Samsung CLP-680 Service Manual

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Page 1

ColorLaserPrinter

CLP-680series CLP-680ND/680DW

(Ver1.0)

MANUAL

SERVICE

ColorLaserPrinterContents

1.Precautions

2.ProductSpecicationanddescription

3.DisassemblyandReassembly

4.AlignmentandTroubleshooting

5.SystemDiagram

6.ReferenceInformation

RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Page 2

Contents

1.Precautions......................................................................................................................................1−1

1.1.Safetywarning........................................................................................................................1−1

1.2.Cautionforsafety....................................................................................................................1−2

1.2.1.Toxicmaterial.............................................................................................................1−2

1.2.2.Electricshockandresafetyprecautions.........................................................................1−2

1.2.3.Handlingprecautions...................................................................................................1−3

1.2.4.AssemblyandDisassemblyprecautions...........................................................................1−3

1.2.5.Disregardingthiswarningmaycausebodilyinjury............................................................1−4

1.3.ESDprecautions......................................................................................................................1−5

2.ProductSpecicationanddescription....................................................................................................2−1

2.1.ProductSpecication................................................................................................................2−1

2.1.1.ProductOverview........................................................................................................2−1

2.1.2.Specications.............................................................................................................2−2

2.1.2.1.GeneralPrintEngine......................................................................................2−2

2.1.2.2.ControllerandSoftware..................................................................................2−2

2.1.2.3.PaperHandling.............................................................................................2−5

2.1.2.4.ReliabilityandService...................................................................................2−7

2.1.2.5.Environment................................................................................................2−8

2.1.2.6.Consumables................................................................................................2−8

2.1.2.7.MaintenanceParts.........................................................................................2−9

2.1.2.8.Option.........................................................................................................2−9

2.1.3.ModelComparisonTable..............................................................................................2−10

2.2.SystemOverview.....................................................................................................................2−11

2.2.1.FrontView.................................................................................................................2−11

2.2.2.RearView..................................................................................................................2−12

2.2.3.PaperPath..................................................................................................................2−13

2.2.4.SystemLayout............................................................................................................2−14

2.2.4.1.FeedingSection............................................................................................2−15

2.2.4.2.TransferRoller.............................................................................................2−16

2.2.4.3.DriveUnit...................................................................................................2−16

2.2.4.4.FuserUnit....................................................................................................2−17

2.2.4.5.LSU(LaserScannerUnit)...............................................................................2−18

2.2.4.6.TonerCartridge.............................................................................................2−19

2.2.5.Hardwareconguration................................................................................................2−20

2.2.5.1.Mainboard..................................................................................................2−22

2.2.5.2.OPEController.............................................................................................2−24

2.2.5.3.WirelessLANboard......................................................................................2−25

2.2.5.4.SMPSboard.................................................................................................2−26

Page 3

Contents

2.2.5.5.HVPSboard.................................................................................................2−28

2.2.5.6.ITBEEPROMPBA.......................................................................................2−29

2.2.5.7.HUBPBA...................................................................................................2−29

2.2.5.8.ElectricalPartsLocation.................................................................................2−30

2.2.6.EngineF/WControlAlgorithm......................................................................................2−32

2.2.6.1.Feeding.......................................................................................................2−32

2.2.6.2.Transfer.......................................................................................................2−32

2.2.6.3.Fusing.........................................................................................................2−33

2.2.6.4.LSU............................................................................................................2−33

2.2.7.SoftwareDescriptions..................................................................................................2−34

2.2.7.1.Softwaresystemoverview..............................................................................2−34

2.2.7.2.Architecture.................................................................................................2−34

2.2.7.3.DataandControlFlow...................................................................................2−35

3.DisassemblyandReassembly..............................................................................................................3−1

3.1.Precautionswhenreplacingparts................................................................................................3−1

3.1.1.Precautionswhenassemblinganddisassembling...............................................................3−1

3.1.2.PrecautionswhenhandlingPBA.....................................................................................3−1

3.1.3.ReleasingPlasticLatches..............................................................................................3−2

3.2.Screwsusedintheprinter..........................................................................................................3−3

3.3.Replacingthemaintenanceparts.................................................................................................3−5

3.3.1.TonerCartridge...........................................................................................................3−5

3.3.2.WasteTonerContainer.................................................................................................3−6

3.3.3.ITBUnit....................................................................................................................3−7

3.3.4.FuserUnit..................................................................................................................3−9

3.3.5.Pickup_Forward_Reverseroller.....................................................................................3−9

3.4.ReplacingthemainSVCparts....................................................................................................3−10

3.4.1.LeftandRightcover....................................................................................................3−10

3.4.2.Topcover...................................................................................................................3−11

3.4.3.HVPSboard...............................................................................................................3−12

3.4.4.OuterTemperatureSensor.............................................................................................3−12

3.4.5.MainBoard................................................................................................................3−13

3.4.6.SMPSFan..................................................................................................................3−13

3.4.7.SMPSboard...............................................................................................................3−14

3.4.8.LSU..........................................................................................................................3−14

3.4.9.FuserFan...................................................................................................................3−15

3.4.10.MainDriveUnit..........................................................................................................3−15

3.4.11.DRIVE-T1.................................................................................................................3−16

3.4.12.FuserDriveUnit.........................................................................................................3−16

3.4.13.PH(PaperHandling)DriveUnit.....................................................................................3−17

3.4.14.ExitUnit....................................................................................................................3−18

Page 4

Contents

3.4.15.MPPick-UpUnit.........................................................................................................3−19

4.AlignmentandTroubleshooting...........................................................................................................4−1

4.1.AlignmentandAdjustments.......................................................................................................4−1

4.1.1.Controlpanel..............................................................................................................4−1

4.1.2.UnderstandingthestatusLED........................................................................................4−3

4.1.3.Clearingpaperjams.....................................................................................................4−4

4.1.4.Usefulmenuitemforservice.........................................................................................4−9

4.1.5.PeriodicDefectiveImage..............................................................................................4−11

4.1.6.Usefulmanagementtools..............................................................................................4−12

4.1.6.1.UsingSamsungEasyPrinterManager(WindowsandMacintoshonly)....................4−12

4.1.6.2.UsingSamsungPrinterStatus(Windowsonly)...................................................4−14

4.1.6.3.UsingSyncThruWebService(SWS)................................................................4−15

4.1.7.UpdatingFirmware......................................................................................................4−17

4.1.7.1.UpdatethermwarebyusingtheUSBport........................................................4−17

4.1.7.2.Updatethermwarebyusingthenetwork..........................................................4−18

4.1.8.TechMode(DiagnosticMode).......................................................................................4−20

4.2.Troubleshooting......................................................................................................................4−24

4.2.1.Procedureofcheckingthesymptoms...............................................................................4−24

4.2.1.1.BasicCheckList...........................................................................................4−25

4.2.2.ErrorCodeandTroubleshooting.....................................................................................4−26

4.2.3.Imagequalityproblems................................................................................................4−49

4.2.4.Othererrors................................................................................................................4−53

5.SystemDiagram................................................................................................................................5−1

5.1.BlockDiagram........................................................................................................................5−1

5.2.ConnectionDiagram.................................................................................................................5−2

6.ReferenceInformation........................................................................................................................6−1

6.1.ToolforTroubleshooting...........................................................................................................6−1

6.2.Glossary.................................................................................................................................6−2

Page 5

1.Precautions

Inordertopreventaccidentsanddamagestotheequipmentpleasereadtheprecautionslistedbelowcarefullybefore servicingtheproductandfollowthemclosely .

1.1.Safetywarning

1)Onlytobeservicedbyafactorytrainedservicetechnician.

Highvoltagesandlasersinsidethisproductaredangerous.Thisproductshouldonlybeservicedbyafactorytrained servicetechnician.

2)UseonlySamsungreplacementparts.

Therearenouserserviceablepartsinsidetheproduct.Donotmakeanyunauthorizedchangesoradditionstothe productasthesecouldcausetheproducttomalfunctionsandcreateanelectricshocksorrehazards.

3)LaserSafetyStatement

TheprinteriscertiedintheU.S.toconformtotherequirementsofDHHS21CFR,chapter1SubchapterJfor ClassI(1)laserproducts,andelsewhereiscertiedasaClassIlaserproductconformingtotherequirementsofIEC 60825-1.ClassIlaserproductsarenotconsideredtobehazardous.Thelasersystemandprinteraredesignedso thereisneveranyhumanaccesstolaserradiationaboveaClassIlevelduringnormaloperation,usermaintenance orprescribedservicecondition.

1.Precautions

•Wavelength:788nm(-13/+12)

•Beamdivergence

-Paraller:8degrees(-2/+4)

-Perpendicular:31degrees(-6/+4)

•Maximumpowerofenergyoutput:12mW

WARNING

NeveroperateorservicetheproductwiththeprotectivecoverremovedfromLaser/Scannerassembly.Thereected beam,althoughinvisible,candamageyoureyes.

Whenusingthisproduct,thesebasicsafetyprecautionsshouldalwaysbefollowedtoreduceriskofre,electricshock, andpersonalinjury .

Page 6

1.Precautions

1.2.Cautionforsafety

1.2.1.Toxicmaterial

Thisproductcontainstoxicmaterialsthatcouldcauseillnessifingested.

1)Pleasekeepimagingunitandtonercartridgeawayfromchildren.Thetonerpowdercontainedintheimagingunitand tonercartridgemaybeharmful,andifswallowed,youshouldcontactadoctor.

1.2.2.Electricshockandresafetyprecautions

Failuretofollowthefollowinginstructionscouldcauseelectricshockorpotentiallycauseare.

1)Useonlythecorrectvoltage,failuretodosocoulddamagetheproductandpotentiallycauseareorelectricshock.

2)Useonlythepowercablesuppliedwiththeproduct.Useofanincorrectlyspeciedcablecouldcausethecableto overheatandpotentiallycauseare.

3)Donotoverloadthepowersocket,thiscouldleadtooverheatingofthecablesinsidethewallandcouldleadtoare.

4)Donotallowwaterorotherliquidstospillintotheproduct,thiscancauseelectricshock.Donotallowpaperclips,pins orotherforeignobjectstofallintotheproduct,thesecouldcauseashortcircuitleadingtoanelectricshockorrehazard.

5)Nevertouchtheplugsoneitherendofthepowercablewithwethands,thiscancauseelectricshock.Whenservicing theproduct,removethepowerplugfromthewallsocket.

6)Usecautionwheninsertingorremovingthepowercord.Whenremovingthepowercord,gripitrmlyandpull.The powercordmustbeinsertedcompletely,otherwiseapoorcontactcouldcauseoverheatingleadingtoare.

7)Takecareofthepowercable.Donotallowittobecometwisted,bentsharplyaroundcornersorpowercablemaybe damaged.Donotplaceobjectsontopofthepowercable.Ifthepowercableisdamageditcouldoverheatandcausea re.Exposedcablescouldcauseanelectricshock.Replacethedamagedpowercableimmediately,donotreuseor repairthedamagedcable.Somechemicalscanattackthecoatingonthepowercable,weakeningthecoverorexposing cablescausingreandshockrisks.

8)Ensurethatthepowersocketsandplugsarenotcrackedorbrokeninanyway.Anysuchdefectsshouldberepaired immediately.T akecarenottocutordamagethepowercableorplugswhenmovingthemachine.

9)Usecautionduringthunderorlightningstorms.Samsungrecommendsthatthismachinebedisconnectedfromthe powersourcewhensuchweatherconditionsareexpected.Donottouchthemachineorthepowercordifitisstill connectedtothewallsocketintheseweatherconditions.

10)A voiddampordustyareas,installtheproductinacleanwellventilatedlocation.Donotpositionthemachineneara humidierorinfrontofanairconditioner.Moistureanddustbuiltupinsidethemachinecanleadtooverheatingand causeareorcausepartstorust.

11)Donotpositiontheproductindirectsunlight.Thiswillcausethetemperatureinsidetheproducttorisepossiblyleading totheproductfailingtoworkproperlyandinextremeconditionscouldleadtoare.

12)Donotinsertanymetalobjectsintothemachinethroughtheventilatorfanorotherpartofthecasing,itcouldmake contactwithahighvoltageconductorinsidethemachineandcauseanelectricshock.

13) cangetashockbytheelectricdischarge.

WhenreplacingtheSMPSboard,pleasewait5minutesafterunpluggingthepowercord,thenreplaceit.Y ou

Page 7

1.Precautions

1.2.3.Handlingprecautions

Thefollowinginstructionsareforyourownpersonalsafetytoavoidinjuryandsoasnottodamagetheproduct.

1)Ensuretheproductisinstalledonalevelsurface,capableofsupportingitsweight.Failuretodosocouldcause theproducttotiporfall.

2)Theproductcontainsmanyrollers,gearsandfans.Takegreatcaretoensurethatyoudonotcatchyourngers,hairor clothinginanyoftheserotatingdevices.

3)Donotplaceanysmallmetalobjects,containersofwater,chemicalsorotherliquidsclosetotheproductwhichifspilled couldgetintothemachineandcausedamageorashockorrehazard.

4)Donotinstallthemachineinareaswithhighdustormoisturelevels,besideonopenwindoworclosetoahumidieror heater.Damagecouldbecausedtotheproductinsuchareas.

5)Donotplacecandles,burningcigarettes,etcontheproduct,Thesecouldcauseare.

1.2.4.AssemblyandDisassemblyprecautions

1)ReplacepartscarefullyandalwaysuseSamsungparts.T akecaretonotetheexactlocationofpartsandalsocable routingbeforedismantlinganypartofthemachine.Ensureallpartsandcablesarereplacedcorrectly.Pleasecarryout thefollowingproceduresbeforedismantlingtheproductorreplacinganyparts.

2)Ensurethatpowerisdisconnectedbeforeservicingorreplacinganyelectricalparts.

3)Disconnectinterfacecablesandpowercables.

4)Onlyuseapprovedspareparts.Ensurethatpartnumber,productname,anyvoltage,currentortemperaturerating arecorrect.

5)Whenremovingorre-ttinganypartsdonotuseexcessiveforce,especiallywhenttingscrewsintoplastic.

6)Takecarenottodropanysmallpartsintothemachine.

7)HandlingoftheOPCDrum

•TheOPCDrumcanbeirreparablydamagedifitexposedtolight.T akecarenottoexposetheOPCDrumeither todirectsunlightortouorescentorincandescentroomlighting.Exposureforaslittleas5minutescandamage thesurfaceofthephotoconductivepropertiesandwillresultinprintqualitydegradation.Takeextracarewhen servicingtheproduct.RemovetheOPCDrumandstoreitinablackbagorotherlightproofcontainer.Take carewhenworkingwiththeCovers(especiallythetopcover)openaslightisadmittedtotheOPCareaandcan damagetheOPCDrum.

•TakecarenottoscratchthegreensurfaceofOPCDrumUnit.IfthegreensurfaceoftheDrumCartridgeis scratchedortouchedtheprintqualitywillbecompromised.

Page 8

1.Precautions

1.2.5.Disregardingthiswarningmaycausebodilyinjury

1)Becarefulwiththehightemperaturepart.

Thefuserunitworksatahightemperature.Usecautionwhenworkingontheprinter .W aitforthefuserunitto cooldownbeforedisassembly.

2)Donotputngersorhairintotherotatingparts.

Whenoperatingaprinter,donotputhandorhairintotherotatingparts(Paperfeedingentrance,motor,fan,etc.). Ifdo,youcangetharm.

3)Whenyoumovetheprinter,usesafeliftingandhandlingtechniques.

Thisprinterisheavy .Usetheliftinghandleslocatedoneachsideofthemachine.Backinjurycouldbecausedif youdonotliftcarefully .

4)Ensuretheprinterisinstalledsafely.

Ensuretheprinterisinstalledonalevelsurface,capableofsupportingitsweight.Failuretodosocouldcausethe printertotiporfallpossiblycausingpersonalinjuryordamagingtheprinter.

5)Donotinstalltheprinteronaslopingorunstablesurface.Afterinstallation,doublecheckthattheprinterisstable.

Page 9

1.Precautions

1.3.ESDprecautions

Certainsemiconductordevicescanbeeasilydamagedbystaticelectricity.Suchcomponentsarecommonlycalled “ElectrostaticallySensitive(ES)Devices”orESDs.ExamplesoftypicalESDsare:integratedcircuits,someeldeffect transistors,andsemiconductor“chip”components.Thetechniquesoutlinedbelowshouldbefollowedtohelpreducethe incidenceofcomponentdamagecausedbystaticelectricity.

CAUTION

Besurenopowerisappliedtothechassisorcircuit,andobserveallothersafetyprecautions.

1)Immediatelybeforehandlingasemiconductorcomponentorsemiconductor-equippedassembly,drainoffany electrostaticchargeonyourbodybytouchingaknownearthground.Alternatively,employacommerciallyavailable wriststrapdevice,whichshouldberemovedforyourpersonalsafetyreasonspriortoapplyingpowertotheunit undertest.

2)AfterremovinganelectricalassemblyequippedwithESDs,placetheassemblyonaconductivesurface,suchas aluminumorcopperfoil,orconductivefoam,topreventelectrostaticchargebuildupinthevicinityoftheassembly.

3)UseonlyagroundedtipsolderingirontosolderordesolderESDs.

4)Useonlyan“anti-static”solderremovaldevice.Somesolderremovaldevicesnotclassiedas“anti-static”can generateelectricalchargessufcienttodamageESDs.

5)DonotuseFreon-propelledchemicals.Whensprayed,thesecangenerateelectricalchargessufcienttodamageESDs.

6)DonotremoveareplacementESDfromitsprotectivepackaginguntilimmediatelybeforeinstallingit.Most replacementESDsarepackagedwithallleadsshortedtogetherbyconductivefoam,aluminumfoil,oracomparable conductivematerial.

7)ImmediatelybeforeremovingtheprotectiveshortingmaterialfromtheleadsofareplacementESD,touchtheprotective materialtothechassisorcircuitassemblyintowhichthedevicewillbeinstalled.

8)MaintaincontinuouselectricalcontactbetweentheESDandtheassemblyintowhichitwillbeinstalled,until completelypluggedorsolderedintothecircuit.

9)MinimizebodilymotionswhenhandlingunpackagedreplacementESDs.Normalmotions,suchasthebrushingtogether ofclothingfabricandliftingone’sfootfromacarpetedoor,cangeneratestaticelectricitysufcienttodamageanESD.

Page 10

2.ProductSpecicationanddescription

2.1.ProductSpecication

2.1.1.ProductOverview

1)PrintingSpeed

•24(Color)/24(Mono)ppminA4(25/25ppminLetter)

2)Processor

•533MHz

3)PrinterLanguage

•SPLC,PCL5Ce,PCL6C,PS3,PDFV1.7

4)Memory

•256MB(Standard)/512MB(Max)

5)Interface

•HighSpeedUSB2.0

•10/100/1000BaseTXnetworkconnector

•802.11b/g/nwirelessLAN(CLP-680DWonly)

6)Tonercartridge

•Initial:2K(K)/1.5K(CMY)

•Sales:

•Standard:2K(K)/1.5K(CMY)

•HighCapacity:6K(K)/3.5K(CMY)

Page 11

2.1.2.Specications

NOTE

ProductSpecicationsaresubjecttochangewithoutnotice.

2.1.2.1.GeneralPrintEngine

ItemCLP-680NDCLP-680DW

2.ProductSpecicationanddescription

Simplex(C/M)

EngineSpeed

Duplex

FromReady(C/M)Asfastas17/17secAsfastas17/17sec

FPOT

FromSleep(C/M)Asfastas17/17secAsfastas17/17sec

Optical600x600dpi600x600dpi

Resolution

EnhancedUpto9,600x600effectiveoutputUpto9,600x600effectiveoutput

Upto24/24ppminA4(25/25ppmin Letter)

Upto12/12ipminA4(12/12ipmin Letter)

2.1.2.2.ControllerandSoftware

ItemCLP–680NDCLP-680DW

ProcessorSamsung533MHzSamsung533MHz

Memory

PrinterLanguages

Fonts

Std.256MB256MB

Max.512MB512MB

SPLC,PCL5Ce,PCL6C,PS3,PDF V1.7

•PCL:95ScalableFonts(include

OCR-A,OCR-B),1bitmap

•PS:136ScalableFonts

Upto24/24ppminA4(25/25ppmin Letter)

Upto12/12ipminA4(12/12ipmin Letter)

SPLC,PCL5Ce,PCL6C,PS3,PDF V1.7

•PCL:95ScalableFonts(include

OCR-A,OCR-B),1bitmap

•PS:136ScalableFonts

DefaultDriverSPLSPL

[WINDOW]

Driver

SupportingOS

•XP(32/64bit)/2003

Server(32/64bit)/ Vista(32/64bit)/2008 Server(32/64bit)/7(32/64bit)/ 2008ServerR2

[WINDOW]

•XP(32/64bit)/2003

Server(32/64bit)/ Vista(32/64bit)/2008 Server(32/64bit)/7(32/64bit)/ 2008ServerR2

Page 12

2.ProductSpecicationanddescription

ItemCLP–680NDCLP-680DW

[Linux]

•RedHatEnterpriseLinuxWS4,

5(32/64bit)

•Fedora5,6,7,8,9,10,11,12,

13(32/64bit)

•SuSELinux10.1(32bit)

•OpenSuSE10.2,10.3,11.0,

11.1,11.2(32/64bit)

•Mandriva2007,2008,2009,

2009.1,2010(32/64bit)

•Ubuntu6.06,6.10,7.04,7.10,

8.04,8.10,9.04,9.10,10.04 (32/64bit)

•SuSELinuxEnterpriseDesktop

10,11(32/64bit)

•Debian4.0,5.0(32/64bit)

MacOSX10.4~10.7MacOSX10.4~10.7

[UNIX]

•SunSolaris9,10(x86,SP ARC)

•HP-UX11.0,11iv1,11iv2,11i

v3(PA-RISC,Itanium)

•IBMAI5.1,5.2,5.3,5.4

[Linux]

•RedHatEnterpriseLinuxWS4,

5(32/64bit)

•Fedora5,6,7,8,9,10,11,12,

13(32/64bit)

•SuSELinux10.1(32bit)

•OpenSuSE10.2,10.3,11.0,

11.1,11.2(32/64bit)

•Mandriva2007,2008,2009,

2009.1,2010(32/64bit)

•Ubuntu6.06,6.10,7.04,7.10,

8.04,8.10,9.04,9.10,10.04 (32/64bit)

•SuSELinuxEnterpriseDesktop

10,11(32/64bit)

•Debian4.0,5.0(32/64bit)

[UNIX]

•SunSolaris9,10(x86,SP ARC)

•HP-UX11.0,11iv1,11iv2,11i

v3(PA-RISC,Itanium)

•IBMAI5.1,5.2,5.3,5.4

•SPL/PCL6/PSdriver:Windows

2003(32bit),Windows 2003(64bit),Windows Vista(32bit),Windows Vista(64bit),Windows

WHQL

7(32bit),Windows7(64bit), Window2000/XP(32/64bit)

•XPSdriver:Windows

Vista(32bit),Windows Vista(64bit),Windwos7(32bit), Windows7(64bit)

[TCP/IP]

•TCP/IPv4/IPv6,HTTP,

SNMPv1/v2c/v3,SMTP ,IPSec, DNS/WINS,DDNS,DHCP , SSL/TLS,BOOTP ,AutoIP , StandardTCP/IPprinting,LPR,

WiredNetwork

Protocol

IPP,UPnP(SSDP),Bonjour, Telnet,WSD,SLP,SetIP , AirPrint,ThinPrint

[Others]

•HTTPs,IPPs,802.1x

(EAP-MD5,EAP-MSCHAPv2, PEAP,TLS),IPSec

•SPL/PCL6/PSdriver:Windows

2003(32bit),Windows 2003(64bit),Windows Vista(32bit),Windows Vista(64bit),Windows 7(32bit),Windows7(64bit), Window2000/XP(32/64bit)

•XPSdriver:Windows

Vista(32bit),Windows Vista(64bit),Windwos7(32bit), Windows7(64bit)

[TCP/IP]

•TCP/IPv4/IPv6,HTTP,

SNMPv1/v2c/v3,SMTP ,IPSec, DNS/WINS,DDNS,DHCP , SSL/TLS,BOOTP ,AutoIP , StandardTCP/IPprinting,LPR, IPP,UPnP(SSDP),Bonjour, Telnet,WSD,SLP,SetIP , AirPrint,ThinPrint

[Others]

•HTTPs,IPPs,802.1x

(EAP-MD5,EAP-MSCHAPv2, PEAP,TLS),IPSec

Page 13

ItemCLP–680NDCLP-680DW

2.ProductSpecicationanddescription

SupportingOS

[Windows]

•MicrosoftWindows

XP(32/64bits)/2003 Server(32/64bits)/ Vista(32/64bits)/2008 Server(32/64bit)/7/2008 ServerR2/7/2008R2

[Mac]

•MacOSX10.4~10.7

[Linux]

•RedHat8~9(32bit)/Enterprise

LinuxWS4,5(32/64bit)

•FedoraCore1~7(32/64bit)

•SuSE8.2~10.2/Enterprise

Desktop9~10(32/64bit)

•Madrake9.2~10.1(32/64bit)

•Mandriva2005~2007

•Ubuntu6.06~7.04

•Debian3.1~4.0

[Novell]

•Netware5.x,6.x(TCP/IPOnly)

[Others]

•UnixSunSolaris

8,9,10(SPARC/86)IBMAIx

5.x(6.1)IBMLinux(System P)HP-U11i(PA-RISC/IA-64) (11.11/11.20/11.22/11.23/11.31)

[Windows]

•MicrosoftWindows

XP(32/64bits)/2003 Server(32/64bits)/ Vista(32/64bits)/2008 Server(32/64bit)/7/2008 ServerR2/7/2008R2

[Mac]

•MacOSX10.4~10.7

[Linux]

•RedHat8~9(32bit)/Enterprise

LinuxWS4,5(32/64bit)

•FedoraCore1~7(32/64bit)

•SuSE8.2~10.2/Enterprise

Desktop9~10(32/64bit)

•Madrake9.2~10.1(32/64bit)

•Mandriva2005~2007

•Ubuntu6.06~7.04

•Debian3.1~4.0

[Novell]

•Netware5.x,6.x(TCP/IPOnly)

[Others]

•UnixSunSolaris

8,9,10(SPARC/86)IBMAIx

5.x(6.1)IBMLinux(System P)HP-U11i(PA-RISC/IA-64) (11.11/11.20/11.22/11.23/11.31)

AnywebPrintNONO

InstallerYESYES

EasyPrinterManagerYESYES

EasyColorManagerYESYES

EasyDocument Creator

NetPCFaxNONO

Application

DirectPrinting Utility

EasyDeployment Manager

Network Management

NONO

YESYES

SetIP ,SW AS5.0&SWS2.0, CounThru2.5SW ASPlug-In

-JobAccounting,DriverManagement Plug-in,DeviceMapPlug-in

SetIP ,SW AS5.0&SWS2.0, CounThru2.5SW ASPlug-In

-JobAccounting,DriverManagement Plug-in,DeviceMapPlug-in

Page 14

2.ProductSpecicationanddescription

■Interface

ItemCLP–680NDCLP-680DW

ParallelOptionInterfaceIEEE1284bParallelOptionConnectorIEEE1284bParallelOptionConnector

USBHighSpeedUSB2.0Device1Port,Host1PortDevice1Port,Host1Port

WiredNetwork10/100/1000BaseTX10/100/1000BaseTX

WirelessNetworkN/A802.11b/g/n

LCD16charactersx2lines16charactersx2lines

LED4(ECO,POWER,NAVI,ST A TUS)

Key

7Keys(3*4Key,Power,ECO,NAVI, OK,Stop,Demo)

2.1.2.3.PaperHandling

ItemCLP-680NDCLP-680DW

•250-sheetCassette

StandardCapacity-

Max.Capacity-820sheets@80g/m²820sheets@80g/m²

Max.Size216x356mm(8.5"x14")216x356mm(8.5"x14")

Printing

Min.Size76x127mm(3.0"x5.0")76x127mm(3.0"x5.0")

Capacity

Tray@80g/m²

•50-sheetManualTray

•PlainPaper:50sheet@80g/m²

•Transparency:10sheet

•Label:10sheet

•Envelope:5sheet

5(ECO,POWER,NAVI,STA TUS, Wireless) UserInterface

7Keys(3*4Key,Power,ECO,NAVI, OK,Stop,WPS)

•250-sheetCassette

Tray@80g/m²

•50-sheetManualTray

•PlainPaper:50sheet@80g/m²

•Transparency:10sheet

•Label:10sheet

•Envelope:5sheet

Multi-purposetray

Mediasizes

Mediatype

A4,Letter,Legal,Ocio,Folio, JISB5,ISOB5,Executive,A5, Statement,A6,IndexCardStock, Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[76x127mm(3.0"x

5.0")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

A4,Letter,Legal,Ocio,Folio, JISB5,ISOB5,Executive,A5, Statement,A6,IndexCardStock, Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[76x127mm(3.0"x

5.0")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

Page 15

ItemCLP-680NDCLP-680DW

2.ProductSpecicationanddescription

•SupportedW eight:60~

220g/m²

•ThinPaper:60~69g/m²

Mediaweight

SensingPaperEmpty:Y esPaperEmpty:Y es

Capacity

Mediasizes

Mediatypes

StandardCassette Tray

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•BondPaper:105~120g/m²

•250sheets@80g/m²

•Envelope20sheets

A4,Letter,Legal,Ocio,Folio,JIS B5,ISOB5,Executive,A5,Statement, A6,Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[98x127mm(3.86"x

5.00")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

•SupportedW eight:60~

220g/m²

•ThinPaper:60~69g/m²

Mediaweight

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•BondPaper:105~120g/m²

•SupportedW eight:60~

220g/m²

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•BondPaper:105~120g/m²

•250sheets@80g/m²

•Envelope20sheets

A4,Letter,Legal,Ocio,Folio,JIS B5,ISOB5,Executive,A5,Statement, A6,Postcard,EnvelopeMonarch, EnvelopeNo-10,EnvelopeDL, EnvelopeC5,EnvelopeC6,Envelope No9,Custom[98x127mm(3.86"x

5.00")~216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,ThickerPaper,Hole Punched,Transparency,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Envelope,Cotton,Colored, Glossy

•SupportedW eight:60~

220g/m²

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•ThickerPaper:164~220g/m²

•BondPaper:105~120g/m²

•H/WInstallDetect:No

Sensing

Capacity520sheets@80g/m²

MediasizesA4,Letter,Legal,Ocio,Folio,JIS

OptionCassette (SCF)

MediatypesPlainPaper,ThinPaper,ThickPaper,

•PaperEmpty:Y es

•PaperTypeDetect:No

•PaperSizeDetect:No

(550sheets@75g/m²)

B5,ISOB5,Executive,A5,Statement, Custom[98x210mm(3.86"x8.3")~ 216x356mm(8.5"x14")]

Cardstock,HolePunched,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Cotton,Colored,Glossy

•H/WInstallDetect:No

•PaperEmpty:Y es

•PaperTypeDetect:No

•PaperSizeDetect:No

520sheets@80g/m²

(550sheets@75g/m²)

A4,Letter,Legal,Ocio,Folio,JIS B5,ISOB5,Executive,A5,Statement, Custom[98x210mm(3.86"x8.3")~ 216x356mm(8.5"x14")]

PlainPaper,ThinPaper,ThickPaper, Cardstock,HolePunched,Pre-Printed, LetterHead,Recycled,Archive,Bond, Label,Cotton,Colored,Glossy

Page 16

2.ProductSpecicationanddescription

ItemCLP-680NDCLP-680DW

Mediaweight•SupportedW eight:60~

163g/m²

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•BondPaper:105~120g/m²

Sensing•H/WInstallDetect:Y es

•PaperEmpty:Y es

•PaperTypeDetect:No

•PaperSizeDetect:Y es

Capacity

OutputStacking

ADFN/AN/A

Duplex

(Face-Down)

OutputFullsensingPaperfullSensorPaperfullSensor

SupportYesY es

MediasizesA4,LETTER,FOLIO,OFFICIO,

MediatypesPlain,Thick,HolePunched,

100sheets@80g/m²150sheets@80g/m²

LEGAL

Pre-Printed,LetterHead,Recycled, Thin,Cotton,Colored,Glossy

•SupportedW eight:60~

163g/m²

•ThinPaper:60~69g/m²

•PlainPaper:70~89g/m²

•ThickPaper:90~120g/m²

•Cardstock:121~163g/m²

•BondPaper:105~120g/m²

•H/WInstallDetect:Y es

•PaperEmpty:Y es

•PaperTypeDetect:No

•PaperSizeDetect:Y es

A4,LETTER,FOLIO,OFFICIO, LEGAL

Plain,Thick,HolePunched, Pre-Printed,LetterHead,Recycled, Thin,Cotton,Colored,Glossy

Mediaweight60~120g/m²60~120g/m²

•Top&Bottom:4.23mm(0.2")

OtherMedia

fromedge

•Left&Right:3mm(0.11")

•Top&Bottom:4.23mm(0.2")

•Left&Right:3mm(0.11")

fromedge

Non-PrintableArea

Envelope

•Top&Bottom:10mm(0.4")

fromedge

•Left&Right:10mm(0.4")

•Top&Bottom:10mm(0.4")

•Left&Right:10mm(0.4")

fromedge

2.1.2.4.ReliabilityandService

ItemCLP-680NDCLP-680DW

PrintingV olume(SETAMPV)2,400sheets/month2,400sheets/month

Max.MonthlyDuty40,000sheets40,000sheets

fromedge

Page 17

2.1.2.5.Environment

ItemCLP-680NDCLP-680DW

2.ProductSpecicationanddescription

AcousticNoise Level(Sound Power/Pressure)

PowerConsumption

Dimension(WxDx H)

WeightSET19.96Kg(44lbs)19.96Kg(44lbs)

PrintingLessthan52dBA(SoundPressure)Lessthan52dBA(SoundPressure)

StandbyLessthan37.0dBA(SoundPressure)Lessthan37.0dBA(SoundPressure)

SleepBackGroundLevelBackGroundLevel

ReadyLessthan10WLessthan10W

A VG.Lessthan450WLessthan450W

Max/Peak1400W1400W

PowerSaveLessthan1.3WLessthan2.0W

SET

453x420x312mm(17.83x16.54x

12.28inches)

453x420x312mm(17.83x16.54x

12.28inches)

2.1.2.6.Consumables

ItemCLP-680NDCLP-680DW

•Standardyield

•CLT-K506S:Black

•CLT-Y506S:Y ellow

•CLT-M506S:Magenta

Model

•CLT-C506S:Cyan

•Highyield

•CLT-K506L:Black

•CLT-Y506L:Y ellow

•CLT-M506L:Magenta

•CLT-C506L:Cyan

•Standardyield

•CLT-K506S:Black

•CLT-Y506S:Y ellow

•CLT-M506S:Magenta

•CLT-C506S:Cyan

•Highyield

•CLT-K506L:Black

•CLT-Y506L:Y ellow

•CLT-M506L:Magenta

•CLT-C506L:Cyan

TonerCartridge

•Standardyield

•Approx.2,000pages(K)

•Approx.1,500pages

(CMY)

•Highyield

Yield

•Approx.6,000pages(K)

•Approx.3,500pages

(CMY)

NOTE

Declaredcartridgeyieldin accordancewithISO/IEC19798.

ModelCL T-W506CLT-W506

WasteToner Container

Yield

Approx.14,000pages(Mono)

Approx.3,500pages(Color)

•Standardyield

•Approx.2,000pages(K)

•Approx.1,500pages

(CMY)

•Highyield

•Approx.6,000pages(K)

•Approx.3,500pages

(CMY)

NOTE

Declaredcartridgeyieldin accordancewithISO/IEC19798.

Approx.14,000pages(Mono)

Approx.3,500pages(Color)

Page 18

2.ProductSpecicationanddescription

2.1.2.7.MaintenanceParts

ItemCLP-680NDCLP-680DW

PartCodeJC95–01638AJC95–01638A Transferroller

Life100,000pages100,000pages

Fuserunit

roller

PartCode•JC91–01129A(220V)

•JC91–01128A(110V)

Life100,000pages100,000pages

PartCodeJC93-00673AJC93-00673A Pick-Uproller

Life300,000pages300,000pages

PartCodeJC93–00794AJC93–00794A Retard(Reverse)

Life100,000pages100,000pages

PartCodeJC96-06514AJC96-06514A ITBunit

Life100,000pages100,000pages

•JC91–01129A(220V)

•JC91–01128A(110V)

2.1.2.8.Option

ItemModelName

Memory

OptionCassette(SCF)CLP-S680AY esY es

•ML–MEM370:512

Support

CLP-680NDCLP-680DW

YesY es

Wirelessnetwork-N/AYes(Default)

HardDisk-N/AN/A

USBtoParallelCable

(IEEE1284BParallel connection)

ML-PAR100Y esY es

Page 19

2.1.3.ModelComparisonTable

SamsungCLP-415NWSamsungCLP-680NDHPCP2025dn

Image

2.ProductSpecicationanddescription

Mono/ColorSpeed (A4)

Processor533MHz533MHz600MHz

Memory(Std/Max)256MB/512MB256MB/512MB128MB/384MB

PrintLanguageSPLC,PCL5Ce,PCL6C,PS3,

PaperInput250sheetsCassette250sheetsCassette

DuplexN/AStandardStandard

InterfaceHighSpeedUSB2.0

Size(mm)420x426x264mm(16.54x

TonerCartridge (K/CMY)

18/18ppm24/24ppm20/20ppm

SPLC,PCL5Ce,PCL6C,PS3,

PDFV1.7

10/100/1000BaseTX

16.77x10.39inches)

2.5K/1.8K•2K/1.5K

PDFV1.7

520sheetsOptionalCassette

HighSpeedUSB2.0

10/100/1000BaseTX

453x420x312mm(17.83x

16.54x12.28inches)

•6K/3.5K

HPPCL6,HPPCL5c,HP postscript3

250sheetsCassette

250sheetsOptionalCassette

HighSpeedUSB2.0

10/100BaseTX

405x484x322mm

3.5K/2.8K

Page 20

2.ProductSpecicationanddescription

{

}

vv{{

2.2.SystemOverview

Thischapterdescribesthefunctionsandoperatingprincipalofthemaincomponent.

2.2.1.FrontView

NOTE

•Thisillustrationmaydifferfromyourmachinedependingonyourmodel.Therearevarioustypesofmachine.

•Somefeaturesandoptionalgoodsmaynotbeavailabledependingonmodelorcountry.

1Outputsupport

2Outputtray

3Controlpanel

4Controlboardcover

5USBmemoryport

6Optionaltray

7Tray1

8Push-releaseofMulti-purposetray

9Multi-purposetray

10Frontcover

11Frontcoverhandle

12Tonercartridges

13Tonercartridgehandle

14IntermediateTransferBelt(ITB)

15Paperwidthguidesonamultipurposetray

16Multi-purposesupporttray

Page 21

2.ProductSpecicationanddescription

{

}

2.2.2.RearView

NOTE

•Thisillustrationmaydifferfromyourmachinedependingonyourmodel.Therearevarioustypesofmachine.

•Somefeaturesandoptionalgoodsmaynotbeavailabledependingonmodelorcountry.

1Wastertonercontainer

2Rearcover

3Rearcoverhandle

4Powerreceptacle

5Power-switch

6USBport*

7Networkport

85VoutputportforIEEE1284parallelconnector*

NOTE

*TheoptionalIEEE1284parallelconnectorcanbeusedbyplugginginboththeUSBportandthe5Voutputport.

Page 22

2.ProductSpecicationanddescription

2.2.3.PaperPath

Thefollowingdiagramdisplaysthepaththepaperfollowsduringtheprintingprocess.

Page 23

2.ProductSpecicationanddescription

2.2.4.SystemLayout

Thismodelconsistsoftheengineparts,hardwareparts,rmware.Theenginepartsconsistsofthemechanicalparts comprisingFrame,TonerCartridge,DriveUnit,Transferroller,Pickupunit,Fuser,Cassette.Thehardwarepartsconsistsof themainboard,SMPS,HVPSboard,OPEboard,PCinterface.

1ExitUnit

2FuserUnit

3T2(Secondtransfer)roller

4Registration(Regi.)roller

5Pickuproller

6Reverseroller

7SCF(SecondCassetteFeeder)

8LSU

9TonerCartridge

10ITBUnit

11MPUnit

12Cassette

Page 24

2.ProductSpecicationanddescription

2.2.4.1.FeedingSection

Itisconsistsofabasiccassette,pickup/forward/retardrollerandpartsrelatedtopapertransferring.

1)Cassette(Tray1)

Thismodelhasacassettetypetray.Ithasapaperexistencesensingfunction,paperstoringfunction,paperarranging function.

2)Pickup/Forward/Reverseroller

Theyhavefunctionssuchasapaperpickupfunction,drivingcontrolfunction,paperfeedingfunction,andremoving electronicstaticfunction.Pickuprollerisdrivenbyclutch.

3)MP(Multi-Purpose)Tray

TheMP(multi-purpose)traycanholdspecialsizesandtypesofprintmaterial,suchaspostcards,notecards,andenvelopes. Itisusefulforsinglepageprintingonletterheadorcoloredpaper.

Page 25

2.ProductSpecicationanddescription

2.2.4.2.TransferRoller

Thetransferrollerunitisassembledtotherearcover.ThetransferrollerdeliversthetoneroftheOPCdrumtothepaper.

2.2.4.3.DriveUnit

Thismachinehasvariousdriveunits.Eachdriveunitcontrolstheoperationforfuser,tonercartridge,duplex,pickup, feedingbyusingmotorandgeartrain.

Page 26

2.ProductSpecicationanddescription

2.2.4.4.FuserUnit

Thisunitconsistsofahalogenlamp,afuserbelt,aThermostat,andThermistor,etc.Itfusesthetonerthatwastransferredby thetransferrollerontothepaper,byapplyingheatandpressuretocompletefusingprocess.

1)Thermostat

Whenaheatlampisoverheated,aThermostatcutsoffthemainpowertopreventover-heating.

•ThermostatType:Non-ContacttypeThermostat

•ControlTemperature:195°C±5°C

2)Thermistor

Itisatemperaturedetectingsensor .

•TemperatureResistance:7kΩ(180°C)

3)FusingBelt

Thefusingbeltgetsheatfromthehalogenlampandtransferittotonerandpaper.Thethinfusingbeltreduceswarming uptimeandmodechangingtime.

4)Pressureroller

Thepressurerollerisarubberrollerwhichensurespropernipwidthbetweenthepressurerollerandfusingbelt.Itis drivenbythedrivingsystemanddrivesthefusingbelt.

5)HalogenLamp

•V oltage:120V(115±5%)/220V:230±5%

•Capacity:850Watt±25W

Page 27

2.ProductSpecicationanddescription

2.2.4.5.LSU(LaserScannerUnit)

ItisthecorepartoftheLBP(LaserBeamPrinter)whichswitchesfromthevideodatareceivedtothecontrollertothe electrostaticlatentimageontheOPCdrumbycontrollinglaserbeam,exposingOPCdrum,andturningprincipleofpolygon mirror.TheOPCdrumisturnedwiththepaperfeedingspeed.TheHSYNCsignaliscreatedwhenthelaserbeamfromLSU reachestheendofthepolygonmirror,andthesignalissenttothecontroller.ThecontrollerdetectstheHSYNCsignalto adjusttheverticallineoftheimageonpaper.Inotherwords,aftertheHSYNCsignalisdetected,theimagedataissentto theLSUtoadjusttheleftmarginonpaper.Theonesideofthepolygonmirrorisonelineforscanning.

Page 28

2.ProductSpecicationanddescription

2.2.4.6.TonerCartridge

Byusingtheelectronicphotoprocess,itcreatesavisualimage.Inthetonercartridge,theOPCunitandthedeveloping unitareinabody.TheOPCunithasOPCdrumandchargingroller,andthedevelopingunithastoner,supplyroller, developingroller,andblade.

•DevelopingMethod:Nonmagneticsinglecomponentnon-contactingmethod

•Toner:Nonmagneticsinglecomponentpulverizedtypetoner

•Thelifespanoftoner(ISO19798pattern/A4standard)

-Initialtoner:2K(K)/1.5K(CMY)

-Salestoner: ▪Standardyield:2K(K)/1.5K(CMY) ▪Highyield:6K(K)/3.5K(CMY)

•OPCCleaning:Collectthetonerbyusingcleaningblade

•Handlingofwastedtoner:Collectthewastedtonerinthecleaningframebyusingcleaningblade

•Classifyingdevicefortonercartridge:IDisclassiedbyCRUM

Page 29

2.2.5.Hardwareconguration

TheCLP-680seriesElectricalCircuitSystemconsistsofthefollowing:

•Mainboard(Systemboard)

•OPEboard

•SMPSboard

•HVPSboard

•HUBboard

DiagramoftheCLP-680seriesElectricalCircuit

2.ProductSpecicationanddescription

CLP-68xserieshasasystemboardofintegratedenginecontrollerandvideocontroller .

Theenginecontrollercontrolsallmodulesrequiredtoprint,thatis,LSU,HVPS/SMPS,Fuser,Motoretc.Itcommunicates withthevideocontrolblockinsideCPUforprinting.Andithastheinterfaceforallvideosyncsignaltoprintout thevideodata.

ThevideocontrollerreceivesprintdatafromthehostthroughnetworkorUSBPort.Ittakesthisinformationandgenerates printablevideobitmapdata.

Themainboardisadopted533MHzC3NCPUthatisintegratedwithengine/video/scancontroller.ItusesDDR3 256MByte.

Page 30

2.ProductSpecicationanddescription

Circuitboardlocations

Thefollowingdiagramsshowthelocationsoftheprintercircuitboards:

Page 31

2.ProductSpecicationanddescription

2.2.5.1.Mainboard

Chorus3–Next(C3N)chipisadoptedasthemainprocessor.Itsprocessspeedis533MHz.Itisintegratedenginecontroller, videocontroller,scancontroller .

DDR3256MBisadoptedforhighspeeddataprocessing.Bootadoptedthe128MBNANDFlash.

USBistheembeddedtypeandwirednetworksupports1000Mfullduplex.

[Mainboarddiagram]

Page 32

2.ProductSpecicationanddescription

[Mainboardimage]

•Connection

1NETWORKconnector

2USBDeviceconnector

31284I/Fconnector

4FeedStepMotorconnector

5Regi.Clutchconnector

6PickUpClutchconnector

7SCFconnector

8SMPSFanT1DCmotorconnector

9MPEmtpy,CassetteOpenconnector

10ITBJointconnector

11FuserCONT.connector

12HUBI/Fconnector

13SMPSconnector

14BLDCMotorconnector

15DEVEHomesensor/solenoidconnector

16OPCHomesensorconector

17HVPS2connector

18HVPS1connector

19LSUconnector

20OPEconnector

21FuserFanconnector

22Thermistorconnector

23ExitMotorconnector

•Information

-PartCode ▪JC92-02528A:CLP-680DW ▪JC92-02528B:CLP-680ND

Page 33

2.ProductSpecicationanddescription

2.2.5.2.OPEController

TheOPEcontrolleriscomposedofanMICOM(STM8SP103K3MAZTR),STA TUSLED,ECOLED,POWERLED,

NA VIGAIONLED,WPSLED(CLP-680DWonly),2LINELCD,KEY

TheOPEcontrollercommunicateswithmaincontrollerviaUART .ThepowerLEDiscontrolledbythemainboard.

[OPEcontrollerdiagram]

[OPEcontrollerimage]

Page 34

2.ProductSpecicationanddescription

•Information

-PartCode:JC92–02520A~D

-PartName:PBA-OPE

•Connection

1InterfaceConnectortoMainboard

2.2.5.3.WirelessLANboard

TheWirelessLANModulesupports802.11b/g/n.ItcommunicateswithvideocontrollerviaUSB.

•Information

-PartCode:JC92–02510A

-PBAName:PBA-WNPC

•Connection

InterfaceConnectortoSystemboard

(JC39–01858A/JC39–01803A/JC39–01853A,HARNESS-WLAN)

NOTE

TheHARNESS-WLANdifferfromyourmachinedependingonyourmodel.

Page 35

2.ProductSpecicationanddescription

2.2.5.4.SMPSboard

TheSMPS(SwitchingModePowerSupply)BoardsupplieselectricpowertotheMainBoardandotherboardsthrougha MainController.Thevoltageprovidedincludes+24Vfroma110V/220Vpowerinput.

•Specication

1)AC110V(90V~135V)

2)AC220V(180V~270V)

3)InputCurrent:10.0A(110V)/8.0A(220V)

4)OutputPower:161.5W

-DC5V:17.5W

-DC24V:144W

•Information

110V220V

PartCodeJC44-00222AJC44-00223A

PBANameSMPSV1SMPSV2

•Connection

1AC_Inlet

2FUSER_ACOutput

3OUTPUT_DC

Page 36

2.ProductSpecicationanddescription

•Input/Outputconnector

-ACInputConnector(CON1)

PINASSIGNPINNODescription

1AC_L

2AC_N

-ACInputConnector(CON2)

PINASSIGNPINNODescription

1AC_L

2AC_N

-DCOutputConnector(CON3)

PINASSIGNPINNODescription

15V+5VPower

2GNDGround

324V1+24VPower

4GNDGround

524V2+24VPower

6GNDGround

724V3+24VPower

ACInput

ACOutput

forHeaterController

-SignalConnector(CON4)

PINASSIGNPINNODescription

1GNDGround

224V_ON_OFF24V_ON_OFF

3RelayonFuserRelay

424VSPhotoTriacBias

5FuserOnFuserOn

Page 37

2.ProductSpecicationanddescription

2.2.5.5.HVPSboard

TheHVPSboardgenerateshigh-voltagechannelswhichincludesMHV ,DEV ,Blade,SUP ,THV1,THV2.

•Connection

1MHV/DEV/BLD/SUPY

2MHV/DEV/BLD/SUPM

3MHV/DEV/BLD/SUPC

4MHV/DEV/BLD/SUPK

5THV1YMCK

6THV2

7Main-HVPSI/F#1

8Main-HVPSI/F#2

9Paperexit,Outbinfull

10WTBinterface

11CrumY ,M

12CrumC,K

13Ambient,Humidity

14PaperRegi

15FuserRelease

16FrontcoveropenSwitch

17RearcoveropenSwitch

•Information

-PartCode:JC44–00216A

-PBAName:HVPS

Page 38

2.ProductSpecicationanddescription

2.2.5.6.ITBEEPROMPBA

TheITBEEPROMPBAstoredtheITBserialnumberandadjustmentinformationlikeaS-Gain,ITBlife.

Itconsistsofthe4–pinconnector,EEPROM,resistor,capandisconnectedtothemainboard.Itcommunicateswith mainboard.

•Information

-PartCode:JC92–02531A

-PBAName:PBA-ITBEEPROM

•Connection

2.2.5.7.HUBPBA

TheHUBPBAconnectstheUSBblockofthemainboardand3externalinterfacemodules.

Itconsistsof4connectorandCrystal.Hubcontrollerchip.

InterfaceConnectortoSystemBoard

(JC39–01814A,HARNESS-ITB)

•Information

-PartCode:JC92–02525A

-PBAName:PBA-HUB

•Connection

1HUBPBAtoMainPBAconnector

2HUBPBAtoWLANconnector(CLP-680DWonly)

3HUBPBAto4.3inchGUIconnector(CLX-6260FWonly)

4HUBPBAtoUSBHostconnector

Page 39

2.2.5.8.ElectricalPartsLocation

1)Sensors

2.ProductSpecicationanddescription

No.DescriptionControllerFunction

S1Photointerrupter(Exitsensor)MainBoardExitdetection

S2Photointerrupter(DriveOPCsensor)MainBoardDriveOPCdetection

S3Photointerrupter(DeveNipsensor)MainBoardDeveNipdetection

S4Photointerrupter(DriveOPCsensor)MainBoardDriveOPCdetection

S5Photointerrupter(MPPickupsensor)MainBoardMPPickupdetection

S6SwitchFrontCover(CoverFrontOpensensor)HVPSCoverOpendetection

S7Photointerrupter(MPFeedsensor)MainBoardMPFeeddetection

S8Photointerrupter(ITBsensor)MainBoardITBdetection

S9Photointerrupter(Emptysensor)MainBoardEmptydetection

S10Photointerrupter(WTBOpensensor)MainBoardWTBOpendetection

S11Photointerrupter(Regi.sensor)MainBoardPaperFeeddetection

S12Photointerrupter(FuserCamsensor)MainBoardFuserCamdetection

S13Photointerrupter(Binfullsensor)MainBoardBinfulldetection

S14Photointerrupter(FuserExitsensor)MainBoardFuserExitdetection

S15SwitchRearCover(CoverRearOpensensor)HVPSCoverOpendetection

Page 40

2.ProductSpecicationanddescription

2)Motor,Clutch,Solenoid,etc

No.Description

1HVPS

2Humidi.-TempSensor

3PBAWasteSensor

4PowerInlet

5MotorStep

6MainBoard

7MotorStep

8FanType-5

9PBAWireless

10MotorBLDC

No.Description

11PBA-HUBWIFI

12MotorBLDC-BT6

13Clutch-ElectricZ41

14SMPS

15FanType-1

16Clutch-ElectricZ41

17Clutch-ElectricZ41

18SolenoidMP

19Clutch-ElectricZ41

Page 41

2.ProductSpecicationanddescription

2.2.6.EngineF/WControlAlgorithm

2.2.6.1.Feeding

Iffeedingfromacassette,thedriveofthepickuprolleriscontrolledbycontrollingthesolenoid.Theon/offofthe solenoidiscontrolledbycontrollingthegeneraloutputportortheexternaloutputport.Whilepapermoves,occurrence ofJamisjudgedasbelow.

ItemDescription

JaminTray1•Afterpickingup,papercannotbeenteredbecausetopaperisnotfed.

•Afterpickingup,paperenteredbutitcannotreachtothefeedsensorinpredeterminedperiodof

time.duetoslip,etc.

•Afterpickingup,ifthefeedsensorisnoton,re-pickup.Afterre-pickingup,ifthefeedsensoris

notonaftercertaintime,itisJAM0.

•Eventhoughthepaperreachestothefeedsensor,thefeedsensordoesn’tbeON.

Jaminside machine

•Aftertheleadingedgeofthepaperpassesthefeedsensor,thetrailingedgeofthepapercannotpass

thefeedsensorafterpredeterminedperiodoftime.

•Aftertheleadingedgeofthepaperpassesthefeedsensor,thepapercannotreachtheexitsensor

afterpredeterminedperiodoftime.

*Thepaperexistsbetweenthefeedsensorandtheexitsensor.

JaminExit area

Afterthetrailingedgeofthepaperpassesthefeedsensor,thepapercannotpasstheexitsensorpredetermined periodoftime.

2.2.6.2.Transfer

Thechargingvoltage,developingvoltageandthetransfervoltagearecontrolledbyPWM(PulseWidthModulation).The eachoutputvoltageischangeableduetothePWMduty.Thetransfervoltageadmittedwhenthepaperpassesthetransfer rollerisdecidedbyenvironmentconditions.Theresistancevalueofthetransferrollerischangedduetothesurrounding environmentortheenvironmentoftheset,andthevoltagevalue,whichchangesduetotheenvironments,ischanged throughADconverter.Thevoltagevalueforimpressingtothetransferrollerisdecidedbythechangedvalue.

Page 42

2.ProductSpecicationanddescription

2.2.6.3.Fusing

Thetemperaturechangeoftheheatroller’ssurfaceischangedtotheresistancevaluethroughtheuseofathermistor. TheMainBoardusestheresistancevalueoftheThermistorandconvertsittoavoltagevaluethroughtheuseofanAD converter,thetemperatureisdecidedbasedonthevoltagevalueread.TheACpoweriscontrolledbycomparingthetarget temperaturetothevaluefromthethermistor .Ifthevaluefromthethermistorisoutofcontrollingrangewhilecontrollingthe fusing,theerrorstatedinthebelowtableoccurs.

•OpenHeatError

Whentheengineoperatesthewarm-upprocess,ifthetemperatureofthexingunitisnothigherthanaspecied temperature,theenginedenesOpenHeatError.Whenthiserrorisdetected,theenginestopsallfunctionsandkeeps theerrorstate.Also,theengineinformstheerrorstatusofthemainsystem,soitcantakeappropriateaction;andthen theerrormessageisdisplayedatLCDwindoworLEDinformingtheerrorstatusoftheuser.

•LowHeatError

Whentheengineisatstand-by,printingorwarm-upmode,ifthetemperatureofthexingunitislowerthanthe speciedtemperatureateachstateandthelowertemperaturestateismaintainedduringthespeciedtime,theengine denesLowHeatError.Whenthiserrorisdetected,theenginestopsallfunctionsandkeepsitattheerrorstate.Also, theengineinformstheerrorstatusofthemainsystem,soitcantakeappropriateaction;andthentheerrormessage isdisplayedatLCDwindoworLEDinformingtheerrorstatusoftheuser.

•OverHeatError

Foroverallenginestate,ifthetemperatureofthexingunitishigherthanthespeciedtemperatureandthetemperature stateisdetectedforaspecicduration,thentheenginedenesOverHeatError.Whenthiserrorisdetected,theengine stopsallfunctionsandkeepsitattheerrorstate.Also,theengineinformstheerrorstatusofthemainsystem,soit cantakeappropriateaction;andthentheerrormessageisdisplayedatLCDwindoworLEDinformingtheerror statusoftheuser.

2.2.6.4.LSU

LSUreceivestheimagedatafromPVCorHPVCandmakethelatentimageonOPCsurface.Itusesthesinglebeam, LD.TheerrorsrelatedtoLSUareasfollows:

•ByLready

Whentheprintingisstarted,theenginedrivesthepolygonmotorofLSU.Afterthespeciedtimeiselapsed,ifthe motorisnotinareadystatus,theenginedetectstheerrorthatthepolygonmotorisnotinareadystatus.Ifthiserror happens,theenginestopsallfunctionsandkeepsitattheerrorstate.Also,theengineinformstheerrorstatusofthe mainsystemandtheerrormessageisdisplayedatLCDwindowtoinformtheerrorstatusoftheuser.

•ByHsync

Whenthepolygonmotorisready,theLSUsendsoutthesignalcalledHsyncandusedtosynchronizewitheachimage line.So,iftheenginedoesnotdetectconsecutivelythesignalforaxedtime,itdenestheHsyncError.Ifthiserror happens,theenginestopsallfunctionsandkeepsitattheerrorstate.Also,theengineinformstheerrorstatusofthe mainsystemandthentheerrormessageisdisplayedatLCDwindowtoinformtheerrorstatusoftheuser.LSUError Recovery:IftheLReadyorHsyncerrorhappens,thepaperisexitedbeforetheerrorcodeisinitiated.Theenginemode ischangedtorecoverymodeandtheengineinformsthemainsystemoftheenginemode.Andtheenginechecksthe LSUerror.Iftheerrordoesn’thappen,theprintingjob.

Page 43

2.2.7.SoftwareDescriptions

P r in te r /MFP

HOS T

S o ftw a r e

Driv e r

Web -b a s e d

App lic atio n

S ta n d -a lo ne

App lic atio n

Fi rm wa re

App lic atio n (Em ula tio n )

Ker n e l

2.2.7.1.Softwaresystemoverview

Thesoftwaresystemofthismodelisconstructedwith

•HostSoftwarepartthattheapplicationsoftwareoperatedinWindowandWebEnvironment

•FirmwarepartsthatisaEmbeddedsoftwarecontrolsprintingjob.

2.2.7.2.Architecture

2.ProductSpecicationanddescription

HostSoftwareismadeupof

1)GraphicUserInterfaceoffersthevariouseditingfunctionstouserinHost.

2)DrivertranslatesthereceiveddocumenttoaPrintingCommandlanguagewhichprintercanunderstandandtransfers datatospooler.

3)Stand-aloneApplicationoffersthevariousprintingapplicationsuchasEasyPrinterManager,PrinterStatusinWindow system.

4)Web-based-ApplicationoffersthesamefunctionsasStand-aloneApplicationinW ebenvironment.

Firmwareismadeupof

1)Application(Emulation)thatisainterpretertranslatesdatareceivedfromHosttoaprintinglanguage(PCL,PS,GDI, etc.)tobeabletomaketheusertotakesameoutputasoriginallyonewhatcomposedinHost.

2)KernelcontrolsandmanagethewholeprocedureincludingControlowandPrintingJobbeforetransferringtoEngine system.

Page 44

2.ProductSpecicationanddescription

Drive r

- PCL3, PS 3

Web -b a s e d

- Do c ument Manag e m e nt

S ys te m

- Netwo rk Ad m inis tration

- S ta tus Mo nitor

- Re m o te Co ntrol Pa ne l

S t a n d -a lon e

- P rinter S etting Utility

- Netwo rk Ad m inis tration

- S ta tus Mo nitor

Netwo r k

Interfa c e

App lic a tio n

KERNEL

App lic a tio n

(Em ulatio n )

- P CL

- P S 3

En g in e

US B

Ho s t Firm w a re

2.2.7.3.DataandControlFlow

TheaboveBlockDiagramisexplainedthat:

HostSideismadeupof

1)DriverthatisWindowsapplicationsoftwaretranslateprinteddatatooneofprinterlanguageandcreatespoolerle.

2)Web-basedApplicationthatofferavariousprinteradditionalfunctions,managementofprintingjob,printer administration,StatusmonitortomonitoringtheprinterstatusbyrealtimeinW eb,independentenvironmentonOS.

3)Stand-aloneApplicationthatisasimilarWindowsoftwareassameasabove2.

4)PortMonitorthatmanagesthenetworkcommunicationbetweenspoolerandNetworkInterfaceCard,orvarious additionalapplicationandNetworkInterfaceCard,(thisis,atrst,makecommunicationlogicalport,managethedata, transferthemfromspoolertonetworkport,andoffertheresultofprinting).

FirmwareSideismadeupof

1)NetworkInterfaceCardisthatrelaythecommunicationbetweenHostandkernelusingvariousnetworkprotocol.

2)Kernelisthatmanagestheowcontrolofemulationprocedure,receivingdatafromHostorNetworkcardandprinting withengine&renderingjob.

Page 45

2.ProductSpecicationanddescription

3)Emulationisthatinterpretsthevariousoutputdatafromselectedemulation.

4)Engineisthatprintsrenderedbit-mapdatatopaperwithrequiredsizeandtypebyKernel.

Andthen,forJobSpoolingfunctionforMulti-User,Multi-PrintingthatisoccurredinNetworkprintingandvarious additionalprintingfunctions,thisKernelusemax.10Queuingsystemsinamemory.

InPrinting,thetwoproceduresare

1)CaseofusingUSBPort

•AfteruserstarttoprintthewanteddocumenttoPCLstringorcompressedGDIbit-mapdata,theDrivertranslates theallgraphicdataoftheclientPCandsenddatatohostspooler.Andthenthespoolersendsthedatastreamto theprinterviaUSBport.

•KernelreceivesthisdatafromHost,andthenselectemulationttodataandstartselectedone.Afteremulationjob end,Kernelsendstheoutputbit-mapdatatoEngineusingPrinterVideoController(byclocktypeforLSU).

•Engineprintthereceiveddatatorequiredpaperwiththesequentialdevelopingprocess.

2)CaseofusingNetworkInterfaceCard

•AfteruserstarttoprintthewanteddocumenttoPCLstringorcompressedGDIbit-mapdata,Drivertranslatethe allgraphicdataofitandsenddatatohostspooler.

•Ifso,PortmonitormanagingnetworkportreceivesdatafromspoolerandsendsadatastreamtotheNetwork InterfaceCard.

•NetworkinterfacecardreceivesitandsendtoKernelpart.

•KernelreceivesthisdatafromHost,andthenselectemulationttodataandstartselectedone.Afteremulationjob end,Kernelsendstheoutputbit-mapdatatoEngineusingPrinterVideoController(byclocktypeforLSU).

•Engineprintthereceiveddatatorequiredpaperwiththesequentialdevelopingprocess.

Page 46

3.DisassemblyandReassembly

3.1.Precautionswhenreplacingparts

3.1.1.Precautionswhenassemblinganddisassembling

•UseonlyapprovedSamsungspareparts.Ensurethatpartnumber,productname,anyvoltage,currentortemperature

ratingarecorrect.Failuretodosocouldresultindamagetothemachine,circuitoverload,reorelectricshock.

•Donotmakeanyunauthorizedchangesoradditionstotheprinter,thesecouldcausetheprintertomalfunctionand

createelectricshockorrehazards.

•Takecarewhendismantlingtheunittonotewhereeachscrewgoes.Thereare19differentscrews.Useofthewrong

screwcouldleadtosystemfailure,shortcircuitorelectricshock.

•DonotdisassembletheLSUunit.Onceitisdisassembleddustisadmittedtothemirrorchamberandwillseriously

degradeprintquality .Therearenoserviceablepartsinside.

•Regularlychecktheconditionofthepowercord,plugandsocket.Badcontactscouldleadtooverheatingandrfe.

Damagedcablescouldleadtoelectricshockorunitmalfunction.

3.1.2.PrecautionswhenhandlingPBA

StaticelectricitycandamageaPBA,alwaysusedapprovedanti-staticprecautionswhenhandlingorstoringaPBA.

•PrecautionswhenmovingandstoringPBA

1)PleasekeepPBAinaconductivecase,anti-staticbag,orwrappedinaluminumfoil.

2)DonotstoreaPBAwhereitisexposedtodirectsunlight.

•PrecautionswhenreplacingPBA

1)Disconnectpowerconnectorsrst,beforedisconnectingothercables.

2)Donottouchanysolderedconnections,connectorterminalsorotherelectronicpartswhenhandlinginsulatedparts.

•PrecautionswhencheckingPBA

1)BeforetouchingaPBA,pleasetouchothergroundedareasofthechassistodischargeanystaticelectricalcharge onthebody.

2)TakecarenottotouchthePBAwithyourbarehandsormetalobjectsasyoucouldcreateashortcircuitorgetan electricshock.TakeextracarewhenhandlingPBAswithmovingpartsttedsuchassensors,motorsorlampsas theymaygethot.

3)Takecarewhentting,orremoving,screws.Lookoutforhiddenscrews.Alwaysensurethatthecorrectscrewis usedandalwaysensurethatwhentoothedwashersareremovedtheyarerettedintheiroriginalpositions.

Page 47

3.DisassemblyandReassembly

3.1.3.ReleasingPlasticLatches

Manyofthepartsareheldinplacewithplasticlatches.Thelatchesbreakeasily;releasethemcarefully.

Toremovesuchparts,pressthehookendofthelatchawayfromtheparttowhichitislatched.

Page 48

3.DisassemblyandReassembly

3.2.Screwsusedintheprinter

Thescrewslistedinthetablebelowareusedinthisprinter.Pleaseensurethat,whenyoudisassembletheprinter,youkeep anoteofwhichscrewisusedforwhichpartandthat,whenreassemblingtheprinter,thecorrectscrewsareusedinthe appropriateplaces.

NOTE

ThislistisbasedonCLP-680FW.So,thislistmaydifferfromyourmachinedependingonitsmodel.

PartsCodeLocationDescriptionQty

6002-000440FUSERSCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A2

6003-000269FUSERSCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-7

6003-000269FRAMEBASESCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-41

6002-000440FRAME-LEFTSCREW-T APPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A12

6003-000269FRAME-LEFTSCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-16

6002-000440FRAME-GUIDE

CSTL

6002-000440FRAME-CRUM

HOLDER

6002-000440FRAME-RIGHTSCREW-TAPPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A3

6003-000269FRAME-RIGHTSCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-27

6002-000440FRAME-GUIDE

CSTR

6003-000269FRAME-BRACKET

OPCR

6003-000269DRIVE-EXITSCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-1

6003-000269FRAME-BRACKET

6003-000196FRAMEMAINSCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A6

6003-000214FRAMEMAINSCREW-T APTYPE;PH,+,WP ,B,M3,L8,ZPC(WHT),SWRCH18A,-1

6003-000269FRAMEMAINSCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-61

6003-000301FRAMEMAINSCREW-T APTYPE;BH,+,S,M4,L6,ZPC(WHT),SWRCH18A1

6003-000196FRAME-EXITSCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A1

6003-000269DRIVE-MAINSCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-20

SCREW-T APPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A1

SCREW-T APPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A8

SCREW-T APPING;PWH,+,2,M3,L8,ZPC(BLK),SWRCH18A1

SCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-1

SCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-13

6003-000301DRIVE-MAINSCREW-T APTYPE;BH,+,S,M4,L6,ZPC(WHT),SWRCH18A6

6009-001697DRIVE-MAINSCREW-SPECIAL;PH,+,M3,L4.4(3),NIPLT ,SWRCH18A,MACH,2BODY1

6003-000269DRIVE-FUSERSCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-4

6003-000269DRIVE-PHSCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-2

6003-000282FRAME-RETARDSCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,-3

6003-000196COVER-FRONTSCREW-TAPTYPE;PWH,+,B,M3,L10,NIPL T,SWRCH18A4

6003-000264COVER-MPTRA YSCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,-1

6003-000196COVER-REARSCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A14

6003-000196DUPLEX

GUIDE-LOWER

SCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A1

Page 49

3.DisassemblyandReassembly

PartsCodeLocationDescriptionQty

6003-000196COVER-TOPSCREW-TAPTYPE;PWH,+,B,M3,L10,NIPLT,SWRCH18A9

6003-000264COVER-TOPSCREW-TAPTYPE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,-1

6003-000196MAINLINESCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A2

6003-000196FRONT_INNER+

SCREW-T APTYPE;PWH,+,B,M3,L10,NIPLT ,SWRCH18A1

RIGHT

6003-000196PBA-WIRELESSSCREW-TAPTYPE;PWH,+,B,M3,L10,NIPLT,SWRCH18A1

6003-000269BRACKET-

SCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-1

HOLDER_FDB

6003-000269MAINLINESCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-34

6003-000269HOLDER-USB

SCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-1

_HOST

6003-000269PBA-HUBSCREW-T APTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,-1

Page 50

3.DisassemblyandReassembly

3.3.Replacingthemaintenanceparts

3.3.1.TonerCartridge

1.Openthefrontcover.

2.Holdthegreenhandleandpulltheguide-cartridge.

3.Removethetonercartridges.

Page 51

3.3.2.WasteTonerContainer

1.OpentheW asteTonerContainercover.Removethe WasteTonerContainerwhilepullingthegreenlever tothedirectionofarrow.

3.DisassemblyandReassembly

Page 52

3.DisassemblyandReassembly

3.3.3.ITBUnit

1.Removealltonercartridges.

2.Removetheguide-cartridgebyreleasingtherighthook.

4.Removetheharnesscoverafterremoving1screw .

5.Unplugtheconnector.

3.Removethecassette.

6.Opentherearcover.

Page 53

3.DisassemblyandReassembly

7.Openthefrontcover.Pickouttheconnectorthatis unpluggedinstep5.

10.Remove2screwssecuringtheleftcoverfromthefront.

11.Removethewastetonercontainer .Releasetheleft

coverbypushingittothedirectionofarrow.

8.LiftupthebothsidesoftheITBUnitslightly.

9.Remove2screwssecuringtheleftcoverfromtherear.

12.RemovetheITBUnit.

Page 54

3.DisassemblyandReassembly

3.3.4.FuserUnit

1.Opentherearcover.Remove5screws.Andremove thecover[A].

2.Remove5screws.Rmovethecover[A].Andtakeoff thefuserunit.

3.3.5.Pickup_Forward_Reverseroller

1.Removethecassette.Standthemachinetoseethe bottom.

3.Removethefuserunitperfectlyafterunpluggingthe connectors.

3.Remove2screws.PullandreleasethePick-up/Forward rollerAssy .

2.ReleasetheReverserollerAssybypushingbothhooks.

Page 55

3.4.ReplacingthemainSVCparts

NOTE

Beforeservice,removealltonercartridgesandguide-cartridge.

3.4.1.LeftandRightcover

3.DisassemblyandReassembly

1.Opentherearcover.Remove4screws.

2.Openthefrontcover.Remove4screws.

3.Releasetheleftcover.

4.Releasetherightcover.

Page 56

3.DisassemblyandReassembly

3.4.2.Topcover

1.Removetherightcover.(Referto3.4.1)

2.UnplugtheOPEconnectoronthemainboard.

3.Opentherearcover.Remove2screws.

4.Openthefrontcover.Remove2screws.Andliftup

thetopcover.

Page 57

3.DisassemblyandReassembly

3.4.3.HVPSboard

1.Removetheleftcover.(Referto3.4.1.)2.Remove10screws.Unplugtheconnector .Andrelease theHVPSboard.

3.4.4.OuterTemperatureSensor

1.Removetheleftcover.(Referto3.4.1)

2.Remove1screw.Unplugtheconnector.Andremove

thesensor .

Page 58

3.DisassemblyandReassembly

3.4.5.MainBoard

1.Removetherightcover.(Referto3.4.1)2.Unplugallconnector.Remove4screws.Andremove themainboard.

3.4.6.SMPSFan

1.Removetherightcover.(Referto3.4.1)

2.Unplugthefanconnector.

3.RemovetheSMPSfan.

Page 59

3.4.7.SMPSboard

3.DisassemblyandReassembly

1.Removetherightcover.

2.RemovetheSMPSboardcoverafterremoving3

screws.

3.4.8.LSU

1.Removethetopcover.(Referto3.4.2)

2.Remove4screws.

3.UnplugallconnectorsonSMPSboard.Remove3

screws.AndremovetheSMPSboard.

3.Unplugallconnectors.AndremovetheLSU.

Page 60

3.DisassemblyandReassembly

3.4.9.FuserFan

1.Removetherightcover.

2.Unplugthefanconnectoronthemainboard.

3.Removetheharnessholder[A]afterremoving1screw.

3.4.10.MainDriveUnit

1.Removetherightcover.(Referto3.4.1)

4.Removethefuserfan[B]afterremoving2screws.

4.Remove7screwssecuringthemaindriveunit.

2.RemovetheSMPSboard.(Referto3.4.1)

3.Removethemainboardbracketafterremoving4

screws.

5.Releasethemaindriveunit.

Page 61

3.DisassemblyandReassembly

3.4.11.DRIVE-T1

1.Removetherightcover.(Refer3.4.1)

2.RemovetheSMPSboard.(Referto3.4.7)

3.Removethemainboardbracketafterremoving4

screws.

3.4.12.FuserDriveUnit

1.Removetherightcover.

4.RemovetheBRACKET-T1afterremoving3screws.

3.RemovetheFuserDriveUnitafterremoving4screws.

2.Removetheharnessholder[A].

Page 62

3.DisassemblyandReassembly

3.4.13.PH(PaperHandling)DriveUnit

1.Removetherightcover.(Referto3.4.1)

2.Removethemainboardbracketafterremoving4

screws.

3.Removetherearcover.

4.Releasethespring.Removethepoly-washer.And

removetheduplexswinggearAssy[B].

5.RemovetheInletAssy[A]afterremoving2screws.

6.RemovetheHolder-TRMotorDCafterremoving4

screws.

7.RemovethePHdriveunitafterremoving4screws.

Page 63

3.4.14.ExitUnit

1.Removethetopcover.(Referto3.4.2)

2.Unplugtheconnectorfromthemainboard.

3.RemovetheExitUnitafterremoving4screws.

3.DisassemblyandReassembly

Page 64

3.DisassemblyandReassembly

3.4.15.MPPick-UpUnit

1.Removetherightcoverandleftcover.(Referto3.4.1)

2.Removethefrontcover.

4.Remove4screws.

5.RemovetheMPPick-Upunitafterunplugthe

connector.

3.RemovetheMPtray.

Page 65

4.AlignmentandTroubleshooting

}

{

4.AlignmentandTroubleshooting

4.1.AlignmentandAdjustments

Thischapterdescribesthemainfunctionsforservice,suchastheproductmaintenancemethod,thetestoutputrelatedto maintenanceandrepair,Jamremovingmethod,andsoon.Itincludesthecontentsofuserguide.

4.1.1.Controlpanel

NOTE

•Thiscontrolpanelmaydifferfromyourmachinedependingonitsmodel.Therearevarioustypesofcontrolpanels.

•Somefeaturesandoptionalgoodsmaynotbeavailabledependingonmodelorcountry.

1DisplayscreenShowsthecurrentstatusandpromptsduringanoperation.

2TonercolorsShowthestatusofeachtonercartridge.Ifthetonercartridgeislowor

needstobereplaced,theStatusLEDturnsredandthedisplayshows themessage.Howeverthearrowmarkshowswhichcolortonerisof concernormaybeinstalledwithanewcartridge.

3MenuEntersmenumodeandscrollsthroughtheavailablemenus.

4ArrowNavigatesavailablevaluesbymovingtothenextorpreviousoptions.

5OKConrmstheselectiononthescreen.

6BackSendsyoubacktotheuppermenulevel.

7CancelStopscurrentoperation.

Page 66

4.AlignmentandTroubleshooting

8Power/WakeupYoucanturnthepoweronandoffwiththisbutton.Orwakeupfrom

thepowersavemode.

StatusIndicatesthestatusofyourmachine. 9LED

Wireless*Indicatesthewirelessstatusofyourmachine.

WPS*Conguresthewirelessnetworkconnectioneasilywithoutacomputer. 10

DemopagePrintsademopagebypressingthisbutton.

11EcoEntersecomodetoreducetonerconsumptionandpaperusage.

12NumerickeypadUsethekeypadtoenternumbersandcharacters.

NOTE

*CLP-680DWseriesonly .

Page 67

4.AlignmentandTroubleshooting

4.1.2.UnderstandingthestatusLED

ThecoloroftheLEDindicatesthemachine'scurrentstatus.

NOTE

•SomeLEDsmaynotbeavailabledependingonmodelorcountry.

•Toresolvetheerror,lookattheerrormessageanditsinstructionsfromthetroubleshootingpart.

•Youalsocanresolvetheerrorwiththeguidelinefromthecomputers’sSamsungPrintingStatuswindow.

LEDStatusDescription

Status

OffThemachineisoff-line.

BlinkingWhenthebacklightblinks,themachineisreceivingorprintingdata. Green

On•Themachineison-lineandcanbeused.

Red

Blinking•Aminorerrorhasoccurredandthemachineiswaitingfortheerrorto

becleared.Checkthedisplaymessage.Whentheproblemiscleared, themachineresumes.

•Smallamountoftonerisleftinthecartridge.Theestimatedcartridge

life*oftonerisclose.Prepareanewcartridgeforreplacement.You maytemporarilyincreasetheprintingqualitybyredistributingthe toner.

On•Atonercartridgehasalmostreacheditsestimatedcartridgelife*.Itis

recommendedtoreplacethetonercartridge.

•Thecoverisopened.Closethecover.

•Thereisnopaperinthetray.Loadpaperinthetray.

•Themachinehasstoppedduetoamajorerror.

•Apaperjamhasoccurred.

WPS**

Wireless**

Blue

BlinkingThemachineisconnectingtoawirelessnetwork.

OnThemachineisconnectedtoawirelessnetwork.

OffThemachineisdisconnectedfromawirelessnetwork.

OnThemachineisinpowersavemode. Power/Wake

OffThemachineisinreadymodeormachine’spowerisoff.

OnEcomodeison. EcoGreen

OffEcomodeisoff.

*Estimatedcartridgelifemeanstheexpectedorestimatedtonercartridgelife,whichindicatestheaveragecapacityof print-outsandisdesignedpursuanttoISO/IEC19798.Thenumberofpagesmaybeaffectedbyoperatingenvironment, percentageofimagearea,printinginterval,graphics,mediaandmediasize.Someamountoftonermayremaininthe cartridgeevenwhenredLEDisonandtheprinterstopsprinting.

**SomeLEDsmaynotbeavailabledependingonmodelorcountry.

Page 68

4.AlignmentandTroubleshooting

4.1.3.Clearingpaperjams

NOTE

Toavoidtearingthepaper,pullthejammedpaperoutslowly andgently.

Intray1

1)Takeoffthecassette.

2)Removethejammedpaperbygentlypullingitstraight

out.

3)Reinstallthecassette.

Page 69

Inoptionaltray

4.AlignmentandTroubleshooting

1)Takeofftheoptionalcassette.

2)Removethejammedpaperbygentlypullingitstraight out.

4)Opentherearcover.

5)Removethejammedpaperbygentlypullingitstraight out.

3)Reinstalltheoptionalcassette.

6)Closetherearcover.

Ifyoudonotseethepaperinthisarea,stopandgoto nextstep:

Page 70

4.AlignmentandTroubleshooting

Inthemulti-purposetray

1)Removethejammedpaperbygentlypullingitstraight out.

Ifyoudonotseethepaperinthisarea,stopandgoto nextstep:

2)ClosetheMPtray.

3)Takeoffthecassette.

4)Removethejammedpaperbygentlypullingitstraight out.

5)Reinstallthecassette.

Page 71

Insidethemachine

4.AlignmentandTroubleshooting

CAUTION

Thefuserareaishot.Takecarewhenremovingpaper fromthemachine.

1)Removethejammedpaperbygentlypullingitstraight out.

2)Opentherearcover.

3)Removethejammedpaperbygentlypullingitstraight out.

4)Closetherearcover.

Page 72

4.AlignmentandTroubleshooting

Intheduplexunitarea

1)Opentherearcover.

2)Removethejammedpaperbygentlypullingitstraight out.

3)Closetherearcover.

Page 73

4.AlignmentandTroubleshooting

1 High 3

2 High 2 3 High 1

4 Nor m al

4,000 m

(13,123 ft)

3,000 m

(9,842 ft)

2,000 m

(6,561 ft)

1,000 m

(3,280 ft)

4.1.4.Usefulmenuitemforservice

1)Monitoringthesupplieslife

Ifyouexperiencefrequentpaperjamsorprintingproblems,checkthenumberofpagesthemachinehasprintedorscanned. Replacethecorrespondingparts,ifnecessary.

NOTE

•ItmaybenecessarytopressOKtonavigatetolower-levelmenusforsomemodels.

1)Select“Menu>SystemSetup>Maintenance>SuppliesLife”onthecontrolpanel.

2)SelecttheoptionyouwantandpressOK.

3)Press“Stop/Clear”buttontoreturntoreadymode.

2)Altitudeadjustment

Printqualityisaffectedbyatmosphericpressure,whichisdeterminedbytheheightofthemachineabovesealevel.The followinginformationwillguideyouonhowtosetyourmachineforthebestprintquality.

Beforeyousetthealtitudevalue,determinethealtitudewhereyouare.

YoucansetthealtitudevaluefromDeviceSettingsinSamsungEasyPrinterManagerprogram.

•ForWindowsandMacintoshusers,yousetfromSamsungEasyPrinterManager>Switchtoadvancedmode

>DeviceSettings.

NOTE

•Ifyourmachineisconnectedtothenetwork,youcansetthealtitudeviaSyncThru™WebService.

•YoucanalsosetthealtitudeinSystemSetupoptiononthemachine’sdisplay .

-Menu>SystemSetup>AltitudeAdj

3)AutoColorReg.

Themachinevirtuallyprintscertainpatternedimagetocalibratethecolorprintingposition.Thisfeatureenhancesthecolored imagesharperandclearer,whichmeansthemachineprintsthecoloredimageonthepapermoreliketheoneinthemonitor .

Page 74

4.AlignmentandTroubleshooting

NOTE

Ifyouhavemovedthemachine,itisstronglyrecommendedtooperatethismenumanually .

Selectthemenuitem.

•Select“Menu>ImageMgr>AutoColorReg.”ontheOPPanel

Page 75

4.AlignmentandTroubleshooting

4.1.5.PeriodicDefectiveImage

Ifanimagedefectsappearsatregularintervalsontheprinted-paper,itisduetoafaultyordamagedroller.Refertothetable belowandchecktheconditionoftheappropriateroller.

RollerPeriodPhenomenonDefectivepart

1PressureRoller69.1mmBackground

2HeatRoller76.9mmBlackspotandimageghost

3ChargingRoller26.7mmBlackSpotandlineandperiodicband

4OPCDrum75.4mmWhiteandBlackSpots

5DevelopingRoller37.7mmWhitespot,Horizontalblackband

6SupplyRoller35.5mmPeriodicBandbylittledifferenceofdensity

7TransferRoller25.1mmGhost,DamagedimagebyabnormaltransferTransferroller

Fuser

TonerCartridge

Page 76

4.AlignmentandTroubleshooting

4.1.6.Usefulmanagementtools

4.1.6.1.UsingSamsungEasyPrinterManager(WindowsandMacintoshonly)

NOTE

•Thisfeaturemaynotbeavailabledependingonmodeloroptionalgoods.

•AvailableforWindowsorMacintoshOSusersonly.

•ForWindows,InternetExplorer6.0orhigheristheminimumrequirementforSamsungEasyPrinterManager.

SamsungEasyPrinterManagerisanapplicationthatcombinesSamsungmachinesettingsintoonelocation.Samsung EasyPrinterManagercombinesdevicesettingsaswellasprintingenvironments,settings/actionsandlaunching.Allof thesefeaturesprovideagatewaytoconvenientlyuseyourSamsungmachine.SamsungEasyPrinterManagerprovidestwo differentuserinterfacesfortheusertochoosefrom:thebasicuserinterfaceandtheadvanceduserinterface.Switching betweenthetwointerfacesiseasy:justclickabutton.

UnderstandingSamsungEasyPrinterManager

Toopentheprogram:

•ForWindows,SelectStart>ProgramsorAllPrograms>SamsungPrinters>SamsungEasyPrinterManager>

SamsungEasyPrinterManager.

•ForMacintosh,OpentheApplicationsfolder>Samsungfolder>SamsungEasyPrinterManager.

TheSamsungEasyPrinterManagerinterfaceiscomprisedofvariousbasicsectionsasdescribedinthetablethatfollows:

NOTE

Thescreenshotmaydifferdependingonoperatingsystemyouareusing.

Page 77

4.AlignmentandTroubleshooting

NoAreaDescription

1PrinterListTheprinterlistdisplaystheinstalledprintericonsonyourcomputer.

2PrinterInformationThisareagivesyougeneralinformationaboutyourmachine.Y oucancheck

information,suchasthemachine’smodelname,IPaddress(orPortname), andmachinestatus.

NOTE

Troubleshootingbutton:ThisbuttonopensTroubleshootingGuidewhenan erroroccurs.Y oucandirectlyopenthenecessarysectionintheuser’sguide.

3ApplicationInformationIncludeslinksforchangingtotheadvancedsettings,preference,help,and

about.

4QuicklinksDisplaysQuicklinkstomachinespecicfunctions.Thissectionalsoincludes

linkstoapplicationsintheadvancedsettings.

5ContentsAreaDisplaysinformationabouttheselectedmachine,remainingtonerlevel,

andpaper.Theinformationwillvarybasedonthemachineselected.Some machinesdonothavethisfeature.

6OrderSuppliesClickontheOrderbuttonfromthesupplyorderingwindow.Y oucanorder

replacementtonercartridge(s)fromonline.

Advancedsettingsuserinterfaceoverview

Theadvanceduserinterfaceisintendedtobeusedbythepersonresponsibleformanagingthenetworkandmachines.

•DeviceSettings

Youcancongurevariousmachinesettingssuchasmachinesetup,paper,layout,emulation,network,andprint information.

•AlertSettings

Thisismenuincludessettingsrelatedtoerroralerting.

-PrinterAlert:Providessettingsrelatedtowhenalertswillbereceived.

-EmailAlert:Providesoptionsrelatingtoreceivingalertsviaemail.

-HistoryAlert:Providesahistoryofdeviceandtonerrelatedalerts.

•JobAccounting

Providesqueryingofquotainformationofthespeciedjobaccountinguser.Thisquotainformationcanbecreatedand appliedtodevicesbyjobaccountingsoftwaresuchasSyncThru™orCounThru™adminsoftware.

Page 78

4.AlignmentandTroubleshooting

4.1.6.2.UsingSamsungPrinterStatus(Windowsonly)

TheSamsungPrinterStatusisaprogramthatmonitorsandinformsyouofthemachinestatus.

NOTE

•TheSamsungPrinterStatuswindowanditscontentsshowninthisuser’sguidemaydifferdependingonthemachine oroperatingsysteminuse.

•Checktheoperatingsystem(s)thatarecompatiblewithyourmachine.

SamsungPrinterStatusoverview

Ifanerroroccurswhileoperating,youcanchecktheerrorfromtheSamsungPrinterStatus.SamsungPrinterStatusis installedautomaticallywhenyouinstallthemachinesoftware.

YoucanalsolaunchSamsungPrinterStatusmanually.GotothePrintingPreferences,clicktheBasictab>Printer Statusbutton.

TheseiconsappearontheWindowstaskbar:

IconMeanDescription

NormalThemachineisinreadymodeandexperiencingnoerrorsorwarnings.

WarningThemachineisinastatewhereasofterrorhasoccurred.Forexample,atonerlowstatus,

whichmayleadtotoneremptystatus.

ErrorThemachinehasatleastoneharderror,suchasoutofpaper,fusererror,etc.Machine

doesnothaveabilitytocometoreadywithoutcustomerintervention.

1T onerLevelY oucanviewtheleveloftonerremainingineachtonercartridge.Themachine

andthenumberoftonercartridge(s)shownintheabovewindowmaydiffer dependingonthemachineinuse.Somemachinesdonothavethisfeature.

2AlertSettingsSelectthesettingsyouwantfromtheoptionswindow.

3OrderSuppliesYoucanorderreplacementtonercartridge(s)fromonline.

4TroubleshootingY oucandirectlyopenthetroubleshootingsectionintheuser’sguide.

5CloseClosethewindow .

Page 79

4.AlignmentandTroubleshooting

4.1.6.3.UsingSyncThruWebService(SWS)

SWSisanembeddedwebserverinthemachine.Thiswebserverinformsyouofmachineconguration,version,statusand allowsyoutocustomizethemachine’ ssettings.Youcancontactthisserverviawiredandwirelessnetworkusingyour webbrowserintheremoteplace.

Connectingpreparations

•WiredorWirelessNetworkconnectionisestablished.

•Browser(Ex>InternetExplorer)ProgramonyourPCnetworkconnected

SWSoverview

SyncThruW ebService(SWS)

•acceptsHTTPrequestviaport80asnormalwebservers.

•providesinterfacetousersinformationofnetworkedprintersandallowtocongurethesettingofprinters.

•isabletoprovidemorecomplicatedoptionsthanLocalUIforprinterconguration.

ConnectionProcedure

1)OpentheW eb-browserandinputIPaddressofmachine.Click“Login”.

2)Log-inAdminMode.(ID:admin,PW:sec00000)

3)Selectpagestocheckthecongurationandcustomizethesettings.

CAUTION

Please,changeSWSDefaultIDandPasswordforsystemsecurityincaseofyourrstconnection.

Page 80

4.AlignmentandTroubleshooting

NOTE

Ifthemachinesupports‘DirectPrint’,youcanenablethisfunctionusingtheSWSmenu.Thedefaultcongurationis ‘Disabled’foryoursecurity .

Firstly,youhavetologintoSWS.

1)Click‘DirectPrintConguration’inthepopupwindowswhenclicking‘DirectPrint’.

2)Inthe‘Services’Menu,check‘DirectPrint’.

Or,

1)Click‘SystemSecurity’inthe‘Security’menu.

2)Select‘FeatureManagement’intheleftframe.

3)Inthe‘Services’Menu,check‘DirectPrint’.

Page 81

4.AlignmentandTroubleshooting

4.1.7.UpdatingFirmware

Thischapterincludesinstructionsforupdatingtheprinterrmware.Y oucanupdatetheprinterrmwarebyusingone ofthefollowingmethods:

•UpdatethermwarebyusingtheUSBport.

•UpdatethermwarebyusingtheNetwork.

4.1.7.1.UpdatethermwarebyusingtheUSBport

Upgradingpreparations

•usblist2.exe:T oolwhichsendsrmwaredatatoprinter .

•Firmwareletoupdate.

UpgradeProcedure

1)Turnthemachineoff.

2)ConnectUSBcabletoprinter .

3)Turnthemachineon.Checkiftheprinteristhereadystatus.

4)DragthermwareleandDropdownontheusblist2.exe.

Andthenrmwareupdatewillbestartedautomatically.

5)Whenupgradingiscompleted,machineisautomaticallyre-booting.

Page 82

4.AlignmentandTroubleshooting

4.1.7.2.Updatethermwarebyusingthenetwork

Upgradingpreparations

•WiredorWirelessNetworkconnectionisestablished.

•Firmwareletoupdate

UpgradeProcedure

1)OpentheW eb-browserandinputIPaddressofmachine.Click“Login”.

2)Log-inAdminMode.(ID:admin,PW:sec00000)

3)SelectMaintenancemenuandclick“upgradewizard”

Page 83

4)Selectrmwareleusing“browser”buttonandpressnextbutton.

5)SyncThruwillcheckverifyrmwareleandcompareversionandpressnextbutton.

4.AlignmentandTroubleshooting

6)Machinestartsupgrading.SyncThruwillreturnhomepageafterupgradingiscompleted.

Page 84

4.AlignmentandTroubleshooting

4.1.8.TechMode(DiagnosticMode)

Inservice(tech)mode,thetechniciancancheckthemachineandperformvarioustesttoisolatethecauseofamalfunction. WhileinTechmode,themachinestillperformsallnormaloperations.

1)EnteringTechMode

1)Press“Menu>#>1>9>3>4”onthecontrolpanelcontinuously.

2)PressMenu.

3)Select“T echMode”.

2)TechModeMenu

NOTE

Somemenuitemsmaynotappearonthedisplaydependingontheoptionsormodels.

Depth1Depth2Depth3Depth4Depth5

TechMode

EDCMode

DataSetup

Report

NVMReadWrite

NVMInitializeInitializeNow

TestRoutines

CounterReset

ClearAllMem.[Countrylist]

B2BMode0-99

TonerLowLevel[1~30]:10%*

SuppiliesInfoPrinting…

CongurationPrinting…

UsageCounterPrinting…

JobDutyPrinting…

ErrorInfoPrinting…

AutoColorRegPrinting…

AutoToningPrinting…

Fuser

PickupRoller

Tray1

Tray2

MPTray

3)DataSetup

•CounterReset

Thisfunctionresetsthecountvalueyouselect.

•ClearAllMemory

Thefunctionresetsthesystemtofactorydefaultsettings.Thisfunctionisusedtoresetthesystemtotheinitialvalue whentheproductisfunctioningabnormally.Allthevaluesarereturnedtothedefaultvalues,andalltheinformation, whichwassetbytheuser,willbeerased.

Page 85

4.AlignmentandTroubleshooting

NOTE

Alwaysperformamemoryclearafterreplacingthemainboard.Otherwise,thesystemmaynotoperateproperly .

•TonerLowLevel

Thefunctionistosetupthetimetoinformtonerlowstatus.Thisfunctioncanprovideuserconvenienceforreplacing thetonercartridge.

4)Report

•SuppliesInfo

SuppliesInformationReportshowstonercartridgeinformationsuchastonerremaining,tonercapacity,tonerproduct dateetc.

•Conguration

Congurationreportshowsthestatusoftheuser-selectableoptions.Y oumayprintthislisttoconrmyourchanges afterchangingsettings.Thispageprovidesusefulinformationforservice.

•ErrorInfo

ErrorInformationReportshowserrorrecords.

5)EDCmode

•NVMRead/Write:Thismenuchangesacongurationvalueforenginermware.

Depth1Depth2

0030-MHVDCK 105-Charger

0031-MHVDCCo

106-Developer

109-Fixing0010-PrintT emp

110-LSU

0000-DeveDCY

0010-DeveDCM

0020-DeveDCC

0030-DeveDCK

0121-YBladeDC

0122-MBladeDC

0123-CBladeDC

0124-KBladeDC

0030-THV 107-Transfer

0080-THV2

0040-LDPowerY

0050-LDPowerM

0060-LDPowerC

0070-LDPowerK

•NVMInitialize:ThismenuresetsallNVMvaluetothefactorysetting.

•TestRoutines:Thismenuperformstestroutinesfortheengine.

Page 86

4.AlignmentandTroubleshooting

Depth1Depth2

100-Motor

0020-KOPC

0030-KOPCRdy

0040-ColorOPC

0050-ColorOPCRdy

0120-ExitMotFwd

0260-SMPSFan

0340-FeedMot

0360-ITBTRMot

101-Clutch

0000-ByPassFeedClutch

0010-Tray1Pickup

0020-Tray2Pickup

0030-Tray3Pickup

0050-Registration

0070-DupGate

0090-Tray2Feed

0130-Tray2FeedMot

0131-Tray2FeedMotSlow

0171-FrontCoverOpen

0190-OutBinFull

0230-T2NipRelease

0240-DRNipRelease

0250-KnockUpPlate

102-Sensor

0010-Tray1Empty

0080-Tray2Empty

0280-MPEmpty

0291-MPFeedSensor

0360-RegiSens

0370-ExitSens

0680-ITBTensionHomeSensor

0030-KMHVBias 105-Charger

0031-ColorMHVBias

106-Developer

0000-YDevBias

0010-MDevBias

0020-CDevBias

0030-KDevBias

0040-BlackOPCHomeSensor

0050-ColorOPCHomeSensor

0060-DRNipHomeSensor

0070-YBladeDC

Page 87

Depth1Depth2

0080-MBladeDC

0090-CBladeDC

0100-KBladeDC

4.AlignmentandTroubleshooting

107-Transfer

0071-YMCKTHVBias

0072-YMCKTHVBiasR

0073-YMCKTHV-Bias

0080-THV+

0090-THV+R

0160-EraseLamp

0161-EraseLamp2

0190-T1NipHomeSensor

109-Fixing

0000-TempA

0011-LSUTemperature

0012-InnerTemperature

0013-OuterTemperature

0014-Huminity

0020-FuserFanRdy

0034-FuserMotRdy

0040-FuserFanRun

0140-FuserHomeSens

110-LSU

0000-LSUMotor1Rdy

0060-LSUMotor1Run

0080-LDPower1

0090-LDPower2

0100-LDPower3

0110-LDPower4

0080-IDSensor 111-Toner

0090-IDSensorChk

Page 88

4.AlignmentandTroubleshooting

Power On

Red LED on / Error message is displayed.

OPE LED

Green OK?

Print (test page)

Printing

quality is

nomal?

Refer to "Solution

of Image Problem"

See the troubleshooting for error code

END

- No Power

- Power Module error

- Main PBA

OPE LED

ON?

4.2.Troubleshooting

4.2.1.Procedureofcheckingthesymptoms

Beforeattemptingtorepairtheprinterrstobtainadetaileddescriptionoftheproblemfromthecustomer.

Page 89

4.2.1.1.BasicCheckList

1)CheckthePower.

•Checkthatthepowerswitchisturnedon.

•Checkthatthepowercableispluggedintotheoutletandtheprinter.

•Checkthevoltageofthepoweroutlet.

2)ChecktheLEDofPanel.

•IsthereOPELEDON?

›Ifnotcheckpowercable,switchSMPSorMainboard.

•IstheabnormalLamp?

›ChecktheMainboardandcableharness.

3)CheckthePaperPath

•IsthereaPaperJam?

›Removeanypaperfragmentscaughtinthepaperpath.

4.AlignmentandTroubleshooting

•PaperJamoccursrepeatedlyataspecicpointinthePaperPath

›Openthefusercover,Jamclear.

›Dismantlethemachineandcarefullyinspecttheregionwherethejamoccurs.

(Especially,checkifpaperfragmentsarecaughtintheFuser

4)PrinttheInformationPage(Conguration).

•Tryprintingatestpagefromacomputer.

›Ifthereisanerrorcheckcablesanddriverinstallation.

5)CheckthePrintQuality.

•IsthereareaPrintQualityProblem?

›Refertoimagequalityproblemsection.

6)Checkconsumables(toneretc.).

•UsingthekeysprinttheTestPattern.

›Expectedlifeofvariousconsumableparts,comparethiswiththeguresprintedandreplaceasrequired

Page 90

4.AlignmentandTroubleshooting

4.2.2.ErrorCodeandTroubleshooting

Messagesappearonthecontrolpaneldisplaytoindicatethemachine’sstatusorerrors.Refertothetablesbelowto understandthemessages’andtheirmeaning,andcorrecttheproblem,ifnecessary.

NOTE

Somemessagesmaynotappearonthedisplaydependingontheoptionsormodels.

ErrorCodeErrorMessageTroubleshootingPage

A1-1210Error#A1-1210CallforservicePage4–29

A1-2114Error#A1-2114CallforservicePage4–30

A1-3621Error#A1-3621CallforservicePage4–30

A1-3622Error#A1-3622CallforservicePage4–30

A1-4111Error#A1-4111CallforservicePage4–30

A1-4112Error#A1-4112CallforservicePage4–30

A1-4310Error#A1-4310CallforservicePage4–31

A2-1210Error#A2-1210CallforservicePage4–31

A2-2110Error#A2-2110CallforservicePage4–31

A3-3211Error#A3-3211CallforservicePage4–31

A3-3212Error#A3-3212CallforservicePage4–31

A3-3311Error#A3-3311CallforservicePage4–32

A3-3312Error#A3-3312CallforservicePage4–32

A3-3320Notproperroomtemp.MovesetPage4–32

C2-2110PrepareTonerPage4–33

C2-2120ReplaceTonerPage4–33

C2-2150ReplaceTonerPage4–33

C2-2320Error#C2-2320InstallYtonerPage4–34

C2-2410InstallyellowtonercartridgePage4–34

C2-2512NotCompatibleYtonercart.Page4–35

C2-3110PrepareTonerPage4–33

C2-3120ReplaceTonerPage4–33

C2-3150ReplaceTonerPage4–33

C2-3320Error#C2-3320InstallMtonerPage4–34

C2-3410InstallmagentatonercartridgePage4–34

C2-3512NotCompatibleMtonercart.Page4–35

C2-4110PrepareTonerPage4–33

C2-4120ReplaceTonerPage4–33

C2-4150ReplaceTonerPage4–33

C2-4320Error#C2-4320InstallCtonerPage4–34

C2-4410InstallCyantonercartridgePage4–34

C2-4512NotCompatibleCtonercart.Page4–35

C2-5110PrepareTonerPage4–33

C2-5120ReplaceTonerPage4–33

Page 91

4.AlignmentandTroubleshooting

ErrorCodeErrorMessageTroubleshootingPage

C2-5150ReplaceTonerPage4–33

C2-5320Error#C2-5320InstallKtonerPage4–34

C2-5410InstallblacktonercartridgePage4–34

C2-5512NotCompatibleKtonercart.Page4–35

C5-1110PreparenewTransferbeltPage4–35

C5-1120ReplacenewTransferbeltPage4–35

C5-1310InstallTR.beltunit.Page4–35

C5-1410NotcompatibletransferbeltPage4–36

C5-1710TransferBeltErrorPage4–36

C6-1110ReplaceFuserSoonPage4–36

C6-1120ReplacenewFuserunitPage4–36

C7-1110WastetonerFullReplacenewonePage4–36

C7-1311NotInstalledWastetankPage4–37

C9-1112ReplacenewTray1rollerPage4–37

C9-1116ReplacenewTray1rollerPage4–37

C9-1122ReplacenewTray2rollerPage4–37

C9-1126ReplacenewTray2rollerPage4–37

C9-1162ReplacenewMPPickuprollerPage4–38

H1-1210PaperJaminTray2Page4–38

H1-1252PaperEmptyinTray2Page4–38

M1-1110PaperJaminTray1Page4–39

M1-1610PaperJaminMPtrayPage4–40

M1-5112PaperEmptyinTray1Page4–40

M1-5612PaperEmptyinMPTrayPage4–40

M2-1110PaperJaminsidemachinePage4–41

M2-2210PaperJaminsideofduplexPage4–41

M3-1110PaperJaminexitareaPage4–42

M3-2130OutputbinfullRemovepaperPage4–43

S2-1210Error#S2-1210CallforservicePage4–44

S2-4120DooropenCloseitPage4–44

S5-3110Error#S5-3110CallforservicePage4–45

S6-3123NetworkProblem:IPConictPage4–45

S6-3128802.1xNetworkErrorPage4–45

U1-2115Error#U1-2115TurnoffthenonPage4–46

U1-2116Error#U1-2116TurnoffthenonPage4–46

U1-2132Error#U1-2132TurnoffthenonPage4–47

U1-2315Error#U1-2315TurnoffthenonPage4–47

U1-2320Error#U1-2320TurnoffthenonPage4–47

U1-2330Error#U1-2330TurnoffthenonPage4–47

U1-2334Error#U1-2334TurnoffthenonPage4–47

Page 92

4.AlignmentandTroubleshooting

ErrorCodeErrorMessageTroubleshootingPage

U1-2340Error#U1-2340TurnoffthenonPage4–47

U1-234HError#U1-234HTurnoffthenonPage4–47

U2-6122Error#U2-6122TurnoffthenonPage4–47

U2-6142Error#U2-6142TurnoffthenonPage4–48

U2-6143Error#U2-6143TurnoffthenonPage4–48

Page 93

►ErrorCode

A1-1210

►Errormessage

Error#A1-1210Callforservice

►Symptom

Thefusermotordoesnotoperate./Thefusermotorisoperatingbutisrecognizedasstopstatus.

►Troubleshootingmethod

1)Turnthemachineoffthenon.Iftheerrorpersists,turnthemachineoffagain.

2)Removetherearandrightcover.

3)Checkifthereareanyobstaclesorpaperaroundthefuserunit.

4)Checkiftheconnectionbetweenmainboardandfusermotorarecorrect.

5)IftheconnectionisOK,replacethefusermotor.

4.AlignmentandTroubleshooting

6)Iftheproblempersists,replacethemainboard.

Page 94

4.AlignmentandTroubleshooting

►ErrorCode

A1-2114

A1-3621

A1-3622

A1-4111

A1-4112

A1-4310

►Errormessage

Error#A1-2114Callforservice

Error#A1-3621Callforservice

Error#A1-3622Callforservice

Error#A1-4111Callforservice

Error#A1-4112Callforservice

Error#A1-4310Callforservice

►Symptom

ThemotorforOPC/Deve/ITBdoesnotoperatenormally.

►Troubleshootingmethod

1)Turnthemachineoffthenon.Iftheerrorpersists,turnthemachineoffagain.

2)Removetherightcover.

3)Checkiftheconnectionbetweenmainboardand2motorsinthemaindriveunitarecorrect.

4)IftheconnectionisOK,replacethemotorinthemaindriveunit.

5)Iftheproblempersists,replacethemaindriveunit.

Page 95

►ErrorCode

A2-1210

A2-2110

►Errormessage

Error#A2-1210Callforservice

Error#A2-2110Callforservice

►Symptom

TheSMPSfanorFuserfandoesnooperatenormally.

►Troubleshootingmethod

1)Turnthemachineoffthenon.Iftheerrorpersists,turnthemachineoffagain.

2)Removetherightcover.

3)Checkiftheconnectionbetweenmainboardandtherelatedfaniscorrect.

4.AlignmentandTroubleshooting

4)IftheconnectionisOK,replacethedefectivefan.

►ErrorCode

A3–3211

A3–3212

►Errormessage

Error#A3-3211Callforservice

Error#A3-3212Callforservice

►Symptom

Theinnertemperaturesensorisdefective.

►Troubleshootingmethod

1)Turnthemachineoffthenon.Iftheerrorpersists,turnthemachineoffagain.

2)Enterthetechmode.Checkthetemperaturesensoroutput.

3)Ifthesensorisdefective,replaceit.

4)IfthetemperaturesensorisOK,replacethemainboard.

Page 96

4.AlignmentandTroubleshooting

►ErrorCode

A3–3311

A3–3312

►Errormessage

Error#A3-3311Callforservice

Error#A3-3312Callforservice

►Symptom

Theoutertemperaturesensorisdefective.

►Troubleshootingmethod

1)Turnthemachineoffthenon.Iftheerrorpersists,turnthemachineoffagain.

2)Enterthetechmode.Checkthetemperaturesensoroutput.

3)Ifthesensorisdefective,replaceit.

4)IfthetemperaturesensorisOK,replacethemainboard.

►ErrorCode

A3–3320

►Errormessage

Notproperroomtemp.Moveset

►Symptom

Thevalueoftheoutertemperaturesensorisoutofnormalarea.

►Troubleshootingmethod

1)Checkifthemachineisinstalledintheproperarea.

2)Ifthetemperaturesensorisdefective,replaceit.

Page 97

►ErrorCode

C2-2110

C2-3110

C2-4110

C2-5110

►Errormessage

PrepareT oner

►Symptom

Theremainingtonercartridgeislessthan10%

►Troubleshootingmethod

1)Printthesupplyinformationreport.Checktheliferemainingofthetonercartridge.

2)Ifitslifeisattheend,turnthemachineoffandreplacethetonercartridgewithnewone.

►ErrorCode

C2-2120

C2-2150

C2-3120

C2-3150

C2-4120

C2-4150

C2-5120

C2-5150

4.AlignmentandTroubleshooting

►Errormessage

ReplaceT oner

►Symptom

Thetonercartridgeisattheendofitslife.

►Troubleshootingmethod

1)Ifitslifeisattheend,turnthemachineoffandreplacethetonercartridgewithnewone.

Page 98

4.AlignmentandTroubleshooting

►ErrorCode

C2-2320

C2-2410

C2-3320

C2-3410

C2-4320

C2-4410

C2-5320

C2-5410

►Errormessage

Error#C2-2320InstallYtoner

Installyellowtonercartridge

Error#C2-3320InstallMtoner

Installmagentatonercartridge

Installcyantonercartridge

Error#C2-4320InstallCtoner

Installcyantonercartridge

Error#C2-5320InstallKtoner

Installblacktonercartridge

►Symptom

ThetonercartridgeisnotinstalledortheCRUMhassomeproblem.

►Troubleshootingmethod

1)Checkifthetonercartridgeisinstalledproperly.Turnthemachineoffthenon.

2)Iftheerrormessageisnotdisappear,removethetonercartridge.Thoroughlyrollthecartridgeveorsixtimesto distributethetonerevenlyinsidethecartridge.Andreinstallthetonercartridge.

3)Iftheproblempersists,checkthattheCRUMcontactareaiscontaminated.Cleanit.

4)Iftheproblempersists,replacethetonercartridgewithnewone.

Page 99

►ErrorCode

C2-2512

C2-3512

C2-4512

C2-5512

►Errormessage

NotCompatibleYtonercart.

NotCompatibleMtonercart.

NotCompatibleCtonercart.

NotCompatibleKtonercart.

►Symptom

Tonercartridgeisnotcompatible.

►Troubleshootingmethod

1)Printthesupplyinformationreport.Checkinformationofthetonercartridge.

2)IfthetonercartridgeisnotaSamsunggenuinetonercartridge,replacewithnewone.

4.AlignmentandTroubleshooting

►ErrorCode

C5-1110

C5-1120

►Errormessage

PreparenewTransferbelt

ReplacenewTransferbelt

►Symptom

TheITBUnitisattheendofitslife.

►Troubleshootingmethod

1)Printthesupplyinformationreport.ChecktheliferemainingoftheITBunit.

2)Ifitslifeisattheend,turnthemachineoffandreplacetheITBunitwithnewone.

►ErrorCode

C5-1310

►Errormessage

InstallTRbeltunit.

►Symptom

TheITBUnitisnotinstalledproperly.

►Troubleshootingmethod

1)Turnthemachineoff.RemoveandreinstalltheITBunit.

2)Turnthemachineon.Iftheproblempersists,replacetheITBunit.

Page 100

4.AlignmentandTroubleshooting

►ErrorCode

C5-1410

►Errormessage

Notcompatibletransferbelt

►Symptom

TheITBunitisnotcompatible.

►Troubleshootingmethod

1)Printthesupplyinformationreport.CheckinformationoftheITBUnit.

2)IfthetonercartridgeisnotaSamsunggenuineITBUnit,replacewithnewone.

►ErrorCode

C5-1710

►Errormessage

TransferBeltError

►Symptom

TheITBhomepositionsensorhastheproblem.

►Troubleshootingmethod

1)Turnthemachineoff.ReplacetheITBUnit.

►ErrorCode

C6-1110

C6-1120

►Errormessage

ReplaceFuserSoon

ReplacenewFuserunit

►Symptom

Thefuserunitisattheendofitslife.

►Troubleshootingmethod

1)Printthesupplyinformationreport.Checktheliferemainingofthefuserunit.

2)Ifitslifeisattheend,turnthemachineoffandreplacethefuserunitwithnewone.

►ErrorCode

C7-1110

►Errormessage

WastetonerFullReplacenewone

►Symptom

Thewastetonercontainerisattheendofitslife.

►Troubleshootingmethod

1)Printthesupplyinformationreport.Checktheliferemainingofthewastetonercontainer.

2)Ifitslifeisattheend,turnthemachineoffandreplacethewastetonercontainerwithnewone.

Samsung CLP-680 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

ColorLaserPrinter

1.Precautions

1.1.Safetywarning

1.2.Cautionforsafety

1.2.1.Toxicmaterial

1.2.3.Handlingprecautions

1.2.4.AssemblyandDisassemblyprecautions

1.2.5.Disregardingthiswarningmaycausebodilyinjury

1.3.ESDprecautions

2.1.1.ProductOverview

2.1.2.1.GeneralPrintEngine

2.1.2.2.ControllerandSoftware

2.1.2.3.PaperHandling

2.1.2.4.ReliabilityandService

2.1.2.5.Environment

2.1.2.6.Consumables

2.1.2.7.MaintenanceParts

2.1.2.8.Option

2.1.3.ModelComparisonTable

2.2.SystemOverview

2.2.1.FrontView

2.2.2.RearView

2.2.3.PaperPath

2.2.4.SystemLayout

2.2.4.1.FeedingSection

2.2.4.2.TransferRoller

2.2.4.3.DriveUnit

2.2.4.4.FuserUnit

2.2.4.5.LSU(LaserScannerUnit)

2.2.4.6.TonerCartridge

2.2.5.1.Mainboard

2.2.5.2.OPEController

2.2.5.3.WirelessLANboard

2.2.5.4.SMPSboard

2.2.5.5.HVPSboard

2.2.5.6.ITBEEPROMPBA

2.2.5.7.HUBPBA

2.2.5.8.ElectricalPartsLocation

2.2.6.EngineF/WControlAlgorithm

2.2.6.1.Feeding

2.2.6.2.Transfer

2.2.6.3.Fusing

2.2.6.4.LSU

2.2.7.SoftwareDescriptions

2.2.7.1.Softwaresystemoverview

2.2.7.2.Architecture

2.2.7.3.DataandControlFlow

3.DisassemblyandReassembly

3.1.Precautionswhenreplacingparts

3.1.1.Precautionswhenassemblinganddisassembling

3.1.2.PrecautionswhenhandlingPBA

3.1.3.ReleasingPlasticLatches

3.2.Screwsusedintheprinter

3.3.Replacingthemaintenanceparts

3.3.1.TonerCartridge

3.3.2.WasteTonerContainer

3.3.3.ITBUnit

3.3.4.FuserUnit

3.3.5.Pickup_Forward_Reverseroller

3.4.ReplacingthemainSVCparts

3.4.1.LeftandRightcover

3.4.2.Topcover

3.4.3.HVPSboard

3.4.4.OuterTemperatureSensor

3.4.5.MainBoard

3.4.6.SMPSFan

3.4.7.SMPSboard

3.4.8.LSU

3.4.9.FuserFan

3.4.10.MainDriveUnit

3.4.11.DRIVE-T1

3.4.12.FuserDriveUnit

3.4.13.PH(PaperHandling)DriveUnit

3.4.14.ExitUnit

3.4.15.MPPick-UpUnit

4.AlignmentandTroubleshooting