Pavement Ends 41517 User Manual
Sun Cap
Installation Instructions
For: Wrangler 1997 - 2002 Part Number: 41517
To be used with or without Soundbar
To be used without Door Surround Side Rails
Important Note: Must be used with a Windshield Channel Kit Number 45810-01.
WARNING
This Sun Cap is designed to enhance the appearance of the
vehicle and to shield the occupants from ordinary weather conditions. Do not rely in any way on the components of the Sun Cap
to contain occupants within the vehicle, or to protect against
injury or death in the event of an accident. The Sun Cap will not protect the occupants from falling objects. Never operate vehicle
in excess of manufacturer’s specifications.
WEAR SEAT BELTS AT ALL TIMES
Read and follow, precisely, all installation instructions provided
when installing this Sun Cap Top. Failure to do so may result
in a poor fit and could place occupants of the vehicle in a
potentially dangerous situation. After installing or reinstalling
the Sun Cap, check to make sure it has been properly installed.
41517 pg 1 Rev. B 0105
Installation Tips
After completing the installation, keep these instructions
for future reference. Before you begin installing this SunCap, read all instructions thoroughly. Below are a few
tips to make this installation easier.
For a smooth fit:
For ease in installation, this Sun Cap top should be
installed at temperatures above 72º F. Below this
temperature, the fabric may contract an inch or more,
making it difficult to fit to the vehicle.
It is normal for the fabric to contract and wrinkle when
stored in the shipping carton. Within a few days after
the installation, the fabric will relax and the wrinkles will
disappear.
Step One
Orient the Sun Cap with the plastic ridge to the front and the straps
toward the back. Start on one side of the vehicle and slide the plastic
ridge of the Sun Cap into the Windshield Channels, working it into
position all the way across the front of the vehicle. Make sure that
the fabric is centered in the retainers, as well as the Plastic Retainer
centered relative to the ends of the Windshield Channel.
Parts List
Sun Cap Qty - 1
Insert plastic ridge on front edge of
Sun Cap into Channel and Slide across
Windshield
View from inside vehicle looking toward front
Step Two - Without Soundbar
Drape the fabric over the center sport bar. Make sure that the long
tails of the straps and the buckles are behind the sport bar. Wrap
the long web straps around rear sport bars and thread through the
corner buckles. Wrap the hook and loop around the center sport
bar with the loop in front of the bar and the hook behind the bar.
Buckle - Behind
Sport Bar
Note: For best possible installation, check to
make sure that the top is perfectly centered
on the vehicle.
Hook - Behind
Sport Bar
Center Strap - Thread
through Footman Loop
Wrap the long center strap at the rear of the Sun Cap around the sport
bar, pull it forward into the vehicle to the windshield. Thread the strap
through the footman loop on the windshield frame. Then pull the end
of the strap back and thread it through the buckle. Tighten it securely.
41517 pg 2
Loop - In Front
of Sport Bar
Threading Strap
through Buckle
Footman Loop
Buckle
Strap
Rev. B 0105
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