Pavement Ends 51204 User Manual

Cable Top Sailcloth Replay Top with Tinted Windows
Installation Instructions For: Jeep Wrangler Unlimited
(JK) 4 Door
2010 and Newer
51204 pg 1
Table of Contents
WRANGLER REPLAY TOP PARTS LIST ...................PAGE 2
RANGLER REPLAY TOP TOOLS NEEDED .............. PAGE 2
W
WRANGLER REPLAY TOP INSTALLATION ................. PAGE 2
WRANGLER REPLAY TOP WARRANTY .................... PAGE 9
0612 Rev. A
Tools Needed
Safety Glasses
Phillips Screwdriver
Masking Tape
Pliers
T-15 Torx Wrench
Fabric Top Qty - 1 Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Window Qty - 1 Elastic Garter Qty - 2 Header Foam, Driver's Side Qty - 1 Header Foam, Passenger Side Qty - 1 Fabric Foam Qty - 2
Step One
REMOVE QUARTER WINDOWS AND REAR WINDOW
Remove the Quarter Windows and the Rear Window. Remove the metal Tailgate Bar from the bottom of the Rear Window and set it aside.
Step Two
RELEASE WINDSHIELD LATCHES
Release the latch that secures the header to the windshield. Pull up on the lever and then down and out to release the hook from the loop in the windshield frame.
Parts List
Header Latch
Windshield Frame
Release hook from loop
Windshield
Pull lever up
Step Three
RELEASE REAR CORNERS
Release the rear corners of the top. Pull gently down and then out to release the plastic strip from the retainer on the vehicle.
Step Four
RELEASE REAR BOW
Use a phillips screwdriver to remove the four (4) screws that attach the fl ap in the top to the rear bow. Set the screws aside to be reused later. Allow the bow to drop onto the tailgate.
Unscrew the fabric from the Rear Bow
View from inside vehicle
Rear Window Opening
Pull down and then out to release the fabric from the retainer
51204 pg 2
0612 Rev. A
Step Five
RELEASE #3 BOW
Use a phillips screwdriver to remove the four (4) screws that attach the fl ap in the top to the #3 Bow. Set the screws aside to be reused later.
Unscrew the fabric from the #3 Bow
Step Six
RELEASE CENTER BOW
Use a phillips screwdriver to remove the fi ve (5) screws that attach the fl ap in the top to the Center
Bow. Set the screws aside to be reused later.
View from inside vehicle
Unscrew the fabric from the Center Bow
Step Seven
REMOVE HEADER SCREWS
Collapse the bow assembly down onto the tailgate to access the header. Remove the foam covering the screws. Use a T-15 Torx to remove the two screws that secure the fabric to the header. Repeat on both sides.
Remove Screws
Step Eight
REMOVE TOP FABRIC
Raise the bow assembly and lock the header to the windshield.
Drape the top fabric, backing side up, over the hood and windshield. Remove the twenty-seven (27) screws that secure the fabric to the upper and lower headers. Set the screws aside for use in installing the new top. Slide the extrusion along the front edge of the top out of the channel in the lower header and remove the old top from the vehicle.
Top Fabric - Backing Side Up
Remove Screws (27) Across Header
Slide Extrusion along the Front Edge of the Channel to remove Top
51204 pg 3
0612 Rev. A
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