Pavement Ends 51130 User Manual

Page 1
Replay
Fabric Replacement Top
Installation Instructions
For: Wrangler/YJ ’88 - ’95 Part Number: 51130
WARNING
This product is designed to enhance the appearance of the vehicle and to shield the occupants from ordinary weather conditions. The safety characteristics of this product are extremely limited. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury or death in the event of an accident. This top will not protect the occupants from falling objects. Never operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation.
51130 pg 1
Installation Tips
Before you begin installing this Replay Top assembly, read all instructions thoroughly. Below are a few tips to make this installation easier. After completing the installation, keep these instructions for further reference.
For a smooth fit:
It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after the installation, the fabric will relax and the wrinkles will disappear.
Rev. D 0204
Page 2
Parts Kit
Top Fabric Assembly Qty - 1 Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Curtain (Window) Qty - 1 Door Assembly, Rt. Qty - 1 Door Assembly, Lt. Qty - 1
Step One
Locate the top and orient it on the vehicle. Snap it to the bows.
Note: Before beginning this installation, remove the old top and make sure all hard­ware is in place and that the Drip Rails are locked into the Windshield Frame.
Snap to bows
Bows
View from inside top
Step Two
Insert front of top into windshield retainer.
Windshield
Plastic Strip
Fabric
Windshield Retainer
Driver's Side of Vehicle
Step Three
Push front support bow all the way forward.
Front Support Bow
Front
Bow must slip into notch in belt rail
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Rev. D 0204
Page 3
Step Four
Insert rear corners of top into rear corner retainer.
Rear Corner
Edge of Plastic Strip must line up with edge of retainer
Retainer
Plastic Strip ­under retainer
Step Five
Pull the bottom of the rear support bow back until it snaps into the notch in the side rail.
Rear Support Bow
Zippers must not be caught or folded behind rear support bow.
Plastic Reinforcement not caught under retainer
Plastic Strip under retainer
Rear of Vehicle
Rear Corner Retainer
Fabric
Plastic Strip
Push bow back
Rear Support Bow
Spreader Bar
Bow must slip into notch in belt rail
View from inside vehicle
Step Six
Push the spreader bars up until they snap into place.
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Rev. D 0204
Page 4
Step Seven
Start the zippers 2-3 inches on the top and rear of the side curtain.
Zippers under flaps
Step Eight
Pop the plastic strip on the front of the side curtain into the retainer channel on the front support bow.
Cross Section View Looking Down
Plastic Strip
Retainer Channel
Fabric
Start top and rear zippers
Side Curtain
Step Nine
Slip the plastic strip on the bottom of the side curtain into the side retainer. Close the top and rear zippers on the side curtain.
Slip Plastic Strip into Tailgate Retainer
Rear Curtain
Plastic Strip into Retainer Channel
Outside of vehicle
View of Side Curtain from Front
Tailgate must be open
Tailgate Retainer
Rear Curtain Retainer
Start at one end of the strip and work along it to the other end.
Side Retainer
Step Ten
Open the tailgate. Slide the rear curtain retainer onto the bottom of the rear curtain. Close the rear curtain zippers. Push the rear curtain retainer into the top of the tailgate retainer. Slip the plastic on
Fabric
the bottom of the corners under the
Tailgate Retainer
bottom of the tailgate retainer.
Plastic Strip
Plastic Strip
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Slide Rear Curtain Retainer onto Rear Curtain. Push Rear Curtain Retainer into top of Tailgate Retainer.
Rear Curtain Retainer
Rear Curtain Fabric
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Page 5
Step Eleven
Fasten snaps on top, above doors, to studs on vehicle. Studs will slide to match location of snaps on top.
Snaps
Front of Vehicle
Windshield
Tuck edge of fabric into drip rail.
Step Thirteen
Separate the hook and loop fasteners on the door covers and slide the new cover onto the frame, starting at the top. Work from corner to corner, wrapping the fabric around the frame and fastening the hook to the loop as you work around the door.
Step Twelve
Unfasten the plastic retainer at the bottom of the fabric door and remove it from the vehicle. Use a razor knife to cut the stitches on the old door covers and remove them from the door frames.
Step Fourteen
Reinstall the upper doors. Insert the pins into the grommets in the lower door.
51130 pg 5
Pins
Grommets
Snap to Door
Step Fifteen
Fasten the snap at front of upper door. Slip plastic strip on the bottom of the soft door into the retainer on the steel door.
Door Retainer
Fabric
Plastic Strip
Rev. D 0204
Page 6
Care and Maintenance of your New Top
Your top is made of the finest materials available. To keep it looking new and for the maximum possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone
Normal Slider ­Jaws Parallel
lubricant will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider
Damaged Slider ­Jaws Spread Apart (sometimes broken)
may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at first and test the zipper. If the zipper continues to remain open squeeze more firmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a water soaked cloth or sponge and a mild dish washing detergent. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “SOFT GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLAS­TICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For further information or request for warranty work, please contact: Customer Service
877-638-9509
*All or a portion of this product may be made in China.
51130 pg 6
Rev D 0204
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