Olson Technology BCL-S, BCL, BFL User Manual

Page 1
Model BCL High Capacity Diagram
PARTS LISTING
31
Page 2
PARTS LISTING
PARTS LISTING: BCL 170-2/190/200/225 HIGH CAPACITY MODELS
Ref. No. Description Part No.
1 Left Side Panel Heating Compartment 29040AD 2 Right Side Panel Heating Compartment 29040AD 3 Left Side Panel Blower Compartment 29048AD 4 Right Side Panel Blower Compartment 29047AD 5 Upper Rear Panel Blower Compartment 29062AD 6 Blower Partition Panel 29052AD 7 Base Panel Assembly Heating Compartment 29043 8 Base Panel Assembly Blower Compartment 29056
9 Plenum Edge Panel Heating Compartment 29045AD 10 Heat Exchanger Assembly (Prior to ser#BCUL66150 use 1018B4) 550001632 11 Firepot Bracket Assembly 29225 12 Replacement Firepot 27000WP
13
14
15 Fan & Limit Control, 8” Insertion, Set @ 200º F 29041 16 Junction Box 21318 17 Fuse Holder 27089 18 Fuse, ABC-15 2200096 19 Wire Retainer Channel 27510
20
21 Front Panel Bafe 3022140A 22 Top Front Panel Bafe 29223
23
24
25 Pouch Gasket 2080175 26 Flue Pipe Assembly 240008174 27 Flue Pipe Gasket (2 per unit) 2080181 28 Filter Rail Assembly (2 per unit) 29054 29 Top Filter Support 29063 30 Filter Support Front & Rear (2 per unit) 29055 31 Filter, 20” X 25” X1” Permanent (2 per unit) 2180024 32 Draft Regulator (7”) 12401
33
Cleanout Pipe Cap (2 per unit) 240007841
Cleanout Cap Gasket (2 per unit) 240006333
Front Panel 29220AD
Logo Bezel 28479 Logo Label 28563
Blower Access Door 29053AD
Door Handle – PS-18 28673
Oil Burner assembly Beckett AF81WF 29597
Burner Motor 1/7 HP 3450 RPM PSC 29689 Beckett Cleancut Oil Pump A2EA6520 29688 Solid State Ignitor FRANCE 10SAY-04 29522 Primary Combustion Control 7505B1500 240008816 Air Tube Combination AF81WF 29530 Flame Retention Head (F16) 29531
Oil Burner Mounting Plate Assembly 109007674
Sight Glass 29876 Sight Glass Gasket (2 per unit) 29870 Sight Glass Retainer 29850
Clean-out Gasket Retainer (2 per unit) 29161
Cleanout Gasket (2 per unit) 29163
32
Page 3
PARTS LISTING
PARTS LISTING: BCL 170-2/190/200/225 HIGH CAPACITY MODELS
Ref. No. Description Part No.
Blower Assembly, ¾ HP 8756B2
Blower Housing and Wheel, G12 2040008 Blower Motor, 3/4 HP Single Speed 28007 Motor Pulley, 3 1/2 X 5/8 Adjustable With Keyway 19779
34
Blower Assembly, 1 HP 29217
34
* Blocked Vent Safety Switch Kit Complete 30673 * Blocked Vent Safety Switch - Replacement Switch Only 30660 * Flue Pipe for Blocked Vent Safety Switch 30657
Blower Pulley, 7 X 3/4 2240008 Fan Belt, 4L430 2240022
Blower Base Feet LH 8173B2 Blower Base Feet RH 8173B1 Blower Base Feet Rubber Grommet (4 required) 26415
Blower Housing and Wheel, G12 With Ball Bearings 29222
Blower Motor, 1 HP Single Speed 102000156
Motor Pulley 3 1/2 X 5/8 Adjustable With Keyway 19779
Blower Pulley 6 X 3/4 2240006
Fan Belt 4L410 2240020
Blower Base Feet LH 8173B2 Blower Base Feet RH 8173B1 Blower Base Feet Rubber Grommet (4 required) 26415
33
Page 4
PARTS LISTING
Model BCL-S Diagram (Fan and Limit Control Shown)
34
Page 5
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BCL-(S2, SRF2)
Ref. No.
1 Left Side Panel Assembly 28423AD
2 Right Side Panel Assembly 28422AD 3 Upper Rear Panel 26048AD
4 Blower Division Panel Assembly 550002146 5 Base Panel Assembly 28459
6
7
8
9 Top Front Panel 26017AD
10
11 Flue Pipe Assembly 28497
12 Firepot Bracket Assembly 4141185A
13
14 Top Front Bafe 21485
15 Inner Front Bafe 21425
16 Right Side Panel Bafe 21344
17
18 Pouch Gasket 2080175
19 Flue Pipe Gasket (2 per unit) 21994
20
21
22 Air Filter – 20 x 25 x 1 (Permanent) 2180024
Items 23-27 for use on models with Fan and Limit Control
23
24
25 Wire Harness Fan & Limit 29422
26
27 Fan & Limit Control 11" or 11½” Insertion, 230º F 18002
Description Part No.
Inner Front Panel (for use with Fan and Limit Control) 28425 Inner Front Panel (for use with Fan Timer Control) 109009279 Blower Access Door 26586AD
Door Handle – PS-18 28673
Filter Gasket 28549
Front Door Panel 21338AD
Door Handle 28673 Logo Bezel 28479 Logo Label 28563
Heat Exchanger Assembly for Beckett AF Burner 550001630
Heat Exchanger Assembly for Riello Burner 550001631
Replacement Combustion Chamber 9200C for Beckett AF Burner 8823B1
Replacement Combustion Chamber 27000B for Riello Burner 27000WP
Oil Burner Mounting Plate Assembly 109007674
Sight Glass 29876
Sight Glass Gasket (2 per unit) 29870
Sight Glass Retainer 29850
Cleanout Pipe Cap (2 per unit) 240007841
Cleanout Cap Gasket (2 per unit) 240006333
Clean-out Gasket Retainer (2 per unit) 29161
Cleanout Gasket (2 per unit) 29163
Junction Box 21318
Fuse ABC 15 Amp Slow Blow (Not all models) 2200096
Fuse Holder HKP-HH (Not all models) 27089
Wire Harness Blower Direct Drive 27273
Wire Harness Blower Belt Drive 27272
Fan Centre 27740
27740 Replacement Relay 9400-04Q1999 27767
35
Page 6
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BCL-(S2, SRF2) conti.
Ref. No.
Items in this group for use on models with Electronic Fan Timer Control
*
28 Draft Regulator 6” 12240
29 Fan & Limit Support / Insulation Retainer 26973
30 Side Panel Insulation Retainer (2 per unit) 26047
31
Description Part No.
Control Panel Control Panel Cover Wire Harness Blower Motor Direct Drive Wire Harness Blower Motor Belt Drive Wire Harness Fan Timer Control (Chimney Vent) Wire Harness Transformer and Power Supply Fan Timer Control 1158-120 UTEC Transformer 120/24V, 40A Limit Control 36T01B3-612718, L200°F, 3" Insertion
Beckett Oil Burner AF65XN (0.75, 0.85, 1.00 GPH) Wired for Fan and Limit Control 29592
Beckett Oil Burner AF65XN (0.75, 0.85, 1.00 GPH) Wired for Fan Timer Control 240010428
Burner Motor 1/7 HP 3450 RPM PSC 29689
Beckett Clean-cut Oil Pump A2EA6520 29688
Solid State Ignitor FRANCE 10SAY-04 29522
Primary Combustion Control 7505B1500 240008816
Air Tube Combination AF65XN 11986
Flame Retention Head (F3) 1050003
30010 29654 29690 29691 29364 29751
29388 240005330 240010427
Beckett Oil Burner AF65YB (1.10, 1.20 GPH) Wired for Fan and Limit Control 29594
Beckett Oil Burner AF65YB (1.10, 1.20 GPH) Wired for Fan Timer Control 2400010429
Burner Motor 1/7 HP 3450 RPM PSC 29689
31
31 Riello 40F3 Oil Burner (0.75, 0.85 GPH) 27343
Blower Assembly, Complete, Direct Drive, 1/2 HP 20643
32
* = Not Shown
Beckett Clean-cut Oil Pump A2EA6520 29688
Solid State Ignitor FRANCE 10SAY-01 29522
Primary Combustion Control 7505B1500 240008816
Air Tube Combination AF65YB 20877
Flame Retention Head (F6) 1050004
Blower Housing and Wheel, 100-10R DD 30624
Blower Motor, 1/2 HP, 4-Speed 102000131
Motor Mounting Band – TR5868 17811
Motor Mount Arms – 10-10 DD Blower (3 per unit) 26251
Motor Run Capacitor, 10 mfd @ 370 vac 27743
Capacitor Strap 27761 Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415
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Page 7
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BCL (S2, SRF2) conti.
Blower Assembly, Complete, Belt Drive 1/3 HP 6033C6
Blower Housing and Wheel, 100-10R BD 30625 Blower Motor 1/3 HP SS 10200153
32
Blower Assembly, Complete, Belt Drive 1/2 HP 6033C7
32
* Blocked Vent Safety Switch Kit Complete 30674
* Blocked Vent Safety Switch - Replacement Switch Only 30660
* Flue Pipe for Blocked Vent Safety Switch 30656
Motor Pulley 3 1/4 X 1/2 Adjustable 2240001 Blower Pulley 7 X 3/4 2240008 Fan Belt 4L420 2240021 Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415
Blower Housing and Wheel, 100-10R BD 30625 Blower Motor ½ HP SS 102000154 Motor Pulley 3 1/4 X 1/2 Adjustable 2240001 Blower Pulley 6 X 3/4 2240006 Fan Belt 4L410 2240020 Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415
Ref. No.
All parts are the same as listed on the previous pages for Model BCL-S2 except where noted below.
4 Blower Division Panel Assembly 29107
24 Wire Harness Blower Direct Drive 27275
25 Wire Harness Fan & Limit 26838
26
32
* = Not Shown
PARTS LISTING: CHIMNEY VENT MODELS BCL-ST2
Fan Centre Assembly 26857
Replacement Relay R8228B1012B 26854
Fuse ABC 15 Amp Slow Blow 2200096
Fuse Holder HKP-HH BCL 27089
Blower Assembly, Complete, Direct Drive, 1 HP 26812
Blower Housing and Wheel, 120-11T 240006678
Blower Motor, 1 hp 3 Speed 102000157
Motor Mounting Band – TR5868 17811
Motor Mount Arms – TR7624B (3 per unit) 240006535
Motor Run Capacitor, 20 mfd @ 370 vac 27745
Capacitor Strap 27761
Blower Base Feet LH 26013
Blower Base Feet RH 26012
Terminal Block #EE8-201 26833
Blower Base Feet Rubber Grommet (4 required) 26415
Part No.
37
Page 8
PARTS LISTING
PARTS LISTING: DIRECT VENT MODELS BCL-SB2U2
Ref. No.
All parts are the same as listed on the previous pages for Model BCL-S2 except where noted
10 Heat Exchanger Assembly for Beckett AFII Burner 550001631 13 Replacement Combustion Chamber 27000B for Beckett AFII Burner 27000WP 18 Pouch Gasket (Second gasket required for Direct Vent) 2080175
31
* Pressure Switch -0.33” WC 30734 * 10 Second Bypass Timer GPS00C9X10 30699 * Appliance Vent Adapter 6” Breech to 4” Vent 240006905 * Combustion Air Intake Collar 4” for AFII Burner 109005950 * Wire Harness Fan Timer Control (Direct Vent) 30745
* = Not Shown
Description
below.
Beckett Oil Burner AFII 150 Wired for Fan and Limit Control 30743 Beckett Oil Burner AFII 150 Wired for Fan Timer Control 240010452
Burner Motor 1/7 HP 3450 RPM PSC 28907 Beckett Clean-cut Oil Pump A2EA6520 29688 Solid State Ignitor FRANCE 10SAY-04 28558 Primary Combustion Control 7505P1530 Air Tube Combination FBX80HGXS 28561 Flame Retention Head (FB3) 28533
Part No.
38
Page 9
PARTS LISTING
Model BFL Diagram (Fan and Limit Control Shown)
33
39
Page 10
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BFL-(2,RF2)
Ref. No.
1 Left Side Panel Assembly 28423AD 2 Right Side Panel Assembly 28422AD 3 Upper Rear Panel 21421AD 4 Blower Division Panel Assembly 28469 5 Base Panel Assembly 28459
6
7
8
9 Top Front Panel 21437AD
10
12 Firepot Bracket Assembly 4141185A
13
14 Top Front Bafe 21485 15 Inner Front Bafe 21425 16 Right Side Panel Bafe 21344
17
18 Pouch Gasket 2080175 19 Flue Collar Gasket 21994
20
21
22 Air Filter – 20 x 25 x 1 (Permanent) 2180024
Items 23-27 for use on models with Fan and Limit Control
23
24
25 Wire Harness Fan & Limit 29422
26
27 Fan & Limit Control 11" or 11 ½” Insertion, 190º F 12356
Description
Inner Front Panel (for use with Fan and Limit Control) 28428 Inner Front Panel ( for use with Fan Timer Control) 109009280
Blower Access Door 26586AD
Door Handle – PS-18 28673
Filter Gasket 28549
Front Door Panel 21338AD
Door Handle 28673 Logo Bezel 28479 Logo Label 28563
Heat Exchanger Assembly for Beckett AF or NX Burner 550001633 Heat Exchanger Assembly for Riello Burner 550001634
Replacement Combustion Chamber 9200C for Beckett AF or NX Burner 8823B1 Replacement Combustion Chamber 27000B for Riello Burner 2700WP
Oil Burner Mounting Plate Assembly 109007674
Sight Glass 29876 Sight Glass Gasket (2 per unit) 29870 Sight Glass Retainer 29850
Cleanout Pipe Cap (2 per unit) 240007841
Cleanout Cap Gasket (2 per unit) 240006333
Clean-out Gasket Retainer (2 per unit) 29161
Cleanout Gasket (2 per unit) 29163
Junction Box 21318 Fuse ABC 15 Amp Slow Blow ( Not all models) 2200096 Fuse Holder HKP-HH (Not all models) 27089 Wire Harness Blower Direct Drive 27273
Wire Harness Blower Belt Drive 27272
Fan Center 27740
27740 Replacement Relay 9400-04Q1999 27767
Part No.
40
Page 11
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BFL-(2,RF2) conti.
Ref. No.
Items in this group for use on models with Electronic Fan Timer Control
*
28 Draft Regulator 6” 12240 29 Fan & Limit Support / Insulation Retainer 26973 30 Side Panel Insulation Retainer (2 per unit) 26047
31
31
31 Riello 40F3 Oil Burner (0.75, 0.85 GPH) 27343
32
32
* = Not Shown
Description
Control Panel Control Panel Cover Wire Harness Blower Motor Direct Drive Wire Harness Blower Motor Belt Drive Wire Harness Fan Timer Control (Chimney Vent) Wire Harness Transformer and Power Supply Fan Timer Control 1158-120 UTEC Transformer 120/24V, 40VA Limit Control 60T11,L155 °F, BOF (Black Oxide Finish)
Beckett Oil Burner AF65XN (0.75, 0.85, 1.00 GPH) Wired for Fan and Limit Control 29592 Beckett Oil Burner AF65XN (0.75, 0.85, 1.00 GPH) Wired for Fan Timer Control 240010428
Burner Motor 1/7 HP 3450 RPM PSC 29689 Beckett Clean-cut Oil Pump A2EA6520 29688 Solid State Ignitor FRANCE 10SAY-01 29522 Primary Combustion Control 7505B1500 240008816 Air Tube Combination AF65XN 11986
Flame Retention Head (F3) 1050003 Beckett Oil Burner AF65YB (1.10, 1.20 GPH) Wired for Fan and Limit Control 29594
Beckett Oil Burner AF65YB (1.10, 1.20 GPH) Wired for Fan Timer Control 240010429
Beckett Oil Burner NX70LFHS (1.10, 1.20 GPH) Wired for Fan and Limit Control 240010234 Beckett Oil Burner NX70LFHS (1.10, 1.20 GPH) Wired for Fan Timer Control 240010430
Burner Motor 1/7 HP 3450 RPM PSC 29689
Beckett Clean-cut Oil Pump A2EA6520 29688
Solid State Ignitor FRANCE 10SAY-01 29522
Air Tube Combination AF65YB 20877
Flame Retention Head (F6 for AF Burner) 1050004
Blower Assembly, Complete, Direct Drive, 1/2 HP 20643
Blower Housing and Wheel, 100-10R DD 30624 Blower Motor, 1/2 HP, 4-Speed 102000131 Motor Mounting Band – TR5868 17811 Motor Mount Arms – 10-10 DD Blower (3 per unit) 26251 Motor Run Capacitor, 10 mfd @ 370 vac 27743 Capacitor Strap 27761 Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415 Blower Assembly, Complete, Belt Drive 1/3 HP 6033C6
Blower Housing and Wheel, 100-10R BD 30625 Blower Motor 1/3 HP SS 10200153 Motor Pulley 3 1/4 X 1/2 Adjustable 2240001 Blower Pulley 7 X 3/4 2240008 Fan Belt 4L420 2240021 Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415
Part No.
30010 29654 29690 29691 29364 29751 29388
240005330
30071
41
Page 12
PARTS LISTING
PARTS LISTING: CHIMNEY VENT MODELS BFL-(2,RF2) conti.
Ref. No.
32
33 Flue Pipe Connector 28306
* Vent Elbow 6” Short Radius 29476 * Blocked Vent Safety Switch 30686 * Blocked Vent Safety Switch - Replacement Switch Only 30660 * Vent Elbow for Blocked Vent Safety Switch 30683
Description
Blower Assembly, Complete, Belt Drive 1/2 HP 6033C7
Blower Housing and Wheel, 100-10R BD 30625
Blower Motor ½ HP SS 102000154
Motor Pulley 3 1/4 X 1/2 Adjustable 2240001
Blower Pulley 6 X 3/4 2240006
Fan Belt 4L410 2240020
Blower Base Feet (2 per unit) 109005826
Blower Base Feet Rubber Grommet (4 per unit) 26415
PARTS LISTING: CHIMNEY VENT MODELS BFL-T2
Part No.
Ref. No.
4 Blower Division Panel Assembly 29114 24 Wire Harness Blower Direct Drive 27275 25 Wire Harness Fan & Limit 26838
26
32
Description
All parts are the same as listed on the previous pages for Model BFL-2 except where noted below.
Fan Centre Assembly 26857
Replacement Relay R8228B1012B 26854 Fuse ABC 15 Amp Slow Blow 2200096 Fuse Holder HKP-HH BCL 27089
Blower Assembly, Complete, Direct Drive, 1 HP 26812
Blower Housing and Wheel, 120-11T 240006678 Blower Motor, 1 hp 3 Speed 102000157 Motor Mounting Band – TR5868 17811 Motor Mount Arms – TR7624B (3 per unit) 240006535 Motor Run Capacitor, 20 mfd @ 370 vac 27745 Capacitor Strap 27761 Blower Base Feet LH 26013
Blower Base Feet RH 26012 Terminal Block #EE8-201 26833 Blower Base Feet Rubber Grommet (4 required) 26415
Part No.
* = Not Shown
42
Page 13
PARTS LISTING
PARTS LISTING: DIRECT VENT MODELS BFL-B2U2
Ref. No.
All parts are the same as listed on the previous pages for Model BFL-2 except where noted below.
10 Heat Exchanger Assembly for Beckett AFII Burner 550001634 13 Replacement Combustion Chamber 27000B for Beckett AFII Burner 27000WP 18 Pouch Gasket (Second gasket required for Direct Vent) 2080175
31
*
33 Flue Connector Assembly 6” to 4” 90º Elbow 240008224
* Appliance Adaptor 4” Breech to 4” Vent 240006903 * Pressure Switch -0.33” WC 30734 * 10 Second Bypass Timer GPS00C9X10 30699 * Combustion Air Intake Collar 4” for AFII Burner 109005950 * Wire Harness Fan Timer Control (Direct Vent) 30745
Description
Beckett Oil Burner AFII 150 Wired for Fan and Limit Control 30743 Beckett Oil Burner AFII 150 Wired for Fan Timer Control 240010452
Burner Motor 1/7 HP 3450 RPM PSC 28907 Beckett Clean-cut Oil Pump A2EA6520 29688 Solid State Ignitor FRANCE 10SAY-04 28558 Primary Combustion Control 7505P1530 Air Tube Combination FBX80HGXS 28561 Flame Retention Head (FB3) 28533
Part No.
* = Not Shown
43
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