MacDon M150 SP User Manual

M150 & M200

Self-Propelled Windrower

OPERATOR’S MANUAL

Revision C

Part #169017 $25

This Manual contains instructions for “SAFETY”, “OPERATION”, and “MAINTENANCE/SERVICE” for your new MacDon Model M150 and M200 Self-Propelled Windrower.

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead components. Wash hands after handling.

1 INTRODUCTION

This instructional manual contains information on the MacDon Model M150 and M200 Self-Propelled Windrowers that are designed to cut and lay in windrows, a wide variety of grain, hay and specialty crops. Windrowing allows starting the harvest earlier, protects the crop from wind damage, and gives you more flexibility in scheduling combine time.

The power unit (referred to in this manual as the “Windrower”), when coupled with one of the specially designed auger, rotary, or draper headers, provides a package which incorporates many features and improvements in design. This manual must be used in conjunction with your Header Operator's Manual.

CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.

Use this manual as your first source of information about the machine. If you follow the instructions given in this manual, your M150 and M200 Windrower will work well for many years. If you require more detailed service information, check with your MacDon Dealer.

Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to familiarize yourself with how the material is organized.

Keep this manual handy for frequent reference, and to pass on to new operators or owners. Call your MacDon Dealer if you need assistance, information, or additional copies of this manual. A manual storage case is provided in the cab.

NOTE: The M150 and M200 Windrowers are dual direction, meaning that the Windrower can be driven in the cabforward or the engine-forward modes. Right-Hand and Left-Hand designations are therefore determined by the Operator’s position, facing the direction of travel. This manual uses the terms right cab-forward, left cab-forward, right engine-forward, and left engine-forward when referencing specific locations on the machine.

RECORD THE SERIAL NUMBERS IN THE SPACES BELOW.

Windrower ___________________________

Serial Number plate is located on the left cabforward side of the main frame, near the rear corner.

M150 Diesel Engine_____________________________

Serial Number plate is located on the top face of the engine cylinder head cover.

M200 Diesel Engine_____________________________

Serial Number plate is located on the lower right cabforward side of the engine block.

Published: September, 2010

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			TABLE OF CONTENTS
Section/Title				Page
1	INTRODUCTION ...............................................................................................................................			1
2	SAFETY		............................................................................................................................................	6
	2.1	SAFETY ALERT SYMBOL .......................................................................................................		6
	2.2	SIGNAL ......................................................................................................................WORDS		6
	2.3	SAFETY ........................................................................................................................SIGNS		6
		2.3.1 ..................................................................................................................	Safety Sign Installation	6
		2.3.2 ....................................................................................................................	Safety Sign Locations	6
	2.4	GENERAL ................................................................................................................SAFETY		11
3	DEFINITIONS..................................................................................................................................			13
4	SPECIFICATIONS ..........................................................................................................................			14
	4.1	WINDROWER .................................................................................................DIMENSIONS		14
	4.2	SPECIFICATIONS..................................................................................................................		15
5	OPERATOR’S ................................................................................................................STATION			17
	5.1	OPERATOR .........................................................................................................CONSOLE		17
	5.2	OPERATOR .......................................................................................................PRESENCE		18
		5.2.1 ................................................................................................................................	Header Drive	18
		5.2.2 ............................................................................................................	Engine and Transmission	18
	5.3	SEAT ...........................................................................................................ADJUSTMENTS		18
	5.4	TRAINING ....................................................................................................................SEAT		19
	5.5	SEAT ..........................................................................................................................BELTS		19
	5.6	STEERING ...................................................................................COLUMN ADJUSTMENT		19
	5.7	LIGHTS ...................................................................................................................................		20
		5.7.1 .......................................................................................................	Cab - Forward Lighting - Field	20
		5.7.2 ..................................................................................................	Engine - Forward Lighting - Road	21
		5.7.3 ......................................................................................	Cab - Forward Lighting - Road (Optional)	21
		5.7.4 .....................................................................................	Beacon Lighting - Export (N.A. Optional)	22
		5.7.5 ...............................................................................................	Slow Moving Vehicle (SMV) Signs	22
	5.8	WINDSHIELD ..........................................................................................................WIPERS		23
	5.9	REAR ..........................................................................................................VIEW MIRRORS		23
	5.10	CAB ............................................................................................................TEMPERATURE		23
		5.10.1 ..................................................................................................................	Heater Shut - Off Valve	23
		5.10.2 .............................................................................................................................	Air Distribution	23
		5.10.3 .......................................................................................................................................	Controls	24
		5.10.4 .........................................................................................................	A/C Compressor Protection	24
	5.11	INTERIOR .................................................................................................................LIGHTS		24
	5.12	OPERATOR .......................................................................................................AMENITIES		25
	5.13	RADIOS ..................................................................................................................................		26
		5.13.1 ...............................................................................................................................	AM/FM Radio	26
		5.13.2 ........................................................................................................................	Antenna Mounting	26
	5.14	HORN .....................................................................................................................................		26
	5.15	ENGINE .............................................................................................CONTROLS/GAUGES		27
	5.16	WINDROWER ...................................................................................................CONTROLS		28
	5.17	HEADER ............................................................................................................CONTROLS		29
		5.17.1 ................................................................................................................	Header Engage Switch	29
		5.17.2 ......................................................................................................	Header Drive Reverse Button	29
		5.17.3 .............................................................................	Ground Speed Lever (GSL) Header Switches	30
		5.17.4 ............................................................................................................	Console Header Switches	32
	5.18 CAB ............................................................................................DISPLAY MODULE (CDM)			33
		5.18.1 ................................................................................................	Engine and Windrower Functions	33
		5.18.2 ........................................................................................................................	Header Functions	33
		5.18.3 .......................................................................................................................	Operating Screens	34
		5.18.4 .............................................................................	Cab Display Module (CDM) Warnings/Alarms	41
		5.18.5 ...................................................................................	Cab Display Module (CDM) Programming	44
		5.18.6 ........................................................................................................................	Setting Guidelines	50
		5.18.7 .......................................................................................................	CDM and WCM Fault Codes	50
6	OPERATION ...................................................................................................................................			51
	6.1	OWNER/OPERATOR ...........................................................................RESPONSIBILITIES		51

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TABLE OF CONTENTS

6.2	SYMBOL DEFINITIONS .........................................................................................................		51
	6.2.1	Engine Functions.........................................................................................................................	51
	6.2.2	Windrower Operating Symbols ....................................................................................................	51
	6.2.3	Header Functions ........................................................................................................................	52
6.3	WINDROWER OPERATION ..................................................................................................		53
	6.3.1	Operational Safety.......................................................................................................................	53
	6.3.2	Break-In Period............................................................................................................................	53
	6.3.3	Pre-Season Check ......................................................................................................................	54
	6.3.4	Daily Check .................................................................................................................................	54
	6.3.5	Engine Operation.........................................................................................................................	55
	6.3.6	Driving The Windrower ................................................................................................................	59
	6.3.7	Adjustable Caster Tread Width....................................................................................................	65
	6.3.8	Transporting ................................................................................................................................	66
	6.3.9	Storage........................................................................................................................................	76
6.4	HEADER OPERATION...........................................................................................................		77
	6.4.1	Header Lift Cylinder Stops...........................................................................................................	77
	6.4.2	Header Flotation ..........................................................................................................................	78
	6.4.3	Levelling ......................................................................................................................................	81
	6.4.4	Header Drive ...............................................................................................................................	82
	6.4.5	Header Angle...............................................................................................................................	83
	6.4.6	Cutting Height..............................................................................................................................	85
	6.4.7	Double Windrowing .....................................................................................................................	87
6.5	D SERIES HEADER OPERATION.........................................................................................		88
	6.5.1	Header Attachment......................................................................................................................	88
	6.5.2	Header Detachment ....................................................................................................................	91
	6.5.3	Header Position ...........................................................................................................................	94
	6.5.4	Reel Fore-Aft Position .................................................................................................................	94
	6.5.5	Reel Height..................................................................................................................................	94
	6.5.6	Reel Speed..................................................................................................................................	94
	6.5.7	Draper Speed ..............................................................................................................................	97
	6.5.8	Knife Speed.................................................................................................................................	99
	6.5.9	Deck Shift (Optional) .................................................................................................................	100
6.6	A SERIES HEADER OPERATION.......................................................................................		101
	6.6.1	Header Attachment....................................................................................................................	101
	6.6.2	Header Detachment ..................................................................................................................	104
	6.6.3	Auger Speed..............................................................................................................................	106
	6.6.4	Reel Speed................................................................................................................................	107
	6.6.5	Knife Speed...............................................................................................................................	108
6.7	R SERIES HEADER OPERATION.......................................................................................		109
	6.7.1	Header Attachment....................................................................................................................	109
	6.7.2	Header Detachment ..................................................................................................................	112
	6.7.3	Disc Speed ................................................................................................................................	114
	6.7.4	Converging Drum Assemblies - Grass Seed Header ................................................................	115
7 MAINTENANCE AND SERVICING ..............................................................................................			116
7.1	PREPARATION FOR SERVICING ......................................................................................		116
	7.1.1	Welding Precautions..................................................................................................................	116
7.2	RECOMMENDED SAFETY PROCEDURES .......................................................................		116
7.3	MAINTENANCE SPECIFICATIONS ....................................................................................		117
	7.3.1	Recommended Fuel, Fluids and Lubricants ..............................................................................	117
	7.3.2	Recommended Torques ............................................................................................................	118
	7.3.3	Conversion Chart.......................................................................................................................	120
7.4	ENGINE COMPARTMENT HOOD.......................................................................................		121
7.5	MAINTENANCE PLATFORMS.............................................................................................		122
	7.5.1	Opening/Closing Platforms........................................................................................................	122
	7.5.2	Opening/Closing Platform for Major Servicing ...........................................................................	122
7.6	LUBRICATING THE WINDROWER.....................................................................................		124
	7.6.1	Procedure..................................................................................................................................	124
	7.6.2	Lubrication Points ......................................................................................................................	124
7.7	OPERATOR’S STATION......................................................................................................		126
	7.7.1	Seat Belts ..................................................................................................................................	126
	7.7.2	Safety Systems..........................................................................................................................	126
	7.7.3	GSL Adjustments.......................................................................................................................	127
	7.7.4	Steering Adjustments ................................................................................................................	128

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		TABLE OF CONTENTS
	7.7.5	Park Brake .................................................................................................................................	130
	7.7.6	HVAC System............................................................................................................................	132
7.8	CUMMINS ENGINE (M150) ................................................................................................		135
	7.8.1	General Engine Inspection.........................................................................................................	135
	7.8.2	Manually Turning Engine ...........................................................................................................	135
	7.8.3	Oil Level.....................................................................................................................................	136
	7.8.4	Changing Oil and Oil Filter.........................................................................................................	137
	7.8.5	Air Intake System.......................................................................................................................	139
	7.8.6	Fuel System...............................................................................................................................	142
	7.8.7	Engine Cooling System..............................................................................................................	147
	7.8.8	Gearbox .....................................................................................................................................	150
	7.8.9	Exhaust System.........................................................................................................................	152
	7.8.10	Belts...........................................................................................................................................	153
	7.8.11	Engine Speed ............................................................................................................................	154
7.9	CAT ENGINE (M200) ..........................................................................................................		155
	7.9.1	General Engine Inspection.........................................................................................................	155
	7.9.2	Oil Level.....................................................................................................................................	155
	7.9.3	Changing Oil and Oil Filter.........................................................................................................	156
	7.9.4	Air Intake System.......................................................................................................................	157
	7.9.5	Aspirator Hose and Check Valve Replacement .........................................................................	159
	7.9.6	Fuel System...............................................................................................................................	161
	7.9.7	Engine Cooling System..............................................................................................................	166
	7.9.8	Gearbox .....................................................................................................................................	170
	7.9.9	Exhaust System.........................................................................................................................	172
	7.9.10	Belts...........................................................................................................................................	173
7.10	COOLING BOX....................................................................................................................		175
	7.10.1	Cooling Box Screen ...................................................................................................................	175
	7.10.2	Cooling Box Maintenance ..........................................................................................................	177
7.11	ELECTRICAL SYSTEM.......................................................................................................		179
	7.11.1	Battery .......................................................................................................................................	179
	7.11.2	Headlights - Engine-Forward .....................................................................................................	184
	7.11.3	Field lights - Cab-Forward..........................................................................................................	186
	7.11.4	Flood Lights - Forward ...............................................................................................................	186
	7.11.5	Flood Lights - Rear ....................................................................................................................	187
	7.11.6	Red and Amber Lights ...............................................................................................................	188
	7.11.7	Red Tail Lights (If Installed) .......................................................................................................	189
	7.11.8	Beacons (If Installed) .................................................................................................................	189
	7.11.9	Gauge Light ...............................................................................................................................	191
	7.11.10	Dome Light ................................................................................................................................	191
	7.11.11	Ambient Light.............................................................................................................................	191
	7.11.12	Turn Signal Indicators................................................................................................................	191
	7.11.13	Circuit Breakers and Fuses........................................................................................................	192
7.12	HYDRAULIC SYSTEM ........................................................................................................		195
	7.12.1	Oil Level.....................................................................................................................................	195
	7.12.2	Changing Hydraulic Oil ..............................................................................................................	196
	7.12.3	Hydraulic Oil Cooler...................................................................................................................	196
	7.12.4	Hydraulic Oil Filters....................................................................................................................	196
	7.12.5	Header and Reel Hydraulics ......................................................................................................	197
	7.12.6	Traction Drive Hydraulics...........................................................................................................	199
	7.12.7	Hoses and Lines ........................................................................................................................	200
7.13	WHEELS AND TIRES .........................................................................................................		201
	7.13.1	Drive Wheels .............................................................................................................................	201
	7.13.2	Caster Wheels ...........................................................................................................................	204
7.14	MAINTENANCE SCHEDULE ..............................................................................................		208
	7.14.1	Break-In Inspections ..................................................................................................................	208
	7.14.2	Interval Maintenance .................................................................................................................	209
8 TROUBLESHOOTING.................................................................................................................			212
8.1	ENGINE ...............................................................................................................................		212
8.2	ELECTRICAL.......................................................................................................................		215
8.3	HYDRAULICS......................................................................................................................		215
8.4	HEADER DRIVE..................................................................................................................		216
8.5	TRACTION DRIVE ..............................................................................................................		216
8.6	STEERING AND GROUND SPEED CONTROL.................................................................		217

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	TABLE OF CONTENTS
8.7	CAB AIR................................................................................................................................	218
8.8	OPERATOR’S STATION......................................................................................................	220
9 OPTIONS / ATTACHMENTS........................................................................................................		221
9.1	REEL DRIVE AND LIFT PLUMBING ...................................................................................	221

9.2WINDROWER HYDRAULIC COMPLETION FOR DRAPER HEADER REEL FORE-AFT .221

9.3	DOUBLE WINDROW ATTACHMENT ..................................................................................	221
9.4	REVERSER VALVE AND PLUMBING .................................................................................	221
9.5	BOOSTER SPRING KIT .......................................................................................................	221
9.6	INTERNAL BOOSTER SPRING KIT ....................................................................................	221
9.7	LIGHT HEADER FLOTATION KIT .......................................................................................	221
9.8	WINDSHIELD SHADES .......................................................................................................	221
9.9	DISC HEADER VALVE .........................................................................................................	221
9.10	AM/FM RADIO ......................................................................................................................	221
9.11	CENTER - LINK SELF - ALIGNMENT KIT ...............................................................................	221
9.12	PRESSURE SENSOR KIT ...................................................................................................	221
9.13	HYDRAULIC CENTER - LINK ................................................................................................	221
9.14	WEIGHT BOX .......................................................................................................................	221
9.15	TOWING HARNESS .............................................................................................................	221
9.16	SWATH ROLLER .................................................................................................................	221
9.17	WARNING BEACONS ..........................................................................................................	222
9.18	AUTO - STEER .......................................................................................................................	222
9.19	LIGHTING AND MARKING KIT FOR CAB - FORWARD ROAD TRAVEL ............................	222
9.20	FAN AIR BAFFLE KIT ..........................................................................................................	222
INDEX	.........................................................................................................................................................	223
CDM / WCM .....................................................................................................................FAULT CODES		226
M150 AND ..............................................................................................M200 ENGINE ERROR CODES		227

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SAFETY

2 SAFETY

2.1SAFETY ALERT SYMBOL

This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine.

This symbol means:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

Carefully read and follow the safety message accompanying this symbol.

WHY IS SAFETY IMPORTANT TO YOU?

ACCIDENTS DISABLE AND KILL.

ACCIDENTS COST.

ACCIDENTS CAN BE AVOIDED.

2.2SIGNAL WORDS

Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices.

2.3SAFETY SIGNS

2.3.1SAFETY SIGN INSTALLATION

Refer to the illustration on this and following pages, and proceed as follows:

a.Be sure the installation area is clean and dry.

b.Decide on the exact location before you remove the decal backing paper.

c.Remove the smaller portion of the split backing paper.

d.Place the sign in position and slowly peel back the remaining paper, smoothing the sign as it is applied.

e.Small air pockets can be smoothed out or pricked with a pin.

2.3.2SAFETY SIGN LOCATIONS

The safety signs (decals) appear on the windrower at the locations approximately as shown.

•Keep safety signs clean and legible at all times.

•Replace safety signs that are missing or become illegible.

•If original parts on which a safety sign was installed are replaced, be sure the repair part also bears the current safety sign.

•Safety signs are available from your MacDon Dealer Parts Department.

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SAFETY

Safety Sign Locations (continued)

IN CAB #32744	BELOW DOOR HANDLE #32744

FRONT OF PLATFORM #134070

(HORIZONTAL FORMAT), AND

ON OIL RESERVOIR UNDER HOOD (BOTH SIDES) #44944 (VERTICAL FORMAT)

BEHIND DOOR ON SILL #109843

LIFT LINKAGES #163561

BEHIND DOOR ON SILL - LH SIDE ONLY #160396

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SAFETY

Safety Sign Locations (continued)

IN CAB #109868

IN CAB #160422

IN CAB #109844

BEL0W DOOR HANDLE #32744

FRONT OF PLATFORM #110989

BEHIND DOOR ON SILL #109843

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SAFETY

Safety Sign Locations (continued)

ON FAN SHROUD #134068

ON FRAME #42130

ON FRAME #110986

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SAFETY

Safety Sign Locations (continued)

ON DRINK COOLER #160429

ON FRAME #110986

INSIDE FRAME #32743

ON LIFT LINKAGE #163562

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SAFETY

2.4GENERAL SAFETY

CAUTION

The following are general farm safety precautions that should be part of your operating procedure for all types of machinery.

Protect yourself.

•When assembling, operating and servicing machinery, wear all the protective clothing and personal safety devices that COULD be necessary for the job at hand. Don't take chances.

•You may need:

•a hard hat.

•protective shoes with slip resistant soles.

•protective glasses or goggles.

•heavy gloves.

•wet weather gear.

•respirator or filter mask.

A

B

•hearing protection. Be aware that prolonged exposure to loud noise can cause impairment or loss of hearing. Wearing a suitable hearing protective device such as ear muffs

(A) or ear plugs (B) protects against objectionable or loud noises.

•Provide a first-aid kit for use in case of emergencies.

•Keep a fire extinguisher on the machine. Be sure the extinguisher is properly maintained and be familiar with its proper use.

•Keep young children away from machinery at all times.

•Be aware that accidents often happen when the operator is tired or in a hurry to get finished. Take the time to consider the safest way. Never ignore warning signs of fatigue.

•Wear close-fitting clothing and cover long hair. Never wear dangling items such as scarves or bracelets.

•Keep hands, feet, clothing and hair away from moving parts. Never attempt to clear obstructions or objects from a machine while the engine is running.

•Keep all shields in place. Never alter or remove safety equipment. Make sure driveline guards can rotate independently of the shaft and can telescope freely.

•Use only service and repair parts made or approved by the equipment manufacturer. Substituted parts may not meet strength, design, or safety requirements.

(continued next page)

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SAFETY

•Do not modify the machine. Unauthorized modifications may impair the function and/or safety and affect machine life.

•Stop engine and remove key from ignition before leaving Operator’s seat for any reason. A child or even a pet could engage an idling machine.

•Keep the area used for servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment. Be sure all electrical outlets and tools are properly grounded.

•Use adequate light for the job at hand.

•Keep machinery clean. Straw and chaff on a hot engine are a fire hazard. Do not allow oil or grease to accumulate on service platforms, ladders or controls. Clean machines before storage.

•Never use gasoline, naphtha or any volatile material for cleaning purposes. These materials may be toxic and/or flammable.

•When storing machinery, cover sharp or extending components to prevent injury from accidental contact.

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SPECIFICATIONS

3 DEFINITIONS

TERM	DEFINITION
API	American Petroleum Institute
ASTM	American Society of Testing And Materials
Cab-Forward	Windrower operation with the operator and cab facing in the direction of travel
CDM	Cab Display Module
DWA	Double Windrow Attachment
Engine-Forward	Windrower operation with the operator and engine facing in the direction of travel
ISC	Integrated Speed Control
N-DETENT	The slot opposite the neutral position on operator’s console
rpm	Revolutions per minute
SAE	Society Of Automotive Engineers
WCM	Windrower Control Module
Windrower	Windrower with header attached
Windrower Tractor	Power unit only. (Windrower without the header attached)

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SPECIFICATIONS

4 SPECIFICATIONS

4.1WINDROWER DIMENSIONS

Dimensions are with 18.4 - 26 drive tires and forked casters.

133 in. (3378 mm)

TREAD

WHEEL BASE

HUBS

CAB - FORWARD

TIRES

TREAD						WHEEL BASE
CASTERS
				ENGINE - FORWARD

								WHEEL BASE
		WHEEL	TREAD	HUBS	CASTERS	TIRES	SHIPPING	Inch (mm)
		POSITION	Inch (mm)	Inch (mm)	Inch (mm)	Inch (mm)	Inch (mm)	CAB	ENG
								FWD	FWD
	DRIVE	Inner / Outer	-	138.7 (3522)	-	-	142.9
		Outer / Outer	134.2 (3410)	146.1 (3712)	-	157.1 (3990)
	TIRE						(3630)	158.3	120.7
		Inner / Inner	120.1 (3050)	131.6 (3342)	-	150.0 (3810)
								(4021)	(3066)
	CASTER	Minimum	93.2 (2367)	-	115.4 (2932)	-	-
	TIRE	Maximum	135.8 (3448)	-	158.0 (4013)	-	-

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SPECIFICATIONS

4.2SPECIFICATIONS

							M150			M200
ENGINE
Type							Cummins QSB -130 4 Cyl. Turbo			Cat C6.6 6 Cyl. Turbo
Displacement							275 cu.in. (4.5 L)			403 cu.in. (6.6 L)
Power				Rated			130 hp (97 kW) @ 2200 rpm			213 hp (159 kW) @ 2200 rpm
				Peak			140 hp (104 kW) @ 2000 rpm			220 hp (164 kW) @ 2000 rpm
Bore							4.04 in. (102 mm)			4.13 in. (105 mm)
Stroke							5.39 in. (137 mm)			5.00 in. (127 mm)
Maximum RPM (no load)							2270 - 2330			2250 - 2300
Idle RPM							1100			1100
ELECTRICAL SYSTEM
Recommended Battery (2)							12 Volt, Min. 750CCA, Max Dim - 13 x 6.81 x 9.43 in. (330 x 173 x 240 mm).
							Group Rating 31A. Heavy Duty / Off Road / Vibration Resistant.
Alternator							130 amp			120 amp
Starter							Wet Type
Working Lights								11
TRACTION DRIVE
Type							Hydrostatic, 3 Speed Electric Shift
	Field (Cab-Forward)						Low Range 0 - 11 mph (17.7 km/h)
							Mid Range 0 - 16 mph (25.7 km/h)
Speed
	Reverse (Cab-Forward)						6 mph (9.6 km/h)
	Transport (Engine-Forward)						High Range 0 - 23 mph (37 km/h)
				Type			2 Piston Pumps - 1 per Drive Wheel.
Transmission				Displacement			2.65 cu.in. (44 cc)
				Flow			40 U.S. gpm (151 L/min)
Final Drive				Type			Planetary Gearbox
				Ratio			30.06 : 1
				Low Range			4.15 cu.in. (68 cc)
Wheel Motor Displ.				Mid Range			2.93 cu.in. (48 cc)
				High Range			2.0 cu.in. (33 cc)
SYSTEM CAPACITIES
Fuel Tank							97 U.S. Gallons (378 L)
Cooling							5.1 U.S. Gallons (20 L)
Hydraulic Reservoir							17.2 U.S. Gallons (66 L)
HEADER DRIVE
Type							Hydraulic, Load Sensing Variable Displacement
		Displacement					Pump A - 0 - 2.75 cu.in. (0 - 45 cc)		Pumps A & B - 0 - 3.11 cu.in. (0 - 51 cc)
							Pump B - 0 - 2.32 cu.in. (0 - 38 cc)
Piston Pumps		Flow				Pump A	0 - 27 U.S. gpm (102 L/min)			0 - 39 U.S. gpm (148 L/min)
						Pump B	0 - 24 U.S. gpm (91 L/min)			0 - 34 U.S. gpm (128 L/min)
		Max				Pump A	4000 psi (27.58 MPa)			4800 psi (33.10 MPa)
		Pressure				Pump B	3200 psi (22.06 MPa)			4800 psi (33.10 MPa)

(continued next page)

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SPECIFICATIONS

				M150	M200
	HEADER LIFT/TILT
	Type			Hydraulic
	Gear Pumps (2)	Displacement		0.84 cu.in. (13.8 cc)
		Flow		11.5 U.S. gpm (46.5 L/min)
	System Pressure (Relief / Max)			2500 psi (17.24 MPa)
	HEADER FLOTATION
	Primary Adjustment			Manual, External, Draw-Bolt With Springs (1 per side)
	Fine Adjustment			Hydraulic, In-Cab Switch
	Automatic			Hydraulic, 3 Programmable Settings For All Headers
				(Deck Shift Compensation On Draper Headers)
	CAB
			Width	63 in. (1600 mm)
	Dimensions		Depth	68.3 in. (1735 mm) (at top of window)
			Height	64.6 in. (1640 mm)
			Volume	125 cu.ft. (3540 L)
	Seat		Driver	Adjustable Air-Ride Suspension, Seat Belt
			Training	Folding, Cab Mounted, Seat Belt
	Windshield Wiper		Front	31.5 in. (800 mm) Blade
			Rear	22 in. (560 mm) Blade
	Heater			24,000 Btu/h (7038 W)
	Air Conditioning			28,280 Btu/h (8288 W)
	Electrical Outlets			Two Live, Three On Ignition
	Mirrors			One Inside (Transport), Two Outside (Field)
	Radio			Two Speakers and Antenna Factory Installed. Radio Dealer Installed
	SYSTEM MONITORING
	Speeds			Ground (mph or km/h), Engine (rpm), Knife (spm), Disc (rpm),
				Reel (rpm or mph/km/h), Conveyor (Ref. No.)
	Header			Height, Angle, Float, Optional Knife or	Height, Angle, Float, Knife Drive and
				Reel Drive Pressure	Reel Drive Pressures
	TIRE OPTIONS
	Size		Drive	18.4 - 26 Bar, 18.4 - 26 Turf, 600-65 R28 Bar, 23.1 - 26 Turf, 580-70 R26 Turf
			Rear	7.5 - 16SL Single Rib, 10 x 16 Front Steer Tire
				16.5L - 16.1 Rib Implement Flotation, Forked Caster
	Pressure		Drive	Bar - 32 psi (221 kPa), Turf - 20 psi (138 kPa)
			Rear	10 psi (69 kPa)
	FRAME AND STRUCTURE
	Dimensions			Refer to Section 4.1 WINDROWER DIMENSIONS
	Frame to Ground (Crop Clearance)			45.7 in. (1160 mm)
			Base	10,700 lb (4858 kg)	11,400 lb (5176 kg)
	Weight		Max GVW	21,500 (9750 kg)
			Max CGVW	23,100 lb (10,480 kg)
			SK	A30S Auger, D50, D60S Harvest Header
	NG Header Compatibility		DK	A30D, A40D Auger, D60D Harvest Header
				R80 Disc Rotary Header

NOTES:	1.	Specifications and design are subject to change without notice, or obligation to revise previously sold units.
	2.	Weights do not include options.
Form 169017 / 169087 / 169095			16	Revision C

OPERATOR’S STATION

5 OPERATOR’S STATION

The Operator’s station is designed for operating the windrower in a cab-forward mode (working mode), or in an engine-forward mode (transport mode).

The operator station, which includes the seat, console, and steering column, pivots 180° so that the operator maintains access to the windrower controls and gauges regardless of the direction of travel.

5.1OPERATOR CONSOLE

ENGINE / WINDROWER CAB DISPLAY MODULE (CDM)

HEADER

CONTROLS

SECTION 5.17

THROTTLE

WINDROWER CONTROLS

SECTION 5.16

A

a.Pull lever (A), and slide console fore or aft to desired position. The height also increases slightly as the console is moved aft. Release lever to lock console.

B

The console contains controls to operate the windrower, as well as amenities for the operator.

The console position is adjustable to suit each particular operator. The console is attached to the seat, and does not require adjustment when repositioning the Operator’s seat.

b.To adjust only fore-aft, loosen nuts (B) under console and move as required.

c.Tighten nuts.

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OPERATOR’S STATION

5.2 OPERATOR PRESENCE	5.2.2 ENGINE AND TRANSMISSION

The Operator Presence System is a safety feature that is designed to deactivate or alarm selected systems when the operator is not seated at the Operator’s station.

These systems include:

•Header Drive

•Engine and Transmission

5.2.1HEADER DRIVE

•Requires the operator to be seated in the seat in order to engage the header drive.

•Power is maintained to the header drive for 5 seconds after the operator leaves the seat, and then the header shuts down.

•After the header has shutdown automatically, the header engage switch must be moved to “OFF” position, and back to the “ON” position again to restart the header.

•The engine will not be allowed to start when the header drive switch is engaged.

•The engine will not be allowed to start when the transmission is not locked in neutral.

•The engine will shutdown when the windrower is moving at 5 mph (8 km/h) or less, and the operator leaves the seat.

•If the operator leaves the seat and the transmission is not locked in neutral, after 5 seconds the lower display will flash “NOT IN NEUTRAL” accompanied by an alarm.

•When the seat is in between cab-forward and engine-forward positions, the engine will shut off if the transmission is not locked in the neutral position. The lower display will flash “LOCK SEAT BASE” until the seat base is locked into position.

5.3SEAT ADJUSTMENTS

The Operator’s seat has several adjustments. Refer to the following illustration for the location and description of each adjustment.

SEAT FORE-AFT POSITION

Adjusts Fore-Aft Position

Pull Lever Up To Release.

Move Seat Forward or Rearward.

Release Lever.

OPERATOR WEIGHT AND SEAT HEIGHT

Controls Suspension Stiffness and Seat Height

INCREASE - Press Upper Switch.

DECREASE - Press Lower Switch.

VERTICAL DAMPENER

Adjusts Suspension Dampening

INCREASE - Turn Knob Counter Clockwise

DECREASE - Turn Knob Clockwise

ARM REST

Raise Arm Rest For Easier

Access To Seat.

Lower Arm Rest After Seat

Belt Is Buckled.

LUMBAR SUPPORT

Adjusts Stiffness of Seat Back

INCREASE - Rotate Knob Upward.

DECREASE - Rotate Knob Downward.

ARM REST ANGLE

Adjusts Angle of Arm Rest

INCREASE - Rotate Knob Clockwise.

DECREASE - Rotate Knob Counter

Clockwise.

SEAT FORE-AFT ISOLATOR LOCK	SEAT BACK ANGLE
Locks Seat Fore-Aft Isolator	Pull Lever Up To Release.
LOCK - Push Lever Down.	Position Seat Back As Desired.
UNLOCK - Pull Lever Up.	Release Lever.

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OPERATOR’S STATION

5.4TRAINING SEAT

A wall mounted fold-up training seat, complete with seat belt, is provided for use as described below.

B

B

A

A

•To lower seat, lift latch (A), and lower seat (B).

SEAT BELT

RELEASE

a.To fasten seat belt, pull belt completely across your body. Push the metal eye into the buckle until it locks. Adjust the position of the belt as low on your body as possible.

b.To release, push the red button in the end of the buckle, and separate the buckle and metal eye.

•For storage, lift seat (B), and secure with latch (A).

WARNING

•The training seat is provided for an experienced operator of the machine when a new operator is being trained.

•The training seat is NOT intended as a PASSENGER SEAT or FOR USE BY CHILDREN.

•USE THE SEAT BELT whenever operating the machine, or riding as a trainer.

•KEEP ALL OTHER RIDERS OFF THE MACHINE.

5.6STEERING COLUMN ADJUSTMENT

The steering column can be adjusted to suit each particular operator, and for easier entry to and exit from the seat.

C

5.5SEAT BELTS

The windrower is equipped with a seat belt on the Operator’s and Trainer’s seats.

WARNING

•Before starting engine, securely fasten your seat belt, and ensure trainer’s seat belt is fastened if occupied. The seat belt can help ensure your safety if it is used and maintained.

•Never wear a seat belt loosely or with slack in the belt system.

•Never wear the belt in a twisted condition or pinched between the seat structural members.

a.Hold onto steering wheel, lift handle (C), and move steering wheel up or down to desired position.

b.Release handle (C) to lock steering wheel position.

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OPERATOR’S STATION

5.7LIGHTS

LIGHTS

Controls field and transport lights

Field

Off

Road

BEACON

Controls Beacons On Cab

Standard for Export.

Optional for N.A.

On - Off

HIGH / LOW LIGHTS

Controls High / Low Beam For Road Lights

High - Low

The field and transport light switches are located on a panel in the cab headliner. Refer to illustrations on following pages for location of lights.

The lighting is dependent upon the position of the Operator’s station (i.e. cab-forward mode or engine-forward mode).

The position of the Operator’s station automatically determines the lighting.

IMPORTANT

Red reflector tape is applied to aft locations to be visible in engine-forward mode.

Only amber tape is allowed in cab-forward mode.

5.7.1CAB-FORWARD LIGHTING - FIELD

FIELD LIGHTS

FRONT - CAB FWD

FIELD LIGHTS

SWATH LIGHTS

REAR - CAB FWD

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OPERATOR’S STATION

5.7.2ENGINE-FORWARD LIGHTING - ROAD

The following lights are on / functional when the switch is in the ROAD position. The hazard lights must be activated with the switch on the CDM when driving on the road.

5.7.3CAB-FORWARD LIGHTING - ROAD (OPTIONAL)

If equipped, the following lights are functional when the switch is in the ROAD position. The hazard lights must be activated with the switch on the CDM when driving on the road.

IMPORTANT

Optional red tail lighting and marking kit must be installed so that road travel in the cab-forward mode complies with road travel regulations. See your MacDon Dealer.

TURN SIGNALS / HAZARDS - AMBER

HIGH / LOW LIGHTS - ROAD

FRONT - ENG FWD

TURN SIGNALS / HAZARDS - AMBER

TAIL / BRAKE LIGHTS - RED

REAR - ENG FWD

HI/LO LIGHTS

-ROAD

TURN SIGNALS/HAZARDS - AMBER

FRONT – CAB FWD

TURN SIGNALS/HAZARDS - AMBER

TAIL LIGHTS – RED

OPTIONAL BRAKE LIGHTS

SMV SIGN

OPTIONAL

REAR – CAB FWD

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OPERATOR’S STATION

5.7.4BEACON LIGHTING - EXPORT (N.A. OPTIONAL)

The beacon lights are functional when the ignition and the beacon switches are on.

The beacons must be used when driving on the road.

BEACON LIGHTS - AMBER

5.7.5SLOW MOVING VEHICLE (SMV) SIGNS

ENGINE - FORWARD CAB - FORWARD

The Slow Moving Vehicle (SMV) signs must be visible when travelling on the road.

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OPERATOR’S STATION

5.8WINDSHIELD WIPERS

FRONT WIPER SWITCH

Controls Front Windshield Wiper

ON / OFF

REAR WIPER SWITCH

Controls Rear Windshield Wiper

ON / OFF

The windshield wiper controls are located in the cab headliner. The illustration above designates the controls as in the cab-forward mode.

5.9REAR VIEW MIRRORS

REAR VIEW MIRRORS

CAB - FORWARD

REAR VIEW MIRROR

ENGINE - FORWARD

Two adjustable outside mounted mirrors provide rear view vision when the windrower is operated in the cab-forward mode.

A single interior mounted mirror provides rear view vision in the engine-forward mode.

5.10 CAB TEMPERATURE

The cab environment is controlled by a climatecontrol system that provides clean air-conditioned or heated air for the operator.

The heater / evaporator / blower assembly is located under the cab floorboard, and is accessible from beneath the windrower.

5.10.1 HEATER SHUT-OFF VALVE

M150	M200
	HEATER SHUT-OFF VALVE
	OPEN - Counter Clockwise
	CLOSE - Clockwise

A shut-off valve at the engine allows the cab heater to be isolated from the engine coolant.

OPEN

CLOSE

DIRECTION

The valve must be open to provide heat to the cab, but for maximum cooling, the valve can be closed.

5.10.2 AIR DISTRIBUTION

Cab air distribution is controlled through adjustable air vents. They are located in the cab posts to provide window and operator ventilation as shown in illustration.

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OPERATOR’S STATION

5.10.3 CONTROLS

BLOWER SWITCH

Controls Blower Speed

OFF / LO / MEDIUM / HI

OUTSIDE AIR SWITCH

Controls Air Source

FRESH AIR - Starts Booster Fan and

Filtered Outside Air Drawn Into Cab.

RECIRCULATE - Stops Booster Fan

and Cab Air Is Recirculated.

AIR CONDITIONING SWITCH

Controls A/C System

OFF - A/C Does Not Operate.

ON - A/C Operates With Blower

Switch On.

TEMPERATURE CONTROL

Controls Cab Temperature

INCREASE - Clockwise

DECREASE - Counter Clockwise

IMPORTANT

To distribute the oil throughout the system, perform the following steps whenever the machine is first started after storage for more than one week:

a.Turn blower switch to the first position. Turn temperature control switch to maximum heating, and A/C control to “OFF”.

b.Start engine, and operate at low idle until engine is warm.

c.Click A/C switch from "OFF" to "ON" for one second, then back to "OFF" for 5 to 10 seconds. Repeat this step ten times.

5.10.4 A/C COMPRESSOR PROTECTION

The compressor is protected from excessively low and high pressures by two switches that shutdown the compressor to prevent damage to the system.

•The LOW pressure switch opens when the pressure falls to 5.1 - 10.9 psi (35 - 75 kPa), and shuts down the compressor. When the pressure rises to 17.6 - 26.4 psi (121 - 182 kPa), the switch closes, and allows the compressor to run.

•The HIGH pressure switch opens and stops the compressor when the pressure rises to 315 - 335 psi (2172 - 2310 kPa). When the pressure falls to 220 - 280 psi (1517 - 1930 kPa), the switch closes, and allows the compressor to run.

If the air conditioning system is shutdown by either switch, locate the source of the problem, and correct it before operating the system.

•The Windrower Control Module (WCM) monitors the compressor operation, and when it senses rapid pressure changes that cause the compressor to rapidly engage and disengage, a “CHECK A/C SYSTEM” will appear on the CDM display.

5.11 INTERIOR LIGHTS

B A

Two interior lights are installed in the cab headliner.

A low intensity LED light (A) is located directly overhead to provide ambient lighting if desired, and functions only when the road/field light switch is on.

An on-off switch is located on the light.

The other interior light (B) is located on the headliner switch panel and the push-on, push-off button is located on the light.

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OPERATOR’S STATION

5.12 OPERATOR AMENITIES

UTILITY TRAY		CIGARETTE
UNDER ARMREST		LIGHTER
AUXILIARY
POWER		ASHTRAY /
		CUPHOLDER
		UTILITY
		TRAY
SWITCHED	BATTERY

AUXILIARY

POWER

GROUND

COOLER

MANUAL STORAGE CASE

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OPERATOR’S STATION

5.13 RADIOS

5.13.1 AM/FM RADIO

B A

B

A radio is available as optional equipment from your MacDon Dealer, and a space (A) is provided in the cab headliner to accommodate the installation. Two pre-wired speakers (B) have been factory installed in the headliner.

Refer to M150 and M200 Self-Propelled Windrower Unloading and Assembly instructional manual for radio installation procedures. Operating instructions are supplied with the radio.

5.13.2 ANTENNA MOUNTING

REMOVE	EXISTING	BOLT	AND
REINSTALL WITH ANTENNA BASE

A roof mounted antenna base for installing a magnetic antenna is available as an option from your MacDon Dealer.

Order part #160288, or see illustration for part dimensions for a “homemade” version. It accommodates most CB, 2-way radio and satellite radio antennas.

A knockout for the antenna lead is provided on the cab post.

11 GA. OR 3.0 mm CQHRS

IMPORTANT

Antenna base can only be installed on the LH and RH rear cab roof bolts.

5.14 HORN

The horn is activated by pushing the button located on the panel in the headliner. The ignition switch must be on.

Sound the horn three times prior to starting the engine.

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OPERATOR’S STATION

5.15 ENGINE CONTROLS/GAUGES

All engine controls and gauges are conveniently located on the Operator’s console.

Refer to the following illustration for the location and a description of each.

IGNITION SWITCH

ACC - Fully Counter Clockwise

OFF - All Electrical Systems Off

RUN - Clockwise

START- Fully Clockwise To Crank Engine

Release and Switch Returns to RUN

REMOVE KEY WHEN WINDROWER NOT IN USE.

KEY ALSO LOCKS DOORS.

ENGINE TEMPERATURE

Indicates Engine Coolant Temperature

Normal Running 180°- 225°F (82°-107°C).

Warning Tone Over 230°F (110°C).

FUEL

Indicates Fuel Level In Tank

E - Empty

F - Full

FULL

CLOSED

THROTTLE

Controls Engine RPM.

FULL - Push Lever Forward

OPERATING - See Section 6.3.6

CLOSED - Pull Lever Back

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OPERATOR’S STATION

5.16 WINDROWER CONTROLS

		GROUND SPEED LEVER (GSL)
		Controls Speed and Direction of Movement
		F - Forward
	TURN SIGNALS	N - Neutral
		N-DETENT - Engages Neutral Interlock and Applies
	Activates Turn Signals On Windrower and Header
		Park Brake When Steering Locked In Center
	Momentary Switches On Monitor
		R - Reverse

HAZARD WARNING LIGHTS	FAST
Activates Signals On Windrower Tractor and Header
Momentary Switch On Monitor	N-DETENT
	SLOW
	REVERSE
GROUND SPEED RANGE SWITCH
Shifts Transmission Speed Range
H - 0 - 23 mph (37 km/h). ENGINE-FORWARD ONLY.
- 0 -16 mph (25.7 km/h). CAB-FORWARD ONLY.
L - 0 -11 mph (17.7 km/h)

AUTO-STEER ENGAGEMENT SWITCH

Engages Auto-Steer System (If compatible system is installed).

ENGAGE - Click To Engage.

DISENGAGE - Turn Steering Wheel To Disengage.

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