LG 32LJ600U-ZA Schematic

Page 1
CONFIDENTIAL
LED TV
SERVICE MANUAL
CHASSIS : LD75K
MODEL : 32LJ600U 32LJ600U-ZA
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
P/NO : MFL69886201 (1709-REV01)
Page 2
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS
SERVICING PRECAUTIONS
SPECIFICATION
...................................................................................... 6
SOFTWARE UPDATE
BLOCK DIAGRAM
EXPLODED VIEW
................................................................................. 11
.................................................................................. 17
........................................................................ 3
................................................................... 4
............................................................................. 10
DISASSEMBLY GUIDE .......................................................................... 18
TROUBLE SHOOTING GUIDE ................................................ APPENDIX
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 3
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks.
It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock.
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Leakage Current Hot Check (See below Figure)
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
Leakage Current Hot Check circuit
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 4
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conict between the
following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precau­tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explo­sion hazard.
2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its assemblies.
4. Unless specied otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a ammable mixture. Unless specied otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last.
8. Use with this receiver only the test xtures specied in this
service manual.
CAUTION: Do not connect the test xture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas­ily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some eld-effect transistors
and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component dam­age caused by static by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alter­natively, obtain and wear a commercially available discharg­ing wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or expo­sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classied as “anti-static” can generate electrical charges sufcient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufcient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads elec­trically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective mate­rial to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or cir­cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace­ment ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your
foot from a carpeted oor can generate static electricity suf­cient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri­ate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire­bristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit board printed foil.
6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there only until the solder ows onto and around both the compo­nent lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 5
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent at against the cir­cuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts.
2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and solder it.
3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain­ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection.
Power Output, Transistor Device Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos­sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit board.
3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder.
3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed when­ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connec­tions).
1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board.
1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly con­nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges.
Fuse and Conventional Resistor Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow stake.
2. Securely crimp the leads of replacement component around notch at stake top.
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 6
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement
.
1. Application range
This specification is applied to the LED TV used LD75H chassis.
3. Test method
(1) Performance: LGE TV test method followed (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special notice. (1) Temperature : 25°C ± 5°C (77°C ± 9°C), CST : 40°C ± 5°C (2) Relative Humidity : 65 % ± 10 % (3) Power Voltage : Standard input voltage (AC100~240V @ 50/60Hz) Standard Voltage of each product is marked by models (4) Specification and performance of each parts are followed
each drawing and specification by part number in accordance with BOM.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment
4. Model General Specification
No. Item Specication Remarks
DTV & Analog (Total 37 countries)
DTV (MPEG2/4, DVB-T) : 26 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, , Belgium, Luxemburg, Greece, Czech, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Beralus
1 Market EU(PAL Market-37Countries)
DTV (MPEG2/4, DVB-T2) :11 countries
UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan Russia, Italy, Croatia, Serbia
DTV (MPEG2/4, DVB-C) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain, Italy, Belgium, Russia, Luxemburg, Greece, Czech, Cro­atia, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portu­gal, Romania, Albania, Bosnia, Serbia, Slovakia, Beralus, UK, Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan
DTV (MPEG2/4,DVB-S) : 37 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgaria, France, Spain,Belgium, Luxemburg, Greece, Czech, Turkey, Moroco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania, Albania, Bosnia, Slovakia, Beralus, UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan,Russia, Italy, Croatia, Serbia
Supported satellite : 35 satellites
ABS1 75.0E , AMOS 4.0W , ASIASAT3S 105.5E , ASTRA 19.2E , AS­TRA 23.5E , ASTRA 28.2E , ASTRA 4.8E, ATLANTIC BIRD2 8.0W , AT­LANTIC BIRD3 5.0W , BADR 26.0E , DIRECTV-1R 56.0E , EUROBIRD 9A 9.0E , EUROBIRD3 33.0E , EUTELSAT 36 A/B 36.0E , EUTELSAT W2A 10.0E , EUTELSAT W3A 7.0E , EUTELSAT7WA 7.3W EUTELSAT 16.0E , EXPRESS AM1 40.0E , EXPRESS AM3 140.0E , EXPRESS AM33 96.5E , HELLASSAT 39.0E , HISPASAT 1CDE 30.0W HOTBIRD 13.0E , INTELSAT10&7 68.5E , INTELSAT15 85.2E , INTEL­SAT1R 50.0W, INTELSAT903 33.5W , INTELSAT904 60.0E, NILESAT 7.0W , NSS12 57.0E , THOR 0.8W , TURKSAT 42.0E , YAMAL201 90.0E , OTHER
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 7
No. Item Specication Remarks
1) Digital TV
- DVB-T/T2
- DVB-C
2 Television system
3 Program coverage
4 Receiving system
5 SCART (N/A) DELETED
6 Video Input RCA (1EA) PAL, SECAM, NTSC4.43 4 System :PAL, SECAM, NTSC4.43, PAL60, Hybrid Type
7 Head phone out
8 Component Input (1EA)
9 HDMI Input (3EA)
10 Audio Input (3EA)
11 SPDIF out SPDIF out
12 USB (2EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
13 Ethernet Connect (1EA) Ethernet Connect
14 PCMCIA Card slot (1EA) PCMCIA slot
- DVB-S/S2
2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L/L’
1) Digital TV
- VHF, UHF
- C-Band, Ku-Band
2) Analogue TV
- VHF : E2 to E12
- UHF : E21 to E69
- CATV : S1 to S20
- HYPER : S21 to S47
Analog : Upper Heterodyne Digital : COFDM, QAM
Antenna, AV, Component, HDMI1, HDMI2, USB1, USB2
Y/Cb/Cr Y/Pb/Pr
HDMI1-DTV HDMI2-DTV HDMI3-DTV
DVI Audio Component AV
► DVB-T
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate QPSK : 1/2, 2/3, 3/4, 5/6, 7/8 16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8 64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
► DVB-T2 (Model : *L*V*-Z* (T2 only Model))
- Guard Interval(Bitrate_Mbit/s) 1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate QPSK : 1/2, 2/5, 2/3, 3/4, 5/6 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6 256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
► DVB-C
- Symbolrate :
4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM
► DVB-S/S2
- symbolrate DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8 DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Hybrid Type
L/R Input
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Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 8
5. External Input Support format
5.1. Video resolutions (2D)
(1) Component Video Input (Y, PB, PR)
No.
1 720*480 15.73 60.00 SDTV, DVD 480i
2 720*480 15.73 59.94 SDTV, DVD 480i
3 720*480 31.47 59.94 480p
4 720*480 31.50 60.00 480p
5 720*576 15.62 50.00 SDTV, DVD 625 Line
6 720*576 31.25 50.00 HDTV 576p
7 1280*720 37.50 50.00 HDTV 720p
8 1280*720 44.96 59.94 HDTV 720p
9 1280*720 45.00 60.00 HDTV 720p
10 1920*1080 28.12 50.00 HDTV 1080i
11 1920*1080 33.75 60.00 HDTV 1080i
12 1920*1080 33.72 59.94 HDTV 1080i
13 1920*1080 56.25 50.00 HDTV 1080p
14 1920*1080 67.50 60.00 HDTV 1080p
(2) HDMI Input (DTV)
No. Resolution H-freq (kHz) V-freq (kHz) Proposed Remarks
1 640*480 31.46 59.94 SDTV 480P
2 640*480 31.50 60.00 SDTV 480P
3 720*480 15.73 59.94 SDTV, DVD 480I(525I)
5 720*576 15.62 50.00 SDTV, DVD 576I(625I) 50Hz
6 720*480 31.47 59.94 SDTV 480P
7 720*480 31.50 60.00 SDTV 480P
8 720*576 31.25 50.00 SDTV 576P
9 1280*720 44.96 59.94 HDTV 720P
10 1280*720 45.00 60.00 HDTV 720P
11 1280*720 37.50 50.00 HDTV 720P
12 1920*1080 28.12 50.00 HDTV 1080I
13 1920*1080 33.72 59.94 HDTV 1080I
14 1920*1080 33.75 60.00 HDTV 1080I
15 1920*1080 26.97 23.97 HDTV 1080P
16 1920*1080 27.00 24.00 HDTV 1080P
17 1920*1080 33.71 29.97 HDTV 1080P
18 1920*1080 33.75 30.00 HDTV 1080P
19 1920*1080 56.25 50.00 HDTV 1080P
20 1920*1080 67.43 59.94 HDTV 1080P
21 1920*1080 67.50 60.00 HDTV 1080P
Resolution H-freq (kHz) V-freq (Hz) Proposed
Specication
Spec. out but display4 720*480 15.75 60.00 SDTV, DVD 480I(525I)
- 8 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 9
(3) HDMI Input (PC)
No. Resolution H-freq (kHz) V-freq (Hz) Proposed Remarks
1 640 x 350 @70Hz 31.46 70.09 EGA
2 720 x 400 @70Hz 31.46 70.08 DOS
3 640 x 480 @60Hz 31.46 59.94 VESA(VGA)
4 800 x 600 @60Hz 37.87 60.31 VESA(SVGA)
5 1024 x 768 @60Hz 48.36 60.00 VESA(XGA)
6 1152 x 864 @60Hz 54.34 60.05 VESA
7 1280 x 1024 @60Hz 63.98 60.02 VESA(SXGA) FHD only
8 1360 x 768 @60Hz 47.71 60.01 VESA(WXGA)
9 1920 x 1080 @60Hz 67.50 60.00 WUXGA(CEA 861D) FHD only
- 9 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 10
SOFTWARE UPDATE
1. USB
(1) Insert the USB memory Stick to the USB port. (2) Automatically detect the SW Version and show the below
message
(3) Click [YES]: initiate the download and install of the update.
(4) Click [Check Now]: move to “About This TV” page for
update.
(5) TV is updating.
2. NSU
(1) Menu -> All Settings -> General -> About This TV
(2) Click [CHEK FOR UPDATES] : system check newest
version
(3) Click [DOWNLOAD AND INSTALL] (4) TV is updating
(6) After finished the update, below Pop-up appear.
(7) Click [Yes] : TV will be DC OFF -> ON (8) After TV turned on, Check the updated SW Version and
Tool Option.
- 10 -
(5) After finished the update, below Pop-up appear
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 11
M2R
(Embedded)
Audio AMP
Digital Demod
IF (+/-)
Sub Micom
(R5F100GEAFB)
IR / KEY / Sensor
IR
KEY
I2C
HDMI
MUX
LVDS
USB
SPDIF OUT
ETHERNET
USB1
USB2
OCP
1.5A
OCP
1.5A
HDMI1
HDMI2
(ARC)
REAR
OPTIC
LAN
51P
DDR3 2133 4Gb x16
X_TAL
24MHz
WIFI / BTcombo
SUB
ASSY
USB_WIFI
CI slot
P_TS
P_TS
Tuner
DDR3 2133 4Gb x16
HDMI2
SIDE
CVBS/YPbPr
H/P
AV/COMP
REAR
EEPROM (256Kb)
eMMC 5.1 (4GB)
I2S
I2C
I2C
I2C
Analog Demod
1. Main SOC Block Diagram
BLOCK DIAGRAM
- 11 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 12
MAIN
SOC
IP_T
IM_T
AN31 [DMD_ADC_INP]
AN32 [DMD_ADC_INN]
TUNER
SIF 6
IF N 7
IF P 8
LNB 26
[SCL_RF] 1
CVBS 4
IF AGC 5
I_P_TU 59
I_N_TU 60
Q_N_TU 61
Q_P_TU 62
IF_N/IF_P
I2C_SCL5
I2C_SDA5
33 ȳ
IF_AGC
I_P_Soc
I_N_Soc
Q_P_Soc
Q_N_Soc
AL31[IF_AG C]
[SDL_RF] 2
3.3V_RF 3
+3.3V_TUNER
1.2Kȳ
33 ȳ
TPO_DATA[0-7] CI_IN_TS_DATA[0-7]
CI Slot
100 ȳ
TPI_DATA [0-7] CI_TS_DATA[0-7]
/PCM_WE
/PCM_OE
/PCM_IRQA
/PCM_REG
PCM_INPACK
/PCM_WAIT
PCM_RESET
CI_TS_DATA[0-7]
CI_ADDR[0-14]
/PCM_IORD
/PCM_IOWR
/PCM_CE1.2
CI_TS_VAL
/CI_CD1,2
CI 5V
Power detect
PCM_5V_CTL
+5V_CI_ON
CI_IN_TS_SYNC
CI_IN_TS_VAL
CI_IN_TS_CLK
[TPO_DATA[ 0~7] CI_MDI[0-7]
[TPI_DATA 0~7] TPI_DATA[0-7]
/CI_CD1,2
C23[CAM_CD1_N]
B23[CAM_CD2_N]
CI_TS_VAL G28[TPI_VAL]
B25[CAM_CE1_N]
B26[CAM_CE2_N]
/PCM_CE1.2
10K ȳ
B29 [EB_BE_N1]
E28 [EB_EB_N0]
/PCM_IOWR
/PCM_IORD
[EB_ADDR_0~14]
[EB_DATA_0~7]
CI_ADDR[0-14]
CI_DAT[0-7]
A24[CAM_RESET]
C24[CAM_WAIT_N]
A25[CAM_REG_N]
B24[CAM_IREQ_N]
A32 [EB_OE_N]
D28 [EB_WE_N]
P30 [TPO_CLK]
P29 [TPO_VAL]
N29 [TPO_SOP]
CI_IN_TS_CLK
CI_IN_TS_VAL
CI_IN_TS_SYNC
PCM_RESET
/PCM_WAIT
PCM_INPACK
/PCM_REG
/PCM_IRQA
/PCM_OE
/PCM_WE
VCC
C25 [CAM_VCCEN_N]
+5V_CI_ON +3.3V_NORMAL
47K ȳ
GND 27
IF_AGC_SAT 58
I2C_SCL_2
I2C_SDA_2
+3.3V_RF
+3.3V_Tu
CVBS
SIF_P
IC6900
IF_AGC_S_Soc
FILTER
FILTER
LNB_Out
2. Tuner + CI
- 12 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 13
MAIN SOC
AM24 [CVBS_IN2]
AV_CVBS_IN
AV1
Phone JACK
AV1_CVBS_IN_SOC
AM20 [SOY1_IN]
AN20 [Y1_IN]
AL21 [PB1_IN]
AM22 [PR1_IN]
COMP2_SOG2_IN_SOC
COMP2_Y_IN_SOC
COMP2_Pb_IN_SOC
COMP2_Pr_IN_SOC
A
V1
Jack Side SOC Side
SPDIF_OUT
SPDIF OUT
H/P JACK
HP_LOUT_JACK HP_ROUT_JAC
K
AM14 [IEC958OUT]
AL15 [AUDA_OUTL]
AM15 [AUDA_ OUTR]
SPDIF_OUT_ARC
[PHY0_ARC_ OUT]
COMP2/AV_L_IN
COMP2/AV_R_IN
AL18 [AUAD_L_CH2_IN
AM18 [AUAD_R_CH2_IN]
AUAD_L_CH2_IN
AUAD_R_CH2_IN
ARC OUT
(HDMI1)
Front Speaker
MICOM
AMP_RESET
[SCK]
[LRCK]
[DACLRCH]
[I2C_SCL_0/SDA_0]
I2S
[GPIO23]
Audio AMP
DTA2010M
(싵쟴젎싵 Only)
3. Video & Audio IN/OUT
- 13 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 14
MICOM
HDCP1.4
MAIN SOC
HDMI 2
(1.4)_H
HDMI 1
(1.4)_V
ARC
CEC_REMOTE
Port_2
DDC_I2C_2
SPDIF_OUT_ARC
HDMI_HPD_2
CEC_REMOTE
Port_1
DDC_I2C_1
HDMI_HPD_1
HDMI2.0
LGE PHY
HDCP1.4
HDMI1.4
LGE PHY
+5V
+5V
HDCP1.4
HDMI 3
(1.4)_H
CEC_REMOTE
Port_3
DDC_I2C_3
HDMI_HPD_3
HDMI2.0
LGE PHY
+5V
[HDMI3_HPD]
[HDMI3_SDA]
[HDMI3_SCL]
[HDMI2_HPD]
[HDMI2_SDA]
[HDMI2_SCL]
[HDMI2_HPD]
[HDMI2_SDA]
[HDMI2_SCL]
[PHY0_ARC_OUT]
4. HDMI 1.4
- 14 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 15
IR + Wi-Fi
Wafer 25P
[UART0_RXD/GPIO106]
USB2.0_1_TX_DP0 / DM0
USB2.0_1_RX_DP0 / DM0
USB2.0_1_DP0 / DM0
RS232 IC
WIFI_DP / DM
MICOM
WOL/WIFI_POWER_ON
[USB2_2_DP0 / DM0]
SOC_RX/TX
[USB2.0_2_DP0 / DM0]
[USB2.0_1_DP0 / DM0]
USB2.0_2_DP1 / DM1
[UART1_RXD / TXD]
Debug Wafer
UART1_RX/TX
SOC_RX/TX
UART wafer
SOC_RX/TX
USB 1
(2.0)_H
USB 2
(2.0)_H
WIFI_EN
+3.5V_WIFI
OCP
USB_CTL1
+5V_USB_1
OCP
USB_CTL2
+5V_USB_2
[UART0_TXD/GPIO105]
MAN SOC
5. USB / Wi-Fi / M-Remote / UART
- 15 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 16
+3.3V_NORMAL
ZUZr˟
NVRAM
ZUZr˟
+3.3V_NORMAL
ZZ˟
+3.3V_NORMAL
ZUZr˟
AUDIO AMP(IC5600)
XWWG˟
TUNER (Demod)
YU^r˟
+3.3V_TU
ZZ˟
MAIN SOC
MICOM
ZZ˟ LNB
IR / KEY/EYE
XWW˟
ZUZr˟
EYE_I2C_SDA
EYE_I2C_SCL
+3.5V_ST
33pF
18pF
I2C_SCL4: AJ21[SCL4]
I2C_SDA4: AH21[SDA4]
I2C_SCL1: AK22[SCL1]
I2C_SDA1: AJ22[SDA1]
I2C_SCL3: AH24[SCL3]
I2C_SDA3: AJ24[SDA3]
I2C_SCL0: AK23[SCL0]
I2C_SDA0: AJ23[SDA0]
I2C_SCL2: AH23[SCL2]
I2C_SDA2: AH22[SDA2]
I2C_SCL5: AH25[SCL5]
I2C_SDA5: AH26[SDA5]
Tuner
XUYr˟GOl|P
+3.3V_TU
ZZ˟
47pF
AUDIO AMP(IC5600)
XWWG˟
33pF
ZZG˟
6. I2C Map
- 16 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 17
901
200
400
540
500
120
LV1
A10
720
700
Set + Stand
902
AR1
ARC1
571
570
800
200A
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
- 17 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 18
DISASSEMBLY GUIDE
1. Disassembly of Back cover
(1) Remove screw in the set (2) Check both right/left hole
(3) Attach tape to ‘Long nose pliers’
(5) Open B/C with push/pulling long nose to upper and lower sides.
(4) Put ‘long nose’ into the hole
(6) Disassemble Back cover
* Disassemble it from left to right for top side hook on
Back cover
- 18 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 19
2. Back cover hole size & Long nose spec
Y
V
:PP
B/C Hole size
- w : 4.6 mm
- t : 3.5 mm
Tool spec
- Long nose pliers
- Needle nose pliers
Y
V
WPP
- 19 -
Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 20
TROUBLE SHOOTING GUIDE
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Page 21
Contents of Standard Repair Process
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1
2 No video/No audio 2
3 Picture broken/ Freezing 3
4 Color error 4
5
6
7
8
9 Wrecked audio/discontinuation/noise 9
10
11 Wifi operating checking 11
A. Video error
B. Power error
C. Audio error
D. Function error
No video/Normal audio 1
Vertical/Horizontal bar, residual image, light spot, external device color error
No power 6
Off when on, off while viewing, power
auto on/off
No audio/Normal video 8
Remote control & Local switch checking
5
7
10
12 External device recognition error 12
13 E. Noise Circuit noise, mechanical noise 13
14 F. Exterior error Exterior defect 14
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Page 22
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
A. Video error
Established
date
symptom
Video X / Audio O
Revised date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Adapter, LVDS Cable, Speaker Cable, IR B/D Cable…)
☞A9 ☞A1
Video X / Audio O
Audio O
N
Move to No Video / No Audio Channel
Check
Y
Back Light On with Naked eyes
☞A9
On
N
Check Adapter 19V output
Y
Check Adapter 19V
Normal
Voltage
Repair or Replace Adapter or parts
Y
N
Replace T-con /Main B/D or Module
1/14
※Precaution
Always check & record S/W Version and White Balance value before replace the Main B/D
☞A4 & A2
Normal
Voltage
N
Repair Adapter or parts
Replace Main B/D
Y
Replace Inverter or Module
End
Re-enter White Balance value
1
Page 23
symptom
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Video X / Audio X
Error
☞A9
Check Adapter 19V output
A. Video error
Video X / Audio X
Normal
Voltage
Y
Check and Replace Main B/D
Established
date
Revised date
2/14
N
Repair or Replace
Adapter or parts
End
2
Page 24
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
A. Video error
Picture broken / Freezing
Established
date
Revised date
3/14
☞ A3
Check RF Signal level
Normal Signal?
N
Check RF Cable
Connection
1. Reconnection
2. Install Booster
Normal
Picture?
Y
Close
Y
N
. By using Digital signal level meter . By using Diagnostics menu on OSD
( All Settings → Programmes → Programmes Tuning &Settings → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)
Check whether other equipments have problem or not.
(By connecting RF Cable at other equipment)
→ DVD Player ,Set-Top-Box, Different maker TV etc`
☞ A4
Normal
Picture?
N
Contact with signal distributor
or broadcaster (Cable or Air)
Y
S/W Version
Check
SVC
Bulletin?
Y
S/W Upgrade
Normal
Picture?
Y
N
N
Check
Tuner soldering
N
Replace
Main B/D
Y
Close
Close
3
Page 25
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
A. Video error
Color error
Established
date
Revised date
4/14
☞A6
Check color by input
-External Input
-COMPONENT
-AV
-HDMI
Color
error?
Check error color input mode
Y
N
External Input/
☞ A7
※ Check the V
x1 or EPI Cable and Connector
And Replace Link Cable
Component
error
HDMI
error
Color
error?
N
Check external device and cable
Check external
device and cable
Y
Replace Main B/D
External device
Request repair
for external
device/cable
External device
/Cable
normal
N
N
/Cable
normal
Color
error?
End
Y
Y
Y
Replace module Or T-Con B/D
N
Replace Main/T-con B/D
Replace Main/T-con B/D
4
Page 26
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
A. Video error
Vertical / Horizontal bar, residual image, light spot, external device color error
Established
date
Revised date
5/14
Vertical/Horizontal bar, residual image, light spot
☞A6
Check the color
- External input
- Component
- HDMI
Screen normal
Replace Module
N
Y
Check the connection of external device
Normal
N
Repair Request
External Device
External device screen error-Color error
External
Input
error
Component
error
HDMI/
DVI
Check S/W Version
Check
version
Y
S/W Upgrade
Normal
screen?
Y
End
N
Check screen condition by input
-External Input
-Component
-HDMI/DVI
N
☞ A7
Y
Change Cable
Screen normal
End
N
Y
Connect other external device and cable
(Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
- Connect other external
device and cable (Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc.
- HDMI ULTRA HD Deep Color menu off
Replace Main B/D
Screen
normal?
Y
Request repair for
external device
Y
Screen
normal?
ReplaceModule
Replace
N
Main/T-con
B/D
Replace
N
Main /T-con B/D
N
Screen normal
Y
End
5
Page 27
Check outlet
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Check A/C cord
Error
symptom
Error?
B. Power error
Off when on, off while viewing, power auto on/off
☞A10
N
Check Power Off Mode
CPU
Abnormal
Established
date
Revised date
Replace Main B/D
Normal?
7/14
Y
End
Check for all 3- phase power out
* Please refer to the all cases which
can be displayed on power off mode.
Y
Fix A/C cord & Outlet and check each 3 phase out
Abnormal
1
Replace Adapter
☞A9
(If Power Off mode is not displayed) Check Adapter voltage
※ Caution
Check and fix exterior of Power B/D Part
Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER "POWEROFF_INSTOP" Power off by INSTOP KEY "POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal
Abnormal
"POWEROFF_ONTIMER" Power off by ON TIMER "POWEROFF_20V_DET" Power off by AC OFF "POWEROFF_RESREC" Power off by Reservated Record "POWEROFF_RECEND" Power off by End of Recording "POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
Normal
voltage?
Replace Adapter
N
Y
Replace Main B/D
N
7
Page 28
No audio
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Screen normal
Error
C. Audio Error
symptom
Audio X / Video O
☞A11 ☞A12+A9
Check menu > Sound Out set CORRECT output
Correct
N
Check audio B+ 19V
Y
of Adapter
Established
date
Revised date
Normal voltage
N
8/14
Y
Set correct output
Check Speaker disconnection
Replace Adapter and repair parts
Y
Replace Speaker
N
Replace MAIN Board
End Disconnection
8
Page 29
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
C. Audio Error
Wrecked audio/ discontinuation/noise
Established
date
Revised date
abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio
9/14
Check input signal
-RF
-External Input signal
Signal
normal?
N
Y
(When RF signal is not received) Request repair to external
cable/ANT provider
(In case of External Input signal error)
Check and fix
external device
Wrecked audio/
Discontinuation/
Noise for
all audio
Wrecked audio/
Discontinuation/
Noise only
for D-TV
Wrecked audio/
Discontinuation/
Noise only
for Analog
Wrecked audio/
Discontinuation/
Noise only
for External Input
Check and replace speaker and connector
Replace Main B/D
Connect and check
other external device
☞A12+A9
Check audio B+ Voltage (19V)
Normal
voltage?
Replace Adapter
Replace Main B/D
Normal
audio?
N
Y
Y
N
End
Check and fix external device
9
Page 30
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
D. Function Error
Remote control & Local switch checking
Established
date
Revised date
10/14
1. Remote control(R/C) operating error
Check & Repair
Check R/C itself
Operation
Check R/C Operating
When turn off light
in room
If R/C operate, Explain the customer cause is interference
from light in room.
Normal
operating?
Y
Cable connection Connector solder
N
Check & Replace
Baterry of R/C
Normal
operating?
N
Replace R/C
Y
Close
Normal
operating?
Y
Close
☞A13
Check Stan-by
N
Voltage On
Main B/D
☞A9
Replace Power B/D or Replace Main B/D
☞A13 ☞A13
N
Y
Check IR
Output signal
Normal
Voltage?
Check Stan-by voltage on Power B/D
Replace
Main B/D
Normal
Signal?
N
Repair/Replace
IR B/D
Y
10
Page 31
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
2.Wifi operating error
D. Function Error
Wi-Fi operating checking
Established
date
Revised date
11/14
Check the
INSTART menu
☞A4
Wi-Fi Mac value
is “NG”?
☞A15
Check & Repair
Wifi cable
connection
☞A4
Wi-Fi Mac value
is “NG”?
Change the Wifi
Y
Y
assy
N
N
☞A15
Check the Wi-Fi
Wafer pin
Close
Normal
Voltage?
Y
Close
N
Replace
Main B/D
11
Page 32
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
D. Function Error
External device recognition error
Established
date
Revised date
12/14
Check input signal
Signal
input?
Y
N
Check and fix
external device/cable
Check technical information
- Fix information
- S/W Version
Technical
information?
Y
Fix in
accordance
with technical
information
External Input and
N
Component
Recognition error
DVI, Optical
Recognition error
Replace Main B/D
HDMI/
Replace Main B/D
12
Page 33
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
E. Noise
Circuit noise, mechanical noise
Established
date
Revised date
13/14
Identify noise type
Circuit
noise
Mechanical
noise
※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. ※ Describe the basis of the description in “Part related to nose” in the Owner’s Manual.
Check location of noise
Check location of noise
Replace PSU
※ When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description)
OR
※ If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description)
13
Page 34
Error
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
symptom
F. Exterior defect
Exterior defect
Established
date
Revised date
14/14
Zoom part with exterior damage
Module
damage
Cabinet
damage
Remote
control
damage
Stand
dent
Replace module
Replace cabinet
Replace remote control
Replace stand
14
Page 35
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No. Error symptom Content Page Remarks
A. Video error_ No video/Normal
1
audio
Check White Balance value A2
2
A. Video error_ video error /Video lag/stop
3 Version checking method A4
4 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
5
residual image, light spot
6
A. Video error_ Color error
7 Adjustment Test pattern - ADJ Key A8
8
9 Exchange Main Board (2) A-2/5
<Appendix>
10 Exchange Power Board (PSU) A-3/5
Defected Type caused by T-Con/ Inverter/ Module
11 Exchange Module (1) A-4/5
12 Exchange Module (2) A-5/5
TUNER input signal strength checking method
Connection diagram A6
Check Link Cable (EPI) reconnection condition
Exchange Main Board (1) A-1/5
A3
A7
Continue to the next page
Page 36
Contents of Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Continued from previous page
No. Error symptom Content Page Remarks
13
B. Power error_ No power
14 Check power input Voltage & ST-BY 3.5V A10
15
16
17
18
19
20 Wifi operation checking method A15
B. Power error_Off when on, off while viewing
C. Audio error_ No audio/Normal
video
D. Function error
Check front display LED A9
POWER OFF MODE checking method A11
Checking method in menu when there is no audio
Voltage and speaker checking method when there is no audio
Remote control operation checking method
Motion Remote operation checking method
A12
A13
A14
A15
Page 37
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_No video/Normal audio
Check White Balance value
Established
date
Revised
date
A2
Entry method
1. Press the ADJ button on the remote control for adjustment.
2. Enter into White Balance menu.
3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD.
A2
Page 38
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_Video error, video lag/stop
TUNER input signal strength checking method
Established
date
Revised
date
Advanced Channels Channel Tuning Manual Tuning
A3
When the signal is strong,
use the attenuator (-10dB, -
15dB, -20dB etc.)
A3
Page 39
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Video error, video lag/stop
Version checking method
Established
date
Revised
date
A4
<ALL MODELS>
1. Checking method for remote control for adjustment
Version
v
Press the IN-START with the remote control for adjustment
A4
Page 40
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error_Video error, video lag/stop
TUNER checking part
Established
date
Revised
date
A5
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Page 41
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
A. Video error _Vertical/Horizontal bar,
residual image, light spot
Connection diagram (1)
Established
date
Revised
date
A6
As the part connecting to the external input, check the screen condition by signal
A6
Page 42
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
<ALL MODELS>
Error
symptom
Content
Check Link Cable(VX1) reconnection condition
A. Video error_Color error
Established
date
Revised
date
A7
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Page 43
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
A. Video error_Color error
Adjustment Test pattern - ADJ Key
Established
date
Revised
date
A8
You can view 6 types of patterns using the ADJ Key
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A8
Page 44
Appendix : Exchange Main Board (1)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Solder defect, CNT Broken
Solder defect, CNT Broken
Solder defect, CNT Broken
T-Con Defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
T-Con Defect, CNT Broken
Solder defect, CNT Broken
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section Solder defect, Short/Crack
A - 1/5
Page 45
Appendix : Exchange Main Board (2)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Abnormal Power Section
Solder defect, Short/Crack
Abnormal Power Section
Fuse Open, Abnormal power section
Solder defect, Short/Crack
Abnormal Display
GRADATION
Noise
A - 2/5
GRADATION
Page 46
Appendix : Exchange Power Board (PSU)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
No Light
Dim Light
Dim Light
Dim Light
No picture/Sound Ok
A - 3/5
Page 47
Appendix : Exchange the Module (1)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Press damage Press damage
Crosstalk Crosstalk
Press damage
Un-repairable Cases In this case please exchange the module.
A - 4/5
Page 48
Appendix : Exchange the Module (2)
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Vertical Block
Source TAB IC Defect
Horizontal Block
Gate TAB IC Defect
Vertical Line
Source TAB IC Defect
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
Vertical Block
Source TAB IC Defect
Horizontal line Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
A - 5/5
Page 49
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
B. Power error _No power
Check front Power Indicator
Established
date
Revised
date
A9
ST-BY condition: On or Off Power ON condition: Turn Off
A9
Page 50
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
B. Power error _No power
Check power input voltage and ST-BY 3.5V
Check the DC 13.2V.
Established
date
Revised
date
A10
A10
Page 51
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
B. Power error _Off when on, off whiling viewing
POWER OFF MODE checking method
Established
date
Revised
date
A11
Entry method
1. Press the IN-START button of the remote control for adjustment
2. Check the entry into adjustment item 3
A11
Page 52
Standard Repair Process Detail Technical Manual
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<ALL MODELS>
C. Audio error_No audio/Normal video
Checking method in menu when there is no audio
Established
date
Revised
date
A12
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A12
Page 53
Standard Repair Process Detail Technical Manual
1
SPK_R-
2
SPK_R+
3
SPK_L-
4
SPK_L+
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<32LJ600U-ZA>
C. Audio error_No audio/Normal video
Voltage and speaker checking method when there is no audio
①
②
Established
date
Revised
date
A13
Checking methond when no audio
① Check Main B/D 19V
② Swap Adapter and check normal status.
After connect speaker and contact the output terminal of the speaker with GND, if there is sound ouput
noise, we conclude the speaker works well.
A13
Page 54
Standard Repair Process Detail Technical Manual
Pin
Pin name
1
3.4V_VCC
2
Wifi_DM
3
Wifi_DP
4
GND
5
WOL/WIFI_Power_ON
6
3.4V_VCC
7
COMBO_RESET
8
GND
9
BT_WAKEUP_DEVICE
10
BT_WAKEUP_HOST
11
GND
12
GND
13
NC
14
NC
15
NC
16
EYE_SDA
17
EYE_SCL
18
GND
19
IR
20
LED_R
21
GND
22
3.4V_VCC
23
KEY2
24
KEY1
25
GND
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
<32LJ600U-ZA>
① IR & EYE Sensor
Error
symptom
Content
Remote control operation checking method
D. Function error
Established
date
Revised
date
A14
Checking order to check remote control
Checking order
1.Check IR cable condition between IR & Main board.( Check picture number① and ②)
2.Check the standby 3.5V on the terminal 16 pin (③)
3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective.
③
②
A14
Page 55
Standard Repair Process Detail Technical Manual
Pin
Pin name
1
3.4V_VCC
2
Wifi_DM
3
Wifi_DP
4
GND
5
WOL/WIFI_Power_ON
6
3.4V_VCC
7
COMBO_RESET
8
GND
9
BT_WAKEUP_DEVICE
10
BT_WAKEUP_HOST
11
GND
12
GND
13
NC
14
NC
15
NC
16
EYE_SDA
17
EYE_SCL
18
GND
19
IR
20
LED_R
21
GND
22
3.4V_VCC
23
KEY2
24
KEY1
25
GND
Copyright © 2017 LG Electronics. Inc. All rights reserved. Only for training and service purposes.
Error
symptom
Content
<32LJ600U-ZA>: Wifi Only 모델
① Wifi Assy Front
Wifi Assy Rear
Remote control operation checking method
D. Function error
Established
date
Revised
date
A15
Checking order to check motion remote/wifi
Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 22
③
②
A15
Page 56
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