Loading...
|
|
|
|
|
PAGE 1 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
3510 |
3510i |
NHM-8 |
RH-9 |
Service Manual
Service Level 1&2
Copyright © Nokia Corporation. This material, including documentation and any related computer programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved. Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 2 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
Introduction
The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia 3510 and 3510i. This Service Manual is to be used only by authorized Nokia service partners, and the content of it is confidential. Please note that Nokia provides also other guidance documents (e.g. Service Bulletins) for service partners, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, Nokia should be notified. Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.
Warnings and Cautions
Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:
Warnings:
1.CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT
SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
2.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
Cautions:
1.Servicing and alignment must be undertaken by qualified personnel only.
2.Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3.Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
4.Use only approved components as specified in the parts list.
5.Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. Ensure all cables and wires are repositioned correctly.
6.All PC’s used with NMP Service Software for this produce must be bios and operating system ”Year 2000 Compliant”.
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
PAGE 3 (19) |
Approved 3.0 |
Nokia Mobile Phones Customer Care EMEA |
|
SQX 00442-en MWy |
|
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|
|
Table of content |
|
|
1. |
EXPLODED VIEW.................................................................................................................................... |
|
5 |
2. |
SPARE PARTS LIST................................................................................................................................. |
|
6 |
3. |
3510<>3510I COMPARISON ................................................................................................................... |
|
9 |
4. |
SW-UPDATE .............................................................................................................................................. |
|
9 |
5. |
GENERAL REPAIR INFORMATION ................................................................................................. |
|
10 |
6. |
DISASSEMBLY INSTRUCTIONS ........................................................................................................ |
|
11 |
7. |
QUICK TROUBLE SHOOTER PART1 ............................................................................................... |
|
14 |
8. |
QUICK TROUBLE SHOOTER PART2 ............................................................................................... |
|
15 |
9. |
QUICK TROUBLE SHOOTER PART3 ............................................................................................... |
|
16 |
10. |
ESD PROTECTION REQUIREMENTS........................................................................................... |
|
17 |
11. |
SERVICE NOTES................................................................................................................................ |
|
18 |
12. |
GONOGO TESTER............................................................................................................................. |
|
19 |
13. |
BATTERYTESTER............................................................................................................................. |
|
19 |
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 4 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
Change History
Originator |
Status |
Version No. |
Date |
Comments |
MWy |
Draft |
0.1 |
04.04.2002 |
Initial draft |
MWy |
Approved |
1.0 |
22.05.2002 |
approval |
Mwy |
Approved |
2.0 |
05.06.2002 |
Corrections in Trouble Shooter |
DJK |
Approved |
3.0 |
05.12.2002 |
3510I & Level 2 implementation |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 5 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
1. EXPLODED VIEW
Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 6 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
2. SPARE PARTS LIST
ITEM/ |
QTY |
PART NO |
|
PART NAME |
USED IN |
CIRCUIT REF. |
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
A901 |
1 |
9517120 |
BB SHIELD LID |
|
3510 & 3510i |
I003 |
6 |
6290107 |
SCREWS 1.8X7.0 FE T6+ |
|
3510 & 3510i |
|
|
|
|
|
|
I004 |
1 |
4850247 |
DISPLAY ASSEMBLY 96X65 |
3510 |
|
I004 |
1 |
4850277 |
DISPLAY ASSEMBLY POPEYE |
3510i |
|
I025 |
1 |
XXXXXXX |
DOMESHEET |
|
3510 & 3510i |
|
|
|
|
|
|
I006 |
1 |
5140243 |
SALT SPEAKER |
|
3510 & 3510i |
I007 |
1 |
5409159 |
SM SYSTEM CONN |
|
3510 & 3510i |
I008 |
1 |
6800053 |
VIBRA MOT ASSY 1.3V 115MA 9500RPM |
3510 & 3510i |
|
I009 |
1 |
9517122 |
SIM CARD SUPPORT |
|
3510 & 3510i |
I010 |
1 |
5400253 |
BATTERY CONN 4 POL SPRING |
3510 & 3510i |
|
I011 |
1 |
9790514 |
POWERKEY, LIME GREEN |
|
3510 |
I011 |
1 |
9790895 |
POWERKEY, ORANGE |
|
3510i |
I014 |
1 |
9510854 |
RELEASE SPRING CLOSED |
|
3510 & 3510i |
I018 |
1 |
5140067 |
SPEAKER+SPRING 103+-3DB 32R d13.2 |
3510 & 3510i |
|
I019 |
1 |
9517121 |
METAL FRAME ASSEMBLY |
3510 & 3510i |
|
I021 |
1 |
5140201 |
MIC+BOOT ASSY -42+-3DB |
3510 & 3510i |
|
|
|
|
|
|
|
SOLDERING COMPONENTS ONLY FOR LEVEL 2
ITEM/ |
QTY |
PART NO |
|
PART NAME |
USED IN |
|
|||||
CIRCUIT REF. |
|
||||
|
|
|
|
|
|
|
|
|
|
|
|
F100 |
1 |
5119019 |
SM FUSE F 1.5A 32V 0603 1.5A |
3510 & 3510i |
|
S300 |
1 |
5209001 |
SM SW TACT SPST 12V 50MA SIDE KEY |
3510 & 3510i |
|
V301 |
1 |
4860401 |
LED LNJ322W830NK 575NM 90DEG TBSF |
3510 |
|
V302 |
1 |
4860401 |
LED LNJ322W830NK 575NM 90DEG TBSF |
3510 |
|
V308 |
1 |
4860401 |
LED LNJ322W830NK 575NM 90DEG TBSF |
3510 |
|
V309 |
1 |
4860401 |
LED LNJ322W830NK 575NM 90DEG TBSF |
3510 |
|
V301 |
1 |
4860411 |
HIGH BRIGHT WHITE TBSF LED |
3510i |
|
V302 |
1 |
4860411 |
HIGH BRIGHT WHITE TBSF LED |
3510i |
|
V308 |
1 |
4860421 |
LOW BRIGHT WHITE TBSF LED HDB12 |
3510i |
|
V309 |
1 |
4860421 |
LOW BRIGHT WHITE TBSF LED HDB12 |
3510i |
|
|
|
|
|
|
|
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
||||
|
|
|
|
|
|
|
|
|
PAGE 7 (19) |
Approved 3.0 |
||
Nokia Mobile Phones Customer Care EMEA |
||||||||||||
|
SQX 00442-en MWy |
|||||||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
||||||||||
|
VARIANT PARTS |
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|||||
|
ITEM/ |
QTY |
PART NO |
|
PART NAME |
|
USED FOR |
|||||
|
CIRCUIT REF. |
|
|
|||||||||
|
|
|
|
|
|
|
||||||
|
|
|
|
|
|
|
||||||
|
I001 |
1 |
9490588 |
A-COVER Assembly DARK BLUE |
|
3510 |
||||||
|
I001 |
1 |
9490589 |
A-COVER Assembly WHITE |
|
3510 |
||||||
|
I001 |
1 |
9490590 |
A-COVER Assembly BURGUNDY |
|
3510 |
||||||
|
I002 |
1 |
9794055 |
KEYMAT LATIN |
|
|
3510 |
|||||
|
I002 |
1 |
9794104 |
KEYMAT ARABIC |
|
|
3510 |
|||||
|
I002 |
1 |
9794105 |
KEYMAT GREEK |
|
|
3510 |
|||||
|
I002 |
1 |
9794106 |
KEYMAT HEBREW |
|
|
3510 |
|||||
|
I002 |
1 |
9794107 |
KEYMAT CYRILIC |
|
|
3510 |
|||||
|
I017 |
1 |
9490585 |
B-COVER ASSEMBLY LIGHT BLUE |
|
3510 |
||||||
|
I017 |
1 |
9490587 |
B-COVER ASSEMBLY BURGUNDY |
|
3510 |
||||||
|
I017 |
1 |
9490586 |
B-COVER ASSEMBLY GREEN |
|
3510 |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
VARIANT PARTS |
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|||||
|
ITEM/ |
QTY |
PART NO |
|
PART NAME |
|
USED FOR |
|||||
|
CIRCUIT REF. |
|
|
|||||||||
|
|
|
|
|
|
|
||||||
|
I001 |
1 |
9458634 |
A-COVER ASSY POPEYE GREEN E&A |
|
3510i |
||||||
|
I001 |
1 |
9458857 |
A-COVER ASSY POPEYE BLUE E&A |
|
3510i |
||||||
|
I001 |
1 |
9458858 |
A-COVER ASSY POPEYE BEIGE E&A |
|
3510i |
||||||
|
I002 |
1 |
9790839 |
KEYMAT, LATIN |
|
|
3510i |
|||||
|
I002 |
1 |
9790840 |
KEYMAT, CYRILLIC |
|
|
3510i |
|||||
|
I002 |
1 |
9790841 |
KEYMAT, GREEK |
|
|
3510i |
|||||
|
I002 |
1 |
9790842 |
KEYMAT, HEBREW |
|
|
3510i |
|||||
|
I002 |
1 |
9790843 |
KEYMAT, ARABIC |
|
|
3510i |
|||||
|
I017 |
1 |
9491056 |
B-COVER ASSY POPEYE WHITE E&A |
|
3510i |
||||||
|
I017 |
1 |
9491057 |
B-COVER ASSY POPEYE BLUE E&A |
|
3510i |
||||||
|
I017 |
1 |
9491068 |
B-COVER ASSY POPEYE RED E&A |
|
3510i |
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
|
|
|
|
PAGE 8 (19) |
Approved 3.0 |
||
Nokia Mobile Phones Customer Care EMEA |
||||||||||||
|
SQX 00442-en MWy |
|||||||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
||||||||||
|
SWAP UNITS |
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
QTY |
PART NO |
|
PART NAME |
|
USED FOR |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
0074112 |
NHM-8NX N3510 SWAP ENGINE EUROPE |
|
3510 |
||
|
|
|
|
|
|
|
0074113 |
NHM-8NX N3510 SWAP ENGINE RUSSIA |
|
3510 |
||
|
|
|
|
|
|
|
0074114 |
NHM-8NX N3510 SWAP ENGINE TURKEY |
|
3510 |
||
|
|
|
|
|
|
|
0074115 |
NHM-8NX N3510 SWAP ENGINE CS-SK |
|
3510 |
||
|
|
|
|
|
|
|
0074116 |
NHM-8NX N3510 SWAP ENGINE FRANCE |
|
3510 |
||
|
|
|
|
|
|
|
0074117 |
NHM-8NX N3510 SWAP ENGINE POLAND |
|
3510 |
||
|
|
|
|
|
|
|
0076275 |
NHM-8NX N3510 SWAP SOUTH AFRICA |
|
3510 |
||
|
SWAP UNITS |
|
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
QTY |
PART NO |
|
PART NAME |
|
USED FOR |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
0075985 |
RH-9 N3510i SWAP ENGINE EUROPE |
|
3510i |
||
|
|
|
|
|
|
|
0075986 |
RH-9 N3510i SWAP ENGINE RUSSIA |
|
3510i |
||
|
|
|
|
|
|
|
0075987 |
RH-9 N3510i SWAP ENGINE TURKEY |
|
3510i |
||
|
|
|
|
|
|
|
0075988 |
RH-9 N3510i SWAP ENGINE FRANCE |
|
3510i |
||
|
|
|
|
|
|
|
0075989 |
RH-9 N3510i SWAP ENGINE CZHECH |
|
3510i |
||
|
|
|
|
|
|
|
0075990 |
RH-9 N3510i SWAP ENGINE POLAND |
|
3510i |
||
|
|
|
|
|
|
|
0076274 |
RH-9N3510i SWAP ENGINE SOUTH AFRICA |
|
3510i |
||
|
SERVICE TOOLS |
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|||
|
TYPE |
|
|
QTY |
PART NO |
|
PART NAME |
|
USED FOR |
|||
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
1 |
0271738 |
BLC-2 BATT.BLOCK LI-ION 950MAH |
|
3510 & 3510i |
||
|
|
|
|
|
|
1 |
0271582 |
DCV-10 DESKTOP STAND |
|
|
3510 & 3510i |
|
|
|
|
|
|
|
1 |
0272169 |
AC TRAVEL CHARGER ACP-8E (EURO) |
|
3510 & 3510i |
||
|
|
|
|
|
|
1 |
0272172 |
AC TRAVEL CHARGER ACP-8X (UK) |
|
3510 & 3510i |
||
|
|
|
|
|
|
1 |
0271503 |
HDC-5 HEADSET |
|
|
3510 & 3510i |
|
|
|
|
|
|
|
1 |
0775304 |
FLA-23 POS FLASH LOADING ADAPTER |
|
3510 & 3510i |
||
|
|
|
|
|
|
1 |
0730218 |
XCS-1 SERVICE CABLE |
|
|
3510 & 3510i |
|
|
|
|
|
|
|
1 |
0080541 |
FLS-4S SALES PACK E&A |
|
|
3510 & 3510i |
|
|
|
|
|
|
|
1 |
0770431 |
SRT-6 OPENING TOOL 5510 |
|
3510 & 3510i |
||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
||||||||||
|
|
|
|
|
PAGE 9 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
3. 3510<>3510I COMPARISON
There is one difference between these two products. The 3510i is equipped with a color display. All another mechanical parts are identical (see Spare Parts Lists).
4. SW-UPDATE
To use FLS-4S Flash Dongle you have to follow the user guide inside the sales package. Please check always the latest version of flash software, which is available on Partner Website.
Flash Concept – (Point of Sales)
Note that ACF-8 charger is inside FLS-4S sales pack and cannot be ordered separately.
It is very important to follow this insertion and removal procedure, otherwise the contact pins of Flash Adapter will be damaged.
.
Insert the Flash Adapter FLA-23 like a battery, start at the battery connector site.
Now, push down the bottom side of the phone, do not use too much force.
When removing the Flash Adapter, always start Take away the unit now. from the bottom side of the unit.
Description: See corresponding ITEM/CIRCUIT REF of the SPL (Spare Parts List)
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 10 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
5. GENERAL REPAIR INFORMATION
In this section the technician will get some general hints how to carry out repairs:
o Before starting the repair you must take care of ESD precautions like being in your ESD-area and connecting your wristband.
o Use gloves to avoid corrosion and fingerprints.
o Protect windows and displays with a foil to avoid dust and scratches.
oWhen cleaning the pads you have to use a soft cloth and isopropanol. It is not allowed to use a glass fiber pencil because it scratches the surface and will lead later on to corrosion.
o Mechanical parts, which didn’t repair the failure, can be reused, if they are not soldered. o Use always original Nokia parts or accessories.
oMeet the torque requirements when assembling the unit (see also the document “torques for transceiver assembly” on Partner Websites).
o Always use your own equipment for testing where you are sure that it works. E.g. if the customer complains about charger function, please test the phone with your own charger to be sure if phone or charger causes the malfunction.
oWhen doing the Faultlogger entries, always note the Item code, which caused the malfunction. Also, fill in the appropriate part code from the assembly, if needed.
o Please be aware that some malfunctions could be software related and solved by an update
Following General Service Bulletins have to be followed:
SB-055 Common notice for good ventilation
SB-089: Don’t try to repair prototypes (indicated on Typelabel).
SB-107: Be sure that you have minimum hardware requirements in place. SB-115: Handling of liquid damages.
SB-121: If one of your service tools causes malfunction, return the defective part.
SB-122: Soldering with manual hot air gun is totally forbidden because of the very sensitive µBGA components and µVia technology.
SB-124 Service Policy for packaging serviced products SB-131: Check these guidelines when refurbishing products.
SB-132: You can use a Golden Phone for inspecting your measuring equipment.
Please check Nokia Partner Web Site (PWS) for latest news and files on a regular basis.
This legend is valid for all parts of the Quick Trouble Shooter
Follow the steps until the problem is solved. If this doesn’t help, you are not authorized to go forward. Only underlined components ( e.g. I007) can be changed.
Follow the arrows step by step
Pads or contacts: Check optical and mechanical condition as well as corrosion. Clean if necessary.
Measure component for electrical functionality and change, if needed.
No more actions possible, send product to the appropriate service partner with higher service level.
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
|
|
|
|
|
PAGE 11 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
6. DISASSEMBLY INSTRUCTIONS
Release the A-Cover from the bottom side of the unit.
Also, protect the inner part of the window with a foil. The Keymat is loose inside the A-Cover.
When releasing the side clips of the D-Cover you can use the SRT-6.
Take away the Display Assembly (UI module) and avoid touching the pads.
Service Manual 3510/3510i Level 1&2
Take away the A-Cover.
Unscrew the six T6 screws, using the order shown. For assembly, the reverse order and a Torx T6 PLUS with a torque of 28 Ncm has to be used.
This is the second clip.
There are two snaps on each side of the Metal Frame.
Copyright 2002 © Nokia Corporation
|
|
|
|
|
PAGE 12 (19) |
Approved 3.0 |
|
Nokia Mobile Phones Customer Care EMEA |
|||||||
|
SQX 00442-en MWy |
||||||
Technical Services, Repair Concepts |
Confidential |
05.12.2002 |
|||||
Remove the Metal Frame.
The next step is to take away the Radio Module. Take care not to damage the LED´s.
Remove the Power Key.
The Microphone can be changed separately. To remove it from the connector housing, you have to push it with e.g. Torx Driver.
If you hold the UI module upside down, the Speaker drops out of its hollow.
Lift up the Battery Connector with your fingers.
To loosen the System Connector you can use SRT-6 opening tool. Take care not to scratch the D-Cover or the connector housing.
When re-assembling the Microphone remember the right direction. The opening of the Microphone has to point to the opening of the connector housing.
Service Manual 3510/3510i Level 1&2 |
Copyright 2002 © Nokia Corporation |
Loading...