Page 1
Sun Cap Plus
Installation Instructions
For: Jeep Wrangler with or
without Door Surround
2003 – 2006
Part Number: 41521
41521 pg 1
Table of Contents
SUN CAP PLUS PARTS LIST ................................ PAGE 2
SUN CAP PLUS INSTALLATION .............................. PAGE 2
UN CAP PLUS WARRANTY ................................ PAGE 5
S
1206 Rev. 4
Page 2
Parts List
Sun Cap Plus Qty - 1
Step One
INSTALL SUN CAP PLUS IN WINDSHIELD RETAINER
Orient the Sun Cap Plus on the vehicle and drape it over
the bows. Insert the plastic strip sewn along the front of
the Sun Cap Plus into the windshield retainer. Do not
catch the fabric in the retainer. Center the Sun Cap Plus
on the vehicle so that it is an equal distance from the top
of the windshield fl ange on both sides.
For best possible installation, check to make sure
that the Sun Cap Plus top is perfectly centered on the
vehicle.
Make sure that only Plastic Strip is in retainer
Plastic
Strip
Fabric
Windshield
Retainer
Windshield
Make sure space between top fabric and
windshield fl ange is equal on both sides
View from front
Step Two
FASTEN CENTER STRAP
Wrap the long center strap at the rear of the Sun
Cap Plus around the sport bar, pull it forward
into the vehicle to the windshield. Thread the
strap through the footman loop on the windshield frame. Then pull the end of the strap
back and thread it through the buckle. Tighten it
securely.
Driver's Side
Center Strap - Thread
through Footman Loop
Buckle
41521 pg 2
Buckle - Behind
Sport Bar
Strap - In Front
of Sport Bar
Footman Loop
Strap
Threading Strap
through Buckle
1206 Rev. 4
Page 3
Step Three - without Door Surrounds
FASTEN FLAPS ABOVE DOORS
Locate the hook and loop strips sewn to the front corners of the
Sun Cap Plus. Fasten the strips to each other and tuck them up
above the horizontal sport bar, out of the way.
Locate the fl ap sewn inside the Sun Cap Plus above the door
opening. Wrap the inside and outside fl aps around the horizontal sport bar and fasten the Hook and Loop Strips to each other.
Step Three - with Door Surrounds
SECURE SUN CAP PLUS ABOVE DOORS
Locate the hook and loop strips sewn to the front corners
of the Sun Cap Plus. Tuck the hook strip between the
horizontal sport bar and the Door Side Rail.
Locate the plastic strip sewn along the edge of the outer
fl ap, above the door opening. Slip the plastic strip into the
channel on the Door Surround.
Fold the fabric insert from front to back, so that it lays fl at
on top of the horizontal sport bar and wrap the outer loop
strip around the Door Surround and fasten it to the hook
strip tucked inside of the rail to hold the fabric in place.
Hook and Loop sewn inside fabric. Wrap
Flaps around bar and fasten Hook and
Loop to each other.
When removing the Sun Cap Plus, it will be
easiest to remove the plastic strips by starting at
the front of the plastic and pulling down and out.
Fold Fabric from front
to back to Lay Flat
Plastic Strips sewn inside
fabric. Roll into channel in
Door Surround
Locate Hook Strip between
Sport Bar and Door Surround
and fasten to Loop
Buckle
Strap
41521 pg 3
Threading Strap
through Buckle
Step Four
SECURE SIDE STRAPS
Wrap the strap sewn to the side of the Sun Cap Plus around the
sport bar and thread it through the buckle on the side of the Sun
Cap.
1206 Rev. 4
Page 4
Step Five
SECURE REAR CORNER STRAPS
Locate the Buckles and straps sewn to the rear corners of
the Sun Cap Plus. Wrap the straps around the sport bars
and under the seat belt mounts. Thread the ends of the
straps through the buckles and pull them tight.
View from Outside
Vehicle
Rear Sport
Bar
Rear
Wrap Strap around
Sport Bar and under
Seat Belt Mount
Threading Strap
through Buckle
Buckle
Strap
Rear Sport
Bar
Buckle
Wrap Strap under
Seat Belt Mount
View from Inside Vehicle looking toward rear
41521 pg 4
1206 Rev. 4
Page 5
Care and Maintenance of your New Sun Cap Plus
Your Sun Cap Plus is made of the fi nest materials available. To keep it looking new and for the maximum possible wear, it will need
periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all
traces of soap.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage.
Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below, provided
there has been normal use and proper mainte nance. This warranty applies to the original purchaser only. All
remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to
be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain
proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty
work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products
caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not
manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE
YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE
CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS
WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service
877-638-9509
41521 pg 5
All or a portion of this product may have been made in China
1206 Rev. 4
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