Pioneer ML-11 Service manual

4.5 (2)

ORDER NO.

RRV2479

STEREO POWER AMPLIFIER

M-L11

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

Model

Power Requirement

Remarks

M-L11

 

 

 

MYXJ

 

AC220–230V

 

NVXJ

 

AC230V

 

This product is a system(s) component.

This product does not function properly independently ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.

Please connect it to the STEREO CD TUNER XC-L11, for adjustment and operation inspection.

Component

Model

Service manual

Remarks

 

 

 

 

 

STEREO CD TUNER

XC-L11

RRV2470

 

 

 

 

 

 

STEREO POWER AMPLIFIER

M-L11

RRV2479

This manual.

 

 

 

 

 

SPEAKER SYSTEM

S-L11-Q-LRW

S-L11-S-LRW

RRV2483, RRV2484

 

 

 

 

 

 

STEREO CASSETTE DECK

CT-L11

RRV2471

 

 

 

 

 

 

MINIDISC RECORDER

MJ-L11

RRV2472

 

 

 

 

 

 

CONTENTS

 

1. SAFETY INFORMATION ....................................

2

2. EXPLODED VIEWS AND PARTS LIST .............

3

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

.........................................................

8

4. PCB CONNECTION DIAGRAM .......................

14

5. PCB PARTS LIST .............................................

20

6. ADJUSTMENT ..................................................

22

7. GENERAL INFORMATION ..............................

23

7.1 DIAGNOSIS ................................................

23

7.1.1 DISASSEMBLY .................................

23

7.1.2 SINGLE OPERATION METHOD ......

24

8. PANEL FACILITIES AND SPECIFICATIONS

 

....................................................................

26

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

T–ZZK JULY 2001 Printed in Japan

M-L11

1. SAFETY INFORMATION

LITHIUM BATTERY NOTICE

WARNING!

Lithium batteries. Danger of explosion. Replacement must be done by qualified personnel and only by following the instructions given in the service manual.

This warning is stated on the product or in the operating instructions. When replacing the lithium batteries, follow the note below. Dispose of the used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

The battery used in this device may present a fire or chemical hazard if mistreated. Do not recharge, disassemble, heat above 100 ˚C or incinerate. Replace only with the same Part Number. Use of another battery may present a risk of fire or explosion.

Note: The lithium battery installation position is shown in the exploded views.

ADVARSEL!

Lithiumbatteri − Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandø ren.

Denne advarsel or angivet på produktet eller i brugsvejledningen. Ved udskiftning af lithium batterierne følges nedenstående anveisning.

Batterierne må kun udskiftes med batterier af samme type og mærke.

2

M-L11

2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING

3 (MYXJ type) 3 (NVXJ type)

 

 

 

13

 

14

13

4

 

 

10

 

 

 

 

8

 

 

 

14

 

11

 

 

 

6

16(2/2)

 

1

 

 

 

16(1/2)

 

 

7

15 19

 

17

(MYXJ only)

 

 

20 (MYXJ only)

21 (MYXJ only)

FRONT

12

5

9

2

18

(1) PACKING PARTS LIST

Mark

No.

Description

 

Part No.

 

Mark

No.

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

System Cable (20P)

 

ADE7057

 

 

 

11

Battery Lid

 

AZN7834

 

 

 

 

 

 

 

 

 

2

Display cable (10P)

 

ADE7077

 

NSP

12

Lithium Battery (CR2025)

 

VEM1009

 

 

3

AC Power Cord

 

See Contrast table (2)

 

 

 

13

Vinyl Bag (115 × 270 × 0.05)

 

Z21–013

 

 

4

Fuse (T5A)

 

See Contrast table (2)

 

NSP

14

Polyethylene Bag

 

Z21–038

 

 

5

FM Wire Antenna

 

ADH7005

 

 

 

 

(0.03 × 230 × 340)

 

 

 

 

6

Operating Instructions

 

ARE7277

 

 

 

15

Front Pad A

 

AHA7368

 

 

 

 

 

 

 

 

 

 

 

 

 

(English/French)

 

 

 

 

 

16

Rear Pad A

 

AHA7369

 

 

7

Operating Instructions

 

See Contrast table (2)

 

 

 

17

Spacer AMP

 

AHB7058

NSP

8

Warranty Card

 

ARY7022

 

 

 

18

Packing Case

 

See Contrast table (2)

 

 

9

Loop Antenna

 

ATB7009

 

 

 

19

Sheet

 

Z23–026

 

 

10

Remote control Unit

 

AXD7306

 

 

 

20

Operating Instructions

 

See Contrast table (2)

 

 

 

 

 

 

 

 

 

21

Operating Instructions

 

See Contrast table (2)

(2) CONTRAST TABLE

MYXJ type and NVXJ type are constructed the same except for the following:

Mark

No.

Symbol and Description

Part No.

Remarks

 

 

MYXJ type

NVXJ type

 

 

 

 

 

 

 

 

 

 

 

3

AC Power Cord

ADG1154

ADG1156

 

 

4

Fuse (T5A)

Not used

AEK7001

 

 

7

Operating Instructions (Spanish/Dutch)

ARC7337

Not used

 

 

18

Packing Case

AHD8002

AHD8001

 

 

20

Operating Instructions (German/Italian)

ARC7375

Not used

 

 

21

Operating Instructions (Swedish/Portuguese)

ARC7376

Not used

 

 

 

 

 

 

 

3

Pioneer ML-11 Service manual

M-L11

2.2 EXTERIOR

30

29

 

27

30

30

30

 

 

 

33

 

 

 

30

21

 

 

8

 

18

 

A

 

 

 

 

 

 

1

A

 

 

A

 

 

16

 

 

 

B

20

 

 

2

 

21

 

 

 

 

 

24

 

 

 

17

 

 

7

19

 

 

 

 

32

 

 

32 3

C

 

5

 

 

 

31

F

 

Holder Unit

25

 

26

22

12

 

31

 

 

 

E

15

 

 

31

 

 

11

 

 

6

30

 

 

14

 

 

14

30

 

 

 

Note: when you order the bonnet (No.27), please order Caution Label (No.29) too and paste it to the bonnet.

16

H

16

4

30

B

Refer to "2.3 HEAT SINK ASSY".

31

31 13

31

30

31

10

9

B

23

30

15

28

4

M-L11

(1) EXTERIOR SECTION PARTS LIST

Mark

No.

Description

 

Part No.

 

Mark

No.

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

AC IN Assy

 

AWU7556

 

 

 

21

Nylon Rivet

 

AEC7315

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

PRIMARY Assy

 

AWU7557

 

 

 

22

Disc Guard

 

PNM1245

 

 

3

SECONDRY Assy

 

AWU7558

 

 

 

23

Foot (Rubber)

 

REC-434

 

 

4

COMPLEX Assy

 

AWU7559

 

NSP

24

Card Spacer

 

REC1156

 

 

5

LED Assy

 

AWU7562

 

 

 

25

Front Panel

 

AMB7702

 

 

6

HP Assy

 

AWU7563

 

 

 

26

LED Lens

 

PNW2019

 

 

7

Power Transformer (T1)

 

ATS7278

 

 

 

27

Bonnet

 

AZN7837

 

 

8

Fuse (FU1) (T2AL250V)

 

REK1025

 

NSP

28

Label

 

See Contrast table (2)

NSP

9

Chassis

 

ANA7110

 

 

 

29

Caution Label

 

ARW7146

 

 

10

Rear Panel

 

ANC8029

 

 

 

30

Screw

 

BBZ30P080FNI

 

 

11

Erath Plate

 

ANG7331

 

 

 

31

Screw

 

BPZ30P100FZK

 

 

12

Lens Bracket

 

AAK7766

 

 

 

32

Screw

 

FBT40P060FCC

 

 

13

Rear Mold

 

AAX7803

 

 

 

33

Spacer

 

AEB7224

 

 

14

Leg

 

AEB7090

 

 

 

 

 

 

 

 

 

15

PCB Holder

 

AEC7057

 

 

 

 

 

 

 

NSP

16

PCB Spacer (3× 6)

 

AEC7156

 

 

 

 

 

 

 

 

 

17

Bottom Barrier

 

AEC7283

 

 

 

 

 

 

 

 

 

18

Side Barrier

 

AEC7285

 

 

 

 

 

 

 

NSP

19

PCB Spacer

 

AEC7289

 

 

 

 

 

 

 

 

 

20

Sub Barrier

 

AEC7312

 

 

 

 

 

 

 

(2) CONTRAST TABLE

MYXJ type and NVXJ type are constructed the same except for the following:

Mark

No.

Symbol and Description

Part No.

Remarks

 

 

MYXJ type

NVXJ type

 

 

 

 

 

 

 

 

 

 

NSP

28

Label

ARW7134

ARW7133

 

 

 

 

 

 

 

5

M-L11

2.3 HEAT SINK ASSY

10

10

 

5

5

 

9

1

8

7

G

9

9

6

D 2

12

 

 

 

6

 

8

 

4

 

 

 

 

9

 

 

 

3

 

 

12

 

11

11

 

 

• HEAT SINK ASSY SECTION PARTS LIST

Mark No.

Description

 

Part No.

 

Mark No.

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

AMP Assy

 

AWU7560

6

Heat Sink

 

ANH7132

2

REG Assy

 

AWU7561

7

Mica Sheet

 

AEE7036

3

DC Fan Motor

 

AXM7014

8

Fan Mold

 

AMR7321

4

Power Pac Holder

 

ANG7109

9

Screw

 

ABA1021

5

Heat Plate

 

ANG7328

10

Screw

 

BBZ30P080FNI

 

 

 

 

 

 

11

Screw

 

BBZ30P160FMC

 

 

 

 

 

 

12

Screw

 

BPZ30P350FZK

6

M-L11

7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

M-L11

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".

3.1 BLOCK DIAGRAM and OVERALL CONNECTION DIAGRAM

A

: AUDIO SIGNAL ROUTE

PRIMARY ASSY

B (AWU7557)

IC41

B

LIVE

NEUTRAL

C

A

AC IN ASSY (AWU7556)

D

T1 POWER TRANSFORMER

C

SECONDRY ASSY (AWU7558)

F

LED ASSY (AWU7562)

(HP)

AC POWER

E

CORD

 

HP ASSY

 

(AWU7563)

H

COMPLEX ASSY (AWU7559)

D3001

D11

D21

G

AMP ASSY (AWU7560)

(HP)

(HP)

(HP)

8

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

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