Pioneer GMX-524, GMX-624 Service manual

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Service

Manual

GM-X624/X1R/UC

ORDER NO.

 

CRT2202

BRIDGEABLE FOUR-CH CHANNEL POWER AMPLIFIER

GM-X624 X1R/UC, ES, EW

GM-X524 X1R/UC

1. SAFETY INFORMATION

UC model

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

CONTENTS

1.

SAFETY INFORMATION ............................................

1

6.

ADJUSTMENT..........................................................

18

2.

EXPLODED VIEWS AND PARTS LIST .......................

2

7.

GENERAL INFORMATION .......................................

18

3.

SCHEMATIC DIAGRAM .............................................

6

 

7.1 IC .........................................................................

18

4.

PCB CONNECTION DIAGRAM ................................

12

 

7.2 DISASSEMBLY ...................................................

19

5.

ELECTRICAL PARTS LIST ........................................

14

8.

OPERATIONS AND SPECIFICATIONS.....................

20

 

 

 

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

 

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

 

PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

 

PIONEER ELECTRONICS ASIACENTRE, PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

 

C PIONEER ELECTRONIC CORPORATION 1998

K-ZEU. APR. 1998 Printed in Japan

GM-X624, GM-X524

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

5

1

2

3

4

8

9

6

9

7

NOTE:

-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

-Screws adjacent to mark on the product are used for disassembly.

-PACKING SECTION PARTS LIST

 

 

 

 

Part No.

 

 

 

 

 

GM-X624

 

GM-X524

Mark

No.

Symbol and Description

X1R/UC

X1R/ES

X1R/EW

X1R/UC

 

1

Owner’s Manual

HRD0037

HRD0039

HRD0040

HRD0038

 

 

Owner’s Manual

Not used

HRD0071

Not used

Not used

*

2

Screw Assy

HEA0017

HEA0017

HEA0017

HEA0017

 

3

Screw

BYC40P180FZK

BYC40P180FZK

BYC40P180FZK

BYC40P180FZK

 

4

Polyethylene Bag

HEG0011

HEG0011

HEG0011

HEG0011

*

5

Warranty Card

HRY1070

Not used

HRY1087

Not used

*

 

Card

Not used

Not used

Not used

ARY1048

 

6

Polyethylene Bag

HEG0012

HEG0012

HEG0012

HEG0012

 

7

Carton

HHG0145

HHG0147

HHG0148

HHG0146

 

8

Contain Box

HHL0145

HHL0147

HHL0148

HHL0146

 

9

Protector

HHP0025

HHP0025

HHP0025

HHP0025

- Owner's Manual

Model

Part No.

Language

 

 

 

GM-X624/X1R/UC

HRD0037

English, French

 

 

 

GM-X624/X1R/ES

HRD0039

English, Spanish

 

 

 

 

HRD0071

Arabic, Portuguese(B)

 

 

 

GM-X624/X1R/EW

HRD0040

English, French, German, Dutch, Spanish, Italian

 

 

 

GM-X524/X1R/UC

HRD0038

English, French

 

 

 

2

GM-X624, GM-X524

2.2 EXTERIOR

3

GM-X624, GM-X524

(1) EXTERIOR SECTION PARTS LIST

Mark No.

Description

Part No.

Mark No.

Description

Part No.

1

Screw(M3x12)

CBA1323

 

26

Terminal(CN601)

HKE0002

2

Screw(M3x14)

CBA1382

27

Terminal(CN301,CN302)

HKE0010

3

Screw

HBA0006

28

Terminal(CN602)

HKE0012

4

Screw

HBA0011

29

Holder

HNC0025

5

Cord Assy

HDE0022

30

Holder

HNC0026

6

Case

HNB0036

31

Screw

PPZ30P060FZK

7

Heat Sink

See Contrast table(2)

32

Plate Unit

See Contrast table(2)

8

Spacer

HNV3975

33

Badge Unit

See Contrast table(2)

9

Amp Unit

See Contrast table(2)

34

Light Pipe Unit

HXA0201

10

Screw

BMS30P060FZK

35

Panel Unit

See Contrast table(2)

11

Screw

BMS30P080FMC

36

Plate

See Contrast table(2)

12

Cord(CN303)

HDE0020

37

Panel Unit

See Contrast table(2)

13

Bass Bar

HNC0034

38

Plate

See Contrast table(2)

14

Bass Bar

HNC0035

39

Diode(D611)

YG902N2

15

Bass Bar

HNC0036

40

Diode(D910)

YG902C2

16

Bass Bar

HNC0037

41

Transistor(Q329-Q332)

2SC1568

17

Bass Bar

HNC0043

42

Thermistor(TH601,TH602)

CCX1013

18

Bass Bar

HNC0044

43

Transistor(Q333-Q336)

2SD2438

19

Clip

HNC0054

44

Transistor(Q337-Q340)

2SB1587

20

Heat Sink

HNR0085

45

FET(Q610-Q615)

IRFIZ44N

21

Heat Sink

HNR0086

 

 

 

 

22

Clamper

HNV0015

 

 

 

 

23

Fuse(20A)

HEK0020

 

 

 

 

24

Pin Jack(CN853)

HKB0002

 

 

 

 

25

Pin Jack(CN851)

HKB0004

 

 

 

 

(2) CONTRAST TABLE

GM-X624/X1R/UC, GM-X624/X1R/ES, GM-X624/X1R/EW and GM-X524/X1R/UC are constructed the same except for the following:

 

 

 

 

Part No.

 

 

 

 

GM-X624

 

 

GM-X524

Mark No.

Symbol and Description

X1R/UC

X1R/ES

 

X1R/EW

X1R/UC

7

Heat Sink

HNR0069

HNR0070

 

HNR0070

HNR0102

9

Amp Unit

HWH0048

HWH0046

 

HWH0045

HWH0047

32

Plate Unit

HXA0104

HXA0105

 

HXA0105

HXA0105

33

Badge Unit

HXA0261

HXA0113

 

HXA0113

HXA0113

35

Panel Unit

HXA0253

HXA0252

 

HXA0252

HXA0252

36

Panel

* HNS0065

HNS0046

 

HNS0046

HNS0046

37

Panel Unit

HXA0258

HXA0257

 

HXA0257

HXA0257

38

Panel

* HNS0064

HNS0039

 

HNS0039

HNS0039

4

GM-X624, GM-X524

5

GM-X624, GM-X524

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

 

 

 

Large size

 

 

 

SCH diagram

A-a

 

A-b

 

 

A-a

BUFFER AMP

ISOLATOR

A-a

A-b

Guide page

 

20k(E)

20k(E)

Detailed page

A-a A-b

20k(E)

20k(E)

20k(E)

20k(E)

20k(E)

20k(E)

 

PWM CONTROL

100H

1.8V

3.9V

3.9V

0V

 

3.8V

14.4V

1.8V

5V

0.3V

5V

2.2V

2.4V

 

2.4V

0V

100H

 

6 A

Pioneer GMX-524, GMX-624 Service manual

GM-X624, GM-X524

A AMP UNIT

: AUDIO SIGNL

A-b

10k(A)

10k(A)

L

8V

 

 

50H

 

 

 

V

 

 

 

8V

0.1V

POWER CONTROL /MUTE

 

8V

 

HEK0020

 

 

3V

3.2V

 

 

.2V

 

 

0.3V

 

 

 

 

 

0V

 

0.2V

HEK0020

5V

14.4V

 

 

0V

14.2V

 

 

0.2V

10.7V

 

 

0V

14.4V

 

Fig. 3

A 7

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