Pavement Ends 41530 User Manual
Header Sun Cap Plus
Installation Instructions
For: Wrangler 1997 - 2002 Part Number: 41530
To be used with or without Soundbar
To be used with or without Door Surround Side Rails
Important Note: Must be used with a TJ Header Windshield Channel Kit, Part Number 51238-01.
WARNING
This product is designed to enhance the appearance of the vehicle
and to shield the occupants from ordinary weather conditions.
Do not rely in any way on the components of this product to
contain occupants within the vehicle, or to protect against injury
or death in the event of an accident. This top will not protect the
occupants from falling objects. Never operate vehicle in excess
of manufacturer’s specifi cations.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided
when installing top. Failure to do so may result in a poor fi tting
top and could place occupants of the vehicle in a potentially
dangerous situation. After installing or reinstalling the top, check
to make sure it has been properly installed.
41530 pg 1
Installation Tips
After completing the installation, keep these instructions
for future reference. Before you begin installing this
product, read all instructions thoroughly. Below are a
few tips to make this installation easier.
For a smooth fi t:
For ease in installation, this product should be installed
at temperatures above 72° F. Below this temperature,
the fabric may contract an inch or more, making it diffi cult to fi t to the vehicle.
It is normal for the fabric to contract and wrinkle when
stored in the shipping carton. Within a few days after
the installation, the fabric will relax and the wrinkles will
disappear.
Rev. B 1210
Sun Cap Plus Qty - 1
Step One
Orient the Sun Cap Plus on the vehicle and drape it over the bows. Insert the
plastic strip sewn along the front of the Sun Cap Plus into the windshield
channel. Do not catch the fabric in the channel. Center the Sun Cap Plus on the
vehicle so that it is an equal distance from the top of the windshield fl ange on
both sides.
Parts List
Make sure that only Plastic
Strip is in channel
Windshield
Plastic Strip
Make sure space between top fabric
and windshield fl ange is equal on
both sides
Fabric
Windshield Channel
Driver's Side of Vehicle
Note: For best possible installation, check to
make sure that the top is perfectly centered
on the vehicle.
View from front
Step Two - Without Soundbar
Drape the fabric over the sport bar. Make sure that the center
strap is behind the center sport bar, and that the side straps and
buckles hang off the side.
Wrap the long center strap, inside the Sun Cap Plus around the
sport bar, pull the strap forward to the windshield. Then pull the
end of the strap back and thread it through the buckle. Tighten it
securely.
Strap and Buckle
hang off side
41530 pg 2
Threading Strap
through Buckle
Footman Loop
Buckle
Strap
Center Strap - Thread
through Footman Loop
Rev. B 1210
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