Rockwell Automation 1768-L43 User Manual

1768 CompactLogix System

Catalog Numbers Quick Start

1768-L43 and 1768-L45 CompactLogix Controllers

Important User Information

WARNING

IMPORTANT

ATTENTION

SHOCK HAZARD

BURN HAZARD

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 Automation sales office or online at http://www.rockwellautomation.com/literature/ between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

available from your local Rockwell

) describes some important differences

Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

Identifies information that is critical for successful application and understanding of the product.

Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

Allen-Bradley, Rockwell Automation, Rockwell Software, Inc., CompactLogix, ControlLogix, FactoryTalk ME, Kinetix, Logix5000, Point I/O, Panelview Plus, PowerFlex, RSLinx, RSLinx Classic, RSLinx Enterprise, RSLogix, RSLogix 5000, RSLogix 5000 with PhaseManager, RSView Machine Edition, RSView ME, RSView SE, RSView Studio, RSView Enterprise, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Follow the path that matches your hardware and network configuration.

Chapter 12

Create a PanelView Plus

Application

Chapter

Create a Kinetix 6000

Application

Chapter 11

CCreate a PowerFlex 70

Application

Chapter 1

Prepare the CompactLogix

Hardware

Chapter 2

Prepare the Computer and Load

Controller Firmware

Chapter 3

Prepare the Distributed

POINT I/O Hardware

Chapter 6

Prepare the Kinetix 6000

Multi-axis Servo Drive

System

Chapter 5

Prepare the PanelView

Plus Terminal

Chapter 7

Configure the

EtherNet/IP Network

Chapter 8

Configure the

DeviceNet Network

Chapter 9

Create a Project in RSLogix 5000

Chapter 10

Add Distributed Point

I/O Modules to the

Required

Optional

depending on your system

Optional

depending on your network

Required

Optional

depending on your system

Required

Chapter 4

Prepare the

PowerFlex 70 Drive

Where to Start

3Publication IASIMP-QS003B-EN-P - October 2009 3

Where to Start

1768-L43 CompactLogix Controller with

1768-ENBT EtherNet/IP and 1768-M04SE SERCOS Modules

Computer with Ethernet Port

Distributed POINT I/O

with 1734-AENT Adapter

PowerFlex 70 Drive with

20-COMM-E Adapter

2711P PanelView Plus Terminal

with Built-in EtherNet/IP Port

Ethernet Switch

1756-CP3

EtherNet/IP

SERCOS

2094 Kinetix 6000

Multi-axis Servo Drive System

Serial

How Hardware Is Connected

This quick start demonstrates CompactLogix L43 and L45 control systems using a single EtherNet/IP or DeviceNet network for cost-effectiveness and simplified setup. You may choose to use a multiple network system requiring a combination of EtherNet/IP and DeviceNet procedures shown in this quick start.

Rockwell Automation also offers many devices other than those in the examples. See your local Rockwell Automation representative for other device options.

Option 1: 1768-L43 and 1768-L45 Systems with EtherNet/IP Network

4 Publication IASIMP-QS003B-EN-P - October 2009

Option 2: 1768-L43 and L45 Systems with DeviceNet Network

1768-L43 CompactLogix Controller with

1768-M04SE SERCOS and 1769-SDN DeviceNet Modules

Distributed POINT I/O

with 1734-ADN Adapter

PowerFlex 70 Drive with

20-COMM-D Adapter

DeviceNet Power Supply

1606-XLDNET8

2711P PanelView Plus Terminal

Computer

Serial

DeviceNet

SERCOS

DeviceNet with KwikLink

flat cable and micro connectors

2094 Kinetix 6000

Multi-axis Servo Drive System

2706-NC13

1756-CP3

Where to Start

Publication IASIMP-QS003B-EN-P - October 2009 5

Where to Start

PanelView Plus

AC Line

Filter

Line Interface

Module

PowerFlex 70

Kinetix 6000 Drive Modules

DeviceNet Power Supply

Distributed POINT I/O

Ethernet Switch

1768-L43 CompactLogix System

DeviceNet KwikLink System

E-Stop

Through-the-door

Disconnect

1794-PS3

Sample System Panel Layout

The sample panel layout shows the general orientation of 1768-L43 and 1768-L45 system components for both EtherNet/IP and DeviceNet networks used in this quick start.

For additional panel layout assistance, the Kinetix Accelerator Toolkit CD in Appendix provides CAD enclosure, component, and wiring diagrams, in DXF format, for most Rockwell Automation motion components. Refer to the System Design for Control of Electrical Noise Reference Manual, publication GMC-RM001

For panel layout instructions specific to the Kinetix 6000 drives, refer to the Kinetix 6000 Installation Manual, publication 2094-IN001

, for best practice techniques.

6 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware

Preface

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Audience. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Required Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Parts List: Option 1, 1768-L43 System with EtherNet/IP . . . . . . . . . 15

Parts List: Option 2, 1768-L43 System with DeviceNet . . . . . . . . . . . 17

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

About the 1768 CompactLogix Controller. . . . . . . . . . . . . . . . . . . . . . 23

Mount and Wire the Line Interface Module. . . . . . . . . . . . . . . . . . . . . 24

Assemble the 1768 CompactLogix System. . . . . . . . . . . . . . . . . . . . . . 25

Make EtherNet/IP Network Connection. . . . . . . . . . . . . . . . . . . . . . . 28

Make DeviceNet Network Connections. . . . . . . . . . . . . . . . . . . . . . . . 29

Wire the 1768-PA3 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Prepare the Computer and Load Controller Firmware

Prepare the Distributed POINT I/O Hardware

Chapter 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Make Network Connections for Personal Computer. . . . . . . . . . . . . . 38

Install RSLogix Programming Software . . . . . . . . . . . . . . . . . . . . . . . . 39

Configure a Serial Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Set the IP Address for the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Configure the EtherNet/IP Driver in RSLinx Software . . . . . . . . . . . 48

Load the Controller Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Install Additional Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Chapter 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Mount and Connect the Network Adapter. . . . . . . . . . . . . . . . . . . . . . 55

Mount the POINT I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Mount and Wire the POINT I/O Power Supply. . . . . . . . . . . . . . . . . 58

Wire the Adapter and I/O Modules to the Power Supply. . . . . . . . . . 59

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7 Publication IASIMP-QS003B-EN-P - October 2009

Table of Contents

Prepare the PowerFlex 70 Drive

Prepare the PanelView Plus Terminal

Chapter 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Mount and Wire the PowerFlex 70 Drive. . . . . . . . . . . . . . . . . . . . . . . 63

Configure the Communication Adapter . . . . . . . . . . . . . . . . . . . . . . . . 65

Connect Communication Adapter to the PowerFlex 70 Drive . . . . . . 66

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 5

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Mount and Wire the PanelView Plus Terminal . . . . . . . . . . . . . . . . . . 71

Make Network Connections for PanelView Plus. . . . . . . . . . . . . . . . . 72

Assign IP Address for PanelView Plus . . . . . . . . . . . . . . . . . . . . . . . . . 73

Upgrade Terminal Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Prepare the Kinetix 6000 Multi-axis Servo Drive System

Configure the EtherNet/IP Network

Chapter 6

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Mount and Bond the Power Rail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Mount the Integrated Axis and Axis Module . . . . . . . . . . . . . . . . . . . . 80

Wire Power to the Integrated Axis Module . . . . . . . . . . . . . . . . . . . . . 82

Wire Servo Motors to Integrated Axis and Axis Modules . . . . . . . . . . 83

Connect the SERCOS Fiber Optic Cables . . . . . . . . . . . . . . . . . . . . . . 84

Set the SERCOS Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Chapter 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Assign IP Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Browse the EtherNet/IP Network in RSLinx Classic Software . . . . . 91

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8 Publication IASIMP-QS003B-EN-P - October 2009

Configure the DeviceNet Network

Create a Project in RSLogix 5000 Programming Software

Table of Contents

Chapter 8

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Apply Power to the DeviceNet Network . . . . . . . . . . . . . . . . . . . . . . . 94

Set the Node Address of the DeviceNet Scanner . . . . . . . . . . . . . . . . 95

Create a DeviceNet Configuration File. . . . . . . . . . . . . . . . . . . . . . . . . 97

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Chapter 9

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Create a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Configure 1768-ENBT Ethernet Module. . . . . . . . . . . . . . . . . . . . . . 104

Configure 1769-SDN DeviceNet Module . . . . . . . . . . . . . . . . . . . . . 105

Configure 1769 Local I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Verify I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Add Ladder Logic to Test Local 1769 Compact I/O Modules. . . . . 109

Set the Project Path and Download to the Controller . . . . . . . . . . . . 112

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Add Distributed Point I/O Modules to the Project

Chapter 10

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Add Distributed I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Configure the DeviceNet Subnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Configure the 1734-ADN Properties . . . . . . . . . . . . . . . . . . . . . . . . . 123

Create a DeviceNet Scanlist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Add Ladder Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Create DeviceNet Tags and Add Ladder Logic . . . . . . . . . . . . . . . . . 130

Download the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Test the Distributed I/O Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Publication IASIMP-QS003B-EN-P - October 2009 9

Table of Contents

Create a PowerFlex 70 Application

Create a PanelView Plus Application

Chapter 11

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Add the Drive to Your RSLogix 5000 Project . . . . . . . . . . . . . . . . . . 139

Edit the Drive Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Create a DeviceNet Scanlist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Create DeviceNet Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Download the Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Test the PowerFlex 70 Tags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Chapter 12

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

Create a New Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Create an RSLinx Enterprise Configuration in

FactoryTalkView ME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Create Device Shortcuts to the Controller . . . . . . . . . . . . . . . . . . . . . 166

Create the OB16_Light Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Create a Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Test the Indicator and Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Add a Goto Configuration Mode Button . . . . . . . . . . . . . . . . . . . . . . 176

Assign Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Assign an Initial Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Transfer the Application to the PanelView Plus Terminal. . . . . . . . . 179

Test the Application on the PanelView Plus Terminal . . . . . . . . . . . 181

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Chapter 13

Create a Kinetix 6000 Application

10 Publication IASIMP-QS003B-EN-P - October 2009

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184

Enable Coordinated System Time Master . . . . . . . . . . . . . . . . . . . . . 185

Create the Motion Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

Configure Your Logix SERCOS Module . . . . . . . . . . . . . . . . . . . . . . 187

Configure Your Kinetix IAM and AM Modules . . . . . . . . . . . . . . . . 189

Configure Axis Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Save and Download Your Program. . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Test the Kinetix Application File . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Network Information

Kinetix Accelerator Toolkit

Motion Anaylzer

Table of Contents

Appendix A

Network Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix B

Sample Panel Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Simplified Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Preconfigured HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Preconfigured Logic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Diagnostic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Kinetix Accelerator Toolkit CD . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Appendix C

Motion Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

Publication IASIMP-QS003B-EN-P - October 2009 11

Table of Contents

12 Publication IASIMP-QS003B-EN-P - October 2009

Preface

About This Publication

This quick start provides examples and procedures for 1768-L43 and 1768-L45 CompactLogix systems. It includes version 18 release updates for RSLogix 5000 programming software. These procedures cover many common user tasks, such as:

• connecting the controller to multiple devices including local and distributed I/O, drives,

Kinetix 6000 servo drives, and a PanelView Plus terminal.

• connecting and configuring EtherNet/IP, DeviceNet, and serial networks using

CompactLogix systems.

• creating and monitoring controller programs.

The examples are designed to get devices installed and communicating with each other in the simplest way possible. The programming examples are not complex, and offer easy solutions to verify that devices are communicating properly.

The beginning of each chapter contains the following information. Read these sections carefully before beginning work in each chapter.

• Before You Begin - This section lists the steps that must be completed and decisions

that must be made before starting that chapter. Because the chapters in this quick start do not have to be completed in the order in which they appear, this section defines the minimum amount of preparation required before completing the current chapter.

• What You Need - This section lists the tools that are required to complete the steps in

the current chapter. This includes, but is not limited to, hardware and software.

• Follow These Steps - This section illustrates the steps in the current chapter and

identifies which steps are required to complete the examples using specific networks.

Also note that the electronic version of this publication contains links to pages within publications for easier navigation. Click on any chapter title, chapter number, topic title, or page number to follow a link to the item.

13Publication IASIMP-QS003B-EN-P - October 2009 13

Audience

This quick start was created to assist experienced or new industrial control users not familiar with the CompactLogix controllers or Integrated Architecture products of Rockwell Automation.

Required Software

The table lists software required to complete the examples in this quick start. Some software is required regardless of the 1768 CompactLogix system you use and other software is dependent on the network and devices in the system.

Rockwell Automation Version Required for

RSLogix 5000 programming software 18

RSNetWorx for DeviceNet software 7.0 DeviceNet network FactoryTalkView Machine Edition software

Includes:

• Factory Talk Services

• RSLinx Enterprise

• RSLinx Lite (Classic)

All 1768-L43 and 1768-L45 systems

PanelView Plus terminals

14 Publication IASIMP-QS003B-EN-P - October 2009

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP

The table lists the parts for the 1768-L43 and 1768-L45 systems with an EtherNet/IP network and a 200/230V Kinetix 6000 Multi-axis Servo Drive System.

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP Network



General Configuration

Quantity Catalog Number Description

1 1768-L43 and 1768-L45 CompactLogix Controller 1 1768-PA3 CompactLogix Power Supply 1 1769-ECR Compact I/O Right End Cap/Terminator 1 1769-IF4 Compact 4 Channel Analog Current/Voltage Input Module 1 1769-IQ16 Compact 16 Point 24V dc Sinking/Sourcing Input Module 1 1769-IF4XOF2 Compact 8 Bit Resolution, High Speed 4 In/2 Out Analog Combination Module 1 1769-OF2 Compact 2 Channel Analog Current/Voltage Output Module 1

1 1734-TB Wiring Base w/ Removable IEC Screw Terminals (Quantity of 10) 1 1794-PS13 FLEX I/O 85-264V ac to 24V dc 1.3A Power Supply 1 20AB4P2A3AYNNNNN PowerFlex 70 Drive. 1 2711P-B10C4D1 PanelView Plus 10 inch color keypad/touch terminal with EtherNet/IP and RS-232 1 1747-CP3 or 1756-CP3 RS-232 cable for connection between the 1768-L43 controller and personal computer 1 64-134 DIN rail (steel not aluminum), 1 m

EtherNet/IP Configuration

1 1768-ENBT CompactLogix EtherNet/IP Communication Module 1 1734-AENT POINT I/O Ethernet Adapter 1 20-COMM-E PowerFlex 70 EtherNet/IP Adapter 1 Ethernet Switch 6 Non Rockwell Automation Ethernet CAT5 Straight-through cables

1769-OB16

1734-IB4

1734-OB4E

1734-OE2C

(2)

(1)

(2) (3)

(2)

Compact 16 Point 24V dc Sourcing Output Module

POINT I/O 4 Sink Input Module

POINT I/O 4 Protected Output Module

POINT I/O 2 Current Output Analog Module

Publication IASIMP-QS003B-EN-P - October 2009 15

Parts List: Option 1, 1768-L43 and 1768-L45 Systems with EtherNet/IP Network



Quantity Catalog Number Description

Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.)

1768-M04SE

2094-AL75S

(4)

SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules.

Line Interface Module (LIM), 230V, 75 A

1 140U-H-RVM12R Through-the-door Disconnect for LIM 1 2090-XXLF-X330B Line Filter, 3-phase, 30 A ac 1 2094-PRS2 Power Rail, 2-slot, Slim 1 2094-AC09-M02 Integrated Axis Module (IAM), 6 kW Converter and 19 A Inverter Output 1 2094-AM01 Axis Module (AM), 9 A Inverter Output 1 MPL-A310P-MK22AA MP-Series Low Inertia Motor, 0.73 kW Output with Absolute, Multi-turn Feedback 2 2090-XXNPMP-16S03 Motor Power Cable: 3 m (9.8 ft) 2 2090-UXNFBMP-S03 Motor Feedback Cable, 3 m (9.8 ft) 2 2090-SCEP0-9 SERCOS Fiber Optic Cable, 0.9 m (2.9 ft) 1 2090-SCEP0-1 SERCOS Fiber Optic Cable, 0.1 m (5.1 in.)

(1)

The 1769-OB16 is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required.

(2)

Use POINT I/O modules at series C or later to complete examples in this quick start.

(3)

The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required.

(4)

The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.

16 Publication IASIMP-QS003B-EN-P - October 2009

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet

The table lists the parts for a 1768-L43 and 1768-L45 Systems with DeviceNet I/O, serial connections, and a 200/230V Kinetix 6000 Multi-axis Servo Drive System.

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet Network



General Configuration

Quantity Catalog Number Description

1 1734-TB Wiring Base w/ Removable IEC Screw Terminals (Quantity of 10) 1 1794-PS13 FLEX I/O 85-264V ac to 24V dc 1.3A Power Supply 1 20AB4P2A3AYNNNNN PowerFlex 70 Drive 1 2711P-B10C4D1 PanelView Plus 10 inch color keypad/touch terminal with EtherNet/IP and RS-232 1 1747-CP3 or 1756-CP3 RS-232 cable for connection between the 1768-L43 controller and personal computer 1 2711-NC13 RS-232 cable for connection between the PanelView Plus terminal and the 1768-L43

1 64-134 DIN rail (steel not aluminum), 1 m

DeviceNet Configuration

1 1769-SDN Compact DeviceNet Scanner 1 1734-ADN POINT I/O DeviceNet Adapter 1 20-COMM-D PowerFlex 70 DeviceNet Adapter 1 1606-XLDNET8 DeviceNet Power Supply 1 1485C-P1E75 KwikLink Flat Cable, 75 m 2 1485A-T1E4 KwikLink Terminator/Resistor 3 1485P-P1E4-R5 KwikLink Sealed Micro Connector 3 1485K-P1F5-C KwikLink QD Cordset Micro Right-Angle Male 1 1485T-P1E4-B1 KwikLink Power Tap Module

1769-OB16

1734-IB4

1734-OB4E

1734-OE2C

(2)

(1)

(2) (3)

(2)

Compact 16 Point 24V dc Sourcing Output Module

POINT I/O 4 Sink Input Module

POINT I/O 4 Protected Output Module

POINT I/O 2 Current Output Analog Module

controller or personal computer

Publication IASIMP-QS003B-EN-P - October 2009 17

Parts List: Option 2, 1768-L43 and 1768-L45 Systems with DeviceNet Network



Quantity Catalog Number Description

Kinetix 6000 Servo Drive System - 200/230V (The quantity, size, and cat. nos. for the Kinetix equipment will vary by application motion requirements.)

1768-M04SE

2094-AL75S

(4)

SERCOS interface module installs in 1768 CompactLogix controller and connects to Integrated Axis modules or Axis modules.

Line Interface Module (LIM), 230V, 75 A

(1)

The 1769-OB16 module is the only Compact I/O module used in this quick start. The other modules are added as examples only and are not required.

(2)

Use POINT I/O modules at series C or later to complete examples in this quick start.

(3)

The 1734-OB4E module is the only POINT I/O module used in this quick start. The other modules are added as examples only and are not required.

(4)

The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of the LIM.

18 Publication IASIMP-QS003B-EN-P - October 2009

Conventions

This manual uses the following conventions.

Convention Meaning Example

Courier font

Check or uncheck Click to activate or deactivate a checkbox. Check the Disable Keying checkbox.

Click

Double-click

Type or enter text exactly as shown. Type cmd.

Click the left mouse button once while the cursor is positioned on object or selection.

Click the left mouse button twice in quick succession while the cursor is positioned on object or selection.

Click Browse.

Double-click the application icon.

Expand

Right-click

Select Click to highlight a menu item or list choice. Select New Module from the pull-down list. > Shows nested menu selections as menu name followed by menu

Click the + to the left of a given item /folder to show its contents.

Click the right mouse button once while the cursor is positioned on object or selection.

selection.

Expand 1768 Bus under I/O Configuration.

Right-click the 1768 Bus icon.

Select File

>Menu.

Publication IASIMP-QS003B-EN-P - October 2009 19

Notes:

20 Publication IASIMP-QS003B-EN-P - October 2009

Chapter

Prepare the CompactLogix Hardware

Introduction

In this chapter, you install your CompactLogix hardware including the controller, power supply, 1768 SERCOS module, and the 2094 line interface module. The line interface module will power the 1768 CompactLogix and Kinetix 6000 system components. Depending on your configuration, you also install the 1768 EtherNet/IP module, 1769 DeviceNet module, and local 1769 I/O modules.

Before You Begin

Determine which network and appropriate hardware to use.

• For an EtherNet/IP network (option 1), use the 1768-ENBT module with the

controller.

• For a DeviceNet (option 2), use the 1769-SDN module with the controller.

• For a motion application (option 1 or 2), use a 1768-M04SE SERCOS module with the

controller.

What You Need

• 2094-AL75S line interface module (optional)

• 1768-L43 or 1768-L45 CompactLogix controller

• 1768-PA3 CompactLogix power supply

• 1769-ECR end cap

• 1768-ENBT EtherNet/IP module for an EtherNet/IP network (option 1)

– Ethernet switch and standard CAT5 Ethernet cable for EtherNet/IP network

• 1768-M04SE SERCOS module for motion on either network (option 1 or 2)

• 1769-SDN DeviceNet module for a DeviceNet network (option 2)

– 1606-XLDNET8 power supply and KwikLink Power Tap module for DeviceNet

network

– KwikLink right-angle male cables with sealed microconnectors, connected to a flat

cable with terminator/resistor on each end for a DeviceNet network

• 1769 Compact I/O modules

• Serial 1756-CP3 cable for EtherNet/IP and DeviceNet networks

21Publication IASIMP-QS003B-EN-P - October 2009 21

Chapter 1 Prepare the CompactLogix Hardware

page 25

Assemble the 1768

CompactLogix

System

Make EtherNet/IP

Network

Connection

Wire the

1768-PA3 Power

Supply

page 28

page 32

page 24

Mount and Wire

the Line Interface

Module

Make DeviceNet

Network

Connections

page 29

1768

CompactLogix

System

Line Interface

Module

Ethernet

Switch

DeviceNet Network

Through-the-door Disconnect for LIM Module

Follow These Steps

Complete the appropriate steps to assemble your 1768-L43/L45 CompactLogix hardware.

22 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware Chapter 1

Slot 0

Slot 1

Slot 2

Slot 1

Slot 0

Slot 3

1768

1769

About the 1768 CompactLogix Controller

The 1768-L43 and 1768-L45 CompactLogix controllers combine a 1768 backplane and a 1769 backplane. The 1768 backplane supports the 1768 controller, the 1768 power supply, and a maximum of two 1768 modules, such as the EtherNet/IP module and the SERCOS interface module. The 1769 backplane supports 1769 modules, such as the 1769 DeviceNet module and 1769 I/O modules.

Publication IASIMP-QS003B-EN-P - October 2009 23

Chapter 1 Prepare the CompactLogix Hardware

WARNING

Mount and Wire the Line Interface Module

2094-AL75S or Equivalent Hardware, Required for EtherNet/IP and DeviceNet Systems

The line interface module (LIM) serves as the power connection and the generation point for the complete power needs of most control panels. The LIM module provides the control of three-phase power and the drive logic power, and also serves as the source and circuit protection of power for the controller, I/O, and other panel devices. A single LIM module can replace nine individual components, eliminating up to 100 interconnecting wire terminations. The 2094-AL75S line interface module (LIM) is optional. Individual components can be purchased separately instead of purchasing the LIM.

Verify that all incoming power is turned off before wiring power to the LIM module or any other devices in this chapter.

1. Lay out the position of the LIM module in the enclosure.

2. Attach the LIM module to the cabinet by using M6 (1/4 in.) bolts.

3. Tighten all mounting fasteners.

4. Mount the through-the-door disconnect switch for the LIM module.

5. Wire 230V 3-phase incoming power to the LIM module and

6. Bond the ground terminal to the panel.

L3 L2 L1

MAIN VAC

195-265 VAC LINE, 50/60 Hz

L3'

L2'

L1'

195-265 VAC LOAD, 50/60 Hz

1 2 3 4

CONTROL VAC

CTRL2

1 2

CTRL1

230 VAC SUPPLY

AUX2

AUX1

1 2 3 4

I/O_COM

24 VDC SUPPLY

I/O_PWR I/O_COM I/O_PWR I/O_COM I/O_PWR

1 2 3 4 5 6

24 Publication IASIMP-QS003B-EN-P - October 2009

Prepare the CompactLogix Hardware Chapter 1

Assemble the 1768 CompactLogix System

1768-L43 Controller, 1768-L45 Controller, 1768-PA3 Power Supply, 1768-ENBT, 1768-M04SE, 1769-SDN, 1769 Local I/O Modules, 1769-ECR End Cap Terminator

1. Mount the 1768-L43 or 1768-L45 controller on the DIN rail.

a. Pull locking tabs out. b. Slide controller into

position and push locking tabs in.

2. If you have an EtherNet/IP module:

a. locate the Ethernet

(MAC) address on the side of module and record address in

Appendix A. b. pull locking tabs out. c. align module to the left

of controller on DIN

rail and slide the mating

connector into the

1768-L43 or 1768-L45

controller. d. push locking tabs in.

Publication IASIMP-QS003B-EN-P - October 2009 25

Chapter 1 Prepare the CompactLogix Hardware

3. Mount the SERCOS 1768-M04SE module.

a. Pull locking tabs out. b. Align SERCOS module

to the left of EtherNet/IP module or controller and slide into place.

c. Push locking tabs in.

4. Mount the power supply on the DIN rail.

a. Pull locking tabs out. b. Align supply to the left

of the SERCOS module and slide into place.

c. Push locking tabs in.

5. If you have a 1769-SDN DeviceNet module, locate the series letter and firmware revision on the side of the module and record in Appendix A.

26 Publication IASIMP-QS003B-EN-P - October 2009

6. Mount the 1769-SDN

and 1769 I/O modules to the right of the controller on DIN rail.

In this quick start, the 1769-SDN module is directly to the right of the controller in slot 1.

a. Pull locking tabs out. b. Slide module along

tongue-and-groove slots on the side of the controller or modules.

c. Push locking tabs in.

Prepare the CompactLogix Hardware Chapter 1

d. Slide white locking tab

to the left.

A maximum of three modules can be mounted between the 1769-SDN and the power supply.

7. Mount the 1769-ECR end cap terminator.

a. Pull locking tab to the

right. b. Slide end cap on rail. c. Pull locking tab to the

left.

Publication IASIMP-QS003B-EN-P - October 2009 27

Chapter 1 Prepare the CompactLogix Hardware

IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 IO_PWR1 IO_COM1 COIL_E1 COIL_E2 ALRM_M SHIELD ALRM_B ALRM_COM CONSTAT_11 CONSTAT_12 CONSTAT_21 CONSTAT_22 CONSTAT_31 CONSTAT_32 CONSTAT_53 CONSTAT_54 SHIELD

IOL

24VDC (+) DC NEUT (-) CHS GND

Line Interface Module

I/O Power

Front View

Computer POINT I/O

connection

PowerFlex 70 connection

PanelView Plus connection

Ethernet CAT5 Cable

Make EtherNet/IP Network Connection

1. Mount the Ethernet switch to the DIN rail.

2. Connect the Ethernet switch power terminals to the I/O power terminals on the front of the line interface module.

3. Connect a CAT5 Ethernet cable between the Ethernet port on the bottom of 1768-ENBT module and the Ethernet switch.

4. Do not turn on incoming power.

28 Publication IASIMP-QS003B-EN-P - October 2009

Make DeviceNet Network Connections

Input

AC 100-120/200-240V

N L

Isolate power before disconnecting

1606-XL

POWER SUPPLY

DC ok

Output

200W Limited Power DC 24V / 8A

+ –

DC ok

AC 120V

AC 240V

1. Attach and lock the 1606-XLDNET8 DeviceNet power supply to a DIN rail by pressing the tab at the top of the supply.

Prepare the CompactLogix Hardware Chapter 1

Publication IASIMP-QS003B-EN-P - October 2009 29

Chapter 1 Prepare the CompactLogix Hardware

PowerFlex 70 Drive

with

20-COMM-D

Distributed

POINT I/O

Connection with

1734-ADN Adapter

1606-XLDNET8

DeviceNet Power Supply

KwikLink Sealed

Terminator

KwikLink Sealed

Terminator

KwikLink Sealed Micro Connector

2. Assemble the DeviceNet network cable system using the KwikLink flat cable, terminators, and sealed micro connectors for each device.

See instructions included with devices.

3. Wire a KwikLink QD Micro Cordset to the 1769-SDN connector.

Connect To

Red V+ White CAN High Bare Shield Blue CAN Low Black V-

4. Connect the QD Micro

5. Connect the DeviceNet

6. Connect the DeviceNet

Cordset to a KwikLink sealed microconnector on the network.

KwikLink power tap to the power supply Output connector.

Connect To

Red + White Not Used Shield Not Used Blue Not Used Black —

power tap to the DeviceNet network.

AC 120V

AC 240V

Input

AC 100-120/200-240V

N L

Isolate power before disconnecting

DC ok

1606-XL

POWER SUPPLY

Output

200W Limited Power DC 24V / 8A

+ –

DC ok

30 Publication IASIMP-QS003B-EN-P - October 2009

+ 175 hidden pages