Rockwell Automation 1768-L43 User Manual

Download

1768 CompactLogix System

Catalog Numbers Quick Start

1768-L43 and 1768-L45 CompactLogix Controllers

Important User Information

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 Automation sales office or online at http://www.rockwellautomation.com/literature/ between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from your local Rockwell

) describes some important differences

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Allen-Bradley, Rockwell Automation, Rockwell Software, Inc., CompactLogix, ControlLogix, FactoryTalk ME, Kinetix, Logix5000, Point I/O, Panelview Plus, PowerFlex, RSLinx, RSLinx Classic, RSLinx Enterprise, RSLogix, RSLogix 5000, RSLogix 5000 with PhaseManager, RSView Machine Edition, RSView ME, RSView SE, RSView Studio, RSView Enterprise, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Follow the path that matches your hardware and network configuration.

Chapter 12

Create a PanelView Plus

Application

Chapter

Create a Kinetix 6000

Application

Chapter 11

CCreate a PowerFlex 70

Application

Chapter 1

Prepare the CompactLogix

Hardware

Chapter 2

Prepare the Computer and Load

Controller Firmware

Chapter 3

Prepare the Distributed

POINT I/O Hardware

Chapter 6

Prepare the Kinetix 6000

Multi-axis Servo Drive

System

Chapter 5

Prepare the PanelView

Plus Terminal

Chapter 7

Configure the

EtherNet/IP Network

Chapter 8

Configure the

DeviceNet Network

Chapter 9

Create a Project in RSLogix 5000

Chapter 10

Add Distributed Point

I/O Modules to the

Required

Optional

depending on your system

Optional

depending on your network

Required

Optional

depending on your system

Required

Chapter 4

Prepare the

PowerFlex 70 Drive

Where to Start

3Publication IASIMP-QS003B-EN-P - October 2009 3

Where to Start

1768-L43 CompactLogix Controller with

1768-ENBT EtherNet/IP and 1768-M04SE SERCOS Modules

Computer with Ethernet Port

Distributed POINT I/O

with 1734-AENT Adapter

PowerFlex 70 Drive with

20-COMM-E Adapter

2711P PanelView Plus Terminal

with Built-in EtherNet/IP Port

Ethernet Switch

1756-CP3

EtherNet/IP

SERCOS

2094 Kinetix 6000

Multi-axis Servo Drive System

Serial

How Hardware Is Connected

This quick start demonstrates CompactLogix L43 and L45 control systems using a single EtherNet/IP or DeviceNet network for cost-effectiveness and simplified setup. You may choose to use a multiple network system requiring a combination of EtherNet/IP and DeviceNet procedures shown in this quick start.

Rockwell Automation also offers many devices other than those in the examples. See your local Rockwell Automation representative for other device options.

Option 1: 1768-L43 and 1768-L45 Systems with EtherNet/IP Network

4 Publication IASIMP-QS003B-EN-P - October 2009

Option 2: 1768-L43 and L45 Systems with DeviceNet Network

1768-L43 CompactLogix Controller with

1768-M04SE SERCOS and 1769-SDN DeviceNet Modules

Distributed POINT I/O

with 1734-ADN Adapter

PowerFlex 70 Drive with

20-COMM-D Adapter

DeviceNet Power Supply

1606-XLDNET8

2711P PanelView Plus Terminal

Computer

Serial

DeviceNet

SERCOS

DeviceNet with KwikLink

flat cable and micro connectors

2094 Kinetix 6000

Multi-axis Servo Drive System

2706-NC13

1756-CP3

Where to Start

Publication IASIMP-QS003B-EN-P - October 2009 5

Where to Start

PanelView Plus

AC Line

Filter

Line Interface

Module

PowerFlex 70

Kinetix 6000 Drive Modules

DeviceNet Power Supply

Distributed POINT I/O

Ethernet Switch

1768-L43 CompactLogix System

DeviceNet KwikLink System

E-Stop

Through-the-door

Disconnect

1794-PS3

Sample System Panel Layout

The sample panel layout shows the general orientation of 1768-L43 and 1768-L45 system components for both EtherNet/IP and DeviceNet networks used in this quick start.

For additional panel layout assistance, the Kinetix Accelerator Toolkit CD in Appendix provides CAD enclosure, component, and wiring diagrams, in DXF format, for most Rockwell Automation motion components. Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001

For panel layout instructions specific to the Kinetix 6000 drives, refer to the Kinetix 6000 Installation Manual, publication 2094-IN001

, for best practice techniques.

6 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parts List: Option 1, 1768-L43 System with EtherNet/IP . . . . . . . . . 15

Parts List: Option 2, 1768-L43 System with DeviceNet . . . . . . . . . . . 17

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

About the 1768 CompactLogix Controller. . . . . . . . . . . . . . . . . . . . . . 23

Mount and Wire the Line Interface Module. . . . . . . . . . . . . . . . . . . . . 24

Assemble the 1768 CompactLogix System. . . . . . . . . . . . . . . . . . . . . . 25

Make EtherNet/IP Network Connection. . . . . . . . . . . . . . . . . . . . . . . 28

Make DeviceNet Network Connections. . . . . . . . . . . . . . . . . . . . . . . . 29

Wire the 1768-PA3 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Prepare the Computer and Load Controller Firmware

Prepare the Distributed POINT I/O Hardware

Chapter 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Make Network Connections for Personal Computer. . . . . . . . . . . . . . 38

Install RSLogix Programming Software . . . . . . . . . . . . . . . . . . . . . . . . 39

Configure a Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Set the IP Address for the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Configure the EtherNet/IP Driver in RSLinx Software . . . . . . . . . . . 48

Load the Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Install Additional Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Chapter 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Mount and Connect the Network Adapter. . . . . . . . . . . . . . . . . . . . . . 55

Mount the POINT I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Mount and Wire the POINT I/O Power Supply. . . . . . . . . . . . . . . . . 58

Wire the Adapter and I/O Modules to the Power Supply. . . . . . . . . . 59

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7 Publication IASIMP-QS003B-EN-P - October 2009

Table of Contents

Prepare the PowerFlex 70 Drive

Prepare the PanelView Plus Terminal

Chapter 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Mount and Wire the PowerFlex 70 Drive. . . . . . . . . . . . . . . . . . . . . . . 63

Configure the Communication Adapter . . . . . . . . . . . . . . . . . . . . . . . . 65

Connect Communication Adapter to the PowerFlex 70 Drive . . . . . . 66

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Mount and Wire the PanelView Plus Terminal . . . . . . . . . . . . . . . . . . 71

Make Network Connections for PanelView Plus. . . . . . . . . . . . . . . . . 72

Assign IP Address for PanelView Plus . . . . . . . . . . . . . . . . . . . . . . . . . 73

Upgrade Terminal Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Prepare the Kinetix 6000 Multi-axis Servo Drive System

Configure the EtherNet/IP Network

Chapter 6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Mount and Bond the Power Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Mount the Integrated Axis and Axis Module . . . . . . . . . . . . . . . . . . . . 80

Wire Power to the Integrated Axis Module . . . . . . . . . . . . . . . . . . . . . 82

Wire Servo Motors to Integrated Axis and Axis Modules . . . . . . . . . . 83

Connect the SERCOS Fiber Optic Cables . . . . . . . . . . . . . . . . . . . . . . 84

Set the SERCOS Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Chapter 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Assign IP Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Browse the EtherNet/IP Network in RSLinx Classic Software . . . . . 91

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8 Publication IASIMP-QS003B-EN-P - October 2009

Configure the DeviceNet Network

Create a Project in RSLogix 5000 Programming Software

Table of Contents

Chapter 8

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Apply Power to the DeviceNet Network . . . . . . . . . . . . . . . . . . . . . . . 94

Set the Node Address of the DeviceNet Scanner . . . . . . . . . . . . . . . . 95

Create a DeviceNet Configuration File. . . . . . . . . . . . . . . . . . . . . . . . . 97

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Chapter 9

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Create a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Configure 1768-ENBT Ethernet Module. . . . . . . . . . . . . . . . . . . . . . 104

Configure 1769-SDN DeviceNet Module . . . . . . . . . . . . . . . . . . . . . 105

Configure 1769 Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Verify I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Add Ladder Logic to Test Local 1769 Compact I/O Modules. . . . . 109

Set the Project Path and Download to the Controller . . . . . . . . . . . . 112

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Add Distributed Point I/O Modules to the Project

Chapter 10

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Add Distributed I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Configure the DeviceNet Subnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Configure the 1734-ADN Properties . . . . . . . . . . . . . . . . . . . . . . . . . 123

Create a DeviceNet Scanlist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Add Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Create DeviceNet Tags and Add Ladder Logic . . . . . . . . . . . . . . . . . 130

Download the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Test the Distributed I/O Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Publication IASIMP-QS003B-EN-P - October 2009 9

Table of Contents

Create a PowerFlex 70 Application

Create a PanelView Plus Application

Chapter 11

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Add the Drive to Your RSLogix 5000 Project . . . . . . . . . . . . . . . . . . 139

Edit the Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Create a DeviceNet Scanlist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Create DeviceNet Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Download the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Test the PowerFlex 70 Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Chapter 12

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Create a New Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Create an RSLinx Enterprise Configuration in

FactoryTalkView ME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Create Device Shortcuts to the Controller . . . . . . . . . . . . . . . . . . . . . 166

Create the OB16_Light Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Create a Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Test the Indicator and Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Add a Goto Configuration Mode Button . . . . . . . . . . . . . . . . . . . . . . 176

Assign Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Assign an Initial Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Transfer the Application to the PanelView Plus Terminal. . . . . . . . . 179

Test the Application on the PanelView Plus Terminal . . . . . . . . . . . 181

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Chapter 13

Create a Kinetix 6000 Application

10 Publication IASIMP-QS003B-EN-P - October 2009

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Enable Coordinated System Time Master . . . . . . . . . . . . . . . . . . . . . 185

Create the Motion Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Configure Your Logix SERCOS Module . . . . . . . . . . . . . . . . . . . . . . 187

Configure Your Kinetix IAM and AM Modules . . . . . . . . . . . . . . . . 189

Configure Axis Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Save and Download Your Program. . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Test the Kinetix Application File . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Network Information

Kinetix Accelerator Toolkit

Motion Anaylzer

Table of Contents

Appendix A

Network Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix B

Sample Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Simplified Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Preconfigured HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Preconfigured Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Diagnostic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Kinetix Accelerator Toolkit CD . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Appendix C

Motion Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Publication IASIMP-QS003B-EN-P - October 2009 11

Table of Contents

12 Publication IASIMP-QS003B-EN-P - October 2009

Preface

About This Publication

This quick start provides examples and procedures for 1768-L43 and 1768-L45 CompactLogix systems. It includes version 18 release updates for RSLogix 5000 programming software. These procedures cover many common user tasks, such as:

• connecting the controller to multiple devices including local and distributed I/O, drives,

Kinetix 6000 servo drives, and a PanelView Plus terminal.

• connecting and configuring EtherNet/IP, DeviceNet, and serial networks using

CompactLogix systems.

• creating and monitoring controller programs.

The examples are designed to get devices installed and communicating with each other in the simplest way possible. The programming examples are not complex, and offer easy solutions to verify that devices are communicating properly.

The beginning of each chapter contains the following information. Read these sections carefully before beginning work in each chapter.

• Before You Begin - This section lists the steps that must be completed and decisions

that must be made before starting that chapter. Because the chapters in this quick start do not have to be completed in the order in which they appear, this section defines the minimum amount of preparation required before completing the current chapter.

• What You Need - This section lists the tools that are required to complete the steps in

the current chapter. This includes, but is not limited to, hardware and software.

• Follow These Steps - This section illustrates the steps in the current chapter and

identifies which steps are required to complete the examples using specific networks.

Also note that the electronic version of this publication contains links to pages within publications for easier navigation. Click on any chapter title, chapter number, topic title, or page number to follow a link to the item.

13Publication IASIMP-QS003B-EN-P - October 2009 13

Audience

This quick start was created to assist experienced or new industrial control users not familiar with the CompactLogix controllers or Integrated Architecture products of Rockwell Automation.

Required Software

The table lists software required to complete the examples in this quick start. Some software is required regardless of the 1768 CompactLogix system you use and other software is dependent on the network and devices in the system.

Rockwell Automation Version Required for

RSLogix 5000 programming software 18

RSNetWorx for DeviceNet software 7.0 DeviceNet network FactoryTalkView Machine Edition software

Includes:

• Factory Talk Services

• RSLinx Enterprise

• RSLinx Lite (Classic)

All 1768-L43 and 1768-L45 systems

PanelView Plus terminals

14 Publication IASIMP-QS003B-EN-P - October 2009

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP

The table lists the parts for the 1768-L43 and 1768-L45 systems with an EtherNet/IP network and a 200/230V Kinetix 6000 Multi-axis Servo Drive System.

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP Network



General Configuration

Quantity Catalog Number Description

1 1768-L43 and 1768-L45 CompactLogix Controller 1 1768-PA3 CompactLogix Power Supply 1 1769-ECR Compact I/O Right End Cap/Terminator 1 1769-IF4 Compact 4 Channel Analog Current/Voltage Input Module 1 1769-IQ16 Compact 16 Point 24V dc Sinking/Sourcing Input Module 1 1769-IF4XOF2 Compact 8 Bit Resolution, High Speed 4 In/2 Out Analog Combination Module 1 1769-OF2 Compact 2 Channel Analog Current/Voltage Output Module 1

1 1734-TB Wiring Base w/ Removable IEC Screw Terminals (Quantity of 10) 1 1794-PS13 FLEX I/O 85-264V ac to 24V dc 1.3A Power Supply 1 20AB4P2A3AYNNNNN PowerFlex 70 Drive. 1 2711P-B10C4D1 PanelView Plus 10 inch color keypad/touch terminal with EtherNet/IP and RS-232 1 1747-CP3 or 1756-CP3 RS-232 cable for connection between the 1768-L43 controller and personal computer 1 64-134 DIN rail (steel not aluminum), 1 m

EtherNet/IP Configuration

1 1768-ENBT CompactLogix EtherNet/IP Communication Module 1 1734-AENT POINT I/O Ethernet Adapter 1 20-COMM-E PowerFlex 70 EtherNet/IP Adapter 1 Ethernet Switch 6 Non Rockwell Automation Ethernet CAT5 Straight-through cables

1769-OB16

1734-IB4

1734-OB4E

1734-OE2C

(2)

(1)

(2) (3)

(2)

Compact 16 Point 24V dc Sourcing Output Module

POINT I/O 4 Sink Input Module

POINT I/O 4 Protected Output Module

POINT I/O 2 Current Output Analog Module

Publication IASIMP-QS003B-EN-P - October 2009 15

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP Network



Quantity Catalog Number Description

Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.)

1768-M04SE

2094-AL75S

(4)

SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules.

Line Interface Module (LIM), 230V, 75 A

1 140U-H-RVM12R Through-the-door Disconnect for LIM 1 2090-XXLF-X330B Line Filter, 3-phase, 30 A ac 1 2094-PRS2 Power Rail, 2-slot, Slim 1 2094-AC09-M02 Integrated Axis Module (IAM), 6 kW Converter and 19 A Inverter Output 1 2094-AM01 Axis Module (AM), 9 A Inverter Output 1 MPL-A310P-MK22AA MP-Series Low Inertia Motor, 0.73 kW Output with Absolute, Multi-turn Feedback 2 2090-XXNPMP-16S03 Motor Power Cable: 3 m (9.8 ft) 2 2090-UXNFBMP-S03 Motor Feedback Cable, 3 m (9.8 ft) 2 2090-SCEP0-9 SERCOS Fiber Optic Cable, 0.9 m (2.9 ft) 1 2090-SCEP0-1 SERCOS Fiber Optic Cable, 0.1 m (5.1 in.)

(1)

The 1769-OB16 is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required.

(2)

Use POINT I/O modules at series C or later to complete examples in this quick start.

(3)

The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required.

(4)

The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.

16 Publication IASIMP-QS003B-EN-P - October 2009

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet

The table lists the parts for a 1768-L43 and 1768-L45 Systems with DeviceNet I/O, serial connections, and a 200/230V Kinetix 6000 Multi-axis Servo Drive System.

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet Network



General Configuration

Quantity Catalog Number Description

1 1734-TB Wiring Base w/ Removable IEC Screw Terminals (Quantity of 10) 1 1794-PS13 FLEX I/O 85-264V ac to 24V dc 1.3A Power Supply 1 20AB4P2A3AYNNNNN PowerFlex 70 Drive 1 2711P-B10C4D1 PanelView Plus 10 inch color keypad/touch terminal with EtherNet/IP and RS-232 1 1747-CP3 or 1756-CP3 RS-232 cable for connection between the 1768-L43 controller and personal computer 1 2711-NC13 RS-232 cable for connection between the PanelView Plus terminal and the 1768-L43

1 64-134 DIN rail (steel not aluminum), 1 m

DeviceNet Configuration

1 1769-SDN Compact DeviceNet Scanner 1 1734-ADN POINT I/O DeviceNet Adapter 1 20-COMM-D PowerFlex 70 DeviceNet Adapter 1 1606-XLDNET8 DeviceNet Power Supply 1 1485C-P1E75 KwikLink Flat Cable, 75 m 2 1485A-T1E4 KwikLink Terminator/Resistor 3 1485P-P1E4-R5 KwikLink Sealed Micro Connector 3 1485K-P1F5-C KwikLink QD Cordset Micro Right-Angle Male 1 1485T-P1E4-B1 KwikLink Power Tap Module

1769-OB16

1734-IB4

1734-OB4E

1734-OE2C

(2)

(1)

(2) (3)

(2)

Compact 16 Point 24V dc Sourcing Output Module

POINT I/O 4 Sink Input Module

POINT I/O 4 Protected Output Module

POINT I/O 2 Current Output Analog Module

controller or personal computer

Publication IASIMP-QS003B-EN-P - October 2009 17

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet Network



Quantity Catalog Number Description

Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.)

1768-M04SE

2094-AL75S

(4)

SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules.

Line Interface Module (LIM), 230V, 75 A

(1)

The 1769-OB16 module is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required.

(2)

Use POINT I/O modules at series C or later to complete examples in this quick start.

(3)

The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required.

(4)

The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.

18 Publication IASIMP-QS003B-EN-P - October 2009

Conventions

This manual uses the following conventions.

Convention Meaning Example

Courier font

Check or uncheck Click to activate or deactivate a checkbox. Check the Disable Keying checkbox.

Click

Double-click

Type or enter text exactly as shown. Type cmd.

Click the left mouse button once while the cursor is positioned on object or selection.

Click the left mouse button twice in quick succession while the cursor is positioned on object or selection.

Click Browse.

Double-click the application icon.

Expand

Right-click

Select Click to highlight a menu item or list choice. Select New Module from the pull-down list. > Shows nested menu selections as menu name followed by menu

Click the + to the left of a given item /folder to show its contents.

Click the right mouse button once while the cursor is positioned on object or selection.

selection.

Expand 1768 Bus under I/O Configuration.

Right-click the 1768 Bus icon.

Select File

>Menu.

Publication IASIMP-QS003B-EN-P - October 2009 19

Notes:

20 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the CompactLogix Hardware

Introduction

In this chapter, you install your CompactLogix hardware including the controller, power supply, 1768 SERCOS module, and the 2094 line interface module. The line interface module will power the 1768 CompactLogix and Kinetix 6000 system components. Depending on your configuration, you also install the 1768 EtherNet/IP module, 1769 DeviceNet module, and local 1769 I/O modules.

Before You Begin

Determine which network and appropriate hardware to use.

• For an EtherNet/IP network (option 1), use the 1768-ENBT module with the

controller.

• For a DeviceNet (option 2), use the 1769-SDN module with the controller.

• For a motion application (option 1 or 2), use a 1768-M04SE SERCOS module with the

controller.

What You Need

• 2094-AL75S line interface module (optional)

• 1768-L43 or 1768-L45 CompactLogix controller

• 1768-PA3 CompactLogix power supply

• 1769-ECR end cap

• 1768-ENBT EtherNet/IP module for an EtherNet/IP network (option 1)

– Ethernet switch and standard CAT5 Ethernet cable for EtherNet/IP network

• 1768-M04SE SERCOS module for motion on either network (option 1 or 2)

• 1769-SDN DeviceNet module for a DeviceNet network (option 2)

– 1606-XLDNET8 power supply and KwikLink Power Tap module for DeviceNet

network

– KwikLink right-angle male cables with sealed microconnectors, connected to a flat

cable with terminator/resistor on each end for a DeviceNet network

• 1769 Compact I/O modules

• Serial 1756-CP3 cable for EtherNet/IP and DeviceNet networks

21Publication IASIMP-QS003B-EN-P - October 2009 21

Chapter 1 Prepare the CompactLogix Hardware

page 25

Assemble the 1768

CompactLogix

System

Make EtherNet/IP

Network

Connection

Wire the

1768-PA3 Power

Supply

page 28

page 32

page 24

Mount and Wire

the Line Interface

Module

Make DeviceNet

Network

Connections

page 29

1768

CompactLogix

System

Line Interface

Module

Ethernet

Switch

DeviceNet Network

Through-the-door Disconnect for LIM Module

Follow These Steps

Complete the appropriate steps to assemble your 1768-L43/L45 CompactLogix hardware.

22 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware Chapter 1

Slot 0

Slot 1

Slot 2

Slot 1

Slot 0

Slot 3

1768

1769

About the 1768 CompactLogix Controller

The 1768-L43 and 1768-L45 CompactLogix controllers combine a 1768 backplane and a 1769 backplane. The 1768 backplane supports the 1768 controller, the 1768 power supply, and a maximum of two 1768 modules, such as the EtherNet/IP module and the SERCOS interface module. The 1769 backplane supports 1769 modules, such as the 1769 DeviceNet module and 1769 I/O modules.

Publication IASIMP-QS003B-EN-P - October 2009 23

Chapter 1 Prepare the CompactLogix Hardware

WARNING

Mount and Wire the Line Interface Module

2094-AL75S or Equivalent Hardware, Required for EtherNet/IP and DeviceNet Systems

The line interface module (LIM) serves as the power connection and the generation point for the complete power needs of most control panels. The LIM module provides the control of three-phase power and the drive logic power, and also serves as the source and circuit protection of power for the controller, I/O, and other panel devices. A single LIM module can replace nine individual components, eliminating up to 100 interconnecting wire terminations. The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of purchasing the LIM.

Verify that all incoming power is turned off before wiring power to the LIM module or any other devices in this chapter.

1. Lay out the position of the LIM module in the enclosure.

2. Attach the LIM module to the cabinet by using M6 (1/4 in.) bolts.

3. Tighten all mounting fasteners.

4. Mount the through-the-door disconnect switch for the LIM module.

5. Wire 230V 3-phase incoming power to the LIM module and

6. Bond the ground terminal to the panel.

L3 L2 L1

MAIN VAC

195-265 VAC LINE, 50/60 Hz

L3'

L2'

L1'

195-265 VAC LOAD, 50/60 Hz

1 2 3 4

CONTROL VAC

CTRL2

1 2

CTRL1

230 VAC SUPPLY

AUX2

AUX1

1 2 3 4

I/O_COM

24 VDC SUPPLY

I/O_PWR I/O_COM I/O_PWR I/O_COM I/O_PWR

1 2 3 4 5 6

24 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware Chapter 1

Assemble the 1768 CompactLogix System

1768-L43 Controller, 1768-L45 Controller, 1768-PA3 Power Supply, 1768-ENBT, 1768-M04SE, 1769-SDN, 1769 Local I/O Modules, 1769-ECR End Cap Terminator

1. Mount the 1768-L43 or 1768-L45 controller on the DIN rail.

a. Pull locking tabs out. b. Slide controller into

position and push locking tabs in.

2. If you have an EtherNet/IP module:

a. locate the Ethernet

(MAC) address on the side of module and record address in

Appendix A. b. pull locking tabs out. c. align module to the left

of controller on DIN

rail and slide the mating

connector into the

1768-L43 or 1768-L45

controller. d. push locking tabs in.

Publication IASIMP-QS003B-EN-P - October 2009 25

Chapter 1 Prepare the CompactLogix Hardware

3. Mount the SERCOS 1768-M04SE module.

a. Pull locking tabs out. b. Align SERCOS module

to the left of EtherNet/IP module or controller and slide into place.

c. Push locking tabs in.

4. Mount the power supply on the DIN rail.

a. Pull locking tabs out. b. Align supply to the left

of the SERCOS module and slide into place.

c. Push locking tabs in.

5. If you have a 1769-SDN DeviceNet module, locate the series letter and firmware revision on the side of the module and record in Appendix A.

26 Publication IASIMP-QS003B-EN-P - October 2009

6. Mount the 1769-SDN

and 1769 I/O modules to the right of the controller on DIN rail.

In this quick start, the 1769-SDN module is directly to the right of the controller in slot 1.

a. Pull locking tabs out. b. Slide module along

tongue-and-groove slots on the side of the controller or modules.

c. Push locking tabs in.

Prepare the CompactLogix Hardware Chapter 1

d. Slide white locking tab

to the left.

A maximum of three modules can be mounted between the 1769-SDN and the power supply.

7. Mount the 1769-ECR end cap terminator.

a. Pull locking tab to the

right. b. Slide end cap on rail. c. Pull locking tab to the

left.

Publication IASIMP-QS003B-EN-P - October 2009 27

Chapter 1 Prepare the CompactLogix Hardware

IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 COIL_E1 COIL_E2 ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_11 CONSTAT_12 CONSTAT_21 CONSTAT_22 CONSTAT_31 CONSTAT_32 CONSTAT_53 CONSTAT_54 SHIELD

IOL

24VDC (+) DC NEUT (-) CHS GND

Line Interface Module

I/O Power

Front View

Computer POINT I/O

connection

PowerFlex 70 connection

PanelView Plus connection

Ethernet CAT5 Cable

Make EtherNet/IP Network Connection

1. Mount the Ethernet switch to the DIN rail.

2. Connect the Ethernet switch power terminals to the I/O power terminals on the front of the line interface module.

3. Connect a CAT5 Ethernet cable between the Ethernet port on the bottom of 1768-ENBT module and the Ethernet switch.

4. Do not turn on incoming power.

28 Publication IASIMP-QS003B-EN-P - October 2009

Make DeviceNet Network Connections

Input

AC 100-120/200-240V

N L

Isolate power before disconnecting

1606-XL

POWER SUPPLY

DC ok

Output

200W Limited Power DC 24V / 8A

+ –

DC ok

AC 120V

AC 240V

1. Attach and lock the 1606-XLDNET8 DeviceNet power supply to a DIN rail by pressing the tab at the top of the supply.

Prepare the CompactLogix Hardware Chapter 1

Publication IASIMP-QS003B-EN-P - October 2009 29

Chapter 1 Prepare the CompactLogix Hardware

PowerFlex 70 Drive

with

20-COMM-D

Distributed

POINT I/O

Connection with

1734-ADN Adapter

1606-XLDNET8

DeviceNet Power Supply

KwikLink Sealed

Terminator

KwikLink Sealed

Terminator

KwikLink Sealed Micro Connector

2. Assemble the DeviceNet network cable system using the KwikLink flat cable, terminators, and sealed micro connectors for each device.

See instructions included with devices.

3. Wire a KwikLink QD Micro Cordset to the 1769-SDN connector.

Connect To

Red V+ White CAN High Bare Shield Blue CAN Low Black V-

4. Connect the QD Micro

5. Connect the DeviceNet

6. Connect the DeviceNet

Cordset to a KwikLink sealed microconnector on the network.

KwikLink power tap to the power supply Output connector.

Connect To

Red + White Not Used Shield Not Used Blue Not Used Black —

power tap to the DeviceNet network.

AC 120V

AC 240V

Input

AC 100-120/200-240V

N L

Isolate power before disconnecting

DC ok

1606-XL

POWER SUPPLY

Output

200W Limited Power DC 24V / 8A

+ –

DC ok

30 Publication IASIMP-QS003B-EN-P - October 2009

WARNING

Verify that all incoming power is turned off before wiring power.

Input

AC 100-120/200-240V

N L

Isolate power before disconnecting

1606-XL

POWER SUPPLY

DC ok

Output

200W Limited Power DC 24V / 8A

+ –

DC ok

AC 120V

AC 240V

Line Interface Module

230V AC AUX Power

Top View

L (line)

N (neutral)

7. Wire the DeviceNet power supply to the 230V AC Aux Power Output connector on the line interface module.

8. Place the switch in the position that matches your supply voltage.

Prepare the CompactLogix Hardware Chapter 1

9. Do not turn on incoming power.

Publication IASIMP-QS003B-EN-P - October 2009 31

Chapter 1 Prepare the CompactLogix Hardware

L2/N

Protective Earth Ground

Line Interface Module

230V AC AUX Power

Top View

Wire the 1768-PA3 Power Supply

Required for EtherNet/IP and DeviceNet Systems

1. Wire the 1768-PA3 power supply to the 230V AC Aux Power Output Connector on the line interface module.

2. Do not turn on incoming power.

32 Publication IASIMP-QS003B-EN-P - October 2009

Additional Resources

Resource Description

Prepare the CompactLogix Hardware Chapter 1

CompactLogix Controller Installation Instructions, publication 1768-IN004

CompactLogix EtherNet/IP Communication Module Installation Instructions, publication

1768-IN002

Compact I/O DeviceNet Scanner Module Installation Instructions, publication

1769-IN060

Compact Logix SERCOS Interface Module Installation Instructions, publication

1768-IN005

1768 CompactLogix Power Supply, publication

1768-IN001

KwikLink General Purpose DeviceNet Media Installation Instructions, publication

1485-IN001

1769 CompactLogix Selection Guide, publication 1769-SG001

Provides details on how to install controller firmware, configure the serial and EtherNet/IP driver, and troubleshoot system power and controller operation.

Provides details on how to install, configure and troubleshoot the module.

Provides information on available fiber optic cables, and details on how to install, configure and troubleshoot the module.

Provides details on power considerations, master control relay, safety circuits, grounding, power dissipation, input power requirements, and how to interpret the status indicators.

Provides details on how to install a DeviceNet network cable system.

Provides details on selecting 1769 CompactLogix system components.

Publication IASIMP-QS003B-EN-P - October 2009 33

Chapter 1 Prepare the CompactLogix Hardware

Notes:

34 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the Computer and Load Controller Firmware

Introduction

In this chapter, you configure network communication on your computer and install the necessary programming and configuration software.

Before You Begin

• Assemble the CompactLogix hardware (Chapter 1).

• Verify that your computer meets the software’s system requirements for your edition of

RSLogix 5000 software.

• Refer to Required Software on page 14

for your system requirements.

What You Need

• Personal computer

• 1756-CP3 serial cable to configure serial driver and update controller firmware

• Ethernet CAT5 cable to configure EtherNet/IP driver (option 1)

• RSLogix 5000 programming software (see page 14

• RSLinx Classic software, version 2.54 or later (packaged with RSLogix 5000

programming software).

• RSNetWorx for DeviceNet software for the DeviceNet network (option 2)

• BOOTP/DHCP server utility (packaged with RSLogix 5000 programming software)

• A Network Interface Card (NIC) and its associated Windows driver installed (the NIC

and driver are standard on most computers)

• An Ethernet Address (MAC) for each device.

• A planned IP Address for each device. If you are using an isolated network, determine a

numbering convention for your IP addresses.

for edition and version information)

• ControlFlash software (packaged with RSLogix 5000 programming software)

35Publication IASIMP-QS003B-EN-P - October 2009 35

Chapter 2 Prepare the Computer and Load Controller Firmware

page 52

page 49

page 48

page 46

page 38

Set the IP

Address for

the Computer

Make Network

Connections for

Personal

Terminology

Configure the

EtherNet/IP

Driver in RSLinx

Software

Load the Controller

Firmware

Install Additional

Software

page 37

Install RSLogix Programming

Configure a Serial Driver

page 39

page 44

Follow These Steps

Complete the appropriate steps.

36 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the Computer and Load Controller Firmware Chapter 2

Terminology

Ethernet networks use these types of addresses.

Term Definition

Ethernet Address Each Ethernet device has a unique Ethernet address (sometimes called a MAC address). The

address appears as twelve digits separated by colons (for example, xx:xx:xx:xx:xx:xx). It is usually on a label on the device itself.

Each digit is a number in hexadecimal (0 to 9 or A through F). No other device in the world will have the same address, and it can not be changed.

You use the Ethernet address to identify a device so you can assign it an IP address.

IP Address In addition to the Ethernet address, an IP address identifies a node on an Ethernet network.

The IP address can be manually set. or you can use special software to automatically assign it.

An IP Address consists of four decimal integers separated by periods (xxx.xxx.xxx.xxx). Each xxx is a decimal value from 0…255. For example, an IP Address could be 192.168.1.092 The selection of IP Addresses is beyond the scope of this quick start, so please contact your network administrator or use the ones provided in the examples.

Once you set an IP address for a device, you generally reference the device by its IP address. The examples in this quick start use IP Addresses to define communication paths to the devices.

Publication IASIMP-QS003B-EN-P - October 2009 37

Chapter 2 Prepare the Computer and Load Controller Firmware

1756-CP3

EtherNet/IP

Serial

Ethernet CAT 5

Serial

1756-CP3

Make Network Connections for Personal Computer

Network Connections Required for EtherNet/IP System

1. Connect a CAT5 Ethernet cable between the Ethernet port on the computer and the Ethernet switch.

This connection is used to configure the EtherNet/IP driver in RSLinx software.

2. Connect the 1756-CP3 cable between the CH0 serial port on the controller and a computer COM port.

This connection is used to configure the serial driver and load controller firmware.

Network Connections Required for DeviceNet System

Connect the 1756-CP3 cable between the CH0 serial port on the controller and the COM port on the computer.

This connection is used to configure the serial driver and load controller firmware.

38 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the Computer and Load Controller Firmware Chapter 2

3. Accept the default software products for installation and click Next.

Throughout the installation, click Next to use default RSLogix 5000 installation settings except when indicated in the steps below.

1. Begin the RSLogix 5000 software installation.

2. Choose your language and click Continue.

4. Enter your user name, organization, and software serial number, then click Next.

Install RSLogix Programming Software

Required for all controllers

Publication IASIMP-QS003B-EN-P - October 2009 39

Chapter 2 Prepare the Computer and Load Controller Firmware

7. Select your activation type and click Next.

This quick start uses FactoryTalk Activation software to activate RSLogix 5000 software. For more information, see the FactoryTalk Activation FAQ, publication

Ftalk-FA017.

5. Accept the license agreement and click Next.

8. Click Next to install only the latest version of RSLogix 5000 software (version

18).

9. Verify that RSLogix 5000 Tools and Files is checked and click

Next.

6. Click Next to install the program

files to the default directory.

40 Publication IASIMP-QS003B-EN-P - October 2009

10. Click Next to install the typical firmware kits.

11. Click Next to install typical RSLogix Architect tools.

12. Click Next to install the typical set of EDS files and RSLinx software.

Prepare the Computer and Load Controller Firmware Chapter 2

Publication IASIMP-QS003B-EN-P - October 2009 41

Chapter 2 Prepare the Computer and Load Controller Firmware

13. Click Install to complete the installation.

The installation dialog box displays progress while the software installs.

TIP

As the installation progresses, you may be prompted to complete additional set-up tasks depending on your system configuration. Follow those prompts and enter information as indicated in the dialog boxes to complete your installation.

After a few moments, the FactoryTalk Installation Wizard starts.

14. Click Next.

15. Enter the Serial number and Product key from the

certification letter packaged with your software.

16. Click Next.

42 Publication IASIMP-QS003B-EN-P - October 2009

17. Select your host ID and click Next.

The activation completes if the computer is connected to the Internet.

If Internet access is not available, call Rockwell Automation Technical Support to complete your activation.

18. Click Finish to close the Activation Wizard.

Prepare the Computer and Load Controller Firmware Chapter 2

Publication IASIMP-QS003B-EN-P - October 2009 43

Chapter 2 Prepare the Computer and Load Controller Firmware

1. Launch RSLinx software.

2. Under Communications, select Configure Drivers.

3. Select RS-232 DF1 devices.

4. Click Add New.

5. Click OK to keep the default

name.

Configure a Serial Driver

Required for all controllers

44 Publication IASIMP-QS003B-EN-P - October 2009

The Serial driver is added to the Configured Drivers list.

10. Verify that the Status of the driver is Running, and click Close.

11. Click the RSWho icon to view the driver.

All of the configured, active drivers display.

6. Select the Comm Port to which you

connected the 1756-CP3 cable.

7. For Device, select

Logix5550/CompactLogix.

8. Click Auto Configure.

9. Click OK.

Expand the serial driver to see connected devices.

Prepare the Computer and Load Controller Firmware Chapter 2

Publication IASIMP-QS003B-EN-P - October 2009 45

Chapter 2 Prepare the Computer and Load Controller Firmware

1. On your desktop, right-click My Network Places and select Properties.

2. Double-click the Local Area

Connection.

3. Click Properties.

4. On the General tab, select Internet Protocol (TCP/IP) and click Properties.

5. Select Use the following IP address

and enter an IP address and Subnet mask for your computer using the example shown or enter your own address.

For more information about selecting an IP Address, see page 7-81

6. Click OK.

7. Record the IP address and subnet mask in the Network Worksheet on the back cover.

8. Click OK.

Set the IP Address for the Computer

Required for all controllers, regardless of network choice

46 Publication IASIMP-QS003B-EN-P - October 2009

9. Click the Support tab.

10. Verify that the IP Address and Subnet

Mask match what you entered on the

Appendix A.

If these numbers do not match what you entered, contact your network administrator to verify that your IP address is correct.

11. Close the Local Area Connection Status dialog box.

Prepare the Computer and Load Controller Firmware Chapter 2

Publication IASIMP-QS003B-EN-P - October 2009 47

Chapter 2 Prepare the Computer and Load Controller Firmware

1. If RSLinx software is not open, launch RSLinx software.

2. From the Communications

menu, choose Configure Drivers.

3. From the Available

Driver Types, select

Ethernet/IP Driver.

4. Click Add New.

5. Click OK to keep the default

name.

6. Click OK to Browse Local Subnet.

Configure the EtherNet/IP Driver in RSLinx Software

Required for 1768-L43, 1768-L45, and PanelView Plus

48 Publication IASIMP-QS003B-EN-P - October 2009

Load the Controller Firmware

TIP

The EtherNet/IP driver is added to the Configured Drivers list.

7. Verify that the driver’s

Status is Running, and click Close.

Prepare the Computer and Load Controller Firmware Chapter 2

Required for All Systems

This procedure shows how to load firmware in the controller using a serial connection. It is faster to load the firmware using an EtherNet/IP connection. For details, see the controller installation instructions.

1. Turn on incoming power to the CompactLogix power supply.

2. Launch the ControlFlash software.

Publication IASIMP-QS003B-EN-P - October 2009 49

Chapter 2 Prepare the Computer and Load Controller Firmware

18.0

3. Click Next when the Welcome screen appears.

4. Select the controller catalog number and click Next.

5. Move the keyswitch on controller to Program.

6. If the Current Revision matches the firmware revision you want, click Cancel, then skip to the next section.

Otherwise, select the revision level to which you want to update the controller and click Next.

If you are not sure what revision to use, select the latest.

50 Publication IASIMP-QS003B-EN-P - October 2009

7. Click Finish, then click

18.0

ATTENTION

Yes to start the firmware update.

When the controller is updated, the status box displays Update complete.

8. Close ControlFlash by clicking Cancel, then Yes.

Prepare the Computer and Load Controller Firmware Chapter 2

The 1768-L43 and 1768-L45 controllers are compatible with firmware version 16.23, or later. If you encounter errors, contact Technical Support.

Publication IASIMP-QS003B-EN-P - October 2009 51

Chapter 2 Prepare the Computer and Load Controller Firmware

Install Additional Software

• If your network configuration includes a PanelView Plus terminal, install FactoryTalk

Machine Edition software and RSLinx Enterprise software from the FactoryTalk View Machine Edition package.

• If you are using a DeviceNet network, install RSNetWorx for DeviceNet software. Also

install the DeviceNet Tag Generator Tool under optional steps of the RSNetWorx for DeviceNet install.

Additional Resources

Resource Description

CompactLogix Controller Installation Instructions 1768-IN004

Provides other methods for loading firmware in the controller.

FactoryTalk Activation FAQ, publication

FTalk-FA017

ControlFlash Firmware Upgrade Kit, publication

1756-QS105

Provides answers to FactoryTalk Activation questions, including how the FactoryTalk Activation differs from master disk activation.

Provides details regarding the installation of ControlFlash software and execution of firmware upgrades.

52 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the Distributed POINT I/O Hardware

Introduction

In this chapter, you install the 1734 POINT network adapter and the 1734 POINT I/O modules.

Before You Begin

• Assemble your CompactLogix hardware (Chapter 1).

• Determine which of these network adapters to use:

– For an EtherNet/IP network (option 1), use the 1734-AENT adapter. – For an DeviceNet network (option 2), use the 1734-ADN adapter.

• Select the appropriate mounting base for the I/O modules:

– For the 1734-IT2I module, use the 1734-TBCJC mounting base – For all other modules, use the 1734-TB or 1734-TBS mounting base.

What You Need

• POINT I/O adapter: 1734-AENT or 1734-ADN

• POINT I/O mounting bases: 1734-TB or 1734-TBS, and 1734-TBCJC

• A digital POINT I/O module. This example uses 1734-OB4E, however, other POINT

I/O modules can also be used but are not required.

• 1794-PS3 or 1794-PS13 power supply

• DIN rail

• Standard CAT5 Ethernet cable for EtherNet/IP system (option 1)

53Publication IASIMP-QS003B-EN-P - October 2009 53

Chapter 3 Prepare the Distributed POINT I/O Hardware

page 59

page 58

page 57

page 56

page 59

page 58

page 57

Mount and

Connect the

Network Adapter

Mount the POINT

I/O Modules

Mount and Wire

the POINT I/O Power Supply

Wire the Adapter

and I/O Modules to

the Power Supply

page 55

Mount and

Connect the

Network Adapter

Mount the POINT

I/O Modules

Mount and Wire

the POINT I/O Power Supply

Wire the Adapter

and I/O Modules to

the Power Supply

EtherNet/IP

DeviceNet

Distributed POINT I/O

Power Supply

Follow These Steps

If you have POINT I/O, complete the steps for your network.

DIRTY

L1 L2 L3 E

LINE

DIRTY

LOAD

L1 L2 L3 E

DIRTY

CLEAN

CD V4

rewoP

YLPPU

S RE

971

3SP-4

MOC

V42

CLEAN

54 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the Distributed POINT I/O Hardware Chapter 3

00:00:BC:21:44:8A

Ethernet Address

Example Address

Mount and Connect the Network Adapter

1734-AENT EtherNet/IP Adapter for EtherNet/IP System

1. Locate the Ethernet Address (MAC) and the major revision on the POINT Adapter and record both in Appendix A. The address is used to set the IP address.

2. Set the address to a value greater than or equal to

256. This example uses 999.

3. Remove the protective cover from the right side of the adapter.

4. Press the adapter onto the DIN rail.

5. Connect an Ethernet cable between the Ethernet connector on the adapter and the Ethernet switch.

For EtherNet/IP systems, skip to page 57 Mount the Point I/O Modules.

Publication IASIMP-QS003B-EN-P - October 2009 55

Chapter 3 Prepare the Distributed POINT I/O Hardware

retpad

suta

teNeciveD

sutat

suBtnioP s

utat

NDA-4371

dleiF

rewoP

m e tsyS

rewoP

PowerFlex 70 Drive

with

20-COMM-D

KwikLink Sealed

Terminator

KwikLink Sealed

Terminator

KwikLink Sealed Micro Connector

1769-SDN

DeviceNet Module

1606-XLDNET8

Power Supply

1734-ADN DeviceNet Adapter for DeviceNet System

1. Remove the protective cover from the right side of the adapter.

2. Press the adapter onto the DIN rail.

3. Set the node address to 02 for this example.

4. Wire the KwikLink QD Micro Cordset to the 1734-ADN connector.

Connect To

Red V+ White CAN High Bare Shield Blue CAN Low Black V-

5. Connect the QD Micro Cordset to a KwikLink sealed micro connector on the DeviceNet network.

56 Publication IASIMP-QS003B-EN-P - October 2009

Mount the POINT I/O Modules

IMPORTANT

Wiring Base

Tongue-and-groove slots

Handle

Module

Required for EtherNet/IP and DeviceNet Systems

The 1734-IT21 must be mounted in the 1734-TBCJC wiring base. All other modules can be mounted in either the 1734-TB or 1734-TBS wiring bases.

1. Using a small, flathead screwdriver, rotate the keyswitch on the wiring base to 1.

Prepare the Distributed POINT I/O Hardware Chapter 3

This quick start uses the 1734-OB4E output module.

2. Press the module into the wiring base.

3. Snap the handle up.

4. Complete steps 1-3 with

all POINT I/O modules.

5. Slide the first module and wiring base assembly along the side of the adapter and press it onto DIN rail.

6. Repeat with all of the I/O assemblies.

Publication IASIMP-QS003B-EN-P - October 2009 57

Chapter 3 Prepare the Distributed POINT I/O Hardware

WARNING

Upper-lip of DIN rail latch

GR L2/N

Optional LIM 230V AC

AUX Power Output Connector

Top View

Mount and Wire the POINT I/O Power Supply

1794-PS3 or 1794-PS13 Power Supply for EtherNet/IP and DeviceNet Systems

Verify that all incoming power is turned off before wiring power.

1. Hook the upper-lip of the power module onto the DIN rail.

2. Press the module onto the DIN rail.

3. Wire the POINT I/O power supply to the 230V AC Aux Power Output connector on the line interface module.

58 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the Distributed POINT I/O Hardware Chapter 3

COM

24V

Wire the Adapter and I/O Modules to the Power Supply

Required for EtherNet/IP and DeviceNet Systems

1. Connect the 12/24V dc common and power wires from the power supply to the adapter.

Refer to the installation instructions for the 1734-AENT or 1734-ADN adapters.

2. Refer to the individual POINT I/O installation instructions for wiring the I/O modules.

3. Turn on incoming power.

Publication IASIMP-QS003B-EN-P - October 2009 59

Chapter 3 Prepare the Distributed POINT I/O Hardware

Additional Resources

Resource Description

POINT I/O EtherNet/IP Adapter Installation Instructions, publication 1734-IN590

POINT I/O DeviceNet Adapter Installation Instructions, publication 1734-IN026

POINT I/O Wiring Base Assembly Installation Instructions, publication 1734-IN511

POINT I/O Cold Junction Compensation Wiring Base Assembly Installation Instructions, publication 1734-IN583

POINT I/O Protected Output Module Installation Instructions, publication 1734-IN056

FLEX I/O DC Power Supply Module Installation Instructions, publication 1794-IN069

Point I/O Selection Guide, publication

1734-SG001

Provides details regarding installation of the adapter and technical specifications.

Provides details on how to install and remove the wiring base, and terminal block.

Provides details regarding installation of the Cold Junction Compensated Terminal Block wiring base.

Provides details on how to install, wire, communicate with, and troubleshoot the protected output module.

Provides details on how to mount and wire the power supply.

Provides details on selecting 1734 POINT I/O components.

60 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the PowerFlex 70 Drive

Introduction

In this chapter, you mount and wire power to a PowerFlex 70 drive. You also configure the communication adapter and make network connections.

Before You Begin

• Assemble your CompactLogix hardware (Chapter 1).

• Determine which network adapter to use on the PowerFlex 70 drive:

– For an EtherNet/IP network (option 1), use the 20-COMM-E adapter. – For a DeviceNet network (option 2), use the 20-COMM-D adapter.

What You Need

• PowerFlex 70 drive

• PowerFlex 70 communication adapter

– 20-COMM-E for an EtherNet/IP network (option 1) – 20-COMM-D for a DeviceNet network (option 2)

• Standard CAT5 Ethernet cable for EtherNet/IP system (option 1)

61Publication IASIMP-QS003B-EN-P - October 2009 61

Chapter 4 Prepare the PowerFlex 70 Drive

page 65

DIRTY

CLEAN

DIRTY

CLEAN

DIRTY

L1 L2 L3 E

LINE

LOAD

rewoP

CD V4

YLPPU

S RE

3SP-4

971

V42

MOC

page 67

page 63

Connect

Communication

Adapter to the

PowerFlex 70 Drive

Configure the

Communication

Adapter

Mount and Wire

the PowerFlex 70

Drive

page 66

page 63

Connect

Communication

Adapter to the

PowerFlex 70 Drive

Configure the

Communication

Adapter

Mount and Wire

the PowerFlex 70

Drive

EtherNet/IP

DeviceNet

Follow These Steps

If you have a PowerFlex 70 Drive, complete the steps for your network.

62 Publication IASIMP-QS003B-EN-P - October 2009

Mount and Wire the PowerFlex 70 Drive

WARNING

Required for EtherNet/IP and DeviceNet Systems

Verify that all incoming power is turned off before wiring power.

1. Mount the PowerFlex 70 drive to the control enclosure subpanel using the four mounting slots provided.

Prepare the PowerFlex 70 Drive Chapter 4

For mounting instructions, refer to the PowerFlex 70 User Manual, publication 20A-UM001.

2. Loosen the screw and remove the cover.

Publication IASIMP-QS003B-EN-P - October 2009 63

Chapter 4 Prepare the PowerFlex 70 Drive

L1RL2SL3TBR1

+DC

BR2

BRKT1UT2VT3W

PE PE

Optional LIM 240V AC

3-Phase Load Connector

Motor

fuse fuse fuse

Top View

3. Remove a knockout from the bottom plate on the drive for routing the power line conductors.

4. Wire the PowerFlex 70 240V AC, 3-phase line power terminals to the 240V AC, 3-phase Load connector on the line interface module. Fuse according to PowerFlex power rating.

5. Wire the PE Chassis ground terminal on the PowerFlex 70 to earth ground.

6. Connect the 240V 3-phase motor to the PowerFlex T1, T2, T3, PE terminals.

64 Publication IASIMP-QS003B-EN-P - October 2009

Configure the Communication Adapter

Tens Digit

Ones Digit

PGM

500K

250K

125K

AUTO

HW Address 00:00:BC:32:00:35

For example:

20-COMM-D DeviceNet Adapter for DeviceNet System

1. Set the node address on the adapter to 13 for this quick start.

2. Set the adapter to AUTO for autobaud.

Prepare the PowerFlex 70 Drive Chapter 4

20-COMM-E EtherNet/IP Adapter for EtherNet/IP System

Locate the Ethernet Address (MAC) on the label of the adapter and record this address in Appendix A

This address is used to set the IP address.

Publication IASIMP-QS003B-EN-P - October 2009 65

Chapter 4 Prepare the PowerFlex 70 Drive

POINT I/O with

1734-ADN Adapter

KwikLink Sealed

Terminator

KwikLink Sealed

Terminator

KwikLink Sealed Micro Connector

1606-XLDNET8

Power Supply

1769-SDN

DeviceNet Module

Connect Communication Adapter to the PowerFlex 70 Drive

20-COMM-D DeviceNet Adapter for DeviceNet System

1. Connect the flat-ribbon cable between the adapter and the PowerFlex 70 drive.

2. Fold the cable under adapter without creasing and secure adapter on drive using the captive screws.

3. Remove a knockout from

4. Wire the KwikLink QD

5. Connect the QD Micro

the bottom plate on the drive and route the DeviceNet network cable through the hole.

Micro Cordset to the 20-COMM-D connector.

Connect To

Red V+ White CAN High Bare Shield Blue CAN Low Black V-

Cordset to a KwikLink sealed micro connector on the DeviceNet network.

6. Replace drive cover.

66 Publication IASIMP-QS003B-EN-P - October 2009

20-COMM-E EtherNet/IP Adapter for EtherNet/IP System

1. Connect the flat-ribbon cable between the adapter and the PowerFlex 70 drive.

2. Fold the cable under the adapter without creasing and secure the adapter on the drive using the captive screws.

Prepare the PowerFlex 70 Drive Chapter 4

3. Remove a knockout from the bottom plate on the drive route the Ethernet cable through the hole.

4. Connect a CAT5 Ethernet cable between the Ethernet adapter and the Ethernet switch.

5. Replace drive cover.

Publication IASIMP-QS003B-EN-P - October 2009 67

Chapter 4 Prepare the PowerFlex 70 Drive

Additional Resources

Resource Description

PowerFlex 70 User Manual, publication

20A-UM001

PowerFlex 70 EtherNet/IP Adapter User Manual, publication 20COMM-UM010

PowerFlex 70 DeviceNet Adapter User Manual, publication 20COMM-UM002

Provides details on how to mount and wire power to the PowerFlex 70 drive. Also provides information on how to set drive parameters and troubleshoot the drive.

Provides details on how to install, configure, and use the adapter.

68 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the PanelView Plus Terminal

Introduction

In this chapter, you mount and wire the PanelView Plus terminal. You also configure network communication and make network connections.

Before You Begin

• Assemble your CompactLogix hardware (Chapter 1).

• Determine which network to use.

– EtherNet/IP network (option 1) using Ethernet connection – DeviceNet network (option 2) using serial connection

What You Need

• PanelView Plus terminal

• Standard CAT5 Ethernet cable for Ethernet connection (option 1)

• 2711-NC13 cable for a serial connection

69Publication IASIMP-QS003B-EN-P - October 2009 69

Chapter 5 Prepare the PanelView Plus Terminal

page 72

page 71

page 73

page 72

page 71

Mount and Wire

the PanelView

Plus Terminal

Make Network

Connections for

PanelView Plus

Assign IP Address

for PanelView Plus

EtherNet/IP

Mount and Wire

the PanelView

Plus Terminal

Make Network

Connections for

PanelView Plus

DeviceNet

Follow These Steps

If you have a PanelView Plus terminal, complete the appropriate steps.

70 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the PanelView Plus Terminal Chapter 5

WARNING

24V (+)

COM (-)

Line Interface Module I/O Power

Front View

Mount and Wire the PanelView Plus Terminal

Required for EtherNet/IP and DeviceNet Systems

For the purpose of this quick start, the PanelView Plus terminal can be propped on a desktop.

For complete mounting instructions, refer to the PanelView Plus Terminal user manual, publication 2711P-UM001

Verify that all incoming power is turned off before wiring power.

1. Mount the PanelView Plus to the control enclosure door using the mounting clips shipped with terminal.

2. Remove the terminal block from the PanelView Plus.

3. Connect the PanelView Plus power terminal block to the I/O power terminals on the front of the line interface module.

4. Re-attach the terminal block to the PanelView Plus terminal.

IO_PWR1

IO_COM1 IO_PWR1

IO_COM1 COIL_E1

COIL_E2 ALRM_M

SHIELD ALRM_B

ALRM_COM CONSTAT_11

CONSTAT_12 CONSTAT_21

CONSTAT_22 CONSTAT_31

CONSTAT_32 CONSTAT_53

CONSTAT_54 SHIELD

IOL

Publication IASIMP-QS003B-EN-P - October 2009 71

Chapter 5 Prepare the PanelView Plus Terminal

CAT5 Ethernet Cable

2711-NC13

Make Network Connections for PanelView Plus

Network Connections Required for EtherNet/IP System

Connect a CAT5 Ethernet cable between the Ethernet port on the PanelView Plus terminal and the Ethernet switch.

Network Connections Required for DeviceNet System

Connect the 2711-NC13 cable between the serial port on the PanelView Plus terminal and the CH0 serial port of the L43 controller.

72 Publication IASIMP-QS003B-EN-P - October 2009

Assign IP Address for PanelView Plus

Networks and Communications

Network Connections

Network Adapters

Built-in Ethernet Controller

Diagnostics Setup Display File Management Font Linking Input Devices

Networks and Communications

Print Setup Startup Options System Event Log System Information Time/Date/Regional Settings

Required for EtherNet/IP System

1. Apply power to the PanelView terminal.

2. On the initial PanelView configuration screen, select Terminal Settings [F4].

3. Navigate to Built-in Ethernet Controller by selecting

Prepare the PanelView Plus Terminal Chapter 5

the path shown.

4. Select IP Address [F2].

Publication IASIMP-QS003B-EN-P - October 2009 73

Chapter 5 Prepare the PanelView Plus Terminal

5. Select Use DHCP [F4] to select No.

6. Select IP Address [F1]. a. Enter an IP address in

the input panel. b. Press Enter. c. Record IP address in

Appendix A. For information on IP

addresses, see page 89

7. Select Subnet Mask [F2].

a. Enter the subnet mask

for your computer,

recorded in Appendix

b. Press Enter.

8. Select OK [F7] to save settings, then OK [F7] again to acknowledge reset message.

74 Publication IASIMP-QS003B-EN-P - October 2009

9. Select Close [F8] until you return to the initial configuration screen.

10. Select Reset [F8] to reset the terminal, then Yes [F7] to confirm.

Prepare the PanelView Plus Terminal Chapter 5

Upgrade Terminal Firmware

Required for Terminals with Firmware Earlier than 4.00.09

If the firmware in your PanelView Plus terminal is earlier than 4.00.09, you need to upgrade the terminal firmware. You can download the firmware from this website:

http://support.rockwellautomation.com/ControlFlash/FUW.asp

To update the terminal firmware, launch FactoryTalkView Machine Edition software and select Tools>Firmware Upgrade Wizard. Upgrade the firmware in the terminal by using the RSLinx Enterprise network connection.

Publication IASIMP-QS003B-EN-P - October 2009 75

Chapter 5 Prepare the PanelView Plus Terminal

Additional Resources

Resource Description

PanelView Plus Terminal User Manual, publication 2711P-UM001

PanelView Plus Grounding and Wiring Applications Technical Data, publication

2711P-TD001

Provides details on how to install communication modules, mount the PanelView Plus terminals, wire power to the terminals, make network connections, and configure terminal settings.

Provides comprehensive guidelines on how to properly ground and wire PanelView Plus terminals.

76 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the Kinetix 6000 Multi-axis Servo Drive System

Introduction

In this chapter, you prepare your Kinetix 6000 Multi-axis Servo Drive system.

Before You Begin

• Assemble your CompactLogix Hardware (Chapter 1)

• Review Basic System Components (Preface

)

What You Need

• Input Power: Line Interface Module (optional), line filter

• Kinetix 6000 Multi-axis Servo Drive System: power rail, Axis and Integrated Axis

Modules

• Motors

• Cables: motor power, motor feedback, SERCOS fiber optic cables, connector kit

77Publication IASIMP-QS003B-EN-P - October 2009 77

Chapter 6 Prepare the Kinetix 6000 Multi-axis Servo Drive System

page 80

page 83

page 82

page 79

Mount and Bond

the Power Rail

page 80

Mount the

Integrated Axis and

Axis Module

Wire Power to the

Integrated Axis

Module

Wire Servo Motors

to Integrated Axis and Axis Modules

page 84

Connect the

SERCOS Fiber

Optic Cables

Set the SERCOS

Node Address

page 85

Line Interface

Module

AC Line

Filter

Follow These Steps

If you have a Kinetix 6000 Multi-axis Servo Drive System, complete these steps.

DIRTY

L1 L2 L3 E

LINE

CLEAN

LOAD

L1 L2 L3 E

DIRTY

CLEAN

DIRTY

CLEAN

CD V4

rewoP

YLPPU

S RE

971

3SP-4

MOC

V42

CLEAN

78 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the Kinetix 6000 Multi-axis Servo Drive System Chapter 6

Boot

Ground Stud with Braided Ground Strap

Bonded Cabinet Ground

Mount and Bond the Power Rail

2094-PRS1 through 2094-PRS8

The Kinetix power rails support one integrated axis module (IAM), and up to seven axis modules (AM), or shunt modules (SM). The connector pins for each slot on the power rail are covered by a protective boot. Do not remove the protective boot until you install the modules.

1. Layout the position for your power rail in the enclosure.

2. Attach the power rail to the cabinet using M6 (1/4 in.) bolts, making sure the power rail is properly bonded to the cabinet.

3. Bond the power rail to the enclosure subpanel using the ground strap provided.

4. Tighten all mounting fasteners.

Publication IASIMP-QS003B-EN-P - October 2009 79

Chapter 6 Prepare the Kinetix 6000 Multi-axis Servo Drive System

Guide Pin

Guide Pin Holes

Power Rail

Typical Rear View of IAM or AM Module

Mount the Integrated Axis and Axis Module

2094-AC09-M02, 2094-AM01

The integrated axis module (IAM) mounts in the two leftmost slots of the power rail. The axis modules (AM) mount to the right of the IAM module in left-to-right order, ranging from highest-to-lowest power rating. This quick start uses one integrated axis module and one axis module. Slot filler modules fill the remaining empty slots on the power rail. If your application includes a shunt module, it would mount to the right of the axis modules.

1. Remove the protective boot covering the two leftmost slots on the power rail.

2. Remove the label from the IAM module (2094-AC09-M02) that is covering the power connector pins.

3. Hang the mounting bracket from the slots on the power rail.

4. Pivot the IAM module downward, aligning the guide pins on the power rail with the guide pin holes on the back of the module.

5. Gently push the module against the power rail.

80 Publication IASIMP-QS003B-EN-P - October 2009

6. Use 2.26 Nm (20 lb•in)

Mounting Screws on IAM and AM modules.

torque to tighten the mounting screws.

7. Remove the protective boot from the power rail slot to the right of the IAM module.

Prepare the Kinetix 6000 Multi-axis Servo Drive System Chapter 6

8. Repeat steps 2 through 6 to mount the AM module in the power rail slot to the right of the IAM module.

9. Repeat steps 2 through 6 to mount slot filler modules in all remaining, empty power slots.

Publication IASIMP-QS003B-EN-P - October 2009 81

Chapter 6 Prepare the Kinetix 6000 Multi-axis Servo Drive System

Line Interface Module

AC RFI Line Filter

E-Stop

Top View

Integrated Axis Module

Front View

Top View

Incoming Power

Wire Power to the Integrated Axis Module

This procedure shows power connections to the integrated axis module (IAM) when using the line interface module (LIM). The AC conductor sizes are based on the motor load requirements.

2094-AC09-M02

1. Wire the LIM module

2. Wire the AC line filter

3. Wire the 230V control

load terminals to the AC line filter, line terminals.

load terminals to the IAM line terminals.

power from the LIM to the IAM module.

L3 L2 L1

195-265 VAC LINE, 50/60 Hz

L3'

L2'

L1'

195-265 VAC LOAD, 50/60 Hz

1 2 3 4

CL2 CL1

IOL

IO_PWR1

IO_COM1

CONTROL VAC

IO_PWR1

CTRL2

1 2

CTRL1

AUX2

AUX1

1 2 3 4

I/O_COM I/O_PWR I/O_COM I/O_PWR I/O_COM I/O_PWR

1 2 3 4 5 6

IO_COM1 IO_PWR1

IO_COM1

230 VAC SUPPLY

COIL_E1

COIL_E2 ALRM_M

SHIELD ALRM_B

ALRM_COM

24 VDC SUPPLY

CONSTAT_11

CONSTAT_12 CONSTAT_21

CONSTAT_22 CONSTAT_31

CONSTAT_32 CONSTAT_53

CONSTAT_54 SHIELD

6 8

4. Wire the E1 safety coil on the LIM module to the E-stop button.

5. Wire the E2 safety coil on LIM module to the CONT EN contacts on the IAM module.

L1 L2 L3 E

LINE

LOAD

L1 L2 L3 E

1 2

CTRL 2 CTRL 1

1 2 3 4 5 6

DCDC+

L3 L2 L1

1 2

CONT ENCONT EN+

1 2 3 4 5 6 7 8 9

DPI

MBRK MBRK +

DBRK DBRK +

1 2 3 4

COM PWR

1 2 3 4 5 6

BAUD RATE

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Prepare the Kinetix 6000 Multi-axis Servo Drive System Chapter 6

U-Brown

V-Black

W-Blue

Green/Yellow

BAUD RATE

DPI

DCDC+

L3 L2 L1

CONT ENCONT EN+

CTRL 2 CTRL 1

W V U

MBRK -

MBRK +

COM

PWR

DBRK -

DBRK +

1 2 3 4

Top View

Front View

Integrated Axis Module or Axis Module

MPL Motor

Motor Feedback Cable 2090-UXNFBMP-S03

Motor Power Cable

2090-XXNPMP-16S03

Wire Servo Motors to Integrated Axis and Axis Modules

2094-AC09-M02, 2094-AM01, MPL-A310P-MK22AA, 2090-XXNPMP-16S03, 2090-UXNFBMP-S03

1. Attach motor power cable to shield clamp.

a. Use a small flatblade

screwdriver to depress the spring loaded clamp plate.

Cable

Tie Wrap

b. Position the exposed

braid of the motor power cable in line with the clamp.

c. Release the spring,

making sure the cable and braid are secured by clamp.

d. Attach the tie wrap

around cable and clamp if you need more strain relief.

2. Connect the motor power cable between the Motor Power (MP) Connector on the IAM or AM module and the power

Cable Clamp

Exposed Braid under Clamp

connector on the motor.

3. Connect the feedback cable between the Motor Feedback (MF) connector on the IAM or AM module and the feedback connector on the motor.

4. Repeat steps 1 through 3 for all servo motors and AM modules.

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Chapter 6 Prepare the Kinetix 6000 Multi-axis Servo Drive System

SERCOS Interface Module

SERCOS Interface Module, 1768-M04SE

Connect the SERCOS Fiber Optic Cables

2090-SCEP0-1, 2090-SCEP0-9

1. Connect the 2090-SCEP0-9 fiber optic cable between the TX port on the bottom of the SERCOS module and the RX port on the IAM module, making sure to tighten the fiber optic ring on each end.

2. Connect the 2090-SCEP0-9 fiber optic cable between the RX port on the bottom of the SERCOS module and the TX port on the AM module, making sure to tighten the fiber optic ring on each end.

3. Connect the 2090-SCEP0-1 fiber optic cable between the TX port on the IAM module

SERVO

Interface

2090-SCEP0-9

31604-M

SERCOS FIBER-OPTIC RING

2090-SCEP0-1

2090-SCEP0-9

TXRXTXRX

and the RX port on the AM module, making sure to tighten the fiber optic ring on each end.

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AXIS 0 AXIS 1

KINETIX 2 AXIS MOTION

NODE 03NODE 01

Set the SERCOS Node Address

1. Set the SERCOS node address on the front of the Integrated Axis Module to 01.

Prepare the Kinetix 6000 Multi-axis Servo Drive System Chapter 6

2. Record this address in

Appendix A

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Chapter 6 Prepare the Kinetix 6000 Multi-axis Servo Drive System

Additional Resources

Resource Description

Kinetix Motion Control Selection Guide, publication GMC-SG001

Kinetix 6000 Multi-Axis Servo Drive Installation Manual, publication 2094-IN001

Kinetix 6000 Multi-Axis Servo Drive User Manual, publication 2094-UM001

Line Interface Module installation Instructions, publication 2094-IN005

System Design for Control of Electrical Noise, publication GMC-RM001

Kinetix Accelerator Toolkit Quick Start, publication IASIMP-QS002

Logix5000 Motion Modules User Manual, publication LOGIX-UM002

System Design for Control of Electrical Noise Video, publication GMC-SP004

Kinetix Accelerator Toolkit CD, IASIMP-SP004

Provides details on motor and drive performance specifications.

Provides details on panel layout, and how to install and wire Kinetix 6000 drives and components.

Provides details on how to integrate your Kinetix 6000 system with a CompactLogix 2094-M04SE SERCOS module, including how to start up, configure, and troubleshoot the system.

Provides details on how to install, wire, and troubleshoot the line interface module.

Provides best practices on how to minimize noise in control panel while complying with noise regulations.

Provides complete details and tools to help you quickly integrate a Kinetix Motion system into your ControlLogix system.

Provides details on how to setup and configure motion control using your 1768 SERCOS module.

Contact your local distributor for details on how obtain publication.

Contact your local distributor for details on how to obtain CD. See appendix B for more information.

86 Publication IASIMP-QS003B-EN-P - October 2009

Configure the EtherNet/IP Network

TIP

Introduction

In this chapter, you assign IP addresses to devices on the EtherNet/IP network.

Before You Begin

• Assemble your CompactLogix hardware (Chapter 1).

Chapter

• Prepare your computer (Chapter 2

Devices on the EtherNet/IP network broadcast requests for IP addresses until the IP addresses have been assigned.

The procedure in this chapter uses the BOOTP Server packaged with RSLogix 5000 software to assign IP addresses, however, any industry-standard BOOTP server will work.

• Install all your hardware (Chapter 4

– If you connect all devices, including the computer through an Ethernet switch, you

can create an isolated network. This chapter assumes you are using an isolated network.

– If using a non-isolated network, contact your network administrator to obtain IP

addresses.

• Verify that power is applied to all devices.

through 6).

What You Need

• Network Interface Card (NIC) and its associated Windows driver installed on your

computer. The NIC and driver are standard on most computers.

• BOOTP/DHCP utility from the RSLogix 5000 software CD.

• Ethernet Address (MAC) for each device that you recorded in Appendix A

• IP Address for each device, except the PanelView Plus terminal.

– For an isolated network, determine a numbering convention for your IP addresses.

Record these addresses in the Ethernet Addresses table in Appendix A

– For a non-isolated network, obtain IP addresses from your network administrator.

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Chapter 7 Configure the EtherNet/IP Network

page 89

Browse the EtherNet/IP

Network in RSLinx

Classic Software

Assign IP

Addresses

page 91

Follow These Steps

If you have an EtherNet/IP network, complete these steps.

Terminology

Ethernet networks use these types of addresses.

Term Definition

Ethernet address

Each Ethernet device has a unique Ethernet address, sometimes called a MAC address. The address is usually on a label on the device itself. You use the Ethernet address to identify a device so you can assign it an IP address.

The address has twelve digits separated by colons, xx:xx:xx:xx:xx:xx. Each digit in the address is a hexadecimal number from 0 to 9, or A to F. No other device will have the same address, and it can not be changed by the user.

IP address

The IP address identifies a node on an Ethernet network. You can manually set the IP address or you can use special software to automatically assign it.

An IP address consists of four decimal integers separated by periods, xxx.xxx.xxx.xxx. Each xxx is a decimal value from 0…255. An example IP address is 192.168.0.1. The selection of IP addresses is beyond the scope of this quick start. Contact your network administrator or use the ones provided in the examples.

Once you set an IP address for a device, you generally reference the device by its IP address. The examples in this quick start use IP addresses to define communication paths to the devices.

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Configure the EtherNet/IP Network Chapter 7

Assign IP Addresses

The BOOTP/DHCP Server utility is used to assign IP addresses to most devices in this quick start, except the PanelView Plus terminal. The IP address for the PanelView Plus device was assigned during installation in Chapter 5 BOOTP/DHCP utility is installed during the RSLogix 5000 programming software installation.

1. Launch BOOTP/DHCP Server utility.

If running this utility for the first time, you will get a Network Setup Error message. Click OK. You

, Prepare the PanelView Plus terminal. The

are then asked to enter the subnet mask in step 3.

2. Otherwise, select Tools>Network Settings.

3. Enter the Subnet Mask recorded in Appendix A for your computer.

4. Click OK.

Publication IASIMP-QS003B-EN-P - October 2009 89

Chapter 7 Configure the EtherNet/IP Network

The Request History displays all devices in your network that need IP addresses.

The Ethernet (MAC) addresses correspond to the addresses entered in

Appendix A

5. Double-click a request from one of the devices.

6. Enter the IP address that you recorded in

Appendix A

and click

OK. If you are not on an

isolated network, obtain IP addresses from your network administrator.

7. Repeat steps 5 - 6 for each device, except the PanelView Plus terminal.

If a device is power cycled, it will not retain its IP address unless you disable BOOTP/DHCP.

8. Select the first device in the Relation List and click Disable BOOTP/DHCP.

90 Publication IASIMP-QS003B-EN-P - October 2009

Configure the EtherNet/IP Network Chapter 7

9. Repeat step 8 for all devices except the PanelView Plus terminal.

10. Close the BOOTP/DHCP utility.

If prompted to save changes, click No.

Browse the EtherNet/IP Network in RSLinx Classic Software

Click the RSWho button to view the EtherNet/IP driver and devices.

Publication IASIMP-QS003B-EN-P - October 2009 91

Chapter 7 Configure the EtherNet/IP Network

Additional Resources

Resource Description

EtherNet/IP Modules in Logix 5000 Control Systems User Manual, publication ENET-UM001

Tech Note # E47839422 available at:

Provides details on how to configure and use EtherNet/IP modules in Logix 5000 systems including how to assign IP addresses to devices and browse the EtherNet/IP

network in RSLinx software.

(1)

Provides a description of the common Comms error dialog box and its solution.

http://rockwellautomation.com/knowledgebase

(1)

If you are connecting to the AB_ETHIP driver using a VPN connection with a firewall, refer to the Knowledgebase tech note E47839422.

92 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Configure the DeviceNet Network

Introduction

In this chapter, you configure the DeviceNet node address for the 1769-SDN module. You also create the RSNetWorx for DeviceNet file that stores the network configuration.

Before You Begin

• Install all hardware, including the DeviceNet Scanner (Chapter 1 through 6).

• Prepare the computer (Chapter 2

• Connect devices to the DeviceNet network (option 1).

– POINT I/O 1734-ADN DeviceNet adapter (Chapter 3 – PowerFlex 70 drive with 20-COMM-D adapter (Chapter 4

• Verify that power is applied to all devices.

What You Need

• RSNetWorx for DeviceNet software

)

93Publication IASIMP-QS003B-EN-P - October 2009 93

Chapter 8 Configure the DeviceNet Network

page 97

page 94

Set the Node

Address of the

DeviceNet Scanner

Apply Power to

the DeviceNet

Network

Create a

DeviceNet

Configuration File

page 95

Follow These Steps

If you have a DeviceNet network, complete these steps.

Apply Power to the DeviceNet Network

Turn on incoming power to the DeviceNet network.

94 Publication IASIMP-QS003B-EN-P - October 2009

Set the Node Address of the DeviceNet Scanner

1. Launch RSNetWorx for DeviceNet software.

2. Select Tools>Node Commissioning.

3. Click Browse.

Configure the DeviceNet Network Chapter 8

4. Under AB_DF1-1, expand the CompactLogix Backplane and the 1769 CompactBus.

5. Expand the 1769-SDN Scanner Module and the DeviceNet Port, then select 1769-SDN Scanner Module.

6. Click OK.

Publication IASIMP-QS003B-EN-P - October 2009 95

Chapter 8 Configure the DeviceNet Network

7. If you receive a linking device warning, click Yes.

The Node Commissioning dialog box is populated with the current settings for the 1769-SDN module.

8. Select an available node Address for the 1769-SDN module and click Apply.

This example uses node address 1.

The node address is applied and a confirmation is given in the Messages box.

9. Record the address in

Appendix A

10. Click Close.

96 Publication IASIMP-QS003B-EN-P - October 2009

Create a DeviceNet Configuration File

node 1

slot1

1. Select File>New.

2. Click the Who Active

button to go online.

3. Under AB_DF-1, expand the 1768-L43 Backplane and the 1769 CompactBus.

Configure the DeviceNet Network Chapter 8

4. Expand the 1769-SDN Scanner Module and select the DeviceNet port, then click OK.

5. Record the slot number of the 1769-SDN module in Appendix A

In this example, the 1769-SDN is in slot 1 of the 1769 Bus and node 1 of the DeviceNet network.

Publication IASIMP-QS003B-EN-P - October 2009 97

Chapter 8 Configure the DeviceNet Network

6. Click OK. RSNetWorx begins

browsing the network.

When all of the devices on your DeviceNet network have appeared on the screen, click Cancel.

If your PowerFlex drive does not display, see Uploading an EDS File From a Drive, Knowledgebase ID

20539.

7. Right-click the 1769-SDN and select Properties.

8. Select the Module tab.

9. Click Download.

This clears the configuration from the 1769-SDN module, synching the software with the device.

98 Publication IASIMP-QS003B-EN-P - October 2009

10. In the Platform field, select CompactLogix.

11. Select the Slot number, recorded in Appendix A and click OK.

Configure the DeviceNet Network Chapter 8

12. Save the DeviceNet configuration file.

13. Record the .dnt file name and path in Appendix A

14. Close the RSNetWorx for DeviceNet software.

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Chapter 8 Configure the DeviceNet Network

Additional Resources

Resource Description

DeviceNet Modules in Logix5000 Control Systems User Manual, publication DNET-UM004

Uploading an EDS File From a Drive, Knowledgebase ID 20539,

http://rockwellautomation.com/knowledgebase

Provides details on the installation, configuration, and operation of DeviceNet modules.

Provides an explanation about uploading EDS files from drives.

100 Publication IASIMP-QS003B-EN-P - October 2009

Rockwell Automation 1768-L43 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

How Hardware Is Connected

Sample System Panel Layout

Table of Contents

About This Publication

Audience

Required Software

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet

Conventions

Introduction

Before You Begin

What You Need

Follow These Steps

About the 1768 CompactLogix Controller

Mount and Wire the Line Interface Module

Assemble the 1768 CompactLogix System

Make EtherNet/IP Network Connection

Make DeviceNet Network Connections

Wire the 1768-PA3 Power Supply

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Terminology

Make Network Connections for Personal Computer

Install RSLogix Programming Software

Configure a Serial Driver

Set the IP Address for the Computer

Configure the EtherNet/IP Driver in RSLinx Software

Load the Controller Firmware

Install Additional Software

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Mount and Connect the Network Adapter

Mount the POINT I/O Modules

Mount and Wire the POINT I/O Power Supply

Wire the Adapter and I/O Modules to the Power Supply

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Mount and Wire the PowerFlex 70 Drive

Configure the Communication Adapter

Connect Communication Adapter to the PowerFlex 70 Drive

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Mount and Wire the PanelView Plus Terminal

Make Network Connections for PanelView Plus

Assign IP Address for PanelView Plus

Upgrade Terminal Firmware

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Mount and Bond the Power Rail

Mount the Integrated Axis and Axis Module

Wire Power to the Integrated Axis Module

Wire Servo Motors to Integrated Axis and Axis Modules

Connect the SERCOS Fiber Optic Cables

Set the SERCOS Node Address

Additional Resources

Introduction

Before You Begin

What You Need

Follow These Steps

Terminology

Assign IP Addresses