Kenwood TK-8180, TK-3180, TK-2180, TK-7180 Service Manual

5 (1)

Modification Information

For

TK-2180/ 3180/ 7180/ 8180

Version:

1.13 USA

Last Updated:

Aug, 2004

Language:

English

CONTENTS

1 TERMINAL FUNCTION ............................

1

1.1

Modular Mic Jack (8-Pin Connector)...............

1

1.2

26-pin Accessory Connector...........................

2

1.3

25-pin D-Sub ACC Connector.........................

3

1.4

14-pin Universal Connector ............................

4

1.5

Front Panel Terminal ......................................

5

1.6

Modification of Serial Port Level .....................

5

2.7.2

Features .......................................................

26

2.7.3

Mechanical Specifications ............................

26

2.7.4

Electrical Specifications................................

26

2.7.5

Standard Specifications................................

27

2.7.6

Supplied Accessories ...................................

27

2.7.7

Configuration of VGS-1 ................................

27

2.7.8

Install the Board to TK-2180/ 3180...............

27

2.7.9

Install the Board to TK-7180/ 8180...............

28

2.7.10

Configuration using KPG-89D ...................

29

2 CONNECT OPTIONAL DEVICES

............8

2.1

Ignition Sense Cable.......................................

8

 

2.1.1

Description .....................................................

8

 

2.1.2

Features .........................................................

8

 

2.1.3

Mechanical Specifications ..............................

8

 

2.1.4

Standard Specifications..................................

8

 

2.1.5

Supplied Accessories .....................................

8

 

2.1.6

Installing KCT-46 Cable .................................

8

2.2

KCT-40 Cable ...............................................

10

 

2.2.1

Description ...................................................

10

 

2.2.2

Features .......................................................

10

 

2.2.3

Mechanical Specifications ............................

10

 

2.2.4

Electrical Specifications................................

10

 

2.2.5

Standard Specifications................................

11

 

2.2.6

Supplied Accessories ...................................

11

 

2.2.7

Connector Location ......................................

11

 

2.2.8

Connecting KCT-40 Cable ...........................

11

2.3

KDS-100 .......................................................

12

 

2.3.1

Description ...................................................

12

 

2.3.2

Features of KDS-100....................................

12

 

2.3.3

Mechanical Specifications ............................

12

 

2.3.4

Appearance..................................................

13

 

2.3.5

Electrical Specifications................................

13

 

2.3.6

Optional Accessories....................................

13

 

2.3.7

Install KDS-100 ............................................

14

 

2.3.8

Configuration using KPG-89D ......................

14

 

2.3.9

Configuration using KPG-71D .....................

15

2.4

KGP-2A/ 2B ..................................................

16

 

2.4.1

Install KGP-2A/ 2B .......................................

16

 

2.4.2

Configuration using KPG-89D ......................

16

2.5

KRK-10 .........................................................

17

 

2.5.1

Description ...................................................

17

 

2.5.2

Features .......................................................

17

 

2.5.3

Mechanical Specifications ............................

17

 

2.5.4

Appearance..................................................

17

 

2.5.5

Electrical Specifications................................

18

 

2.5.6

Standard Specifications................................

18

 

2.5.7

Supplied Accessories ...................................

18

 

2.5.8

Install KRK-10 ..............................................

19

2.6

KAP-2............................................................

22

 

2.6.1

Description ...................................................

22

 

2.6.2

Features .......................................................

22

 

2.6.3

Mechanical Specifications ............................

22

 

2.6.4

Electrical Specifications................................

22

 

2.6.5

Standard Specifications................................

23

 

2.6.6

Supplied Accessories ...................................

23

 

2.6.7

Install KAP-2.................................................

24

2.7

VGS-1 ...........................................................

26

 

2.7.1

Description ...................................................

26

3 CONNECT THIRD PARTY OPTIONS ....

30

3.1

Voice Scrambler Board .................................

30

 

3.1.1

SC20-460 Board...........................................

30

 

3.1.2 Install SC20-460 to TK-2180/ 3180 ..............

32

 

3.1.3

Connection with SC20-460...........................

32

 

3.1.4 Install SC20-460 to TK-7180/ 8180 ..............

33

 

3.1.5

Connection with SC20-460 ........................

33

 

3.1.6

Configuration using KPG-89D ......................

33

3.2

ANI Board .....................................................

35

 

3.2.1

QE-2 Board ..................................................

35

 

3.2.2 Install QE-2 to TK-2180/ 3180......................

36

 

3.2.3 Install QE-2 to TK-7180/ 8180......................

37

 

3.2.4

Configuration using KPG-89D ......................

38

3.3

Man Down Switch .........................................

39

 

3.3.1 Configuration of Man Down Switch ..............

39

3.3.2Install Man Down Switch to the Rear Side of

PCB..............................................................

39

3.3.3Install Man Down Switch to the Front Side of

 

 

PCB..............................................................

40

 

3.3.4

Configuration using KPG-89D ......................

42

3.4

Foot Switch ...................................................

43

 

3.4.1

Install Foot Switch ........................................

43

 

3.4.2

Configuration using KPG-89D ......................

43

3.5

External GPS Unit.........................................

44

 

3.5.1

Install GPS-35HVS.......................................

44

 

3.5.2

Configuration using KPG-89D ......................

44

3.6

Internal GPS Board.......................................

46

 

3.6.1

Configuration of GPS-15L ............................

46

 

3.6.2

Install GPS-15L to TK-7180/ 8180 ...............

46

 

3.6.3

Configuration using KPG-89D ......................

49

Version: 1.13 USA

Modification Information

I

1.

II

1 TERMINAL FUNCTION

This section describes Input/Output terminals of the transceiver.

1.1Modular Mic Jack (8-Pin Connector)

(TK-7180/ 8180 only)

The 8-pin microphone connector is located on the front panel of the TK-7180/ 8180 transceivers. A user can use the connector to communicate with KMC-35/36 or use the transceiver with KMC-9C as a base station. The user can also write the configuration data via FPU (KPG-89D) or firmware update via FPRO into the transceiver by connecting a PC with KPG-46.

Figure 1-1 8-pin Modular Mic Jack

Table 1-1 8-pin Connector Pin Assignment

Pin

Signal

Input/

Description

name

Output

 

 

 

 

 

 

 

 

 

 

1

BLC

Output

MIC Back Light Control for KMC-36

 

 

 

 

2

PSB

Input

DC 13.6 V+/-15% / 200mA typical / Switched by Power SW

 

 

 

 

3

E

-

Ground

 

 

 

 

4

PTT/

Input/

PTT: PTT IN (ON;0V/ OFF; 5V) / TXD: Serial Data Output (C MOS Level)

TXD

Output

 

 

 

 

 

 

5

ME

-

MIC ground

 

 

 

 

6

MIC

Input

MIC signal input: 60% Deviation with 1kHz 5.0+/-2.5mV Input signal

 

 

 

 

7

HOOK/

Input

HOOK: Hook detection / RXD: Serial Data Input (C MOS Level)

RXD

 

 

 

 

 

 

 

8

DM

Input/

MIC DATA detection for KMC-36

Output

 

 

 

 

 

 

 

Version: 1.13 USA

Modification Information

1

1 TERMINAL FUNCTION

1.2 26-pin Accessory Connector

The 26-pin connector is located on the main PCB inside

 

 

 

 

 

 

 

 

of the transceiver and you can connect external devices,

 

 

 

 

such as an optional board, to this connector.

 

 

 

 

Table 1-2 26-pin Accessory Connector Pin Assignment

 

 

 

 

 

Pin.

Signal

Input/

 

Description

Name

Output

 

 

 

 

 

 

 

 

 

 

 

 

1

OPT1

Input/Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

 

 

 

Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V

2

OPT3

Input/Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V

 

 

 

 

3

RXD1

Input

Serial Data Input; L= less than 1.0V, H= more than 4.0V, TTL level

 

 

 

 

4

TXD1

Output

Serial Data Output/ PTT signal Output; L= less than 0.45V, H= more than 4.7V/25kohm, TTL level

 

 

 

 

 

5

CK

-

Serial Clock Output (Not Available)

 

 

 

 

 

6

OPT4

Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

 

 

 

 

7

USEL

Output

UART Speed Select Output; L=19200bps fixed, H: 115200 bps

 

 

 

 

8

OPT5

Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

 

 

 

 

 

9

DGND

-

Ground

 

 

 

 

 

 

10

AGND

-

Ground

 

 

 

 

 

11

AI

Input

VGS Audio Input; Zin= more than 10kohm, 1Vpp max Input Range 0 to 5V

 

 

 

 

12

AO

Output

VGS Audio Output; Zo=less than 10kohm

 

 

 

 

 

13

AGND

-

Ground

 

 

 

 

 

14

5A

Output

5V Power supply Output; 78mAmax (TK-2180/3180)

 

 

 

 

5E

Output

5V Power supply Output; 78mAmax (TK-7180/8180)

 

 

 

 

 

 

15

STON

Input

Side Tone Input; 1kHz 5Vpp

 

 

 

 

 

16

DI/ANI

Input

Data Signal Input; Zin=more than 22kohm, 600+/-200mVpp@STD (TK-2180/3180)

 

 

 

 

DTI

Input

Data Signal Input; Zin=more than 22kohm, 600+/-200mVpp@STD (TK-7180/8180)

 

 

 

 

 

17

TCONT

Input

Speaker Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Range 0 to 5V (TK-2180/3180)

 

 

 

 

TCTL

Input

Speaker Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Range 0 to 5V (TK-7180/8180)

 

 

 

 

 

18

MAN DOWN

Output

Man Down Output; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V (TK-2180/3180)

 

 

 

 

NC

-

NC (TK-7180/8180)

 

 

 

 

 

 

 

19

INH

Input

Mic Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V (TK-2180/3180)

 

 

 

 

AUDIH

Input

Mic Mute Signal Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V (TK-7180/8180)

 

 

 

 

 

20

OPT2

Input/Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

Input; L= less than 1.0V, H= more than 4.0V, Input range 0 to 5V

 

 

 

 

21

TXO

Output

Mic Signal Output; ZL= more than 22kohm, 130+/-50mVpp, Before Pre-Emphasis, AC coupled

 

 

 

 

22

RXEO

Output

Audio Signal Output; ZL=more than 30kohm, 1+/-0.3Vpp, After De-Emphasis, DC coupled

 

 

 

 

23

RXEI

Input

Audio Signal Input; Zin=more than 15kohm, 1+/-0.3Vpp, After De-Emphasis, DC coupled

 

 

 

 

24

TXI

Input

Mic Signal Input; Zin=more than 22kohm, 130+/-50mVpp, Before Pre-Emphasis, AC coupled

 

 

 

 

25

OPT6

Output

Output; L= less than 0.45V, H= more than 4.7V/25kohm load

 

 

 

 

26

SB2

Output

Switched Battery power/ 7.5V typ, 100mAmax

 

 

 

 

8C

Output

8V AVR Output; 8.0V tpy, 100mAmax

 

 

 

 

 

 

2

Modification Information

Version: 1.13 USA

1 TERMINAL FUNCTION

1.325-pin D-Sub ACC Connector

(TK-7180/ 8180 only)

The 25-pin ACC connector is located on the rear panel of the TK-7180/ 8180 transceivers and you can connect external devices, such as the KDS-100, to this connector.

Figure 1-2 25-pin D-Sub ACC Connector

Table 1-3 25-pin D-Sub ACC Connector Pin Assignment

Pin

Signal

Input/ Output

Description

number

name

 

 

 

 

 

 

 

 

 

 

1

NC/ RSSI

-

No Connection.

RSSI can be sent after modification; Output level 0.8 - 2.3V).

 

 

 

 

 

 

 

 

 

 

Serial Data Input 1

2

RXD1

Input

RS-232C Level, Input voltage range +/-30Vmax,

 

 

 

L=less than 0.4V, H=more than 2.4V Zi=more than 5kohm

 

 

 

 

3

TXD1

Output

Serial Data Output 1

RS-232C Level, L=less than -5V, H=more than 5V Zo=more than 5kohm

 

 

 

 

 

 

 

 

 

 

Auxiliary I/O 9

4

AUX I/O 9

Input/ Output

Input: Active Low with 47kohm Pull-Up to 5V, L=less than 0.8V, H=more than 4.2V

Output: Active Low with 47kohm Pull-Up to 5V, 0.2mAmax, L=less than 0.3V, H=more than 4.8V

 

 

 

EMF

 

 

 

 

 

 

 

Data Signal Input

5

DI

Input

60% of System Deviation with 2Vp-p input (Data input level is adjustable),

 

 

 

Input Impedance=10kohm or more, DC coupled, Frequency Response =+2/-3dB,

 

 

 

 

6

MI2

Input

External Mic Input: 60% Deviation with 1kHz 5.0+/-2.5mV Input signal

 

 

 

 

7

GND

-

Ground

 

 

 

 

8

AUX I/O 8

Input/ Output

AUX I/O 8: Same Level as AUX I/O 9.

 

 

 

 

9

TXD2

Output

Serial Data Output 2:

C MOS Level, L=less than 0.7V H=more than 4.2V with 25kohm load, Zo=more than 1kohm

 

 

 

 

 

 

 

10

RXD2

Input

Serial Data Input 2

C MOS Level, Input voltage range=+5/0 Vmax, L=less than 0.8V H=more than 4.2V

 

 

 

 

 

 

 

11

GND

-

Ground

 

 

 

 

12

AUX I/O 7

Input/ Output

Auxiliary I/O 7: Same Level as AUX I/O 9.

 

 

 

 

13

AUX I/O 6

Input/ Output

Auxiliary I/O 6: Same Level as AUX I/O 9.

 

 

 

 

14

SB

-

Power Output in conjunction with the Power Switch

DC 13.6V +/-15% 2.0Amax

 

 

 

 

 

 

 

15

AUX OUT

Output

Auxiliary OUT 2

2

Active Low, Open collector 500mAmax, Defualt=None, L=less than 0.3V

 

 

 

 

 

 

16

AUX OUT

Output

Auxiliary OUT 1

1

Active Low, Open collector 500mAmax, Defualt=None, L=less than 0.3V

 

 

 

 

 

 

17

AFO

Output

RX Filtered Audio Output

DC coupled, AF low level output 700mVp-p typ with standard modulated signal receiving.

 

 

 

 

 

 

 

18

GND

-

Ground

 

 

 

 

19

DEO

Output

Detected Signal Output

DC coupled, 740 mVp-p typ with standard moduration signal, AF output level is adjustable.

 

 

 

 

 

 

 

20

AUX I/O 5

Input/ Output

Auxiliary I/O 5: Same Level as AUX I/O 9.

 

 

 

 

21

AUX I/O 4

Input/ Output

Auxiliary I/O 4: Same Level as AUX I/O 9.

 

 

 

 

22

AUX I/O 3

Input/ Output

Auxiliary I/O 3: Same Level as AUX I/O 9.

 

 

 

 

23

AUX I/O 2

Input/ Output

Auxiliary I/O 2: Same Level as AUX I/O 9.

 

 

 

 

24

AUX I/O 1

Input/ Output

Auxiliary I/O 1: Same Level as AUX I/O 9.

 

 

 

 

25

ME

-

Mic Ground

 

 

 

 

Version: 1.13 USA

Modification Information

3

1 TERMINAL FUNCTION

1.414-pin Universal Connector

(TK-2180/ 3180 only)

The 14-pin connector is available on the TK-2180/ 3180 transceivers and you can connect external devices to this connector.

14 12 10 8 6 4 2 13 11 9 7 5 3 1

 

 

 

Figure 1-3 14-pin Universal Connector

 

 

 

Table 1-4 14-pin Universal Connector Pin Assignment

 

 

 

 

Pin

Name

I/O

Function

number

 

 

 

 

 

 

 

1

SSW

I

Ext/Int Speaker Switch Input

L=External Speaker On, H=Internal Speaker ON, Input Voltage= 0 - 5.0V

 

 

 

 

 

 

 

2

SP+

O

BTL Output + for External Speaker

Audio Output Power at Volume Max 1.3+/-0.5W 8ohm, 0.9+/-0.5W 16ohm (typ)

 

 

 

 

 

 

 

3

SP-

O

BTL Output - for External Speaker

Audio Output Power at Volume Max 1.3+/-0.5W 8ohm, 0.9+/-0.5W 16ohm (typ)

 

 

 

 

 

 

 

4

MSW

I

Ext/ Int Mic Switch Input

L=External Mic On, H=Internal Mic On, Input Voltage= 0 - 5.0V

 

 

 

 

 

 

 

 

 

 

Ext Mic Input

5

EMC

I

Impedance=1.8kohm Audio Level; 60% system deviation with 7.5+/-2.5mVrms Input,

 

 

 

Normal DC Voltage; 5.0+/-1V.

 

 

 

 

6

ME

-

External Mic Ground

 

 

 

 

7

PTT

I

External PTT Input; L=PTT On

 

 

 

 

 

 

 

Programmable Function Key Input

8

PF

I

Input voltage range; 0 - 5V (10kohm Pull-Up to 5V)

 

 

 

Input Level; 5.0 to 4.4=None, 4.4 to 3.1V=PF1 key On, 3.1 to 2.3V= PF2 key On, 2.3 to 0V= PF1&2 key On

 

 

 

 

 

 

 

AUX I/O port (for External Option)

9

OPT

I/O

Man Down Input; H=more than 4.0V/ L=less than 1.0V (Range 0 to 5V)

Serial Data Input; H=more than 4.0V/ L=less than 1.0V (Range 0 to 5V), Data speed=57600bps max

 

 

 

AUX Output; H=more than 4.7V/ L=less than 0.45V with 25kohm load.

 

 

 

 

10

E

-

Ground

 

 

 

 

11

5U

-

5 V Output (FPU programable), 140 mAmax

 

 

 

 

12

TXD

O

Serial Data Output

C MOS Level, H=more than 4.7V/ L=less than 0.45V with 25kohm load, Baud rate =57600bpd max

 

 

 

 

 

 

 

13

RXD

I

Serial Data Input

C MOS Level, H=more than 4.0V/ L=less than 1.0V (Range 0 to 5V), Baud rate =115200bpd max

 

 

 

 

 

 

 

14

NC (E)

-

Not use (GND)

 

 

 

 

4

Modification Information

Version: 1.13 USA

1 TERMINAL FUNCTION

1.5Front Panel Terminal

(TK-7180/ 8180 only)

The front panel terminal is equipped with the 14-pin connector.

Table 1-5 The Front Panel Terminal Pin Assignment

Pin

Name

I/O

Function

number

 

 

 

 

 

 

 

 

 

 

 

1

SPI

I

Front Panel Speaker Input

 

 

 

 

2

GND

-

Ground

 

 

 

 

3

8C

-

8 V Power Supply

 

 

 

 

4

SB

-

Power Supply (Switched B)

 

 

 

 

5

RA

O

Audio Output (for SP-MIC)

 

 

 

 

6

PSW

I

Power Switch Control Input

 

 

 

 

7

MIC

I

Mic Input

 

 

 

 

8

ME

-

Mic Ground

 

 

 

 

9

PSENS

I

Panel Sens. Input

 

 

 

 

10

TXD

O

Serial Data Output

 

 

 

 

11

RXD

I

Serial Data Input

 

 

 

 

12

GND

-

Ground

 

 

 

 

13

SHIFT

O

Beat Shift Output

 

 

 

 

14

RST2

O

Sub-u com Reset Output

 

 

 

 

1.6Modification of Serial Port Level

(TK-7180/ 8180 only)

The TXD2 and RXD2 of the 25-pin connectors are configured at the C MOS level (0/ 5 V) as a factory default setting.

You can convert the level to the RS232 level (±12 V) by configuring the port. The following procedures shows how to change the serial port level to the RS232 level.

1.Remove the top cover of the TK-7180/ 8180 transceiver.

Lift the top cover by widening two side tabs. Then, pull upward to remove the top cover from the transceiver body.

Version: 1.13 USA

Modification Information

5

Kenwood TK-8180, TK-3180, TK-2180, TK-7180 Service Manual

1 TERMINAL FUNCTION

• Remove the top packing.

2. Remove the R622, R621, R625, R630, R629, R636

 

(A) Chip Jumpers (R92-0670-x5), and add the Chip

 

Jumpers to R626, R627, R628, R631, R634, R637

 

(B).

Remove 4 screws and the shielding plate.

A

B

3.Install the shield plate, upper packing and upper case to the transceiver.

6

Modification Information

Version: 1.13 USA

1 TERMINAL FUNCTION

Version: 1.13 USA

Modification Information

7

2 CONNECT OPTIONAL DEVICES

2.1Ignition Sense Cable

(TK-7180/ 8180 only)

Connect the Ignition Sense Cable (KCT-46) to the TK-7180/ 8180 transceivers.

2.1.1 Description

This product is the ignition sense cable for the TK-7180/ 8180 transceivers.

2.1.2 Features

The cable length is 320 cm (10.5 ft).

The cable has a plug-shaped terminal on the transceiver side and the terminal is covered by a plastic cap to avoid the short-circuit. The vehicle side cable has no plug (a bare wire).

The mini-sized blade fuse (3 A) and the water-proof fuse holder are used for the cable to provide the water-proof holder.

2.1.3 Mechanical Specifications

! Product Dimensions and Weight

Table 2-1 Product Dimensions and Weight

 

 

Item

 

 

 

 

 

Length

 

320 cm (10.5ft)

 

 

 

Width

 

-

 

 

 

Thickness

 

-

 

 

 

Weight

 

60 g

 

! Cable Specifications

 

 

 

2

 

 

 

15

(4)

1

 

1

3

 

 

 

 

 

 

230 –20

40

 

4

 

 

 

 

3200 –50

 

 

 

Figure 2-1 Mechanical Parts

 

Table 2-2 Mechanical Parts

No.

Part Name

Qty

Remarks

 

 

 

 

 

 

 

 

 

 

1

Lead Wire

1

UL1015 AWG18, 19A max,

Color: Yellow

 

 

 

 

 

 

 

 

 

 

 

Body

1

PVC, Color: Black

 

 

 

 

 

2

Mini Blade

Terminal

2

Terminal: TCQ21

Fuse Holder

 

 

 

Holder

1

-

 

 

Cap

 

 

 

 

 

 

 

 

 

3

Bullet Terminal Rec

1

300541 (or Similar)

 

 

 

 

4

Conductor Sleeve

1

-

 

 

 

 

 

2.1.4 Standard Specifications

"Display

No remarks.

2.1.5 Supplied Accessories

Table 2-3 Supplied Accessories

No.

Name

Part

Qty.

Remarks

Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Mini blade Fuse

-

1

3 A

 

 

 

 

 

2.1.6 Installing KCT-46 Cable

1.Open the KCT-46 fuse folder and insert the mini blade fuse (3 A).

 

8

Modification Information

Version: 1.13 USA

 

2.Remove the shielding cover of the yellow cable terminal.

3.Connect the plug-form end of the KCT-46 cable to the yellow cable terminal of the transceiver.

4.Connect the other end of the KCT-46 cable to the Ignition Line of the vehicle.

2 CONNECT OPTIONAL DEVICES

2.2KCT-40 Cable

(TK-7180/ 8180 only)

You can install the connection cable (KCT-40) for external devices to the TK-7180/ 8180 transceivers. This section describes how to connect the KCT-40 cable to the TK7180/ 8180 transceivers.

2.2.1 Description

This product is the connection cable or external devices prepared for the TK-7180/ 8180 transceivers.

2.2.2 Features

The cable length is 40 cm (1.3 ft).

One end of the cable has the D-sub 25-pin connector (transceiver side) and the other end has the Molex 15pin connector (KDS-100 or KGP-2A/ KGP-2B side).

The Molex 15-pin connector is equipped with the dustproof cover.

2.2.3 Mechanical Specifications

! Product Dimensions and Weight

Table 2-4 Product Dimensions and Weight

Item

 

Connector

 

 

Cable Length

Length

 

55 mm

 

 

40 cm/ 1.3 ft

Width

 

47.5 mm

 

 

 

Thickness

 

16.5 mm

 

 

 

Weight

 

60 g

 

 

 

 

! Cable Specifications

 

 

 

4

5

10

7

11

3

1

 

 

A

 

B

 

2

 

 

 

400 –30

 

 

 

 

 

 

 

 

 

 

8

 

Spiral Shield

 

 

 

 

Spiral Shield

 

Insulator

 

6

 

Cable

 

 

 

 

 

 

 

 

A Side Terminal

 

 

 

 

 

No. 7

 

 

7

Max φ 6.4

 

 

B Side Terminal

 

Conductor

 

No. 3

 

9

 

UL1571AWG26 x 13

 

 

 

Cable x 11

7

Cable Spec

 

 

 

 

Detail

A

B : Connection Process

 

 

Figure 2-2 Mechanical Parts

Table 2-5 Mechanical Parts

No.

Part Name

Qty

Remarks

 

 

 

 

 

 

 

 

1

Housing

1

MOLEX: 39-03-3157

 

 

 

 

2

Terminal

14

MOLEX: 1855T (L)

 

 

 

 

3

Cover

1

521156

 

 

 

 

4

D-sub Connector

1

Used inch screw

(No. 4 - 40UNC)

 

 

 

 

 

 

 

5

D-sub Cover Set

1

CD4225H0*00

 

 

 

 

6

Cable

2

UL1007AWG26

Color: Black Length: 30 mm

 

 

 

 

 

 

 

 

 

 

UL1007AWG26

7

Cable

1

13-pin Shield cable Length:

 

 

 

400 mm

 

 

 

 

8

Heat Shrink Tube

2

Sumi Tube φ 2.0 x 14 mm

 

 

 

 

9

Heat Shrink Tube

2

Sumi Tube φ 7.0 x 20 mm

 

 

 

 

10

Tube

1

Rubber φ 9.0 Clearwhite

 

 

 

 

11

Cable Tie

1

Color: Black

 

 

 

 

2.2.4 Electrical Specifications

! Terminal Specifications

Table 2-6 Terminal Specifications

Pin No.

Function

Specification

D-Sub25

 

 

 

 

 

1

-

-

 

 

 

2

-

-

 

 

 

3

-

-

 

 

 

4

-

-

 

 

 

 

 

Data Signal Input:

5

DI

60% system daviation with 2Vp-p Input/

 

 

Impedance=10kohm, Non Pre-emphasis

 

 

 

6

-

-

 

 

 

7

GND

Ground

 

 

 

 

 

47kohm Pull-Up to 5V

8

AIO8

Input: L < 0.8V, H > 4.2V

 

 

Output: 0.2mAmax, L< 0.3V, H> 4.8Vemf

 

 

 

 

 

Serial Data Output 2:

9

TXD2

TTL Level, L < 0.7V H > 4.2V with

 

 

25kohm load, Zo > 1kohm

 

 

 

10

RXD2

Serial Data Input 2:

TTL Level(+5/0 Vmax), L< 0.8V H> 4.2V

 

 

 

 

 

11

-

-

 

 

 

12

AIO7

Same as Pin No.8

 

 

 

13

AIO6

Same as Pin No.8

 

 

 

14

SB

Switched Battery Voltage

DC 13.6V +/-15% 2.0Amax

 

 

 

 

 

15

-

-

 

 

 

16

-

-

 

 

 

 

10

Modification Information

Version: 1.13 USA

 

2 CONNECT OPTIONAL DEVICES

Pin No.

Function

Specification

D-Sub25

 

 

 

 

 

 

17

-

-

 

 

 

18

-

-

 

 

 

 

 

Detected Signal Output

19

DEO

740 mVp-p with standard moduration

 

 

Non De-emphasis/ Non Squelched

 

 

 

20

AIO5

Same as Pin No.8

 

 

 

21

AIO4

Same as Pin No.8

 

 

 

22

AIO3

Same as Pin No.8

 

 

 

23

AIO2

Same as Pin No.8

 

 

 

24

AIO1

Same as Pin No.8

 

 

 

25

-

-

 

 

 

2.2.5 Standard Specifications

"Display Specifications No remarks.

2.2.6 Supplied Accessories

No Supplied Accessory.

2.2.7 Connector Location

The following table explains how to interface with other peripherals.

D-sub 25-pin

 

Molex 15-pin

KDS-100/

Function

KGP-2A/B

Pin number

Pin number

 

Function

 

 

 

 

 

 

 

 

 

 

 

3

-

-

-

 

 

 

 

4

-

-

-

 

 

 

 

5

DI

5

DO

 

 

 

 

6

-

-

-

 

 

 

 

7

GND

3

GND

 

 

 

 

8

AIO8

9

TXS/ LOK

 

 

 

 

9

TXD3

15

RXD

 

 

 

 

10

RXD3

14

TXD

 

 

 

 

11

-

-

-

 

 

 

 

12

AIO7

11

MIM

 

 

 

 

13

AIO6

6

PTT

 

 

 

 

14

SB

1

SB

 

 

 

 

15

-

-

-

 

 

 

 

16

-

-

-

 

 

 

 

17

-

-

-

 

 

 

 

18

-

-

-

 

 

 

 

19

DEO

4

DI

 

 

 

 

20

AIO5

8

SQ

 

 

 

 

21

AIO4

10

AM

 

 

 

 

22

AIO3

13

DISP OFF

(KPG-2A/ 2B)

 

 

 

 

 

 

 

23

AIO2

12

-

 

 

 

 

24

AIO1

7

DTC

 

 

 

 

25

-

-

-

 

 

 

 

Figure 2-3 15Pin Molex Connecter

Figure 2-4 25Pin D-Sub Connector

Table 2-7 KCT-40 Cable Connector Pin Assignment

D-sub 25-pin

 

Molex 15-pin

KDS-100/

Function

KGP-2A/B

Pin number

Pin number

 

Function

 

 

 

 

 

 

 

 

 

 

 

1

-

-

-

 

 

 

 

2

-

-

-

 

 

 

 

2.2.8 Connecting KCT-40 Cable

1.Remove the cap for accessory on the rear panel of the transceiver.

2.Connect the KCT-40 cable to the D-sub 25-pin connector on the rear side of the transceiver.

 

Version: 1.13 USA

Modification Information

11

 

2 CONNECT OPTIONAL DEVICES

2.3KDS-100

(TK-7180/ 8180 only)

You can connect the data terminal (KDS-100) to the TK7180/ 8180 transceivers to make data communications. This section describes how to connect the KDS-100 to the TK-7180/ 8180 transceivers.

2.3.1 Description

This transceiver can be configured to work with a data terminal used to perform data transmission. This transceiver is equipped with serial input/ output and data modulation input/ output terminals. FleetSync compatible mobile transceivers,Kenwood TK-7100/ 8100/ 780/ 880/ 7150/ 8150/7180/ 8180/ x60G series or etc, support the KDS-100.

Also, this KDS-100 is equipped with DSP (Digital Signal Processing), general purpose serial ports, and general purpose I/O ports. Thus, it has been designed to work with various peripheral devices. Although we provide the FPU (programming software KPG-71D).

2.3.2 Features of KDS-100

Full-dot display (240 x 64 dots) with backlight function

A dealer programmable PF keys (Programmable Function Key) with backlight function

The following external terminals are available.

-Serial communication terminal

-I/ O control terminal

-Data modulation I/ O terminals

The following internal terminals are available.

-Two general purpose serial ports (compatible with the RS-232C signal level)

-PC/ AT keyboard input terminal (ask R&D )

-NMEA0183 GPS receiver connection terminal

-Input terminal for differential GPS signal to transfer to the GPS equipment.

-Two clock synchronizer serial input terminals (for low-cost card reader) (ask R&D)

-General purpose I/O control terminals

DSP for supporting high speed data communication

Real time clock

Battery status memory for data communication

Tri-color LED indicating the communication port status

Modem output level adjustment function using the command generated from the electronic volume (PC & Panel Tune)

Firmware update function using a flash ROM

This transceiver supports the following protocols.

-Fleet-Sync protocol capable (Non-FleetSync capable LTR/ Conventional transceivers can be yet interfaced with FleetSync compatible MDT to work. i.e.TK-*60G)

-FleetSync serial protocol 1 (for full FleetSync PC protocol 1 compatible transceiver. i.e. TK-780/880)

-FleetSync serial protocol 2 (for full FleetSync PC protocol 2 compatible transceiver. i.e. TK-7180/ 8180)

Internal alarm to notify the message reception

Advanced message function utilizing the FleetSync Short/ Long Message

PTT ID Display

GPS Auto/Polling capability (Install GPS unit into the KDS-100 or Transciver)

Radio Remote (For PC2 Protocol compatible Radio)

PTT ID Display and Log backup

Emergency Feature Capability (For PC2 protocol)

2.3.3 Mechanical Specifications

! Product Dimensions and Weight

Table 2-8 Product Dimensions and Weight

Item

 

Body

 

 

 

A

 

B

 

 

 

 

 

 

 

 

 

 

Width

187 mm

 

187 mm

 

 

 

 

Depth

42 mm

 

46.5 mm

 

 

 

 

Height

88 mm

 

88 mm

 

 

 

 

Weight

 

0.50 kg

 

 

 

 

A:Dimension without projections

B:Dimension including projections

!Front Panel

Key Layout: 9-key top set with rubber having LED backlight

Display: 240 x 64 positive type full-dot matrix LCD with LED backlight

LED: Tri-color LED

Pigtail connection cable (15-pin Molex)

!Rear Panel

Screw hole for mobile bracket (4 mm screw)

Connector for external devices

 

12

Modification Information

Version: 1.13 USA

 

2 CONNECT OPTIONAL DEVICES

2.3.4 Appearance

! Top Panel

46.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2-5 Top Panel

! Side Panel and Front Panel

187

88

MENU

1

2

3

4

5

SEL

Figure 2-6 Side Panel and Front Panel

2.3.5 Electrical Specifications

! Modulation

Table 2-9 Modulation Type

No.

Item

Description

 

 

 

 

 

 

1

Modulation

Minimum Shift Keying (MSK)

 

 

 

2

Baud Rate

1200/ 2400 bps

 

 

 

! General Specifications

Measured and inspected under the standard conditions unless it is noted.

Table 2-10 General Specifications

No.

Item

Description

 

 

 

 

 

 

 

 

Nominal Power Voltage: DC 13.6 V

1

Power Voltage

Negative Ground

 

 

Range: DC 10.0 V - 15.7 V

 

 

 

2

Temperature

-20°C to +60°C

Range

 

 

 

 

 

3

Measurement

KIS 58-01: The transceiver is

Environment

measured and tested under the

 

product inspection specifications.

 

 

 

 

 

 

Low frequency

KIS 58-01: The transceiver is

4

measured and tested under the

 

output

product inspection specifications.

 

 

 

 

 

5

Alarm Output

16 ohm

Impedance

 

 

 

 

 

6

Modem Outpu

600 ohm

 

Impedance

 

7

Modem Input

600 ohm

 

Impedance

 

! Electrical Specifications

Table 2-11 Electrical Specifications

No.

Item

Measurement

Spec.

Condition

 

 

 

 

 

 

 

 

 

 

 

1

Modem Encode

DO: 511random

700+/-

defualt Level

pattern/ 600ohm

20mVrms

 

 

 

 

 

2

Modem Encode

DO: 1200Hz/

100 - 1000

Level Range

600ohm

mVrms

 

 

 

 

 

3

Modem Decode

DI: 1200Hz/

100 - 1000

Level Range

600ohm

mVrms

 

 

 

 

 

4

Retaining period for

Lithium Battery Fully

Above 2

the received data

charged & GPS

months

 

backup 30 µA

 

 

 

 

 

 

 

 

Consumption

 

 

5

Current for Storing

Without GPS unit

Below 50uA

 

the received data

 

 

 

 

 

 

6

Bit Error Rate

DI: 700 mVrms

Below 0.5%

(1200 bps)

12dB SINAD level

 

 

 

 

 

 

7

Bit Error Rate

DI: 700 mVrms

Below 0.5%

(2400 bps)

12 dB SINAD level

 

 

 

 

 

Consumption

INT/ EXT SP Max.

Below 700

8

When the INT/ EXT

current

mA

 

SP are at maximum.

 

 

 

 

 

 

 

 

 

Frequency Stability

5+/-25ppm

 

 

(1 min/

 

 

(25°C)

 

 

Month)

 

Real time clock

 

9

 

 

Temperature

 

accuracy

 

 

Characteristic

+10/-120

 

 

 

 

-10 to +70°C

ppm

 

 

25°C Reference

 

 

 

 

 

2.3.6 Optional Accessories

Table 2-12 Optional Accessories

No.

Model Name

Name (Specifications)

 

 

 

 

 

 

1

KPG-46

Programming Interface Cable

(8-pin modular)

 

 

 

 

 

 

KPG-71D

Field Programming Software

2

(For PC2 protocol;

(FPU)

 

ver3.10 or later)

 

 

 

 

 

3

KCT-34

Transceiver Interface Cable

(for TK-780/880 mobile ) *1

 

 

4

KCT-35

Transceiver Interface Cable

(for TK-x60 series mobile ) *1

 

 

5

KCT-39

Transceiver Interface Cable

(for TK-7100/8100 mobile ) *1

 

 

6

KCT-40

Transceiver Interface Cable

(for TK-7150/8150/7180/8180) *1

 

 

7

KCT-36

Extension Cable *1

*1 Common option to the KGP-2A/ 2B (Modem GPS Receiver/ Controller)

 

Version: 1.13 USA

Modification Information

13

 

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