49 50

58 62

63 67 70

Table of contents

6 Automatic mode....................................................................................................................................... 73

6.1 AUTOMATIC mode .....................................................................................................................

6.2 Select and start a part program ..................................................................................................

6.3 Block search................................................................................................................................

6.4 Simultaneous recording ..............................................................................................................

6.5 Stop / cancel a part program.......................................................................................................

6.6 Reapproach after cancellation ....................................................................................................

6.7 Repositioning after interruption ...................................................................................................

6.8 Execute from external .................................................................................................................

7 Part Programming....................................................................................................................................

7.1 Part programming overview ........................................................................................................

7.2 Enter new program......................................................................................................................

7.3 Editing part programs or text files ...............................................................................................

7.4 Simulation....................................................................................................................................

7.5 Calculate contour elements.......................................................................................................

7.6 Free contour programming........................................................................................................

7.6.1 Program a contour ....................................................................................................................

7.6.2 Define a start point....................................................................................................................

7.6.3 Softkeys and parameters..........................................................................................................

7.6.4 Undercuts for turning technology..............................................................................................

7.6.5 Parameterize contour element..................................................................................................

7.6.6 Graphic representation of the contour ......................................................................................

7.6.7 Specify contour elements in polar coordinates, close the contour ...........................................

7.6.8 Parameter description of straight line/circle contour elements .................................................

7.6.9 Cycle support ............................................................................................................................

7.6.10 Programming example for turning application ..........................................................................

102

108 110 112 114 119 122 125 126 129 131 131

8 System...................................................................................................................................................

8.1 "System" operating area ...........................................................................................................

8.2 SYSTEM - "Start-up" softkeys...................................................................................................

8.3 SYSTEM - "Machine data" softkeys..........................................................................................

8.4 SYSTEM - "Service display" .....................................................................................................

8.4.1 SYSTEM - "Service display" .....................................................................................................

8.4.2 Action log...................................................................................................................................

8.4.3 Servo trace................................................................................................................................

8.4.4 Version/HMI details...................................................................................................................

8.4.5 Service MSG.............................................................................................................................

8.4.6 Date, time..................................................................................................................................

8.5 SYSTEM - "PLC" softkeys ........................................................................................................

8.6 SYSTEM - "Start-up files" softkeys ...........................................................................................

8.7 SYSTEM - "Commissioning wizard" softkeys ...........................................................................

Turning

135

140

141

148 148 149 150 154 157 163

165

172

177

6 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Table of contents

8.8 Alarm display..............................................................................................................................179

9 Programming.........................................................................................................................................

9.1 Fundamental Principles of NC Programming ............................................................................

9.1.1 Program names .........................................................................................................................

9.1.2 Program structure ......................................................................................................................

9.1.3 Word structure and address.......................................................................................................

9.1.4 Block format...............................................................................................................................

9.1.5 Character set..............................................................................................................................

9.1.6 Overview of instructions - Turning .............................................................................................

9.1.7 Interactively call the window from the part program (MMC) ......................................................

9.2 Positional data ...........................................................................................................................

9.2.1 Programming dimensions ..........................................................................................................

9.2.2 Absolute / incremental dimensioning: G90, G91, AC, IC...........................................................

9.2.3 Dimensions in metric units and inches: G71, G70, G710, G700 ...............................................

9.2.4 Radius / diameter dimensions: DIAMOF, DIAMON, DIAM90....................................................

9.2.5 Programmable work offset: TRANS, ATRANS..........................................................................

9.2.6 Programmable scaling factor: SCALE, ASCALE.......................................................................

9.2.7 Workpiece clamping - settable work offset: G54 to G59, G500, G507 to 554, G53, G153.......

9.2.8 Programmable working area limitation: G25, G26, WALIMON, WALIMOF ..............................

9.3 Axis movements.........................................................................................................................

9.3.1 Linear interpolation with rapid traverse: G0...............................................................................

9.3.2 Linear interpolation with feedrate: G1........................................................................................

9.3.3 Circular interpolation: G2, G3 ....................................................................................................

9.3.4 Circular interpolation via intermediate point: CIP.......................................................................

9.3.5 Circle with tangential transition: CT ...........................................................................................

9.3.6 Thread cutting with constant lead: G33 .....................................................................................

9.3.7 Programmable run-in and run-out path for G33: DITS, DITE ....................................................

9.3.8 Thread cutting with variable lead: G34, G35 .............................................................................

9.3.9 Thread interpolation: G331, G332 .............................................................................................

9.3.10 Fixed point approach: G75.........................................................................................................

9.3.11 Reference point approach: G74.................................................................................................

9.3.12 Measuring with touch-trigger probe: MEAS, MEAW..................................................................

9.3.13 Feedrate F..................................................................................................................................

9.3.14 Exact stop / continuous-path control mode: G9, G60, G64 .......................................................

9.3.15 Acceleration pattern: BRISK, SOFT...........................................................................................

9.3.16 Percentage acceleration override: ACC ....................................................................................

9.3.17 Traversing with feedforward control: FFWON, FFWOF.............................................................

9.3.18 3. and 4th axis............................................................................................................................

9.3.19 Dwell Time: G4...........................................................................................................................

9.3.20 Travel to fixed stop.....................................................................................................................

9.3.21 Feed reduction with corner deceleration (FENDNORM, G62, G621)........................................

9.3.22 Coupled axes .............................................................................................................................

9.3.22.1 Coupled motion (TRAILON, TRAILOF) .....................................................................................

9.3.22.2 Master/slave group (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS) .......................

181

181 181 181 182 183 185 186 201

203 203 204 206 207 208 209 211 212

214 214 215 216 220 221 221 225 226 228 229 231 231 233 234 236 237 238 239 240 241 244 245 245 249

9.4 Spindle movements ...................................................................................................................

9.4.1 Spindle speed S, directions of rotation ......................................................................................

9.4.2 Spindle speed limitation: G25, G26 ...........................................................................................

9.4.3 Spindle positioning.....................................................................................................................

9.4.3.1 Spindle positioning (SPOS, SPOSA, M19, M70, WAITS) .........................................................

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253 253 254 255 255

Table of contents

9.4.4 Gear stages............................................................................................................................... 263

9.4.5 2. Spindle ..................................................................................................................................

263

9.5 Special turning functions ...........................................................................................................

9.5.1 Constant cutting rate: G96, G97 ...............................................................................................

9.5.2 Rounding, chamfer....................................................................................................................

9.5.3 Contour definition programming................................................................................................

9.6 Tool and tool offset....................................................................................................................

9.6.1 General information (turning)....................................................................................................

9.6.2 Tool T (turning)..........................................................................................................................

9.6.3 Tool offset number D (turning)..................................................................................................

9.6.4 Selecting the tool radius compensation: G41, G42 ..................................................................

9.6.5 Corner behavior: G450, G451...................................................................................................

9.6.6 Tool radius compensation OFF: G40........................................................................................

9.6.7 Special cases of the tool radius compensation.........................................................................

9.6.8 Example of tool radius compensation (turning).........................................................................

9.6.9 Use of milling cutters.................................................................................................................

9.6.10 Special handling of tool compensation (turning).......................................................................

9.7 Miscellaneous function M..........................................................................................................

9.8 H function ..................................................................................................................................

9.9 Arithmetic parameters, LUD and PLC variables .......................................................................

9.9.1 Arithmetic parameter R.............................................................................................................

9.9.2 Local User Data (LUD)..............................................................................................................

9.9.3 Reading and writing PLC variables...........................................................................................

9.10 Program jumps..........................................................................................................................

9.10.1 Jump destination for program jumps.........................................................................................

9.10.2 Unconditional program jumps ...................................................................................................

9.10.3 Conditional program jumps .......................................................................................................

9.10.4 Program example for jumps......................................................................................................

265 265 267 270

272 272 273 274 278 280 281 282 283 284 286

287

288

289 289 291 293

294 294 294 295 297

9.11 Subroutine technique ................................................................................................................

9.11.1 General information...................................................................................................................

9.11.2 Calling machining cycles (turning) ............................................................................................

9.11.3 Execute external subroutine (EXTCALL) ..................................................................................

9.12 Timers and workpiece counters ................................................................................................

9.12.1 Runtime timer............................................................................................................................

9.12.2 Workpiece counter ....................................................................................................................

9.13 Language commands for tool monitoring..................................................................................

9.13.1 Tool monitoring overview ..........................................................................................................

9.13.2 Tool life monitoring....................................................................................................................

9.13.3 Workpiece count monitoring......................................................................................................

9.14 Milling on turning machines.......................................................................................................

9.14.1 Milling of the front face - TRANSMIT ........................................................................................

9.14.2 Milling of the peripheral surface - TRACYL...............................................................................

10 Cycles....................................................................................................................................................

10.1 Overview of cycles ....................................................................................................................

10.2 Programming cycles..................................................................................................................

Turning

299 299 302 302

305 305 307

308 308 311 313

317 317 319

327

328

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Table of contents

10.3 Graphical cycle support in the program editor ...........................................................................330

10.4 Drilling cycles .............................................................................................................................

10.4.1 General information ...................................................................................................................

10.4.2 Requirements.............................................................................................................................

10.4.3 Drilling, centering - CYCLE81....................................................................................................

10.4.4 Drilling, counterboring - CYCLE82:............................................................................................

10.4.5 Deep-hole drilling - CYCLE83....................................................................................................

10.4.6 Rigid tapping - CYCLE84...........................................................................................................

10.4.7 Tapping with compensating chuck - CYCLE840 .......................................................................

10.4.8 Reaming1 (boring 1) – CYCLE85 ..............................................................................................

10.4.9 Boring (boring 2) – CYCLE86 ....................................................................................................

10.4.10 Boring with stop 1 (boring pass 3) – CYCLE87 .........................................................................

10.4.11 Drilling with stop 2 (boring 4) - CYCLE88 ..................................................................................

10.4.12 Reaming 2 (boring 5) – CYCLE89 .............................................................................................

10.4.13 Row of holes - HOLES1.............................................................................................................

10.4.14 Circle of holes - HOLES2...........................................................................................................

10.5 Turning cycles ............................................................................................................................

10.5.1 Requirements.............................................................................................................................

10.5.2 Groove - CYCLE93 ....................................................................................................................

10.5.3 Undercut (forms E and F to DIN) - CYCLE94............................................................................

10.5.4 Cutting with relief cut – CYCLE95..............................................................................................

10.5.5 Thread undercut - CYCLE96 .....................................................................................................

10.5.6 Thread cutting - CYCLE97.........................................................................................................

10.5.7 Chaining of threads – CYCLE98................................................................................................

10.6 Error messages and error handling ...........................................................................................

10.6.1 General Information ...................................................................................................................

10.6.2 Error handling in the cycles........................................................................................................

10.6.3 Overview of cycle alarms ...........................................................................................................

10.6.4 Messages in the cycles..............................................................................................................

331 331 332 335 338 340 344 348 354 356 360 362 364 366 370

374 374 376 384 389 402 407 414

421 421 421 421 423

11 Network operation..................................................................................................................................

11.1 Interfaces and functions of the RCS802 tool .............................................................................

11.2 Working on the basis of a network connection ..........................................................................

11.3 User management .....................................................................................................................

11.4 User log in - RCS log in .............................................................................................................

11.5 Setting the connections on the RCS802 tool .............................................................................

11.6 Establishing an RS232 connection to the control ......................................................................

11.7 Establishing a peer-to-peer Ethernet connection to the control.................................................

11.8 Establish the Ethernet network connection to the control (only with SINUMERIK 802D sl

pro).............................................................................................................................................

11.9 Additional network functions ......................................................................................................

11.9.1 Sharing directories .....................................................................................................................

11.9.2 Connecting / disconnecting network drives ...............................................................................

12 Data backup ..........................................................................................................................................

12.1 Data transfer via RS232 interface..............................................................................................

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

425

426

427

428

429

430

431

432

434

436 436 437

441

Table of contents

12.2 Creating / reading in / reading out a start-up archive................................................................ 443

12.3 Reading in / reading out PLC projects ......................................................................................

12.4 Copying and pasting files ..........................................................................................................

13 PLC diagnostics.....................................................................................................................................

13.1 Screen layout ............................................................................................................................

13.2 Operating options......................................................................................................................

A Appendix................................................................................................................................................

A.1 Miscellaneous ...........................................................................................................................

A.1.1 Pocket calculator.......................................................................................................................

A.1.2 Editing asian characters............................................................................................................

A.1.2.1 Simplified Chinese ....................................................................................................................

A.1.2.2 Traditional Chinese (as used in Taiwan)...................................................................................

A.1.2.3 Importing the dictionary.............................................................................................................

A.1.2.4 Korean.......................................................................................................................................

A.2 Overview of documentation.......................................................................................................

Index......................................................................................................................................................

446

447

448

449

461

461 461 462 463 466 469 470

472

473

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10 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.1 Control and display elements

Operator control elements

The defined functions are called up via the horizontal and vertical softkeys. For a description, please refer to this manual:

9HUWLFDOVRIWNH\V

Figure 1-1 CNC operator panel

+RUL]RQWDOVRIWNH\V

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.2 Error and status displays

LED displays on the CNC operator panel (PCU)

The following LEDs are installed on the CNC operator panel.

(55 5'< 1& &)

The individual LEDs and their functions are described in the table below.

Table 1- 1 Status and error displays

LED Significance ERR (red) Serious error, remedy through power OFF/ON RDY (green) Ready for operation NC (yellow) Signoflife monitoring CF (yellow) Reading from/writing to CF card

References

You can find information on error description in the SINUMERIK 802D sl Diagnostics Manual

Turning

12 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.3 Key definition of the full CNC keyboard (vertical format)

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.3 Key definition of the full CNC keyboard (vertical format)

Hot keys

In the part program editor and in the input fields of the HMI, the following functions can be carried out with certain shortcut keys on the full CNC keyboard:

Shortcut key Function <CTRL> and <C> Copy selected text <CTRL> and <B> Select text <CTRL> and <X> Cut selected text <CTRL> and <V> Paste copied text <CTRL> and <P> Generates a screenshot of the actual screen and

saves the image on CompactFlash Card

(customer CF Card) under "screen802dsl.bmp " <CTRL> and <R> HMI restart <CTRL> and <S> Data backup in case of backlight failure

The series start-up archive (Drive/NC/PLC/HMI)

is exported with the most recent data onto the

CompactFlash card with the name

"802Dslibn.arc". <ALT> and <L> Toggling between only upper case letters and

upper and lower case letters <ALT> and <H> or <HELP> key Call help system <ALT> and <S> Switch-in and switch-out the Editor for Asian

characters

Turning

14 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.4 Key definition of the machine control panel

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.5 Coordinate systems

Note

This documentation assumes an 802D standard machine control panel (MCP). Should you use a different MCP, the operation may be other than described herein.

1.5 Coordinate systems

As a rule, a coordinate system is formed from three mutually perpendicular coordinate axes. The positive directions of the coordinate axes are defined using the so-called "3-finger rule" of the right hand. The coordinate system is related to the workpiece and programming takes place independently of whether the tool or the workpiece is being traversed. When programming, it is always assumed that the tool traverses relative to the coordinate system of the workpiece, which is intended to be stationary.

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Figure 1-2 Determining the axis directions to one another; coordinate system for programming

Machine coordinate system (MCS)

The orientation of the coordinate system relative to the machine depends on the respective machine type. It can be rotated in different positions.

The directions of the axes follow the "3-finger rule" of the right hand. Seen from in front of the machine, the middle finger of the right hand points in the opposite direction to the infeed of the main spindle.

Turning

16 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Description

1.5 Coordinate systems

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Figure 1-3 Machine coordinate axes using the example of a turning machine

The origin of this coordinate system is the machine zero. This point is only a reference point which is defined by the machine manufacturer. It does not have to be approachable.

The traversing range of the machine axes can by in the negative range.

Workpiece coordinate system (WCS)

To describe the geometry of a workpiece in the workpiece program, a right-handed, rightangled coordinate system is also used. The workpiece zero can be freely selected by the programmer in the Z axis. In the X axis, it lies in the turning center.

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Figure 1-4 Workpiece Coordinate System

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

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Description

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1.5 Coordinate systems

Relative coordinate system (REL)

In addition to the machine and workpiece coordinate systems, the control system provides a relative coordinate system. This coordinate system is used for setting reference points that can be freely selected and have no influence on the active workpiece coordinate system. All axis movements are displayed relative to these reference points.

Note

You can activate and display the actual value of the relevant coordinate system by pressing the vertical softkey "MCS/WCS REL" in the Position operating area.

Clamping the workpiece

For machining, the workpiece is clamped on the machine. The workpiece must be aligned such that the axes of the workpiece coordinate system run in parallel with those of the machine. Any resulting offset of the machine zero with reference to the workpiece zero is determined along the Z axis and entered in a data area intended for the settable work offset. In the NC program, this offset is activated during program execution, e.g. using a programmed G54.

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Figure 1-5 Workpiece on the machine

Current workpiece coordinate system

The programmed work offset TRANS can be used to generate an offset with reference to the workpiece coordinate system resulting in the current workpiece coordinate system resulting in the current workpiece coordinate system (see section "Programmable work offset: TRANS").

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Turning

18 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

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Figure 2-1 Screen layout

Status area

The screen is divided into the following main areas:

● Status area

● Application area

● Note and softkey area

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Figure 2-2 Status area

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Table 2- 1 Explanation of the screen controls in the status area

Numbering Display Icon Significance

①

Active operating area

Position (operating area key <POSITION>)

System (operating area key <SYSTEM>)

Program (operating area key <PROGRAM>)

Program Manager (operating area key <PROGRAM MANAGER>)

Parameter (operating area key <OFFSET PARAM>)

Alarm (operating area key <ALARM>)

②

Active mode

Approaching a reference point

JOG

JOG INC; 1 INC, 10 INC, 100 INC, 1000 INC, VAR INC (incremental evaluation in the JOG mode)

MDA

Turning

20 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Numbering Display Icon Significance

AUTOMATIC

③

④ ⑤

⑥

⑦

Alarm and message line In addition, the following is displayed:

1. Alarm number with alarm text, or

2. Message text

Selected part program (main program)

Program state

Program control in automatic mode

Date and time From version 1.4 SP 6 and higher, the date and

RESET Program canceled / default state RUN Program is running STOP Program stopped SKP Skip: Skip block DRY Dry Run: Dry run feedrate ROV Rapid Override: Rapid traverse override M01 Conditional stop PRT Program test SBL Single Block: Single block

the time are displayed.

Note and softkey area

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Figure 2-3 Note and softkey area

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.1 Screen layout

Table 2- 2 Explanation of the screen controls in the note and softkey area

Screen item Display Significance

①

RECALL symbol Pressing the <RECALL> key lets you return to the higher menu level.

②

③

Information line

Displays notes and information for the operator and fault states

HMI status information

ETC is possible (pressing this key displays the horizontal softkey bar providing further functions.)

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Mixed notation active (uppercase/lowercase letters)

RS232 connection active

④

Softkey bar vertical and horizontal

Display of the softkeys in the document

To make the softkeys easier to locate, the horizontal and vertical softkeys are displayed in different basic colors.

Horizontal softkey

Vertical softkey

Connection to commissioning and diagnostic tools (e.g. Programming Tool 802) active

RCS network connection active

Turning

22 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

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2.2 Standard softkeys

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Use this softkey to close the screen.

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Use this softkey to cancel the input; the window is closed.

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Selecting this softkey will complete your input and start the calculation.

Selecting this softkey will complete your input and accept the values you have entered.

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User-specific functions are called in the operating areas <POSITION>, <OFFSET PARAMETER> and <SYSTEM>. The softkey is only visible if the machine manufacturer saved special functions.

Refer to the following documentation for softkey activation: Operating Instructions, SINUMERIK 802D sl Turning, Milling, Grinding, Chapter: Activating "User function" softkey.

2.3 Operating areas

The functions of the control system can be carried out in the following operating areas:

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POSITION

Machine operation

OFFSET PARAM Entering the compensation values and setting data

PROGRAM

Creation of part programs

PROGRAM

Part program directory

MANAGER

SYSTEM

Diagnostics, commissioning

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.3 Operating areas

Protection levels

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ALARM

Alarm and message lists

CUSTOM

Users can call their own application

To change to another operating area, press the relevant key on the CNC full keyboard (hard key).

The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas. The control system is delivered with default passwords for the protection levels 1 to 3.

Protection level 1 Experts password Protection level 2 Manufacturer password Protection level 3 User password

These control the various access rigths.

In the menus listed below the input and modification of data depends on the protection level set:

● Tool offsets

● Work offsets

● Setting data

● RS232 settings

● Program creation / program correction

Turning

24 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.4 The help system

Comprehensive online help is stored in the control system. Some help topics are:

● Product brief of all important operating functions

● Overview and product brief of the NC commands

● Explanation of the drive parameters

● Explanation of the drive alarms

Operating sequence

You can call the help system from any operating area either by pressing the Info key or by using the key combination <ALT+H>.

Figure 2-4 Help system: Table of contents

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Software interface

2.4 The help system

Softkeys

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This function opens the selected topic.

Figure 2-5 Help system: Description of the topic

Use this function to select cross references. A cross reference is marked by the characters

">>....<<". This softkey is only displayed if a cross reference is displayed in the application

area.

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If you select a cross-reference, the "Back to topic" softkey will also be displayed. Select this function to go back to the previous screen.

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Use this function to search for a term in the table of contents. Type the term you are looking for and start the search process.

Help in the "Program editor" area

The help system offers an explanation for each NC operation. To display the infotext directly, position the cursor after the appropriate operation and press the Info key. The NC instruction must be written using uppercase letters.

Turning

26 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

Operating sequence

Note

When turning on the SINUMERIK 802D sl and the machine, please also observe the machine documentation, since turning on and reference point approach are machinedependent functions.

First, switch on the power supply for the CNC and the machine.

After the control system has booted, you are in the "Position" operating area, in the "Reference point approach" mode.

The 'Reference point' window is active.

Figure 3-1 Reference-point approach start screen

The "Reference point" window displays whether the axes are referenced.

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Press the arrow keys.

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

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If you select the wrong approach direction, no motion is carried out.

One after the other, move each axis to the reference point. You can exit the function by selecting another operating mode (MDA, AUTOMATIC or JOG).

To access the functions described below, you need to select <JOG> mode.

Turning

28 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

Preliminary remarks

Before you can work with the CNC, set up the machine, the tools, etc. as follows:

● Enter the tools and the tool offsets.

● Enter/modify the work offset

● Enter the setting data.

4.1 Entering tools and tool offsets

4.1.1 Entering tools and tool offsets

Functionality

The tool offsets consist of several data describing the geometry, the wear and the tool type. Each tool contains a defined number of cutting edge parameters dependent on the particular tool type. Tools are identified by a number (T number).

4.1.2 Create new tool

Operating sequence

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This function offers another two softkey functions to select the tool type "Turning tool", "Drill" or "Milling tool". After selecting the tool type, enter the desired "Tool number" (3 digits max.) in the input field and select the "Cutting edge position" and the "Type".

Figure 4-5 "New tool" window

Figure 4-6 Input of the tool number and cutting edge position of a turning tool

Turning

34 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Note

The coordinate system of tools for turning depends on the following display machine data:

MD290 CTM_POS_COORDINATE_SYSTEM

= 0 -> position of the tool after the turning center

= 2 -> position of the tool before the turning center

For drills and milling tools, the cutting edge position that corresponds to the machining direction is selected.

Figure 4-7 Entering a tool number and cutting edge position for a drill

Figure 4-8 Input of the tool number and cutting edge position of a milling tool

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

list.

4.1.3 Determining the tool offsets (manually)

Select "OK" to confirm your input. A data record loaded with zero will be included in the tool

Functionality

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Note

Assignment of Length 1 or Length 2 to the axis is dependent on the tool type (turning tool, drill) (see the following figures).

For the turning tool, the reference point for the X axis is a diameter dimension!

Note

The axis coordinates used for the calculation refer to the machine coordinate system.

This function can be used to determine the unknown geometry of a tool T.

Using the actual position of the point F (machine coordinate) and the reference point, the control system can calculate the offset value assigned to length 1 or length 2 for the axis.

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Turning

36 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

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Figure 4-10 Determining the length offsets using the example of a drill: Length 1 / Z axis

Note

The figure "Determining the length offsets using the example of a drill: Length 1/Z axis" will only apply, if setting data SD42950 $SC_TOOL_LENGTH_TYPE and SD42940 $SC_TOOL_LENGTH_CONST are equal to "0". Otherwise Length 2 will apply for the drilling and the milling tool.

A tool must be loaded to use the "Measure tool" function.

Display machine data

The following display machine data define the display in the "Tool measurement manual" window:

● MD290 CTM_POS_COORDINATE_SYSTEM

– = 0 -> position of the tool after the turning center

– = 2 -> position of the tool before the turning center

● MD361 USER_MEAS_TOOL_CHANGE

– = 0 -> not possible to edit the "T" and "D" fields

The "T" tool currently selected at the machine and its tool offset "D" are manually measured.

– = 1 -> it is possible to edit the "T" and "D" fields

Tools, that have not been selected at the machine can also be manually measured.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

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Figure 4-11 Selecting manual or semiautomatic measuring

The "Tool measurement manual" window is opened with the default setting "Measure length 1 in the X axis".

Figure 4-12 "Tool measurement manual" window, Length1 (L)

Workpiece parameters and operating sequence to manually measure the tool "Length1"

Enter the following workpiece parameters for the particular length calculation of the tool:

● The thickness of a spacer can be taken into account in the calculation in the distance field (a).

● Enter the workpiece diameter in the "Ø" field.

Turning

38 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

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● With the cutting edge of the tool, move in the X axis up to the edge of the clamped

workpiece or to the spacer. Press "Save position".

The actual position that has been approached is taken into account in the control.

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● Press "Set Length1".

The length value is calculated and saved in the tool offset data.

Workpiece parameters and operating sequence to manually measure the tool "Length2"

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To determine length 2, press "Length2".

Figure 4-13 "Tool measurement manual" window, for Length2 (L)

Enter the following workpiece parameters for the particular length calculation of the tool:

● The thickness of a spacer can be taken into account in the calculation in the distance field

(a).

● Enter the workpiece edge in the field "Z0", if "ABS" was pre-selected in the adjacent

toggle field.

Note

As the known machine coordinate you may also use the work offset already determined (e.g G54 value). This should be selected in the toggle field for the reference point.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Workpiece parameters and operating sequence to manually measure a drill "Length1"

Figure 4-14 Tool measurement window, length1 (L) for a drill

Enter the following workpiece parameters for the particular length calculation of the tool:

● The thickness of a spacer can be taken into account in the calculation in the distance field (a).

● Enter the workpiece edge in the field "Z0", if "ABS" was pre-selected in the adjacent toggle field.

Note

As the known machine coordinate you may also use the work offset already determined (e.g G54 value). This should be selected in the toggle field for the reference point.

With the cutting edge of the tool, move in the Z axis up to the edge of the clamped workpiece or to the spacer. Then press "Set Length1", the length value is calculated and saved in the tool offset data.

Turning

40 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Workpiece parameters and operating sequence to manually measure a driven milling tool "Length2"

Figure 4-15 Manually measuring a driven milling tool

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Enter the following workpiece parameters for the particular length calculation of the tool:

● The thickness of a spacer can be taken into account in the calculation in the distance field

(a).

● Enter the workpiece diameter in the "Ø" field.

● Enter the milling tool radius in the "Radius" field.

● With the cutting edge of the tool, move in the X axis up to the edge of the clamped

workpiece or to the spacer. Press "Save position".

The actual position that has been approached is taken into account in the control.

● Press "Set Length2".

The length value is calculated and saved in the tool offset data.

Note

The effect of the softkey is determined by display machine data MD373 MEAS_SAVE_POS_LENGTH2.

= 0 -> the softkey is only active when measuring length 1

= 1 -> the softkey is always active

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

4.1.4 Determining tool offsets using a probe (auto)

Operating sequence

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Press the "Measure tool" softkey.

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The "Measure tool automatically" window is opened.

Figure 4-16 "Tool measurement auto" window for Length1 (L)

Figure 4-17 "Tool measurement auto" window, Length2 (L)

Turning

42 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Display machine data

The following display machine data defines the display in the "Tool measurement auto" window:

● MD290 CTM_POS_COORDINATE_SYSTEM

– = 0 -> position of the tool after the turning center (refer to the diagrams above)

– = 2 -> position of the tool before the turning center

"Tool measurement auto" screen form

This screen form allows you to enter the tool number and tool offset number.

After the screen form has been opened, the input fields are filled with the data of the tool currently working.

The tool can be either

● the currently active tool of the NC (loaded via a part program) or

● a tool loaded by the PLC.

If the tool was loaded by the PLC, the tool number in the input screen can be different than that in the T,F,S window.

If you change the tool number, no automatic tool change will be performed using this function. However, the measurement results are assigned to the entered tool.

Measuring process

The measuring probe is approached using traversing keys.

After the "Probe tripped" symbol has appeared, release the traversing key and wait until the measuring process is completed.

During the automatic measurement, a dial gauge is displayed, which symbolizes the measuring process currently active.

Note

To create the measuring program, the safety clearance parameters from the "Settings" screen form and the feedrate from the "Probe data" screen form are used (see chapter "Probe settings").

If several axes are moved simultaneously, no offset data can be calculated.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Procedure for "Probe tripped"

A solid circle on the screen indicates that the measuring probe has been tripped.

Release the axis direction key after tripping of the probe.

After release of the axis direction key, the control automatically creates an internal measuring program in the program memory and starts it.

This measuring program causes the probe to be approached max. three times in order to deliver measured values to the control.

If no measured value is transferred to the control after the third approach of the probe, a message will be displayed informing the operator that no measured values could be collected.

All axes involved in the measuring process must be approached this way.

4.1.5 Determining the tool offsets using optical measuring instruments

Figure 4-18 Measuring using an optical measuring instrument (for the T and D input fields, please

refer to "Measuring using a probe")

Measuring process

For measuring, traverse the tool until its tip appears in the crosshair. With a milling tool, use the highest point of the cutting edge to determine the tool length.

Then press the "Set length" softkey to calculate the offset values.

Turning

44 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

4.1.6 Probe settings

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Select the "Settings" softkey.

The screen form below is used to store the coordinates of the probe and to set the axis feedrate for the automatic measuring process.

All position values refer to the machine coordinate system.

Figure 4-19 "Probe data" input screen

Probe calibration

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Parameter Significance Absolute position P1 Absolute position of the probe in Z direction Absolute position P2 Absolute position of the probe in X+ direction Absolute position P3 Absolute position of the probe in Z+ direction Absolute position P4 Absolute position of the probe in X- direction Feedrate Feedrate with which the tool approaches the probe

The probe can be calibrated either in the "Settings" menu or in the "Measure tool" menu. The four points of the probe must be approached.

For calibration, use a tool of the type 500 with tool tip position 3 or 4.

The offset parameters required to determine the four probe positions can be written to the data records of two cutting edges.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.1 Entering tools and tool offsets

Figure 4-20 Calibrating the probe

After the screen form has appeared, an animation signaling the step to be executed is displayed next to the current positions of the probe. This point must be approached with the appropriate axis.

After the "Probe tripped" symbol has appeared, release the traversing key and wait until the measuring process is completed.

During the automatic measurement, a dial gauge is displayed, which symbolizes the measuring process currently active.

The positions delivered by the measuring program serve to calculate the real probe position.

The measuring function can be quit without approaching all positions. The points already sensed are stored.

Note

To create the measuring program, the "Safety clearance" parameters from the "Settings" screen form and the feedrate from the "Probe data" screen form are used.

If several axes are moved simultaneously, no offset data can be calculated.

Use the "Next Step" function to skip a point if this is not needed for measuring.

Turning

46 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.2 Tool monitoring

Functionality

This function is available for SINUMERIK 802D sl plus and 802D sl pro.

The following types of active cutting edge monitoring for the active tool are possible:

● Monitoring the service life

By activating service life monitoring, the service life during the action time of the tool (G1, G2, G3) is monitored.

● Monitoring of the workpiece count

By activating workpiece count monitoring, the workpiece count is monitored via the program command SETPIECE( ) at the end of the part program.

See also the chapter "Language commands for tool monitoring".

Note

Set the following machine data to enable the "tool monitoring" function:

• General machine data

MD18080 $MN_MM_TOOL_MANAGEMENT_MASK bit 1 = 1: Memory for the monitoring data (WZMO) is provided.

• Channel machine data

MD20310 $MC_TOOL_MANAGEMENT_MASK bit 1 = 1: Tool management monitoring function is active.

After the machine data were changed, proceed as follows at the control:

1. Backup the commissioning archive data (Drive/NC/PLC/HMI).

2. Download the commissioning archive data that was backed up.

Operating sequence

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Monitoring is carried out in the <OFFSET PARAM> > "Tool monitoring" operating area.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.2 Tool monitoring

Figure 4-21 Tool monitoring

Each monitoring type is displayed in four columns.

● Setpoint

● Prewarning limit

● Residual value

● active

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Using the checkbox element in the fourth column, the monitoring type can be switched to active/inactive.

The symbols in the "Type" column have the following meaning:

Prewarning limit reached

The tool is released

Tool disabled

Monitoring for the selected tool is reset.

Figure 4-22 Reset monitoring

Turning

48 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Set up

4.3 Entering / modifying a work offset

Functionality

After the reference point approach, the actual-value memory and thus also the actual-value display are referred to the machine zero point. A machining program, however, is always referred to the workpiece zero. This offset must be entered as the work offset.

Operating sequences

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Press the <OFFSET PARAM> key.

Use <OFFSET PARAM> and "Work offset" to select the work offset.

An overview of all settable work offsets will appear on the screen. The screen form additionally contains the values of the basic offset of the programmed work offset and the active scaling factors, the "Mirroring active" status display and the total of all active work offsets.

Figure 4-23 The "Work offset" window

● Position the cursor bar on the input field to be changed

● Enter the value(s).

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

The change becomes immediately effective in the NC program.

Set up

4.3 Entering / modifying a work offset

4.3.1 Determining the work offset

Prerequisite

You have selected the window with the relevant work offset (e.g. G54) and the axis you want to determine for the offset.

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Figure 4-24 Determining the work offset Z axis

Press the "Measure workpiece" softkey. The control system will switch to the "Position" operating area and will open the dialog box for measuring the work offsets. The selected axis is displayed as a softkey with a blue background.

Then scratch the workpiece with the tool tip.

Figure 4-25 Determining the work offset in X

Turning

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Set up

4.4 Program setting data

Figure 4-26 Determining the work offset in Z

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The softkey calculates the offset and displays the result in the offset field.

4.4 Program setting data

Functionality

The setting data are used to define the settings for the operating states. These can be changed as necessary.

Operating sequence

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You are now in the <OFFSET PARAM> operating area.

Press the "Setting data" softkey. The start screen "Setting data" is opened. Other softkey functions are available here with which you can set various control system options.

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Set up

4.4 Program setting data

Figure 4-27 Setting data start screen

● JOG feedrate

Feedrate value in JOG mode If the feedrate value is zero, the control system will use the value stored in the machine data.

● Spindle

Spindle speed

● Minimum / maximum

A limitation of the spindle speed in the "Max." (G26) / "Min." (G25) fields can only be performed within the limit values defined in the machine data.

● Limitation using G96

Programmable upper speed limitation (LIMS) at constant cutting rate (G96).

● Dry run feed (DRY)

The feedrate which can be entered here will be used instead of the programmed feedrate in the AUTOMATIC mode if the "Dry run feed" function is selected.

● Starting angle for thread (SF)

For thread cutting, a start position for the spindle is displayed as the start angle. A multiple thread can be cut by changing the angle when the thread cutting operation is repeated.

Place the cursor bar on the input field to be modified and enter the value.

Either press the <Input> key or move the cursor to confirm.

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Set up

4.4 Program setting data

Softkeys

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The working area limitation is active with geometry and additional axes. If you want to use a working area limitation, its values can be entered in this dialog box. Selecting the "Set active" softkey enables/disables the values for the axis highlighted by the cursor.

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Figure 4-28 Working area limitation

Times Counters

Figure 4-29 Times, Counters

Meaning:

● Total parts: Total number of workpieces produced (total actual)

● Parts requested: Number of workpieces required (workpiece setpoint)

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Set up

4.4 Program setting data

● Number of parts: This counter registers the number of all workpieces produced since the starting time.

Note

The counter functionality is set using the following channel-specific machine data:

• MD27880 $MC_PART_COUNTER, the workpiece counter is activated

• MD27882 $MC_PART_COUNTER_MCODE[0-2], workpiece counting with user

defined M command

● Total runtime: Total runtime of NC programs in AUTOMATIC mode

In the AUTOMATIC mode, the runtimes of all programs between NC START and end of program / RESET are summed up. The timer is zeroed with each power-up of the control system.

● Program runtime Active tool operating times

The runtime between NC Start and End of program / Reset is measured in the selected NC program. The timer is reset with the start of a new NC program.

● Feedrate runtime

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The runtime of the path axes is measured in all NC programs between NC START and end of program / RESET without rapid traverse active and with the tool active. The measurement is interrupted when a dwell time is active.

The timer is automatically reset to zero in the case of a "Control power-up with default values".

Use this function to display all setting data for the control system in the form of a list. The setting data are divided up into general, axis-specific and channel-specific data.

They can be selected using the following softkey functions:

● "General"

● "Axis-spec."

● "Channel-spec."

Figure 4-30 General setting data

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Set up

4.5 R parameters - "Offset/Parameter"operating area

Functionality

In the "R parameters" start screen, any R parameters that exist within the control system are listed. These global parameters can be set or queried by the programmer of the part program for any purpose in the program and can be changed as required.

Operating sequence

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These can be found in the <OFFSET PARAM> operating area.

Press the <R variable> softkey. The "R variables" start screen appears.

Figure 4-31 "R parameters" start screen

Place the cursor bar on the input field to be modified and enter the values.

Either press the <Input> key or move the cursor to confirm the entry.

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Searching for R variables

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Set up

4.5 R parameters - "Offset/Parameter"operating area

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56 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.1 Manually Controlled Mode

The manually controlled mode is possible in JOG and MDA modes.

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.2 JOG mode - "Position" operating area

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5.2 JOG mode - "Position" operating area

Operating sequences

Use the <JOG> key on the machine control panel to select the Jog mode.

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To traverse the axes, press the appropriate key of the X or Z axis.

The axes will traverse continuously at the velocity stored in the setting data until the key is released. If the value of the setting data is zero, the value stored in the machine data is used.

If necessary set the velocity using the override switch.

When you additionally press the <Rapid traverse override> key, the selected axis will be traversed at rapid traverse speed until both keys are released.

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Manually Controlled Mode

5.2 JOG mode - "Position" operating area

In the <Increment> mode, you can traverse by adjustable increments using the same operating sequence. The set number of increments is displayed in the status area. To deselect, press <JOG> again.

The JOG start screen displays the position, feedrate and spindle values, as well as the current tool.

Parameter

Figure 5-3 "JOG" start screen

Table 5- 1 Description of the parameters in the "JOG" start screen

Parameter Explanation MCS X

Z + X

-Z

Position mm

Repos. offset

G function Displays important G functions Spindle S

r.p.m. Feed F

mm/min Tool Displays the currently active tool with the current edge number

Displays the axes existing in the machine coordinate system (MCS) or in the workpiece coordinate system (WCS)

If you traverse an axis in the positive (+) or negative () direction, a plus or minus sign will appear in the relevant field.

If the axis is already in the required position, no sign is displayed. These fields display the current position of the axes in the MCS or WCS.

If the axes are traversed in the "Program interrupted" condition in the <JOG> mode, the distance traversed by each axis is displayed referred to the interruption point.

Displays the actual value and the setpoint of the spindle speed

Displays the path feedrate actual value and setpoint

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.2 JOG mode - "Position" operating area

Note

If a second spindle is integrated into the system, the work spindle will be displayed using a smaller font. The window will always display the data of only one spindle.

The control system displays the spindle data according to the following aspects:

The master spindle (large display) is displayed:

- Idle,

- at spindle start

- with both spindles active

The work spindle (small display) is displayed:

- when starting the work spindle

The power bar applies to the spindle currently active. With both master spindle and work spindle active, the master spindle performance bar is displayed.

Softkeys

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This softkey is used to set the base work offset or a temporary reference point in the relative coordinate system. After opening, this function can be used to set the base work offset.

The following subfunctions are provided:

● Direct input of the desired axis position

In the input window, position the input cursor on the desired axis; thereafter, enter the new position. Then, press "Input" or move the cursor to confirm your input.

● Setting all axes to zero

The softkey function "All to zero" overwrites the current position of the appropriate axis with zero.

● Setting individual axes to zero

Selecting the softkey "X=0" or "Z=0" overwrites the current position with zero.

Note

A changed base work offset acts independently of any other work offsets.

Use the "Set rel." softkey to switch the display to the relative coordinate system.

Any subsequent inputs will change the reference point in this coordinate system.

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Manually Controlled Mode

5.2 JOG mode - "Position" operating area

The value of the axis position shown can be specified as a reference point for the relative coordinate system.

Here it is useful to set a reference point "X=0" or "Z=0", or to directly enter a reference point for the axes in the display.

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Use this softkey to determine the work offset (see section "Set up")

Use this softkey to measure the tool offsets (see section "Set up")

The input screen shown below is intended to set the retraction plane, the safety clearance and the direction of rotation of the spindle for automatically generated part programs in the MDA mode. Furthermore, the values for the JOG feedrate and the variable size of increments can be set.

Figure 5-4 Settings

● Retraction plane

The "Face" function retracts the tool to the specified position (Z position) after the function has been executed.

● Safety clearance

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Safety distance to the workpiece surface

This value defines the minimum distance between the workpiece surface and the workpiece. It is used by the "Face" and "Automatic tool gauging" functions.

● JOG feedrate

Feedrate value in JOG mode

● Direction of rotation

Direction of rotation of the spindle for automatically generated programs in the JOG and MDA modes.

Use this softkey to switch between the metric and the inch dimension systems

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Manually Controlled Mode

5.2 JOG mode - "Position" operating area

5.2.1 Assigning handwheels

Operating sequence

Select the <JOG> operating mode.

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Press the "Handwheel" softkey. The "Handwheel" window appears on the screen.

After the window has been opened, all axis identifiers are displayed in the "Axis" column, which simultaneously appear in the softkey bar.

Select the desired handwheel using the cursor. Thereafter, press the relevant axis softkey for the desired axis for assignment or deselection

The ☑ symbol appears in the window.

Figure 5-5 "Handwheel" menu screen

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Use the "MCS" softkey to select the axes from the machine or workpiece coordinate system for handwheel assignment. The current setting is displayed in the window.

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

Functionality

In the MDA mode, you can create or execute a part program.

The Manual mode is subject to the same safety interlocks as the fully automatic mode.

Furthermore, the same prerequisites are required as in the fully automatic mode.

Operating sequence

Select the <MDA> mode through the machine control panel.

CAUTION

Figure 5-6 "MDA" start screen

Enter one or several blocks using the keyboard.

Press <NC START> to start machining. During machining, editing of the blocks is no longer possible.

After machining, the contents are preserved so that the machining can be repeated by pressing <NC START> once again.

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

Parameters

Table 5- 2 Description of the parameters in the "MDA" working window

Parameter Explanation MCS X

Z +X

-Z

Position mm

Distance-togo

G function Displays important G functions Spindle S

r.p.m. Feedrate F Displays the path feedrate actual value and setpoint in mm/min or mm/rev. Tool Displays the currently active tool with the current edge number (T..., D...). Editing

window

Displays the existing axes in the MCS or WCS

If you traverse an axis in the positive (+) or negative () direction, a plus or minus sign will appear in the relevant field.

If the axis is already in the required position, no sign is displayed. These fields display the current position of the axes in the MCS or WCS.

This field displays the distance to go of the axes in the MCS or WCS.

Displays the actual value and the setpoint of the spindle speed

In the "Stop" or "Reset" program state, an editing window serves to input a part program block.

Softkeys

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Note

If a second spindle is integrated into the system, the work spindle will be displayed using a smaller font. The window will always display the data of only one spindle.

The control system displays the spindle data according to the following aspects:

• The master spindle is displayed: – in the idle state, – when the spindle starts, – if both spindles are active.

• The work spindle is displayed: – when the work spindle starts.

The power bar applies to the spindle currently active.

See Chapter

JOG mode - "Position" operating area (Page 58).

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

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The softkeys to select the program control are displayed (e.g. skip block, program test).

● "Hide" (SKP): Program blocks that are identified with a slash in front of the block number

are skipped when the program starts (e.g. "/N100").

● "Dry run feedrate" (DRY): If you select this softkey, all traversing motion will be performed

with the feedrate setpoint specified from the "Dry run feed" setting data. Instead of the programmed motion commands, the dry run feedrate is active.

● "ROV effective" (ROV): The feedrate override switch will also act on the rapid traverse

feedrate.

● "Conditional stop" (M01): When this function is active, processing of the program is

stopped at every block in which special function M01 is programmed.

● "Program Test" (PRT): If "Program test" is selected, the output of setpoints to axes and

spindles is disabled. The setpoint display "simulates" the traversing motion.

● "Single block, fine": If this function is active, the part program blocks are executed as

follows: Each block is decoded separately, and a stop is performed at each block; an exception are only the thread blocks without dry run feedrate. In such blocks, a stop is only performed at the end of the current thread block. Single Block fine can only be selected in the RESET state.

Note

Single block (SBL) can be activated using the machine control panel key <SINGLE BLOCK>.

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See Chapter Teach-in (Page 67).

See Chapter

Face turning (Page 70).

See Chapter

Simultaneous recording (Page 82).

See Chapter

JOG mode - "Position" operating area (Page 58).

The G function window displays G functions whereby each G function is assigned to a group and has a fixed position in the window. Use the <Page Up> or <Page Down> keys to display additional G functions. Selecting the softkey repeatedly will close the window.

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

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This window displays the auxiliary and M functions currently active. Selecting the softkey repeatedly will close the window.

All the G functions are displayed.

Use this softkey to display the "Axis feedrate" window. Pressing the softkey repeatedly will close the window.

Use this function to delete blocks from the program window.

Enter a name in the input field with which you wish the MDA program to be saved in the program directory. Alternatively, you may select an existing program from the list. Use the TAB key to change between input field and program list.

Figure 5-7 Saving an MDA program

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The actual values for the MDA mode are displayed depending on the selected coordinate system. Use this softkey to switch between the two coordinate systems.

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

5.3.1 Teach-in

Functionality

You can use the "Teach In" function to create and change simple traversing blocks. You can transfer axis position values directly into a newly generated or changed part program record.

The axis positions are reached by traversing with the axis direction keys and transferred into the part program.

Operating sequence

In the <POSITION> operating area, use the machine control panel to select <MDA> mode.

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General sequence

Press the "Teach In" softkey.

In the "Teach In" submode, assume the following start screen:

Figure 5-8 Main screen

Use the arrow keys to select the program block that you want to edit or that is to have the new traversing block inserted in front of it.

Select the appropriate softkey for the traversing block.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

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"Technological data"

Figure 5-9 Technological data

Enter the appropriate technological data (e.g. feedrate: 1000).

Click "Insert transfer" to add a new part program block. The new part program block will be added in front of the block selected with the cursor.

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Click "Change transfer" to change the selected part program block.

Use "<<Back" to return to the "Teach In" start screen.

"Rapid feed"

Figure 5-10 Rapid traverse

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Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

You traverse the axes and teach-in a rapid traverse block with the approached positions.

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"Linear"

Figure 5-11 Linear

You traverse the axes and teach in a linear block with the approached positions.

"Circular"

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You teach in an intermediate point and an end point for a circle.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

Operation in the "Rapid traverse", "Linear" and "Circular" dialogs

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Use the axis keys to traverse the axes to the required position that you want to add/change in the part program.

Click "Insert transfer" to add a new part program block. The new part program block will be added in front of the block selected with the cursor.

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Click "Change transfer" to change the selected part program block.

Use "<<Back" to return to the "Teach In" start screen.

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Use "Exit Teach In" (see "Start screen") to leave the "Teach In" submode.

5.3.2 Face turning

Functionality

Use this function to prepare a blank for the subsequent machining without creating a special part program.

Operating sequence

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Select the <MDA> mode and open the input screen "Surface machining" by pressing the "Face turning" softkey.

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70 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

Figure 5-13 Surface machining

create a part program.

The input screen will be closed and the HMI will return to the machine start screen.

The part program can be started with <NC START>.

In the machine start screen you can observe the program progress.

After you have filled out the screen form completely and pressed "OK", the function will

Note

The retraction plane and the safety clearance must be defined beforehand in the "Settings" menu.

Table 5- 3 Description of the parameters in the "Surface machining" working window

Parameter Description Length l Enter the length of the "step" to be produced, taking the contour start position

("Reference z0") in the longitudinal axis (Z axis) as the starting point.

Diameter d1 Outside diameter of the "step" to be machined in the transverse axis (absolute

position of the X axis in the diameter).

Diameter d2 Inside diameter of the "step" to be machined in the transverse axis (absolute

position of the X axis in the diameter).

Chamfer/radius F1 Depending on the option selected, this value forms either a transition radius

(display "RND") or a transition chamfer (display "Chamfer CHR" or "Chamfer CHF") of less than 450 between the end face and the inside diameter of the "step". You can toggle between RND / CHR / CHF using the toggle key. An input value of 0.0 switches this function off.

Two types of dimensioning are possible with the chamfers:

• in the case of chamfer CHR, the value specifies the width of the chamfer in the

direction of the movement,

• in the case of chamfer CHF, the value corresponds to the length of the chamfer.

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Manually Controlled Mode

5.3 MDA mode (manual input) "Position" operating area

Parameter Description Chamfer/radius F2 Depending on the option selected, this value forms either a transition radius

Two types of dimensioning are possible with the chamfers:

• in the case of chamfer CHR, the value specifies the width of the chamfer in the

direction of the movement,

• in the case of chamfer CHF, the value corresponds to the length of the chamfer.

Chamfer/radius F3 Depending on the option selected, this value forms either a transition radius

(display "RND") or a transition chamfer (display "Chamfer CHR" or "Chamfer CHF") of less than 45 can toggle between RND / CHR / CHF using the toggle key. An input value of 0.0 switches this function off.

Two types of dimensioning are possible with the chamfers:

• in the case of chamfer CHR, the value specifies the width of the chamfer in the

direction of the movement,

• in the case of chamfer CHF, the value corresponds to the length of the chamfer.

Max. infeed depth m1 Enter the maximum infeed depth for roughing. The infeed calculation in the cycle

ensures that the infeed is as uniform as possible throughout the roughing operation. This input value represents the maximum value possible and is therefore not exceeded.

Finishing allowance m2 Finishing allowance in the X axis (m2x)

Finishing allowance in the Z axis (m2z)

between the end face and the inside diameter of the "step". You

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"Graphic view" shows the resulting contour.

Figure 5-14 Graphic view

With the horizontal softkeys you can navigate/modify the displayed screen section.

When you press this softkey, you can move the red cross-hair with the cursor keys and choose a screen section for display.

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Automatic mode

6.1 AUTOMATIC mode

Menu tree

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Preconditions

The machine is set up for the AUTOMATIC mode according to the specifications of the machine manufacturer.

Operating sequence

Select AUTOMATIC mode by pressing the <AUTOMATIC> key on the machine control panel.

The "AUTOMATIC" start screen appears, displaying the position, feedrate, spindle, and tool values, as well as the block currently active.

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Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Automatic mode

6.1 AUTOMATIC mode

Figure 6-2 "AUTOMATIC" start screen

Parameter

Table 6- 1 Description of the parameters in the working window

Parameter Explanation MCS X

Z +X

-Z

Position mm

Distance-togo

G function Displays important G functions Spindle S

r.p.m. Feed F

mm/min or mm/rev

Tool Displays the currently active tool with the current edge number (T..., D...). Current

block

Displays the existing axes in the MCS or WCS

If you traverse an axis in the positive (+) or negative () direction, a plus or minus sign will appear in the relevant field.

If the axis is already in the required position, no sign is displayed. These fields display the current position of the axes in the MCS or WCS.

These fields display the current position of the axes in the MCS or WCS.

Displays the actual value and the setpoint of the spindle speed

Displays the path feedrate actual value and setpoint

The block display displays seven subsequent blocks of the currently active part program. The display of one block is limited to the width of the window. If several blocks are executed quickly one after the other, it is recommended to switch to the "Program progress" window. To switch back to the seven-block display, use the "Program sequence" softkey.

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74 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Automatic mode

6.1 AUTOMATIC mode

Note

If a second spindle is integrated into the system, the work spindle will be displayed using a smaller font. The window will always display the data of only one spindle.

The control system displays the spindle data according to the following aspects:

The master spindle is displayed:

- Idle,

- at spindle start

- with both spindles active

The work spindle is displayed:

- when starting the work spindle

The power bar applies to the spindle currently active. With both master spindle and work spindle active, the master spindle performance bar is displayed.

Softkeys

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Opens the "G functions" window to display all G functions currently active.

The window displays all G functions currently active whereby each G function is assigned to a group and has a fixed position in the window.

Figure 6-3 "G functions" window

Use the <Page Up> or <Page Down> keys to display additional G functions.

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Automatic mode

6.1 AUTOMATIC mode

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This window displays the auxiliary and M functions currently active. Selecting the softkey repeatedly will close the window.

All G functions are displayed (also see chapter "Programming").

Use this softkey to display the "Axis feedrate" window. Pressing the softkey repeatedly will close the window.

Switches the axis value display between the machine, workpiece and relative coordinate systems.

The softkeys to select the program control are displayed (e.g. skip block, program test).

● "Hide" (SKP): Program blocks that are identified with a slash in front of the block number are skipped when the program starts (e.g. "/N100").

● "Dry run feedrate" (DRY): If you select this softkey, all traversing motion will be performed with the feedrate setpoint specified from the "Dry run feed" setting data. Instead of the programmed motion commands, the dry run feedrate is active.

● "ROV effective" (ROV): The feedrate override switch will also act on the rapid traverse feedrate.

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● "Conditional stop" (M01): When this function is active, processing of the program is stopped at every block in which special function M01 is programmed.

● "Program Test" (PRT): If "Program test" is selected, the output of setpoints to axes and spindles is disabled. The setpoint display "simulates" the traversing motion.

● "Single block, fine": If this function is active, the part program blocks are executed as follows: Each block is decoded separately, and a stop is performed at each block; an exception are only the thread blocks without dry run feedrate. In such blocks, a stop is only performed at the end of the current thread block. Single Block fine can only be selected in the RESET state.

Note

Single block (SBL) can be activated using the machine control panel key <SINGLE BLOCK>.

Use this softkey to close the screen.

Use the "Block search" function to go to the desired program location.

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Automatic mode

6.1 AUTOMATIC mode

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Forward block search with calculation During the block search, the same calculations are carried out as during normal program operation, but the axes do not move.

Forward block search with calculation to the block end point During the block search, the same calculations are carried out as during normal program operation, but the axes do not move.

Block search without calculation During the block search, no calculation is carried out.

The cursor is placed on the main program block of the interrupt point.

The "Find" softkey provides the functions "Find line", "Find text" etc.

It is possible to simultaneously record when the part program is executed (see Chapter "Simultaneously recording").

It is possible to correct a program passage. Any changes will be stored immediately.

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Automatic mode

6.2 Select and start a part program

Functionality

Before starting the program, make sure that both the control system and the machine are set up. Observe the relevant safety notes of the machine manufacturer.

Operating sequence

Select AUTOMATIC mode by pressing the <AUTOMATIC> key on the machine control panel.

The Program Manager is opened. Use the "NC directory" (default selection), "Customer CF card" or "USB drive" softkeys to go to the the appropriate directories.

Figure 6-4 The "Program Manager" start screen

Place the cursor bar on the desired program.

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Use the "Execute" softkey to select the program to be executed (also see external (Page

86)). The name of the selected program will appear in the "Program name"

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If desired, here you can specify how you want the program to be executed.

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Automatic mode

6.2 Select and start a part program

Figure 6-5 Program control

Press <NC START> to start execution of the part program.

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Automatic mode

6.3 Block search

Operating sequence

Precondition:The desired program has already been selected and the control system is in the RESET state.

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The block search function provides advance of the program to the required block in the part program. The search target is set by positioning the cursor bar directly on the required block in the part program.

Figure 6-6 Block search

Block search to block start

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Block search to block end

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Block search without calculation

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The interruption location is loaded.

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Use this softkey a block search can be performed by entering the term you are looking for.

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Automatic mode

6.3 Block search

Figure 6-7 Enter search term

The search term can be entered with the following functions:

● "text"

The systems jumps to the line with the corresponding text.

A toggle field is provided to define from which position you will search for the term.

● "Block no."

The cursor is positioned at the line with the "Line number".

Search result

The required block is displayed in window "Block display".

Note

For "Execute externally", no block search is possible.

Additional vertical softkeys

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For multiple program levels, it is possible to jump into a particular level.

For multiple program levels, it is possible to jump out of a particular level.

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Automatic mode

6.4 Simultaneous recording

Operating sequence

You have selected a part program to be executed and have pressed <NC START>.

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Execution of the part program is simultaneously recorded on the HMI using the "Simultaneous recording" function.

Figure 6-8 "Simultaneous recording" start screen

You can influence how the simultaneous recording function is displayed on the HMI using the following vertical softkeys:

● "Zoom Auto"

● "Zoom +"

● "Zoom -"

● "Show ..."

– "All G17 blocks"

– "All G18 blocks"

– "All G19 blocks"

● "Display areas"

See the following page for a description.

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Automatic mode

6.4 Simultaneous recording

● "Delete window"

● "Cursor"

– "Set cursor"

– "Cursor fine", "Cursor coarse", "Cursor very coarse"

When the cursor keys are pressed, the cross hair moves in small, average or large steps.

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Exit the "Simultaneous recording" function.

"Display areas"

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Using the "Display areas" function, you have the possibility of saving a previously selected area from the simulation display.

The menu for the display area can be selected using the "Window min/max" function.

Figure 6-9 Display area "Window min"

Figure 6-10 Display area "Window max"

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Automatic mode

6.5 Stop / cancel a part program

Operating sequence to set and save the display area

1. You have selected an area in the simulation view.

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2. Press the "Display areas" function.

3. Press the "Window min/max" so that a maximum display can be see according to the screen "Display areas "Window max".

4. In the "Comment field", you can assign a name to the area.

5. Complete the entry with <Input>.

6. Press "Save area".

Activating or deleting an area

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You have selected a display area.

Using the cursor keys, select the area that you wish to either activate or delete.

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Press "Activate area" or "Delete area".

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6.5 Stop / cancel a part program

Operating sequence

With <NC STOP> the execution of a part program is interrupted. The interrupted machining can be continued with <NC START>.

Use <RESET> to abort the program currently running. By pressing <NC START> once again, the aborted program is restarted and executed from the beginning.

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Automatic mode

6.6 Reapproach after cancellation

After a program cancellation (RESET), you can retract the tool from the contour in manual mode (JOG).

Operating sequence

Select mode <AUTOMATIC> mode.

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Opening the "Block search" window for loading the interruption point.

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The interruption point is loaded.

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The block search to the interruption point will start. An adjustment to the start position of the interrupted block will be carried out.

Press <NC START> to continue machining.

6.7 Repositioning after interruption

After interrupting the program (<NC STOP>), you can retract the tool from the contour in manual mode (JOG). The control saves the coordinates of the point of interruption. The distances traversed are displayed.

Operating sequence

Select <AUTOMATIC> mode.

Press <NC START> to continue machining.

CAUTION

When reapproaching the interruption point, all axes will traverse at the same time. Make sure that the traversing area is not obstructed.

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Automatic mode

6.8 Execute from external

Functionality

In <AUTOMATIC> mode > <PROGRAM MANAGER> operating area, the following interfaces are available for external execution of programs:

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RCS connection for external execution via network (only for SINUMERIK 802D sl pro)

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Manufacturer's drive

USB FlashDrive

Start in the following start screen of the Program Manager:

Figure 6-11 The "Program Manager" start screen

Use vertical softkey "Ext. execution" to transmit the selected external program to the control system; to execute this program, press <NC START>.

While the contents of the buffer memory are being processed, the blocks are reloaded automatically.

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Automatic mode

6.8 Execute from external

Operating sequence, execution from customer CompactFlash Card or USB FlashDrive

Requirement: The control system is in the "Reset" state.

Select the <AUTOMATIC> mode key.

Press the <PROGRAM MANAGER> key on the machine control panel.

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Press the "Customer CF card" or "USB drive". You can then access the directories of the "Customer CF Card / USB FlashDrive".

Place the cursor bar on the desired program.

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Press "Ext. execution".

The program is transferred into the buffer memory and selected and displayed in the program selection automatically.

Press the <NC START> key.

Machining starts. The program is reloaded continuously.

At the end of the program or in case of <RESET>, the program is automatically removed from the control system.

Note

For "Execute externally", no block search is possible.

Requirements for external execution via network

● The control system and the external PC are connected via Ethernet.

● The RCS tool is installed on the PC.

The following conditions are required on the the devices:

1. Control: (see "User Management")

– Create an authorization for using the network using the following dialog:

Operating area <SYSTEM> > "Service Display" > "Service Control" > "Service Network" > "Authorization" > "Create"

2. Control: (see "User log in - RCS log in")

– Log in for the RCS connection using the following dialog:

Operating area <SYSTEM> > vertical softkey "RCS log in" > "Log in"

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Automatic mode

6.8 Execute from external

3. PC:

– Start the RCS tool.

4. PC:

– Activate the drive/directory for network operation.

5. PC:

– Establish an Ethernet connection to the control.

6. Control: (see "Connecting / disconnecting a network drive")

– Connect to the directory released for sharing on the PC using the following dialog:

Operating area <SYSTEM> > "Service Display" > "Service Control" > "Service Network" > > "Connect" > "RCS Network" (select a free drive of the control > Enter the server name and the directory released for sharing on the PC, for example: "\\123.456.789.0\External Program")

Operating sequences for external execution via network

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Select the <AUTOMATIC> mode key.

Press the <PROGRAM MANAGER> key on the machine control panel.

Press "RCS connect.". You go to the directories of the PC.

Place the cursor bar on the desired program.

Press "Ext. execution".

The program is transferred into the buffer memory and selected and displayed in the program selection automatically.

Press the <NC START> key.

Machining starts. The program is reloaded continuously.

At the end of the program or in case of <RESET>, the program is automatically removed from the control system.

Note

The program can only be executed. Program correction is not possible at the control.

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Part Programming

7.1 Part programming overview

Menu tree

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The PROGRAM MANAGER operating area is the management area for workpiece programs in the control system. In this area, programs can be created, opened for modification, selected for execution, copied, and inserted.

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Part Programming

7.1 Part programming overview

Operating sequence

Press the <PROGRAM MANAGER> key to open the program directory.

Softkeys

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Figure 7-2 The "Program Manager" start screen

Use the cursor keys to navigate in the program directory. To find program names quickly, simply type the initial letter of the program name. The control system will automatically position the cursor on a program with matching characters.

Use this softkey to display the directories of the NC.

Use this softkey to select the program on which the cursor is placed for execution. The control system will switch to the position display. Use <NC START> to start this program.

Use the "New" softkey to create a new program.

Use the "Open" softkey to open the file highlighted by the cursor for processing.

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Use this softkey to select all files for the subsequent operations. The selection can be canceled by pressing the softkey once more.

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Part Programming

7.1 Part programming overview

Note

Selecting individual files:

Position the cursor on the corresponding file and press the <Select> key. The selected line will change its color. If you press the <Select> key once more, the selection is canceled.

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This function will enter one or several files in a list of files (called 'clipboard') to be copied.

This function will paste files or directories from the clipboard to the current directory.

When selecting the "Delete" softkey, the file selected by the cursor is deleted after a confirmation warning. If several files have been selected, all these files will be deleted after a confirmation warning.

Use the "OK" softkey to execute the deletion request and "Abort" to discard.

Use this softkey to branch to further functions.

A window opens where you can rename the program you have selected beforehand using the cursor.

After you have entered the new name, either press "OK" to confirm or "Abort" to cancel.

This function opens a window displaying the first seven lines of a file if the cursor has been positioned on the program name for a certain time.

A window opens up where you can enter a file name you are looking for.

After you have entered the name, either press "OK" to confirm or "Abort" to cancel.

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A selected directory can be released for network operation.

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The function splits the window on the HMI. You can use the <Tab> key to switch over between windows.

The function gives information on the properties of the memory of the selected directory and of the selected file.

The function gives information in a logfile on the executed functions (e.g. copying a file) as well as on wrongly executed functions of the PROGRAM MANAGER. The logfile will be deleted after cold restart of the control.

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Part Programming

7.1 Part programming overview

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Selecting this softkey provides the functions required to read out / read in files via the customer CompactFlash card and the function "Program execution from external". When the function is selected, the directories of the customer CompactFlash card are displayed.

Use this softkey to select the program on which the cursor is placed for execution. If the CF card is selected, the program is executed by the NC as an external program. This program must not contain any program calls of part programs which are not stored in the directory of the NC.

This softkey is needed in connection with the work in the network. Additional information is provided in Chapter, network operation (only for SINUMERIK 802D sl pro).

The functions required for reading out/reading in files are provided via the RS232 interface.

Use this function to transmit files from the clipboard to a PC connected to the RS232.

Load files via the RS232 interface.

For the settings of the interface, please refer to the "System" operating area. The part programs must be transmitted using the text format.

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Selecting this softkey provides the functions required to read out / read in files via the manufacturer drive and the function "Program execution from external". When the function is selected, the directories of the manufacturer's drive are displayed.

Selecting this softkey provides the functions required to read out / read in files via USB FlashDrive and the function "Program execution from external". When the function is selected, the directories of the USB FlashDrive are displayed.

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Part Programming

;

7.2 Enter new program

Operating sequences

You have selected the PROGRAM MANAGER operating area.

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Use the "NC directory" softkeys to select the storage location for the new program.

Press "New". You have the choice of the following options:

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Figure 7-3 New program

After presssing the softkey "New directory" a dialog window will open up for setting up a new file.

Enter a name and confirm with "OK."

After presssing the softkey "New file" a dialog window will open up for setting up a new program file. in which you can enter the names of the new main programs and subprograms. The .MPF extension for main programs is entered automatically. The .SPF extension for subprograms must be entered along with the program name.

Conclude your entry with "OK". The new part program file will be created, and the editor window is opened automatically.

Use "Cancel" to cancel the creation of the program. the window is closed.

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Part Programming

7.3 Editing part programs or text files

Functionality

A part program or sections of a part program in the NC memory can only be edited if they are currently not being executed.

Any modifications to the part program are stored immediately.

With the Editor it is also possible to edit/process part programs and text files (*.ini etc. ) on other drives ("Customer CF card", "USB drive", (see main screen "Program Manager")). In this case the channel status of the controller does not play a role. The changes are only saved when you close the program editor. Saving can be interrupted via a dialog.

Figure 7-4 "Program editor" start screen

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Part Programming

7.3 Editing part programs or text files

Menu tree

Figure 7-5 "Program" menu tree

Operating sequence

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Select the program to be edited in the PROGRAM MANAGER operating area

and press "Open".

The program is opened and displayed for editing. Additional softkey functions are provided.

Program changes are automatically applied.

Use this function to edit text segments.

Use this softkey to execute the selected file.

Use this softkey to select a text segment up to the current cursor position (alternatively: <CTRL+B>)

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Part Programming

7.3 Editing part programs or text files

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Use this softkey to copy a selected block to the clipboard (alternatively: <CTRL+C>)

Use this softkey to paste a text from the clipboard at the current cursor position (alternatively: <CTRL+V>)

Use this softkey to delete a selected text (alternatively: <CTRL+X>)

Use the "Find" softkey to search for a string in the program file displayed.

Type the term you are looking for in the input line and use the "OK" softkey to start the search.

Use "Abort" to close the dialog box without starting the search process.

Use this softkey to replace the block numbers from the current cursor position up to the program end.

This function opens a template editor.

With the template editor, recurring program sections can be saved in the controller and when required, inserted into the part program at the actual cursor position.

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● "New"

The function creates a new template. The template name and the program section to be edited should be specified.

● "Change"

Use this function to change an existing template.

● "Delete"

The selected template is deleted.

● "Cancel"

The function is exited without accepting a template.

● "Insert"

The selected template is copied to the current cursor position.

For information about free contour programming see section "Free Contour Programming"

See chapter "Cycles"

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Part Programming

7.3 Editing part programs or text files

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Note

For information about the "Milling" softkey see chapter "Cycles" (with the options "Transmit" and "Tracyl")

The simulation is described in chapter "Simulation".

With the "Recompile" function you can:

● "Recompile" a cycle call

To recompile a cycle call, the cursor must be positioned at the cycle calling line in the program.

Using the "Recompile" function, for a cycle that was parameterized using a softkey function, the cycle screen form is called again. This function decodes the cycle name and prepares the screen form with the relevant parameters. If there are any parameters beyond the range of validity, the function will automatically use the default values. After closing the screen form, the original parameter block is replaced by the corrected block.

● "Recompiling" a "Free contour" programmed using the "Contour" function

The contour, that was parameterized using the "Contour" softkey function, is called again using the "Recompile" function.

In this case, position the editor cursor in a command line of the contour program.

This function decodes the parameterized contour and prepares the screen form with the relevant parameters.

When recompiling, only the contour elements that were generated using the "Contour" function are created again. In addition, only the texts that were added using the "Free text input" input field are recompiled. Any changes you made directly in the program text are lost. However, you can subsequently insert and edit user-defined texts, which will not be lost.

Note

Only automatically generated blocks can be recompiled.

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Part Programming

7.4 Simulation

Functionality

By using broken-line graphics, the programmed tool path can be traced.

Operating sequence

Using the operating area key <PROGRAM> or by opening a part program the displayed part program can be simulated.

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The start screen is opened.

Figure 7-6 Standard simulation

The simulation of the part program can be reproduced on the HMI using the following two functions:

● Standard simulation

The execution of the part program is simulated with this function on the HMI, taking into consideration the axis feedrates. In the case of more extensive NC programs, the simulation may, therefore, take more time.

● Contour simulation

Execution of the part program is simulated on the HMI using this function. The axes of the machine are not traversed. In contrast to standard simulation, the recording is started and stopped using a softkey.

The contour simulation is based on a pure calculation and is, therefore generally faster in the case of more extensive NC programs.

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Part Programming

7.4 Simulation

Prerequisite

The control system is in the RESET state.

Standard simulation

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The execution of the part program is simulated with this function on the HMI, taking into consideration the axis feedrates.

Press <NC START> to start the standard simulation for the selected part program.

Figure 7-7 Standard simulation

Softkeys for the standard simulation

You can influence how the standard simulation is displayed on the HMI using the following vertical softkeys:

● "Zoom Auto"

● "Zoom +"

● "Zoom -"

● "Show ..."

– "All G17 blocks"

– "All G18 blocks"

– "All G19 blocks"

● "Display areas"

Defines the simulation displayed on the HMI to specific areas (see Chapter "Simultaneous recording" (Page 82)).

Turning Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Part Programming

7.4 Simulation

● "Delete window"

● "Cursor"

– "Set cursor"

– "Cursor fine", "Cursor coarse", "Cursor very coarse"

When the cursor keys are pressed, depending on the selected cursor setting, the cross hair moves in small, average or large steps.

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Switches to "Contour simulation".

Contour simulation

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Using this function, execution of the part program is simulated on the HMI without the axes being traversed.

Figure 7-8 Contour simulation

Softkeys for the contour simulation

The contour simulation is started. The contour of the selected part program is calculated and displayed.

Turning

100 Programming and Operating Manual, 11/2012, 6FC5398-1CP10-7BA0

Note

The <NC START> key on the machine control panel remains effective.

The contour simulation is aborted.

siemens 802Dsl Programming Operating

Specifications and Main Features

Frequently Asked Questions

User Manual

Foreword

Table of contents

Description

1.1 Control and display elements

1.2 Error and status displays

1.3 Key definition of the full CNC keyboard (vertical format)

1.4 Key definition of the machine control panel

1.5 Coordinate systems

Software interface

2.1 Screen layout

2.2 Standard softkeys

2.3 Operating areas

2.4 The help system

Turning On, Reference Point Approach

3.1 Switching on, reference point approach

Set up

4.1 Entering tools and tool offsets

4.1.1 Entering tools and tool offsets

4.1.2 Create new tool

4.1.3 Determining the tool offsets (manually)

4.1.4 Determining tool offsets using a probe (auto)

4.1.5 Determining the tool offsets using optical measuring instruments

4.1.6 Probe settings

4.2 Tool monitoring

4.3 Entering / modifying a work offset

4.3.1 Determining the work offset

4.4 Program setting data

4.5 R parameters - "Offset/Parameter"operating area

Manually Controlled Mode

5.1 Manually Controlled Mode

5.2 JOG mode - "Position" operating area

5.2.1 Assigning handwheels

5.3 MDA mode (manual input) "Position" operating area

5.3.1 Teach-in

5.3.2 Face turning

Automatic mode

6.1 AUTOMATIC mode

6.2 Select and start a part program

6.3 Block search

6.4 Simultaneous recording

6.5 Stop / cancel a part program

6.6 Reapproach after cancellation

6.7 Repositioning after interruption

6.8 Execute from external

Part Programming

7.1 Part programming overview

7.2 Enter new program

7.3 Editing part programs or text files

7.4 Simulation