siemens 802Dsl Parameter Manual

Maschine-/ Setting Data

SINUMERIK 802D sl

Parameter Manual

Maschine Data

Setting Data

Interface Signals

PLC-Interface Signals

Parameter SINAMICS

Index

Valid for

Control Sof tw ar e - Ve rs io n

SINUMERIK 802D sl 1.4

Drive

SINAMICS S120

06/2007

SINUMERIK®-Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status codes in the "Remarks" column.

A .... New documentation.

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

Edition Order-No. Remarks

02/2006 6FC5397-5CP10-0BA0 C

06/2007 6FC5397-5CP10-1BA0 C

Registered Trademarks

All designations with the trademark symbol ® are registered trademarks of Siemens AG. Other designations in this documentation may be trademarks whose use by third parties for their own purposes may infringe the rights of the owner.

Liability disclaimer

We have checked that the contents of this document correspond to the hardware and software described. Nonetheless, differences might exist and therefore we cannot guarantee that they are completely identical. The information contained in this document is, however, reviewed regularly and any necessary changes will be included in the next edition.

Preface

Structure of the documentation

The SINUMERIK documentation is organized in 3 parts:

• General Documentation

• User Documentation

• Manufacturer/Service Documentation

An overview of publications, which is updated monthly and also provides information about the language versions available, can be found on the Internet at:

http://www.siemens.com/motioncontrol Select "Support" -> "Technical Documentation" ->"Overview of Publications"

The Internet version of the DOConCD (DOConWEB) is available at: http://www.automation.siemens.com/doconweb

Information about training courses and FAQs (Frequently Asked Questions) can be found in internet under:

http://www.siemens.com/motioncontrol under menu option "Support"

Target group

Utility value

Standard Scope

This publication is intended for project engineers, commissioners, machine operators and service and maintenance personnel.

The present Lists Manual provides knowledge in respect of parameters and their effects on the system.

The present documentation describes the functionality of the standard scope. Any amendments made by the machine manufacturer are documented by the machine manufacturer.

Other functions not described in this documentation can possibly also be performed on thecontrol system. However, the customer is not entitled to demand these functions when the new equipment is supplied or servicing is carried out.

iii

Preface 06/2007

For reasons of clarity, this documentation does not contain all detailed information on all types of the product and can thus not consider any conceivable case of installation, operationand maintenance.

Technical Support

If you have any questions, please contact the following hotline:

Europa / Afrika

Phone

Fax

Internet

Phone

Fax

E-Mail

Phone

Fax

E-Mail

+49 180 5050 - 222

+49 180 5050 - 223

http://www.siemens.de/automation/support-request

Amerika

+1 423 262 2522

+1 423 262 2200

mailto:techsupport.sea@siemens.com

Asien / Pazifik

+86 1064 719 990

+86 1064 747 474

mailto:adsupport.asia@siemens.com

Note

Country-specific telephone numbers for technical support are provided under the following Internet address:

http://www.siemens.com/automation/service&support.

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

06/2007 Preface

Questions regarding documentation

If you have any queries (suggestions, corrections) in relation to this documentation, please fax or email us:

Fax

E-mail

+49 9131 98 - 63315

mailto:docu.motioncontrol@siemens.com

Fax form: See the reply form at the end of the document.

SINUMERIK Internet address

http://www.siemens.com/sinumerik

EC Declaration of Conformity

The EC Declaration of Conformity for the EMC Directive can be found/obtained

on the Internet:

http://support.automation.siemen.com

under the Product/Order No. 15257461

at the relevant branch office of the A&D MC group of Siemens AG

Purpose of this manual

The Lists Manual provides a complete overview of the functions, machine data, variables, interface signals and PLC blocks.

Safety information

This manual contains information which you should observe to ensure your own personal safety as well as to protect the product and connected equipment. Notices referring to your personal safety are highlighted in the manual by a safety alert symbol; notices referring to property damage only have no safety alert symbol. These notices shown below are graded according to the degree of danger.

Danger

Indicates that death or severe personal injury will result if proper precautions are not taken.

Preface 06/2007

Warning

means that there can be severe physical injury or even death if the corresponding safety measures are not followed.

Caution

means that there can be slight physical injury if the corresponding safety measures are not followed.

Caution

means that there can be damage to property if the corresponding safety measures are not followed.

NOTICE

indicates that an undesirable result or state may occur if the corresponding instruction is not followed.

In the event of a number of levels of danger prevailing simultaneously, the warning corresponding to the highest level of danger is always used. A warning notice accompanied by a safety alert symbol indicating a risk of bodily injury can also indicate a risk of property damage.

Qualified persons

The associated device/system must only be set up and operated using this documentation. The device/system must be commissioned and operated by qualified personnel only. Qualified personnel as defined under the safety guidelines in this documentation are those who are authorized to start up, earth and label units, systems and circuits in accordance with the relevant safety standards.

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Content

1 Machine and Setting Data - Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.1 Specifications in the list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1.2 Overview of machine and setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

2 Machine Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

2.1 Display machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

2.2 Generale maschine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

2.3 Channel-specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-101

2.3.1 Axis-specific machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-212

3 Setting Data - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-299

3.1 General setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-299

3.2 Channel-specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-314

4 Interface Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-343

4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-343

4.2 Signals from/to HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-344

4.2.1 Program-control signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-344

4.2.2 Signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-346

4.2.3 Signals from operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-347

4.2.4 General selection/status signals from HMI . . . . . . . . . . . . . . . . . . . . . . . . . 4-348

4.2.5 General selection/status signals to HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-350

4.3 Auxiliary function transfer from NC channel . . . . . . . . . . . . . . . . . . . . . . . . 4-351

4.4 NC signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354

4.4.1 General signals to NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-354

4.4.2 General signals from NC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-355

4.5 Mode signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-357

4.6 Channel-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-363

4.6.1 Signals to channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-363

4.6.2 Signals from the channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-379

4.7 Axis-/spindle-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-389

4.7.1 Transferred axis-specific M and S functions . . . . . . . . . . . . . . . . . . . . . . . . 4-389

4.7.2 Signals to axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-390

4.7.3 Signals from axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-407

4.8 Tool management functions from NC channel . . . . . . . . . . . . . . . . . . . . . . 4-419

vii

Content 06/2007

5 PLC User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-421

5.1 Adressranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-421

5.2 User data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-423

5.2.1 User data 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-423

5.2.2 User data 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-423

5.2.3 Signals from MCP (connected to the MCPA module) . . . . . . . . . . . . . . . . . 5-423

5.2.4 Signals to MCP (connected to the MCPA module) . . . . . . . . . . . . . . . . . . . 5-424

5.2.5 Reading/writing NC data: Job [F20.6] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-424

5.2.6 Read/write NC data: Result [F20.6]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-424

5.3 Retentive data area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-425

5.4 User alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-426

5.4.1 User alarm: Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-426

5.4.2 Variable for alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-426

5.4.3 Active alarm reaction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-427

5.5 Signals from/to HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-427

5.5.1 Program control signals from HMI (retentive area) . . . . . . . . . . . . . . . . . . . 5-427

5.5.2 Program selection from PLC (retentive area) . . . . . . . . . . . . . . . . . . . . . . . 5-427

5.5.3 Checkback signal Program selection from HMI (retentive area) . . . . . . . . . 5-428

5.5.4 Signals from HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-428

5.5.5 Signals from PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-428

5.5.6 Signals from operator panel (retentive area). . . . . . . . . . . . . . . . . . . . . . . . 5-429

5.5.7 General selection/status signals from HMI (retentive area) . . . . . . . . . . . . 5-429

5.5.8 General selection/status signals to HMI (retentive area). . . . . . . . . . . . . . . 5-430

5.6 Auxiliary function transfer from NC channel . . . . . . . . . . . . . . . . . . . . . . . . 5-431

5.6.1 Decoded M signals: (M0-M99) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-432

5.6.2 Transferred T functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-432

5.6.3 Transferred M functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-433

5.6.4 Transferred S functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-433

5.6.5 Transferred D functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-433

5.6.6 Transferred H functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-434

5.7 NCK signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-434

5.7.1 General signals to NCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-434

5.7.2 General signals from NCK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-435

5.7.3 Signals to fast inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-436

5.7.4 Signal from fast inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-437

5.7.5 Operating mode signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-438

5.8 Channel Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-439

5.8.1 Signals to NC channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-439

5.8.2 Signals from NC channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-442

5.9 Axis/spindle signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-445

5.9.1 Transferred M/S functions, axis-specific . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-445

5.9.2 Signals to axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-445

5.9.3 Signals from axis/spindle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-448

5.10 PLC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-452

5.10.1 INT values (MD 14510 USER_DATA_INT) . . . . . . . . . . . . . . . . . . . . . . . . . 5-452

5.10.2 HEX values (MD 14512 USER_DATA_HEX) . . . . . . . . . . . . . . . . . . . . . . . 5-452

5.10.3 FLOAT values (MD 14514 USER_DATA_FLOAT) . . . . . . . . . . . . . . . . . . . 5-452

5.11 Reading and writing PLC variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-453

5.12 Tool management functions from NC channel . . . . . . . . . . . . . . . . . . . . . . 5-454

viii

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

06/2007 Content

6 SINAMICS Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-455

IIndex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-457

Content 06/2007

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine and Setting Data - Explanation 1

1.1 Specifications in the list

The machine and setting data are listed in the form of tables.

MD nummer MD identifier Cross

reference

Unit Brief description Activation

Display filter Attribute Data type

System Dimension Default value Minimalvalue Maximal value Protection

The following information are specified:

Number and identifier

MD and SD are addressed via their numbers or their names (identifiers). The number and the name, as well as the activation type and the unit are displayed on the screen of the control system.

Cross reference

In the field "

For a detailed description of the appropriate data, please refer to the description of functions or manual/guide specified.

Example: [F-S1] Description of Functions 802D sl, Chapter "Spindle (S1)"

identifier", you can see the name of the data.

1-11

Machine and Setting Data - Explanation 06/2007

Specifications in the list

Unit/unit system

Depending on MD 10240 SCALING_SYSTEM_IS_METRIC, the physical units of the machine data (MD) differ as follows:

MD 10240 = 1 MD 10240 = 0

mm inch

mm/min inch/min

m/s

inch/s

mm/rev. inch/rev

If there are machine data with no physical unit assigned, a hyphen ("-") can be found in the relevant field.

Hinweis:

The default setting is MD 10240 SCALING_SYSTEM_IS_METRIC = 1 (metric)

Activation

In the "Activation" field, the following short designator specifies when the data takes effect after a change.

po POWER ON "RESET" key on the front plate of the NCU module

cf NEW_CONF − The "Activate MD" softkey on the HMI

− "RESET" key on the control unit

− It is possible to modify block limits during program

operation

re RESET − at end of program M2/M30 or

− "RESET" key on the control unit

so IMMEDIATELY After entry of value

The levels of effectiveness have been listed above in order of priority.

Display filter

A short designator for the filter setting is listed in the "Display filter" field. With the aid of this filter setting, it is possible to selectively reduce the number of the displayed machine/setting data of a section.

1-12

Display criteria:

EXP Expert mode:

• Active: the MD is assigned to the expert mode (display of MD)

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

06/2007 Machine and Setting Data - Explanation

Specifications in the list

Depending on the machine data section, there are different display filters. These short designations return in the operator interface to activate the filters.

The short designations of the display filter and their meanings are listed below for the individual machine data.

General machine data

N01 Configuration / Scaling

N02 Memory configuration

N03 PLC machine data

N04 Drive control

N05 Status data/Diagnostics

N06 Monitors/Limitations

N07 Auxiliary functions

N08 Corrections/Compensations

N09 Technological functions

N10 Peripheral configuration

N11 Standard machine

N12 NC language ISO dialect

Channelspecific machine data

C01 Configuration

C02 Memory configuration

C03 Initial settings

C04 Auxiliary functions

C05 Velocities

C06 Monitors/Limitations

C07 Transformations

C08 Corrections/Compensations

C09 Technological functions

C10 Standard machine

C11 NC language ISO dialect

1-13

Machine and Setting Data - Explanation 06/2007

Specifications in the list

Axis-specific machine data

A01 Configuration (including memory)

A02 Measuring system

A03 Machine geometry

A04 Speeds/Accelerations

A05 Monitors/Limitations

A06 Spindle

A07 Controller data

A08 Status data

A09 Corrections/Compensations

A10 Technological functions

O11 Standard machine

A12 NC language ISO dialect

Data type

In the "Data type" field, the short designators indicate the data types. The have the following meanings:

BOOLEAN Boolean value: 1(TRUE) or 0 (FALSE)

BYT E I8-bit value

• as a INTEGER value. -128::: 127

• as a hexadecimal value: 00 ... FF

• as a character as per ASCII character set, e.g. “a”

STRING Sequence of characters (max. 16)

WORD 16-bit value,

• as an INTEGER value: -32768 ... 32767

• as a hexadecimal value: 0000 ... FFFF

UNSIGNED WORD I16-bit value,

• as an INTEGER value: 0 ... 65535,

• as a hexadecimal value: 0000 ... FFFF

INTEGER I16-bit value (here defined locally),

• INTEGER value: -32768 ... 32767

1-14

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

06/2007 Machine and Setting Data - Explanation

Specifications in the list

DWORD 32-bit value,

• as an INTEGER value: -2147483648 ... 2147483647

• as a hexadecimal value: 0000 0000 ... FFFF

UNSIGNED DWORD I32-bit value,

• as an INTEGER value: 0 ... 4294967295,

• as a hexadecimal value: 0000 0000 ... FFFF FFFF

DOUBLE 64-bit value,

• floating point value: ± 4.19 x 10

-307

to ± 1.67 x 10

308

)

System

FLOAT DWORD Realwerte (von ± 8,43 x 10

-37

bis "3,37 x 1038)

UBYTE Integerwerte (von 0 - 255)

LONG Integerwerte (von 4294967296 - 4294967295)

Specifies the control system for which the data with the entered values applies. The following entries are possible:

• default The entered values apply for all SINUMERIK 802D sl. Any deviations in the range of values must be entered in the following lines of the table. If no "default" entry exists, the data only applies for the control variants specified.

802d-cu3 Customised pro

802d-ng2 Nibbling/grinding plus

802d-ng3 Nibbling/grinding pro

802d-tm1 Turning/milling value

802d-tm2 Turning/milling plus

802d-tm3 Turning/milling pro

Default values

This value is used to specify a default value for the machine data. If the default values for the channels are different, this is marked by a " , ".

Range of values (minimum/maximum value)

Specifies the input limits. If no range of values is specified, the data type determines the input limits, and the field is marked with "***".

If no range of values is specified, the value in the "Data type" field determines the input limits and the field is marked with "***".

1-15

Machine and Setting Data - Explanation 06/2007

Specifications in the list

Protection

The SINUMERIK 802D sl provides a concept of protection levels for enabling data areas.There are the protection levels 0 to 7 whereby 0 is the highest and 7 the lowest level.The protection levels can be set for certain function areas (e.g. program editor) using thedisplay machine data (USER_CLASS...).When the control system is delivered, certain default passwords are already set for the pro-tection levels 1 to 3. If necessary, the appropriate authorized person can change these pass-words.

Tabelle 1-1

Protection

level

0 Siemens, reserved

1 Password: SUNRISE

(default)

2 Password: EVENING

(default)

3 Password: CUSTOMER

(default)

4 to 7 No password anduser

interface from PLC NCK

Locked by Area

Expert mode (OEM HIGH)

Machine manufacturer (OEM LOW)

Authorized operator, setter

Authorized operator, setter or appropriate graduations as desired

Protection levels 1 ... 3

The protection levels 1 to 3 require a password. The passwords can be changed after activation. For example, if the passwords are no longer known, the control system must be reini-tialized (booting with default machine data). This will reset all passwords to their defaultsaccording to the software release you have acquired.

The password remains set until it is reset by selecting the Delete password softkey. POWER ON will not reset the password.

1-16

Protection levels 4 ... 7

Protection level 7 is set automatically if no password is set and no protection level interfacesignal is set. The protection levels 4 to 7 can be set from the PLC user program even wi-thout a password by setting the bits in the user interface.

SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

06/2007 Machine and Setting Data - Explanation

Overview of machine and setting data

1.2 Overview of machine and setting data

The machine data and setting data are divided into the following areas:

Tabelle 1-2 Overview of the machine and setting data areas

Area Designation

from 200 to 400 Display machine data1

from 1 000 to 19 999 General machine data

from 20 000 to 29 999 Channel-specific machine data

from 30 000 to 39 999 Axis-specific machine data

from 41 000 to 41 999 General setting data

from 42 000 to 42 999 Channel-specific setting data

from 43 000 to 43 999 Axis-specific setting data

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Machine and Setting Data - Explanation 06/2007

Overview of machine and setting data

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SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

Machine Data 2

2.1 Display machine data

Number Identifier Display filters Reference

Unit Name Data type Active Attributes System Dimension Default value Minimum value Maximum value Protection

Description:

202 FIRST_LANGUAGE --

- Foreground language BYTE POWER ON

- 02 123/2

Description:

The language (1 or 2) which is to be automatically active after each system startup is set in the machine data. Two languages are available simultaneously in SINUMERIK 802D. Languages other than those included in the control ex works can be loaded. It is possible to temporarily switch to a second language using a softkey in the Diagnosis area. After power ON the predefined language set in MD is again active.

203 DISPLAY_RESOLUTION --

- Display resolution BYTE POWER ON

- 03 053/2

Description:

This machine data defines the number of places after the decimal point in the position display for linear axes in metric systems as well as in general for rotary axes. Spindle positions are treated as rotary axis positions. The position is displayed with 10 symbols max. including the plus/minus sign and the decimal point. A plus sign is not displayed. All 3 positions after the decimal point are displayed per default.⇒ MD value=3: Display resolution = 10-3 [mm] or [degrees]. related to: MD 10200: INT_INCR_PER_MM or MD 10210: INT_INCR_PER_DEG

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204 DISPLAY_RESOLUTION_INCH --

- Display resolution for the INCH dimension system BYTE POWER ON

- 04 053/2

Description:

This machine data specifies the number of places after the decimal point for linear axes for Inch dimension systems. The position is displayed with max. 10 characters including the plus/minus sign and the decimal point. A plus sign is not displayed. All 4 positions after the decimal point are displayed per default.⇒ MD value=4: Display resolution = 10 -4 [inch] The display is retained according to MD 203 for rotary axes and spindle positions related to: MD 10200: INT_INCR_PER_MM, MD 203: DISPLAY_RESOLUTION

205 DISPLAY_RESOLUTION_SPINDLE --

- Display resolution for spindle values BYTE POWER ON

- 01 053/2

Description:

This machine data specifies the number of places after the decimal point of the spindle speed display. The values are displayed with 10 symbols max. including the plus/minus sign and the decimal point. A plus sign is not displayed. 1 position after the decimal point is displayed per default.⇒ MD value=1: Display resolution = 10-1

289 CTM_SIMULATION_TIME_NEW_POS --

- Simulation updating rate of actual value INTEGER POWER ON

- 0 100 0 4000 4/3

Description:

This MD is set to specify the time intervals at which the simulation graphic must be updated in accordance with the current machining process on the machine tool. Value = 0 means no update.

290 CTM_POS_COORDINATE_SYSTEM --

- Simulation of actual-value refresh rate BYTE POWER ON

- 02 074/3

Description:

The position of the coordinate system can be altered as follows:

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06/2007 Machine Data

Display machine data

291 CTM_CROSS_AX_DIAMETER_ON --

- Diameter display for active transverse axes BYTE POWER ON

- 01 014/3

Description:

0: Inputs for absolute values as radius value.

Zero offsets always as radius, tool lengths always as radius, tool wear always as radius

1: Position display as diameter,

distance to go as diameter absolute distances as diameter

292 CTM_G91_DIAMETER_ON --

- Incremental infeed BYTE POWER ON

- 01 017/3

Description:

0: Input in radius 1: Input in diameter

361 MEAS_TOOL_CHANGE --

- Input enable for T/D no. for tool measuring BYTE POWER ON

- -0 013/3

Description:

0: T/D number input blocked 1: T/D number input enabled

373 MEAS_SAVE_POS_LENGTH2 --

- Enable tool measuring SK "Save Pos" for all values. BYTE POWER ON

- -0 012/2

Description:

Controls "Save/Pos" softkey for "Manual tool measuring" function: 0: The SK "Save Pos" is only active when measuring length 1 1: SK "Save Pos" is generally active

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Machine Data 06/2007

Generale maschine data

2.2 Generale maschine data

Number Identifier Display filters Reference

Unit Name Data type Active Attributes System Dimension Default value Minimum value Maximum value Protection

Description:

10000 AXCONF_MACHAX_NAME_TAB N01, N11 K2

- Machine axis name STRING POWER ON

- 31 "X1","Y1","Z1","A1"," B1","C1","U1"...

802d-cu3 6 "X1","Y1","Z1","SP","

A1","PLCX1"...

802d-ng2 6 "X1","Z1","C1","A1","

B1","PLCX1"...

802d-ng3 6 "X1","Z1","C1","A1","

B1","PLCX1"...

802d-tm1 4 "X1","Y1","Z1","SP" - - 2/2 802d-tm2 6 "X1","Y1","Z1","SP","

A1","PLCX1"...

802d-tm3 6 "X1","Y1","Z1","SP","

A1","PLCX1"...

--7/2

--2/2

Description:

The name of the machine axis is entered in this MD

- The preferred axis label (name) should be used comprising a valid address

letter (A, B, C, Q, U, V, W, X, Y, Z), followed by an optional, numerical expansion (1-99).

- The selected machine axis label (name) must differ from the label (name) of

geometry axes (X, Y, Z) and additional channel axes (MD 20080: AXCONF_CHANAX_NAME_TAB if a transformation is planned (e.g.: TRANSMITT). Comment: Transformation for SINUMERIK 802D, SW release P1, transformations are not available.

- A "free" entered machine axis label (axis name) may not be a name, address,

keyword or predefined label or name that is already being used in the control or is reserved for other functions (e.g.: SPOS, DIAMON, ...). Note: Not all the SINUMERIK control system functions are documented for 802D. Use of a free axis identifier is therefore conditional. Special cases: We recommend the following for machine axis identifiers: X1, Y1, Z1, U1, V1, W1, Q1for linear axes, A1, B1, C1for rotary axes related to: MD 20060: AXCONF_GEOAX_NAME_TAB (geometry axis identifier) MD 20080 :AXCONF_CHANAX_NAME_TAB (channel axis identifier)

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06/2007 Machine Data

Generale maschine data

10063 POSCTRL_CYCLE_DIAGNOSIS N01, N05, EXP s Active timing DOUBLE POWER ON

-, READ

-30.0 --7/2

802d-cu3 - - - - 0/802d-ng2 - - - - 0/802d-ng3 - - - - 0/802d-tm1 - - - - 0/802d-tm2 - - - - 0/802d-tm3 - - - - 0/-

Description:

Diagnostic data related to the PROFIBUS DP cycle. [0]: Latest date at which the actual values must be available (Tdx) [1]: Actually active position controller cycle offset (Tm) [2]: Latest date at which the setpoints were output by the position controller Diagnostic data are initialized with ZERO with each NCK power up

10074 PLC_IPO_TIME_RATIO N01, N05 -

- PLC task factor for main run (IPO) DWORD POWER ON

- - 1 1 50 0/0

802d-cu3 - - - - 2/2 802d-ng2 - - - - 2/2 802d-ng3 - - - - 2/2 802d-tm1 - - - - 2/2 802d-tm2 - - - - 2/2 802d-tm3 - - - - 2/2

Description:

Division ratio between IPO and PLC tasks. A value of 2 means, for example, that the PLC task is processed in every second IPO cycle only. The PLC cycle time therefore equals 2 IPO times. More runtime is therefore available for the other tasks. The PLC runtime must not exceed this PLC cycle time, or a PLC STOP alarm will be triggered. Anwendungsbeispiel:

10088 REBOOT_DELAY_TIME EXP s Reboot delay DOUBLE SOFORT

- - 0.2 0.0 1.0 2/2

Description:

The reboot following PI "_N_IBN_SS" is delayed by the time $MN_REBOOT_DELAY_TIME.

The suppressable NOREADY alarm 2900 is activated immediately with PI "_N_IBN_SS".

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Generale maschine data

If $MN_REBOOT_DELAY_TIME falls below the $MA_SERVO_DISABLE_DELAY_TIME value of an axis, the axis is decelerated during $MN_REBOOT_DELAY_TIME. The servo enable is disabled afterwards, i.e. the full $MA_SERVO_DISABLE_DELAY_TIME is NOT waited.

Alarm 2900 does not become active with $MN_REBOOT_DELAY_TIME = 0.0 and there is no reboot delay.

The NCK waits beyond the stated delay time until the PI has been able to be acknowledged to the HMI. The delay time may total up to 2 s.

10200 INT_INCR_PER_MM N01 G2

- Calculation resolution for linear positions DOUBLE POWER ON

- - 1000. 1.0 1.0e9 7/2

802d-cu3 - - - - 2/2 802d-ng2 - 100000. - - 2/2 802d-ng3 - 100000. - - 2/2 802d-tm1 - - - - 2/2 802d-tm2 - - - - 2/2 802d-tm3 - - - - 2/2

Description:

The number of internal increments per millimeter is defined in this MD. The precision of the linear position input is limited to the calculation resolution by rounding-off the product of the programmed value and the calculation resolution to an integer value. To make the rounding clear, powers of 10 should be used for the calculation resolution. Anwendungsbeispiel: The calculation resolution can be increased to u1000 incr./mm for linear axes operating to high accuracy requirements.

10210 INT_INCR_PER_DEG N01 G2

- Computational resolution for angular positions DOUBLE POWER ON

- - 1000.0 1.0 1.0e9 7/2

802d-cu3 - - - - 2/2 802d-ng2 - 100000. - - 2/2 802d-ng3 - 100000. - - 2/2 802d-tm1 - - - - 2/2 802d-tm2 - - - - 2/2 802d-tm3 - - - - 2/2

Description:

The number of internal increments per degree is defined in this MD. The precision of the angular position input is limited to the calculation resolution by rounding-off the product of the programmed value and the calculation resolution to an integer value. To make the rounding clear, powers of 10 should be used for the calculation resolution. Anwendungsbeispiel: The calculation resolution can be changed to u1000 incr./degrees for a highresolution rotary axis.

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06/2007 Machine Data

Generale maschine data

10240 SCALING_SYSTEM_IS_METRIC N01 G2

- Basic system metric BOOLEAN POWER ON

SCAL

--TRUE--7/2

802d-cu3 - - - - 2/2 802d-ng2 - - - - 2/2 802d-ng3 - - - - 2/2 802d-tm1 - - - - 2/2 802d-tm2 - - - - 2/2 802d-tm3 - - - - 2/2

Description:

The MD defines the basic system used by the control to scale length-dependent physical quantities during data input/output. All related data are stored internally in the basic units 1 mm, 1 degree and 1 sec. When accessing a part program via the operator panel or from an external device, scaling is in the following units: SCALING_SYSTEM_IS_METRIC = 1: normalized to:

mm, mm/min, m/s2, m/s3mm/rev

SCALING_SYSTEM_IS_METRIC = 0: normalized to:

inch, inch/min, inch/s2inch/s3, inch/rev The selection of the basic system also specifies the interpretation of the programmed F value for linear axes:

metricinch G94mm/mininch/min G95mm/revinch/rev A power-up is necessary after changing this machine data, as associated machine data that have physical units will otherwise be normalized incorrectly. Perform the following steps:

- MD change by manual input ⇒ First perform start-up and then enter the physical units in the related machine

data.

- MD change via machine data file ⇒ First perform start-up and then reload the machine data file

so that the new physical units are activated. If the machine data are altered, alarm 4070 "Scaling machine data altered" is output. Anwendungsbeispiel: Installation in the metric system and then conversion to inch system.

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Machine Data 06/2007

Generale maschine data

10350 FASTIO_DIG_NUM_INPUTS N10 A4

- Number of active digital NCK input bytes BYTE POWER ON

- -1 057/2 802d-cu3 - 2 1 - 2/2 802d-ng2 - 2 1 - 2/2 802d-ng3 - 2 1 - 2/2 802d-tm1 - 2 1 - 2/2 802d-tm2 - 2 1 - 2/2 802d-tm3 - 2 1 - 2/2

Description:

The number of bytes of the digital NCK inputs that can be used on the control are defined in this machine data.

These digital NCK inputs can be read directly by the part program. Moreover, the signal state at the HW inputs can also be changed by the PLC.

If more digital NCK inputs are defined in the machine data than are available in the control hardware, a signal status of 0 is set in the control for the inputs that do not exist in the hardware. The NCK value can be altered by the PLC.

Related to:

IS "Disable the digital NCK inputs" (DB10, DBB0, DBB122 ...)

IS "PLC setting for digital NCK inputs" (DB10, DBB1, DBB123 ...)

IS "Actual value for digital NCK inputs" (DB10, DBB60, DBB186 ...)

10360 FASTIO_DIG_NUM_OUTPUTS N10 A4

- Number of active digital NCK output bytes BYTE POWER ON

- -0 057/2 802d-cu3 - 2 - - 2/2 802d-ng2 - 2 - - 2/2 802d-ng3 - 2 - - 2/2 802d-tm1 - 2 - - 2/2 802d-tm2 - 2 - - 2/2 802d-tm3 - 2 - - 2/2

Description:

The number of bytes for digital NCK outputs that can be used on the control are defined in this machine data.

These digital NCK outputs can be set directly by the part program. The PLC is able to

- set the digital outputs to "0" in a defined way with IS "Disable the digital

NCK outputs".

- alter the NCK value with IS "Overwrite mask for digital NCK outputs".

- specify a PLC value with IS "Setting mask for digital NCK outputs".

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06/2007 Machine Data

Generale maschine data

If more digital NCK outputs are defined in the machine data than are available in the control hardware, no alarm is triggered. The signal states specified by the part program can be read by the PLC.

Special cases: Digital NCK outputs 5 to 8 can be processed only by the PLC (no hardware outputs).

Related to:

IS "Disable the digital NCK outputs" (DB10, DBB4, DBB130 ...)

IS "Overwrite mask for digital NCK outputs" (DB10, DBB5, DBB131 ...)

IS "PLC setting for digital NCK outputs" (DB10, DBB6, DBB132 ...)

IS "Setting mask for digital NCK outputs" (DB10, DBB7, DBB133 ...)

IS "Setpoint for digital NCK outputs" (DB10, DBB64, DBB190 ...)

10366 HW_ASSIGN_DIG_FASTIN N10 A4

- Hardware assignment of external digital NCK inputs DWORD POWER ON

- 10 0x01000000 0x01000000 0x060003FF 7/2 802d-cu3 1 0x0 0x0 0x00010101 2/2 802d-ng2 1 0x00010101 0x0 0x00010101 2/2 802d-ng3 1 0x00010101 0x0 0x00010101 2/2 802d-tm1 1 0x0 0x0 0x00010101 2/2 802d-tm2 1 0x0 0x0 0x00010101 2/2 802d-tm3 1 0x0 0x0 0x00010101 2/2

Description:

The following 4 bytes assign the external digital NCK I/Os to the hardware:

1st byte: I/O no. 2nd byte: Submodule no. 3rd byte: Module no. 4th byte: Segment no.

As soon as value 0 is entered in byte 3 (module no.), the output byte concerned is not processed by the control.

I/O no.:

Number of the I/O byte on the DP compact module (range: 1 to 2; always 1

with analog inputs/outputs) Submodule no.:

Submodule slot on the terminal block into which the DP compact module is

inserted (range: 1 to 8) Module no.:

Number of the logical slot into which the terminal block with the external

I/Os is inserted. The logical slot is assigned to a physical slot by MD

13010: DRIVE_LOGIC_NR (logical drive number). Each module occupies a

physical slot. The first 6 slots are permanently occupied on the 810D. Segment no.:

Always 1 for 840D/810D (ID for 611D bus)

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Machine Data 06/2007

Generale maschine data

Example: HW_ASSIGN_DIGITAL_FASTIN[3] = 01 04 03 02 1st byte: 02 = 2nd input byte of a 16 bit input module 2nd byte: 03 = Input module inserted in slot 3 of the terminal block 3rd byte: 04 = Terminal block inserted at logical drive number 4 4th byte: 01 = ID for 611D bus PROFIBUS DP: Segment no.: 5 = PROFIBUS DP 6 = PROFIBUS DP link module

Module no.: 1 ... MD_MAXNUM_SIMO611D_AXES:

Number of the logical slot in which the terminal block with the external

I/Os is inserted. The logical slot is assigned to a physical slot by

$MN_DRIVE_LOGIC_NR, it is activated by $MN_DRIVE_IS_ACTIVE. 1st + 2nd bytes give the logical start address of the I/O slot on the PROFIBUS 1st byte = low byte 2nd byte = high byte Value 0000 means NO active slots Values 0001..007F are reserved for the PLC (NCK can also read the value for input slots without error, but output slots are forbidden in this range and lead to an alarm during startup) Values 0080..02FF are valid Values > 02FF are invalid

Example: HW_ASSIGN_DIGITAL_FASTIN[3] = '05000302' 1st + 2nd byte: 0302 (hex) = logical start address 770 (decimal) 3rd byte: 00 = no significance 4th byte: 05 = ID for PROFIBUS DP

Related to:

MD 10368: HW_ASSIGN_DIG_FASTOUT

MD 10362: HW_ASSIGN_ANA_FASTIN

MD 10364: HW_ASSIGN_ANA_FASTOUT

10368 HW_ASSIGN_DIG_FASTOUT N10 A4

- Hardware assignment of external digital NCK outputsDWORD POWER ON

- 4 0x01000000 0x01000000 0x060003FF 7/2 802d-cu3 1 0x0 0x0 0x00010101 2/2 802d-ng2 1 0x00010101 0x0 0x00010101 2/2 802d-ng3 1 0x00010101 0x0 0x00010101 2/2 802d-tm1 1 0x0 0x0 0x00010101 2/2 802d-tm2 1 0x0 0x0 0x00010101 2/2 802d-tm3 1 0x0 0x0 0x00010101 2/2

Description:

The following 4 bytes assign the external digital NCK outputs to the hardware:

1st byte: I/O no. 2nd byte: Submodule no. 3rd byte: Module no. 4th byte: Segment no.

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06/2007 Machine Data

Generale maschine data

As soon as value 0 is entered in byte 3 (module no.), the output byte concerned is not processed by the control. The hardware assignment is control specific and therefore different on the SINUMERIK 840D/810D and FM-NC.

The individual bytes are explained under MD: HW_ASSIGN_DIG_FASTIN.

[hw] = Index (0 to 3) for addressing the external digital output bytes

Related to:

MD 10366: HW_ASSIGN_DIG_FASTIN

MD 10362: HW_ASSIGN_ANA_FASTIN

MD 10364: HW_ASSIGN_ANA_FASTOUT

10400 CC_VDI_IN_DATA EXP, N02 OEM

- Number of input bytes for compile cycles DWORD POWER ON

- - 0 0 1024 7/1 802d-cu3 - - - - -1/802d-ng2 - - - - -1/802d-ng3 - - - - -1/802d-tm1 - - - - -1/802d-tm2 - - - - -1/802d-tm3 - - - - -1/-

Description:

The compile cycle user can freely define data within a data block on the PLC user interface. As the user, he determines the size of the interface from PLC to NCK. This machine data describes the length of the area on the VDI interface in bytes which defines the NCK input interface. The sum of this MD and the machine data CC_VDI_OUT_DATA must not exceed 400 for software version

10410 CC_VDI_OUT_DATA EXP, N02 OEM

- Number of output bytes for compile cycles DWORD POWER ON

- - 0 0 1024 7/1 802d-cu3 - - - - -1/802d-ng2 - - - - -1/802d-ng3 - - - - -1/802d-tm1 - - - - -1/802d-tm2 - - - - -1/802d-tm3 - - - - -1/-

Description:

The compile cycle user can freely define data within a data block on the PLC user interface. As the user, he determines the size of the interface from PLC to NCK. This machine data describes the length of the area on the VDI interface in bytes which defines the NCK output interface. The sum of this MD and the machine data CC_VDI_IN_DATA must not exceed 400.

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Machine Data 06/2007

Generale maschine data

10420 CC_ASSIGN_FASTOUT_MASK EXP, N10 OEM

- Reservation of external outputs for compile cycles DWORD POWER ON

--0 --7/2 802d-cu3 - - - - -1/802d-ng2 - - - - -1/802d-ng3 - - - - -1/802d-tm1 - - - - -1/802d-tm2 - - - - -1/802d-tm3 - - - - -1/-

Description:

Reservation of high-speed hardware outputs for CC applications Bit 0(LSB)-14: Mask of the digital output bytes reserved for the CC application

Bits 16-30: Mask of the analog outputs reserved for the CC application

The hardware outputs reserved here are included in the multiple assignment monitoring routine when the system is powered up. It is recommended to register all the hardware outputs used by CC applications here.

Bit 15: Suppresses power-up alarm 4275 (multiple assignment of digital output) Bit 31: Suppresses power-up alarm 4275 (multiple assignment of analog output)

10450 SW_CAM_ASSIGN_TAB N09 N3

- Assignment of software cams to machine axes BYTE POWER ON

-320 0317/2 802d-cu3 8 - - - 2/2 802d-ng2 8 - - - 2/2 802d-ng3 8 - - - 2/2 802d-tm1 1 - - - 0/0 802d-tm2 1 - - - 0/0 802d-tm3 1 - - - 0/0

Description:

This machine data allows one machine axis to be assigned to each of the 16 possible cam pairs (each is comprised of one minus and one plus cam).

If a "0" is entered, the corresponding cam is not processed.

The cam signal output is activated via the axial IS "Cam activation" (DB31-48, DBX2.0).

Index [n] of the machine data addresses the cam pair: n = 0, 1, ... , 15 correspond to cam pairs 1, 2, ... , 16

Related to IS "Cam activation" (DB31-48, DBX2.0)

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SINUMERIK 802D sl, Parameter Manual, 06/2007 Edition

+ 444 hidden pages

siemens 802Dsl Parameter Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SINUMERIK 802D sl

Parameter Manual

Preface

Machine and Setting Data - Explanation 1

1.1 Specifications in the list

1.2 Overview of machine and setting data

Machine Data 2

2.1 Display machine data

2.2 Generale maschine data