Philips PR01, PR002, PR03 Technical data

BCcomponents

DATA SHEET

PR01/02/03

Professional power metal film resistors

Product specification

2001 Jul 13

Supersedes data of 8th March 2001

File under BCcomponents, BC08

BCcomponents Product specification

Professional power metal film resistors PR01/02/03

FEATURES

•High power in small packages

•Different lead materials for different applications

•Defined interruption behaviour.

APPLICATIONS

•All general purpose power applications.

QUICK REFERENCE DATA

DESCRIPTION

A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper or copper-clad iron are welded to the end-caps. The resistors are coated with a red, nonflammable lacquer which provides electrical, mechanical and

climatic protection. This coating is not resistant to aggressive fluxes. The encapsulation is resistant to all cleaning solvents in accordance with

“MIL-STD-202E, method 215”, and “IEC 60068-2-45”.

				VALUE
DESCRIPTION	PR01	PR02			PR03
		Cu-lead		FeCu-lead	Cu-lead		FeCu-lead
Resistance range	0.22 Ω to 1 MΩ	0.33 Ω to 1 MΩ		1 Ω to 1 MΩ	0.68 Ω to 1 MΩ		1 Ω to 1 MΩ
Resistance tolerance and series	±1% (E24, E96 series); ±5% (E24 series); see notes 1 and 2
Maximum dissipation at
Tamb = 70 °C:
R < 1 Ω	0.6 W	1.2 W		−	1.6 W		−
1 Ω ≤ R	1 W	2 W		1.3 W	3 W		2.5 W
Thermal resistance (Rth)	135 K/W	75 K/W		115 K/W	60 K/W		75 K/W
Temperature coefficient			≤± 250 × 10−6/K
Maximum permissible voltage	350 V	500 V			750 V
(DC or RMS)
Basic specifications		IEC 60115-1 and 60115-4
Climatic category (IEC 60068)			55/155/56
Stability after:
load		∆ R/R max.: ±5% + 0.1 Ω
climatic tests		∆ R/R max.: ±3% + 0.1 Ω
soldering		∆ R/R max.: ±1% + 0.05 Ω

Notes

1.1% tolerance is available for Rn-range from 1R upwards.

2.2% tolerance is available on request for Rn-range from 1R upwards.

2001 Jul 13

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BCcomponents

Product specification

Professional power metal film resistors

PR01/02/03

ORDERING INFORMATION

Table 1 Ordering code indicating resistor type and packaging

ORDERING CODE 23.. ... ..... (BANDOLIER)

AMMOPACK

REEL

LEAD

TYPE

TOL

RADIAL TAPED

STRAIGHT LEADS

(mm)

(%)

52 mm

52 mm

63 mm

73 mm

80 mm

73 mm

52 mm

4000

3000

5000

1000

500

1000

500

5000

5000

units

units

units

units

units

units

units

units

units

1

−

−

22 196

−

−

−

−

−

−

1....

PR01

Cu 0.6

5

06 197

−

22 193

06 197

−

22 193

−

22 193

06 197

03...

14...

53...

13...

23...

23...

1

−

−

−

22 197

−

−

−

−

−

1....

Cu 0.8

PR02

5

−

06 198

−

06 198

−

22 194

−

−

06 198

03...

53...

13...

23...

FeCu 0.6

5

−

−

−

22 194

−

22 194

−

−

−

54...

53...

5

−

−

−

−

22 195

−

22 195

−

−

14...

13...

Cu 0.8

PR03

1

−

−

−

−

06 199

−

06 193

−

−

5...

5...

FeCu 0.6

5

−

−

−

−

22 195

−

22 195

−

−

54...

53...

Table 2 Ordering code indicating resistor type and packaging

ORDERING CODE 23.. ... ..... (LOOSE IN BOX)

LEAD

TOL

CROPPED AND FORMED

DOUBLE KINK

TYPE

PITCH = 17.8

PITCH = 25.4

PITCH = 17.8

PITCH = 25.4

(mm)

(%)

PITCH(1)(2)(3)

(mm)

(mm)

(mm)

(mm)

1000 units

500 units

1000 units

500 units

1000 units

500 units

PR01

Cu 0.6

5

22 193 33...

−

22 193 03...

−

−

−

FeCu 0.6

5

−

−

22 193 43...

−

22 193 53...(1)

−

Cu 0.8

5

22 194 33...

−

22 194 23...

−

−

−

PR02

FeCu 0.6

5

22 194 73...

−

22 194 83...

−

−

−

FeCu 0.8

5

−

−

−

−

22 194 63...(2)

−

Cu 0.8

5

−

22 195 33...

−

22 195 23...

−

−

PR03

FeCu 0.6

5

−

22 195 73...

−

22 195 83...

−

−

FeCu 0.8

5

−

−

−

−

−

22 195 63...(3)

Notes

1.PR01 pitch 12.5 mm.

2.PR02 pitch 15.0 mm.

3.PR03 pitch 20.0 mm.

2001 Jul 13

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BCcomponents Product specification

Professional power metal film resistors PR01/02/03

Ordering code (12NC)

•The resistors have a 12-digit ordering code starting with 23.

•The first 7 digits indicate the resistor type and packaging;

see Tables 1 and 2.

•The remaining 3 digits indicate the resistance value:

–The first 2 digits indicate the resistance value.

–The last digit indicates the resistance decade in accordance with Table 3.

FUNCTIONAL DESCRIPTION

Product characterization

Table 3 Last digit of 12NC

	RESISTANCE	LAST DIGIT
	DECADE
	0.22 to 0.91 Ω	7
	1 to 9.76 Ω	8
	10 to 97.6 Ω	9
	100 to 976 Ω	1
	1 to 9.76 kΩ	2
	10 to 97.6 kΩ	3
	100 to 976 kΩ	4
	1 MΩ	5

Ordering example

The ordering code for resistor type PR02 with Cu leads and a value of 750 Ω , supplied on a bandolier of 1000 units in ammopack, is:

2322 194 13751.

Standard values of nominal resistance are taken from the E24 series for resistors with a tolerance of ±5%. The values of the E24 series are in accordance with “IEC publication 60063”.

								1.00				Tamb = 40oC			70oC
							P
							(W)								100 oC
								0.75
															125 oC
								0.50
															155 oC
								0.25
														Tm ( oC)	205 oC
		100000	h										1	kΩ
												30
			10000	h									kΩ
					1000	h					30	kΩ
10	5.0	2.0	1.0			0.5	0.2	0.1 %	∆	R					MLB660
PR01

Fig.1 Drift nomogram.

2001 Jul 13

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BCcomponents Product specification

Professional power metal film resistors PR01/02/03

							2.00				Tamb = 40oC			70oC
						P
						(W)								100 oC
							1.50
														125 oC
							1.00
														155 oC
							0.50
													Tm ( oC)	220 oC
		100000	h
				h							39	1	kΩ
			10000									kΩ
										39
				1000	h						kΩ
10	5.0	2.0		1.0	0.5	0.2	0.1 %	∆	R					MLB683
PR02

Fig.2 Drift nomogram.

2001 Jul 13

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BCcomponents Product specification

Professional power metal film resistors PR01/02/03

						3.00						Tamb = 40 oC	70 oC
					P								100 oC
					(W)
						2.25							o
													125 C
													155 oC
						1.50
						0.75
												Tm ( oC)	250 oC
			h
		100000									1	kΩ
			h						51
			10000								kΩ
				h					51
										kΩ
			1000
10	5.0	2.0	1.0	0.5	0.2	0.1 %	∆	R					MLB693
PR03

Fig.3 Drift nomogram.

2001 Jul 13

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	BCcomponents						Product specification
	Professional power metal film resistors						PR01/02/03
	Limiting values
	TYPE		LEAD MATERIAL	RANGE		LIMITING VOLTAGE(1)	LIMITING POWER
						(V)	(W)
	PR01		Cu	R < 1 Ω		350	0.6
				1 Ω ≤	R		1.0
			Cu	R < 1 Ω			1.2
	PR02			1 Ω ≤	R	500	2.0
			FeCu	1 Ω ≤	R		1.3
			Cu	R < 1 Ω			1.6
	PR03			1 Ω ≤	R	750	3.0
			FeCu	1 Ω ≤	R		2.5

Note

1. The maximum voltage that may be continuously applied to the resistor element, see “IEC publication 60115-1”.

The maximum permissible hot-spot temperature is 205 °C for PR01, 220 °C for PR02 and 250 °C for PR03.

DERATING

The power that the resistor can dissipate depends on the operating temperature; see Fig.4.

Pmax					CCB412
(%Prated)
100
50
0−55	0	50	70	100	155
					Tamb (°C)

Fig.4 Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb).

2001 Jul 13

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BCcomponents Product specification

Professional power metal film resistors PR01/02/03

PULSE LOADING CAPABILITIES

MLB738

103

ˆ

Pmax

(W) tp/ti = 1000

102	500
	200
	100
	50
	20
10	10
	5
	2
1
10−1

10−6							10−5									10−4									10−3									10−2								10−1					ti (s)			1
PR01																																									ˆ
		Fig.5
						Pulse on a regular basis; maximum permissible peak pulse power (Pmax) as
						a function of pulse duration (ti).
1200																																																		MLB737
Vmax
(V)
1000
800
600
400
200
0
																																						10 1
10 6					10					5	10								4				10					3	10								2										t i (s)			1
PR01
		Fig.6																																							ˆ
						Pulse on a regular basis; maximum permissible peak pulse voltage (Vmax) as

a function of pulse duration (ti).

2001 Jul 13

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