Pavement Ends 51197 User Manual

Replay Top w/ Tinted Side and Rear Windows and Upper Door Skins
Installation Instructions For: Jeep Wrangler (TJ) 1997 – 2002
51197 pg 1
Table of Contents
F ABRIC R EPLACEMENT T OP P ARTS L IST ............... PAGE 2
F ABRIC R EPLACEMENT T OP T OOLS N EEDED .......... PAGE 2
F ABRIC R EPLACEMENT T OP INSTALLATION ............. PAGE 2
F ABRIC R EPLACEMENT T OP W ARRANTY ................ PAGE 10
0710 Rev. C
Tools Needed
Shoe Horn
Safety Glasses
Razor Knife
Phillips Screwdriver
Quarter Window, Right Qty - 1 Quarter Window, Left Qty - 1 Rear Window Qty - 1 Door Cover, Right Qty - 1 Door Cover, Left Qty - 1
Step One
R EMOVE Q UARTER W INDOWS AND R EAR W INDOW
Remove the Quarter Windows and the Rear Win­dow. Remove the metal Tailgate Bar from the bottom of the Rear Window and set it aside.
Release the plastic strip sewn to the top above the doors. Pull down and out to slip the plastic out of the channel.
Release Plastic Strips from Retainers
Parts List
Qty- 1
poT cirbaF
Step Two
R ELEASE W INDSHIELD L ATCHES
Release the latch that secures the header to the windshield. Pull up on the lever and then down and out to release the hook from the slot in the windshield frame.
Header Latch
Windshield Frame
Pull lever up
Release hook from slot
Step Four
UNSNAP R EAR B OW
Unsnap the fabric from the rear bow and allow the bow to drop onto the tailgate.
Step Three
R ELEASE R EAR C ORNERS
Release the rear corners of the top. Pull gently down and then out to release the plastic strip from the retainer on the vehicle.
Unsnap the fabric from the rear bow
51197 pg 2
Pull down and then out to release the fabric from the retainer
0710 Rev. C
Step Five
U NFASTEN C ENTER B OW
Unfasten the  ap around the Center Bow.
Unfasten hook and loop to unwrap  ap
Sport Bar
View from inside vehicle
Center Bow
Step Six
R EMOVE C ORNER S CREWS
Collapse the bow assembly down onto the tailgate.
With the bow assembly laying on the tailgate, remove the screws that fasten the fabric to the corners of the header. Set the screws aside for use in installing the new top fabric.
Remove Screw
Header
Detail of Header
Collapse bows and fabric onto tailgate
Step Seven
R EMOVE S CREWS H OLDING F ABRIC TO HEADER
Flip the top fabric back over into the rear of the vehicle (so that the fabric lays backing side up) to expose the plastic strip along the edge of the fabric. Remove the eight or fourteen screws that secure the fabric to the header. Set the screws aside for use in installing the new top. Then remove the old top fabric from the vehicle.
NOTE: Due to a recent header assembly modi ca­tion by Daimler Chrysler, the plastic strip on the wind­shield header may have 8 screw locations instead of
14. Both attachment numbers of screws will securely fasten the header and perform as the original design was intende d.
51197 pg 3
Flip the fabric into the rear of the vehicle
Remove the 8 or 14 screws that secure the fabric to the header
0710 Rev. C
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