Pavement Ends 51380 User Manual

Page 1
Replay Top
Installation Instructions For: Tracker/Sidekick 1995 – 1998
Part Number: 51380
51380 pg 1
Table of Contents
R
EPLAY TOP INSTALLATION .................................. PAGE 2
EPLAY TOP WARRANTY .................................... PAGE 10
R
1206 Rev. A
Page 2
Step One
OPEN HEADER
Remove the old top.
Orient the top of the vehicle. The pocket sewn into the top should be toward the front.
To open the header, push the red buttons on each side of the latch that attaches the header to the windshield. Open the header and push it back.
Header
Push red buttons on latch to release header
Sun Visor
Fabric Top Qty - 1
Parts List
Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Window Qty - 1
Step Two
SECURE TOP TO HEADER
Slip the pocket sewn into the front of the top over the front edge of the header. Snap the fi ve snaps along the pocket to the snap heads on the header.
Pocket - Slip over front of Header
Header
Windshield
Snap Pocket to Header
Step Three
SNAP CENTER FLAP
Push the header forward to close it, but do not latch it at this time. Make sure that the snaps on the center fl ap on the inside of the top are in front of the Sport Bar and the hook and loop sewn to the fl ap is behind the Sport Bar.
Center Flap - Must be in front of Sport Bar
Sun Visor
Front
Sport Bar
Step Four
THREAD STRAPS THROUGH TENSION ASSEMBLY
Locate the straps sewn to the top above the door on each side of the vehicle. Thread the straps through the tension assembly on each side of the vehicle. Do not snap at this time.
Front
Tension Assembly
Dome Light
Top Fabric
Strap - Thread through Tension Assembly
51380 pg 2
1206 Rev. A
Page 3
Step Five
SECURE REAR BOW
Make sure that the middle bow is forward, up against the Sport Bar.
Open the header and push it back.
Lift up the rear of the top and slip the Rear
Bow into the rear corners of the fabric. Snap the 5 snaps in the fabric to the snap heads on the bow.
Middle Bow ­Forward against Sport Bar
Step Six
SECURE REAR CORNERS
Locate the plastic strip sewn into the bottom of the rear
legs of the top. Slip the plastic strip into the retainer on
the rear corners of the vehicle. The front edge of the
plastic strip should be far enough forward to touch the
stop in the retainer.
Side Retainer
Center Flap
Rear Bow
Front
Sport Bar
Snap fabric to Rear Bow
View from inside top - toward rear
Rear
Plastic Strip - should meet stop in retainer
Plastic Strip - Slip under retainer
Rear
Step Seven
SECURE TENSION STRAP
Pull the Tension Strap above the doors, through the Tension Assembly and snap it to itself.
Tension Assembly
Front
Door Opening
Pull Strap through and snap to itself
Wrap fl ap around Middle Bow
Snap Center Flap on each side of Dome Light
Front
Sport Bar
Fasten Hook and Loop
Rear
View from inside top - toward rear
Rear Bow
Step Eight
SECURE CENTER FLAPS
Close and clamp the header to the windshield.
Inside the vehicle, snap the Center Flap to the snap heads on the Sport Bar. The fl ap will snap on each side of the Dome Light.
Locate the fl ap on the inside of the top just behind the Center Bar. Wrap the fl ap around the middle bow and fasten the hook and loop, sewn to the fl ap.
51380 pg 3
1206 Rev. A
Page 4
Step Nine
INSTALL QUARTER WINDOWS
Locate the Quarter Windows and orient them with the plastic strips along the front and bottom edges. The two fl aps on the top of the Quarter Windows will sandwich the interior fl ap in the top above the window openings.
Start the zipper at the top front of the Quarter Window and close it to the top, rear corner.
Step Ten
SECURE QUARTER WINDOWS
The plastic strip sewn to the front edge of the Quarter Window is notched to fi t around the stop in the retainer. Working the notch around the stop, slip the plastic into the retainer along the front and bottom edges of the Quarter Window.
Fit the notch in plastic strip around stop in retainer
Start Zipper - Zip to top rear corner
Quarter Window - Orient with plastic to front and bottom
Slip plastic strip into retainer along front and bottom of Quar­ter Window
Step Eleven
SECURE QUARTER WINDOWS
Once the plastic strip is in place along the bottom of the Quarter Window, give the window a sharp tug to the rear to assist in closing the zipper completely.
Fasten the hook and loop sewn along the top, outside of the Quarter Window and the inside of the top fl ap. Then fasten the hook and loop sewn along the rear of the Quarter Window.
Fasten Hook and Loop
51380 pg 4
Close Zipper Completely
1206 Rev. A
Page 5
Step Twelve
INSTALL TAILGATE RETAINER
Remove the Tailgate Retainer from the clips on each side of the tailgate opening. (Press gently on Retainer to release.)
Orient the Rear Window with the vinyl out and the zipper toward the top. Slide the Tailgate Retainer onto the tube strip sewn just inside the bottom edge of the Rear Window.
Slip the Tailgate Retainer back into the clips on the vehicle. On the left hand side press in sharply to engage the retainer.
Tailgate Retainer Clip
Press gently on clip to release retainer
Rubber Seal
Rear Window
Rear
Tailgate Retainer
Fabric Tube Strip
Step Thirteen
CLOSE REAR WINDOW ZIPPER
Start the zipper on the right hand side of the Rear Window and zip completely closed. Tuck the zipper ring up under the fabric to keep it out of the hook and loop.
Fasten the hook and loop sewn on each side of the Rear Window.
51380 pg 5
Tuck Zipper Ring under fabric
Rear Window
Fasten Hook and Loop
Start Zipper
1206 Rev. A
Page 6
Care and Maintenance of your New Top
Your top is made of the fi nest materials available. To keep it looking new and for the maximum pos­sible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can usually be re­paired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at fi rst and test the zipper. If the zipper continues to remain open squeeze more fi rmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly.
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
LIMITED WARRANTY
We warrant our product to be free from defects in material and workmanship, for terms specifi ed below, provided there has been normal use and proper mainte nance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair or replacement of any item or items found by the factory to be defective within the time period specifi ed.
If you have a warranty claim, fi rst you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fi re, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.
THE WARRANTY TIME PERIOD IS AS FOLLOWS: ALL “GOODS” MANUFACTURED BY OUR COMPANY: ONE YEAR FROM DATE OF PURCHASE.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN­TIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of inci­dental or consequential damages, so the above limitations or exclusions may not apply to you.
This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.
For further information, please contact: Customer Service 877-638-9509
Normal Slider ­ Jaws Parallel
Damaged Slider ­Jaws Spread Apart (sometimes broken)
51380 pg 6
1206 Rev. A
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