Pavement Ends 51133 User Manual

Page 1
Fabric
Replacement Top
Installation Instructions
For: Suzuki Samurai Part Number: 51133
This Pavement Ends Soft Top requires all factory original equipment hardware to complete the installation.
Note: If you are missing the tension straps and related mounting hardware, please refer to page 2 of these instal-
lation instructions.
WARNING
This product is designed to enhance the appearance of the vehicle and to shield the occupants from ordinary weather con­ditions. Do not rely in any way on the components of this product to contain occupants within the vehicle, or to protect against injury or death in the event of an accident. This top will not protect the occupants from falling objects. Never operate vehicle in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided when installing top. Failure to do so may result in a poor fitting top and could place occupants of the vehicle in a potentially dangerous situation. After installing or reinstalling the top, check to make sure it has been properly installed.
51133 pg 1
Installation Tips
Before you begin installing this top assembly, read all instructions thoroughly. After completing the installation, keep these instructions for future reference. Below are a few tips to make this installation easier.
For a smooth fit:
It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after the installation, the fabric will relax and the wrinkles will disappear.
Rev. D 1205
Page 2
Parts List
Fabric Top Qty - 1
Safety glasses should be worn at all times
CAUTION
while installing this product.
Step One
Orient the top with the two snaps toward the front of the vehicle. Drape it over the vehicle. Open the hook and loop flaps over the doors. Snap the front snaps to the vehicle. Center the plastic strip and slip only the plastic into the channel along the top of the windshield.
Step Two
Drape the top over the rear bow. Slide the front edges of the side panels into the channel on the rear of the Sport Bar.
Slide fr ont edge of Sid e Panel into channel on Sport Bar
Slip pla stic str ip into retainer
Windshie ld
Snap to vehicle
Open Flaps
51133 pg 2
Rev. D 1205
Page 3
Step Three
Make sure that the straps sewn into the rear of the top are behind the rear bow.
Straps must be behind bow
Rear Bow
Strap tab must be behind bow
Zipper
Snap tab
Inside of Vehicle
Rear Bow
View from inside vehicle
Step Four
Thread the Tension Strap through the loop on the strap sewn into the rear of the top. Pull the strap tight and secure it in place with the hook and loop sewn to the strap.
Rear Curtain ­folded up over top
Thread Strap through loop
Fasten the end of the strap back on itself
Inside of Vehicle
Note: Pull the strap tight. Do not put excessive downward pressure on this rear strap. It is not
Left Rear Corner
designed to pull the bow assembly downward.
Step Five
Snap the top to the rear bow. The center snap flap will wrap around the bow from behind and the two outer snap flaps will wrap around the bow from the front.
51133 pg 3
Snap from front
Rear Bow
View from inside vehicle
Snap from back
Snap from front
Rev. D 1205
Page 4
Step Six
Snap the snaps on the bottom of the side panels from front to back.
Rear Curtain
Rear
Fasten the bottom of the Rear Curtain to the Lift-A-Dots on the rear of the vehicle.
Step Seven
Wrap flaps around door frames and attach hook strips to loop strips.
Front
Lift-A-Dots
Spare Tire Bumper
Spare Tire Carrier
Lift-A-Dot
View from Inside Top
Wrap flap around door frame and fasten hook and loop
Adjusting the Top
Rear Curtain
To roll up the Rear Curtain, start at the bottom and roll it to the inside. Avoid wrinkles in the fabric and window. Secure it in place with the curtain straps inside of the top.
WARNING: When operating the vehicle with the
rear window open, one or more door windows should be open for proper ventilation.
51133 pg 4
Detail of Rear Curtain
Curtain Up
Strap
Curtain Down
Rear Window
Fabric
Side View
Rev. D 1205
Page 5
Care and Maintenance of your New Top
Your top is made of the finest materials available. To keep it looking new and for the maximum possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone
Normal Slider ­Jaws Parallel
lubricant will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider
Damaged Slider ­Jaws Spread Apart (sometimes broken)
may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at first and test the zipper. If the zipper continues to remain open squeeze more firmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a water soaked cloth or sponge and a mild dish washing detergent. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for the terms specified below, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specified.
If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “SOFT GOODS” MANUFACTURED BY OUR COMPANY (USING PRIMARILY VINYLS, PLAS­TICS, AND/OR FOAM): ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
For further information or request for warranty work, please contact: Customer Service
877-638-9509
*All or a portion of this product may be made in China.
51133 pg 5
Rev. D 1205
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