Pavement Ends 41423 User Manual

Page 1
Cab Curtain
Installation Instructions For: Jeep TJ/TJD 2003 – 2006
Part Number: 41423
Cab Curtain shown with Sun Cap, and Cargo Cover (all sold separately)
DO NOT INSTALL THIS PRODUCT ON ANY VEHICLE OTHER THAN THOSE LISTED ABOVE.
This product is only designed for the vehicles listed above. Failure to install this product on the proper
vehicle could cause injury to the vehicle occupants and damage to the product.
Important Note: The Cab Curtain is designed to attach to the lead­ing edge of the Cargo Cover, sold separately through your dealer.
Table of Contents
C
AB CURTAIN TOOLS NEEDED ............................. PAGE 2
AB CURTAIN INSTALLATION ................................ PAGE 2
C C
AB CURTAIN WARRANTY ................................... PAGE 5
41423 pg 1
0907 Rev. A
Page 2
Cab Curtain Fabric Qty - 1 “Z” Channel, 29 1/2" Qty - 1
Parts List and Hardware Identifi cation
Tools Needed
Phillips Screwdriver Power Drill 1/8" Drill Bit Pencil
Center Punch or Utility Knife Silicone Sealant Safety Glasses
#8 x 1" Pan Head Screw, Part Number 295.95, Qty - 5,
Snap Head Screw, Part Number 200.49, Qty - 3,
Check for wiring and fuel lines before drilling holes in riser.
Step One
INSTALL “Z” CHANNEL
Fold the front seats forward and locate the “Z” Channel in the parts kit. Orient the chan­nel so that, when installed, the opening will be down. Place the channel on the vertical face of the riser between the front and rear fl oors, centered in the fl at area in the middle of the vehicle. The top edge of the channel should be fl ush with the top of the riser. Use the holes in the channel as guides to mark, center punch and drill fi ve 1/8" holes. Install the channel using the fi ve #8 x 1" Pan Head Screws from the parts kit.
“Z” Channel
Rear Floor
29 1/2" “Z” Channel
Acorn Locknut, Part Number 427.11, Qty - 3,
Rear Floor
#8 x 1" Pan Head Screw
Riser
Rear Floor
It is easier to drill holes by either slitting the carpet with a 1/2" “X” shape to access the sheet metal, or center punch through the carpet, remove the carpet and drill the necessary holes - then add smaller slits in the carpet to access the holes for attachment.
After drilling the holes for the “Z” Channel in the fl oor riser, put silicone sealer on the holes before installing the channel with the screws.
If the vehicle is equipped with a factory console, it will be necessary to leave the center screw out of the channel.
Step Two
FASTEN STRAPS
Orient the Cab Curtain with the window toward the top and with the vinyl side out, toward the rear of the vehicle. Start with the top straps and wrap the four top straps around the sport bar. Then thread the end of each strap through each buckle. Loosely tighten each strap to hold the Cab Curtain in position. Repeat this procedure with the side straps. It may be necessary to lift up slightly on the Fold Down Bow to work the middle strap underneath, in order to wrap it around the sport bar.
Front Floor
Threading Strap through Buckle
Riser
Buckle
Strap
Top Straps - Wrap around Sport Bar
Rear Sport Bar
Cab Curtain
Front Floor
Riser
Sport Bars
Fold Down Bow - Work Strap under Bow
41423 pg 2
0907 Rev. A
Page 3
Step Three
SECURE CAB CURTAIN TO “Z” CHANNEL
Gently pull down on the bottom of the Cab Curtain fabric and slip the plastic strip sewn on the bottom of the fabric into the “Z” Channel installed earlier.
Once the plastic strip is in place in the “Z” Channel, fasten the web straps on the door to the loop strips on either side of the opening. Adjust the plastic strip if necessary. Tighten up all the straps.
Buckles
“Z” Channel
Fabric
Loop Strips
Step Four
TO OPEN THE CENTER FLAP
To open the center fl ap in the Cab Curtain, pull on the Web Straps at the bottom of the door to release them from the Loop Strips. Roll the door and fasten the Web Straps to the Loop Strips on each side of the top of the door.
Plastic Strip
To Open - Roll Flap and Fasten Web Straps to Loop Strips
Web Straps - Fasten to Loop Strips at bottom of Door
If You Have a New Cargo Cover on Your Vehicle*
Step Five - Optional
Locate the fl ap sewn to the vinyl side of the Cab Curtain. Pull the fl ap out over the top of the front edge of the Cargo Cover.
* If you do not have a Cargo Cover, save the three (3) snaps and nuts for possible future use.
41423 pg 3
Cab Curtain - From Rear
Cargo Cover
Pull Flap out and Over Cargo Cover
0907 Rev. A
Page 4
If You Have a New Cargo Cover on Your Vehicle*
Step Six - Optional
Pull up on the front, reinforced edge of
Push Snap Head Screw through to form a hole
the Cargo Cover and mark the locations matching the three snaps on the Cab Curtain fl ap, on the webbing along the top of the Cargo Cover.
Step Seven - Optional
At the marked locations, push the sharp end of a Snap Head Screw through the Cargo Cover from the webbing side, to make a hole. Once a hole is formed, pull the screw back out of the hole. Then push the screw through the hole from the vinyl side so that the snap is on top of the vinyl. Thread an Acorn Locknut over the pointed end of the Snap Head Screw. Snap the Cargo Cover and the Cab Curtain together with the three snaps.
* If you do not have a Cargo Cover, save the three (3) snaps and nuts for possible future use.
Snaps - on underside of fl ap
Webbing
Cargo Cover Fabric ­Backing Up
Snap Head Screw
Cargo Cover Fabric - Vinyl Up
Acorn Locknut
Install Studs on Webbing Reinforced Front Edge of Cargo Cover
41423 pg 4
0907 Rev. A
Page 5
Care and Maintenance of your New Cab Curtain
Your Cab Curtain is made of the fi nest materials available. To keep it looking new and for the maximum possible wear, it will need peri­odic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.
Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a watersoaked cloth or sponge and a mild dishwashing detergent. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below, provided there has been normal use and proper mainte nance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN­TIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of inci­dental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service
800-845-3567
41423 pg 5
All or a portion of this product may have been made in China
0907 Rev. A
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