SAMSUNG CK95R Service Manual

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MICROWAVE OVEN

CK95R (WHITE)

MICROWAVE OVEN

 

CONTENTS

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1.Precaution

2.Specifications

3.Operating Instructions

4.Disassembly and Reassembly

5.Alignment and Adjustments

GB/F/D/E/I/NL/R

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6. Troubleshooting

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1min+

7.Exploded Views and Parts List

8.PCB Diagrams

9.Schematic Diagrams

SRSC

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE

MICROWAVE ENERGY

(a)Do not operate or allow the oven to be operated with the door open.

(b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary:

(1)Interlock operation,

(2)proper door closing,

(3)seal and sealing surfaces (arcing, wear, and other damage),

(4)damage to or loosening of hinges and latches,

(5)evidence of dropping or abuse.

(c)Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d)Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e)A Microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.

Samsung Electronics

1. Precaution

Follow these special safety precautions. Although the microwave oven is completely safe during ordinary use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as potentially lethal high voltages and currents.

1-1 Safety precautions ( )

1.

All repairs should be done in accordance

11. To avoid any possible radiation hazard,

 

with the procedures described in this

replace parts in accordance with the wiring

 

manual. This product complies with

diagram. Also, use only the exact

 

Federal Performance Standard 21 CFR

replacements for the following parts:

 

Subchapter J (DHHS).

Primary and secondary interlock switches,

2.

Microwave emission check should be

interlock monitor switch.

 

 

performed to prior to servicing if the oven is

12. If the fuse is blown by the Interlock Monitor

 

operative.

Switch: Replace all of the following at the

 

 

same time: Primary, door sensing switch

3.

If the oven operates with the door open :

and power relay, as well as the Interlock

 

Instruct the user not to operate the oven and

Monitor Switch. The correct adjustment of

 

contact the manufacturer and the center for

these switches is described elsewhere in this

 

devices and radiological health immediatly.

manual. Make sure that the fuse has the

 

 

correct rating for the particular model being

4.

Notify the Central Service Center if the

repaired.

 

microwave leakage exceeds 5 mW/cm2

13. Design Alteration Warning:

 

 

5.

Check all grounds.

Use exact replacement parts only, i.e.,

 

 

only those that are specified in the

6.

Do not power the MWO from a "2-prong"

drawings and parts lists of this manual.

 

AC cord. Be sure that all of the built-in

This is especially important for the

 

protective devices are replaced. Restore any

Interlock switches, described above.

 

missing protective shields.

Never alter or add to the mechanical or

 

 

electrical design of the MWO. Any design

7.

When reinstalling the chassis and its

changes or additions will void the

 

assemblies, be sure to restore all protective

manufacturer's warranty.10.Always unplug

 

devices, including: nonmetallic control

the unit's AC power cord from the AC

 

knobs and compartment covers.

power source before attempting to

 

 

remove or reinstall any component or

8.

Make sure that there are no cabinet openings

assembly.

 

through which people--particularly

 

 

children--might insert objects and contact

14. Never defeat any of the B+ voltage

 

dangerous voltages. Examples: Lamp hole,

interlocks. Do not apply AC power to the

 

ventilation slots.

unit (or any of its assemblies) unless all

9.

Inform the manufacturer of any oven found

solid-state heat sinks are correctly installed.

 

 

to have emmission in excess of 5 mW/cm2,

15. Some semiconductor ("solid state") devices

 

Make repairs to bring the unit into

are easily damaged by static electricity. Such

 

compliance at no cost to owner and try to

components are called Electrostatically

 

determine cause.

Sensitive Devices (ESDs). Examples include

 

Instruct owner not to use oven until it has

integrated circuits and field-effect

 

been brought into compliance.

transistors.

 

 

Immediately before handling any

 

 

semiconductor components or assemblies,

 

CENTRAL SERVICE CENTER

drain the electrostatic charge from your

 

 

body by touching a known earth ground.

 

 

16. Always connect a test instrument's ground

10.

Service technicians should remove their

lead to the instrument chassis ground before

 

watches while repairing an MWO.

connecting the positive lead; always remove

 

 

the instrument's ground lead last.

 

 

Samsung Electronics

1-1

Pretaution

1-2 Special Servicing Precautions (Continued)

17.When checking the continuity of the switches or transformer, always make sure that the power is OFF, and one of the lead wires is disconnected.

18.Components that are critical for safety are indicated in the circuit diagram by shading, or .

19.Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.

1-3 Special High Voltage Precautions

1.High Voltage Warning

Do not attempt to measureany of the high voltages--this includes the filament voltage of the magnetron. High voltage is present during any cook cycle.

Before touching any components or wiring, always unplug the oven and discharge the high voltage capacitor (See Figure 1-1)

2.The high-voltage capacitor remains charged about 30 seconds after disconnection. Short the negative terminal of the high-voltage capacitor to the oven chassis. (Use a screwdriver.)

3.High voltage is maintained within specified limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.

PRECAUTION

There exists HIGH VOLTAGE ELECTRICITY with high current capabilities in the circuits of the HIGH VOLTAGE TRANSFORMER secondary and filament terminals. It is extremely dangerous to work on or near these circuits with the oven energized.

DO NOT measure the voltage in the high voltage circuit including filament voltage of magnetron.

H. V. Capacitor

H. V. Diode

Short

Touch chassis ground first then short to the high voltage capacitor terminal by using screwdriver or jumper wire.

Fig. 1-1. Discharging the High Voltage Capacitor

PRECAUTION

Never touch any circuit wiring with your hand nor with uninsulated tool during operation.

PRECAUTION

Servicemen should remove their watches whenever working close to or replacing the magnetron.

1-2

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2. Specifications

2-1 Table of Specifications

ITEM

MODEL

CK95R

 

 

TIMER

 

99 MINUTES

POWER SOURCE

 

230V/50HZ, AC

POWER CONSUMPTION

 

MICROWAVE : 1,500W,GRILL : 1,300W, CONVECTION : 1700W

OUTPUT POWER

 

FROM100 TO 900W (6 LEVEL POWER)

 

 

(IEC-705 TEST PROCEDURE)

OPERATING FREQUENCY

 

2,450MHz

MAGNETRON

 

OM75PH(31)

COOLING METHOD

 

COOLING FAN MOTOR

OUTSIDE DIMENSIONS

 

517(W) x 310(H) x 511(D)

NET WEIGHT

 

24.5 Kg

SHIPPING WEIGHT

 

27.5 Kg

 

 

 

Samsung Electronics

2-1

SAMSUNG CK95R Service Manual

3. Operating Instructions

3-1 Control Panel

Display

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Auto Defrost Feature Selection

Standing Time Setting

Combined Mode Selection (Microwave + Grill)

Grill Mode Selection

Auto

Preheat Mode Selection

Combined Mode Selection (Microwave + Convection)

Stop / Cancel Button

 

GB/F/D/E/I/NL/R

Language Mode Selection

to

Auto

 

 

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Auto Reheat & Cook Feature Selection

 

 

Cooking Time Adjustment

 

 

Clock Setting

 

 

Time Setting Weight

 

 

Selection and Recipe Selection

 

 

Microwave / Power Level Mode Selection

 

/ C

 

 

 

Convection Mode / Temperature Selection

 

1min+

Start / Cooking Time Adjustment Button

3-2 Features & External Views

Door

 

 

 

Ventilation Holes

Light

Safety Interlock Holes

 

 

 

 

 

GB/F/D/E/I/NL/R

 

 

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Control Panel

 

 

Auto

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1min+

Glass Plate

Guide Roller

 

 

 

 

 

Door Latches

Coupler

 

 

Grill Rack

 

 

 

 

 

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369mm

517mm

GB/F/D/E/I/NL/R

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1min+

310mm

216mm

511mm

3-1

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4. Disassembly and Reassembly

4-1 Replacement of Magnetron, Motor Assembly and Lamp

Remove the magnetron including the shield case, permanent magnet, choke coils and capacitors (all of which are contained in one assembly).

1.Disconnect all lead wires from the magnetron and lamp.

2.Remove the bracket mounting.

3.Remove the magnetron supporter

4.Remove the air cover.

5.Remove screws securing the magnetron to the wave guide.

6.Take out the magnetron very carefully.

7.Remove screws from the back panel. 8.Remove the assy noise filter.

9.Take out the fan motor.

10.Remove the oven lamp by pulling out from hole of air cover carefully.

NOTE1: When removing the magnetron, make sure that its antenna does not hit any adjacent parts, or it may be damaged.

NOTE2: When replacing the magnetron, be sure to remount the magnetron gasket in the correct position and make sure the gasket is in good condition.

Cover Air

Thermo S/W

Lamp

Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Screw

Magnetron

H. V. Trans

 

 

 

 

 

 

 

V. Capacitor

 

 

H.

4-2 Replacement of High Voltage Transformer

1.Discharge the high voltage capacitor.

2.Disconnect all the leads.

3.Remove the mounting bolts.

4.Reconnect the leads correctly and firmly.

PRECAUTION

Servicemen should remov their watches whenever working close to or replacing the magnetron.

PRECAUTION

 

 

 

 

There exists HIGH VOLTAGE ELECTRICITY with high

 

 

 

 

current capabilities in the circuits of the HIGH

 

 

 

 

VOLTAGE TRANSFORMER secondary and filament

 

 

 

 

Bolts

 

H. V. Trans

terminals. It is extremely dangerous to work on or

 

 

 

 

 

 

 

 

 

 

near these circuits with the oven energized.

 

 

 

 

DO NOT measure the voltage in the high voltage

 

 

 

 

circuit including filament voltage of magnetron.

 

 

 

 

 

 

 

 

 

Samsung Electronics

4-1

Disassembly and Reassembly

4-3 Replacement of Door Assembly

4-3-1 Removal of Door Assembly

Remove screws securing the upper hinge and lower hinge. Then remove the door assembly.

4-3-4 Removal of Key Door & Spring

Remove pin hinge from Door "E"

Detach spring from Door "E" and key door.

Upper Hinge

Screws

Lower Hinge

Screws

4-3-2 Removal of Door "C"

Insert flat screwdriver into the gap between Door "A" and Door "C" to remove Door "C". Be careful when handling Door "C" because it is fragile.

Door "E"

Key Door

 

Spring

4-3-5 Removal of Screen-Door & Deco-Door

1.Remove Door"E" from Door"A".

2.Remove Door-Screen"B" and Deco Door.

Door "C"

Door "A"

4-3-3 Removal of Door "E"

Following the procedure as shown in the figure, insert and bend a thin metal plate between Door "E" and Door "A" until you hear the 'tick' sound.

1.Insertion depth of the thin metal plate should be 0.5mm or less.

Door "E"

4-2

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