JLG 15-20MSP Parts Manual

Illustrated Parts Manual

Models

15MVL

15MSP

20MVL

20MSP

P/N

3121232

November 1, 2013

REVISION LOG

January 15, 2006 - Original Issue Of Manual (Edited to B/M 0010681 Revision 3)

May 15, 2006 - Revised Manual (Edited to B/M 0010681 Revision 11)

October 31, 2006 - Revised Manual (Edited to B/M 0010681 Revision 14)

March 1, 2007 - Revised Manual (Edited to B/M 0010681 Revision 15)

January 23, 2008 - Revised Manual (Edited to B/M 0010681 Revision 22)

November 7, 2008 - Revised Manual (Edited to B/M 0010681 Revision 28)

August 21, 2009 - Revised Manual (Edited to B/M 0010681 Revision 33)

November 2, 2010 - Revised Manual (Edited to B/M 0010681 Revision 38)

March 24, 2011 - Revised Manual (Edited to B/M 0010681 Revision 40)

June 17, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)

September 23, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)

November 21, 2011 - Revised Manual (Edited to B/M 0010681 Revision 41)

February 28, 2012 - Revised Manual (Edited to B/M 0010681 Revision 41)

July 9, 2012 - Revised Manual (Edited to B/M 0010681 Revision B)

October 2, 2012 - Revised Manual (Edited to B/M 0010681 Revision B)

February 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision B)

May 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)

August 7, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)

November 1, 2013 - Revised Manual (Edited to B/M 0010681 Revision C)

3121232 15MVL 15MSP 20MVL 20MSP A

REVISION LOG

B 15MVL 15MSP 20MVL 20MSP 3121232

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

1-4 COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-5 MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES) . . . . . . . . . . . . . 1-16

1-6 MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES) . . . . . . . . . . . . . . 1-18

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS . . . . . . . . . . . . . . . . . . 2-2

2-2 PUMP/MOTOR ASSEMBLY - FENNER (PRIOR TO SN 01300009712) . . . . . . . . . . . . 2-6

2-3 PUMP/MOTOR ASSEMBLY - MONARCH (SN 01300009712 TO PRESENT) . . . . . . . 2-8

2-4 BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) . . . . . . 2-10

2-5 BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) . . . . . . . 2-14

2-6 PLATFORM CABLE AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-7 PLATFORM CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM WITH FRONT ENTRY SLIDE BAR & NO EXTENSION . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION. . . . . . . . . . 4-4

4-3 PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION . . . . . . . . . . 4-8

4-4 PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION. . . . . 4-12

4-5 PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS . 4-16 4-6 PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE

RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

4-7 PLATFORM WITH FRONT & SIDE ENTRY GATEs & FIXED EXTENSION/FOLDING

SIDE RAILS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

4-8 PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY

(PRIOR TO SN 0130010824) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

4-9 PLATFORM WITH SIDE ENTRY GATE & FOLDING MATERIAL TRAY

(SN 0130010824 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32

4-10 PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY . . . . . . . . . . 4-34

4-11 OBSTRUCTION SENSOR INSTALLATION (MSP ONLY) (OPTIONAL) . . . . . . . . . . . . 4-38

4-12 PLATFORM BUMPERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

3121232 15MVL 15MSP 20MVL 20MSP i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECAL INSTALLATION (PRIOR TO SN 01300138832). . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 DECAL INSTALLATION (SN 01300138832 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

3121232 15MVL 15MSP 20MVL 20MSP 1-1

SECTION 1 BASE

102

101

103

302

303

301

183191314

201

202

205

210

USE THESE

ITEMS WITHOUT

BUMPER OPTION

201 204

211

208

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

1-2 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BASE ASSEMBLY 0274866 Ref Base Assembly - (Standard) J 0274867 Ref Base Assembly - (Rubber Tires - Optional)

(Prior to SN 0130010824)

1 0100011 AR Compound, Locking 2 0630580 10 Bolt, Wheel 3 15 Bolt Options:

0641607 Bolt 3/8in-16NC x 7/8in Length 0641609 Bolt 3/8in-16NC x 1-1/8in Length 0641608 Bolt 3/8in-16NC x 1in Length

4Not Used 5 0641609 14 Bolt 3/8in-16NC x 1-1/8in 6Not Used 7 1671257 1 Cover, Rear 8 2360754 1 Frame Weldment

9 3020017 AR Lubricant (Not Shown) 10 3160323 2 Drive Motor Assembly (See Drive Assembly for Breakdown) 11 3311605 1 Locknut 3/8in-16NC 12 3760365 2 Ring, Tie Down 13 4071077 8 Shims - .015 14 4071078 2 Shims - .036 15 4240147 1 Strap, Static 16 2 Tire and Wheel Assembly (Drive)

Use 2915012 Prior to SN 0130009345 (Was p/n 4520326) Use 2915012 SN 0130009345 to SN 0130011756 (was p/n 4520565) Use 2915012 SN 0130011756 to SN 0130013887 (was p/n 1001100840)

Use 2915012 SN 0130013887to Present (was p/n 1001114467) 17 4711600 4 Flatwasher 3/8in Narrow 18 4751600 13 Flatwasher 3/8in Wide 19 2 Wheel & Caster Assembly Options:

Standard Tires Options: Use 1001097982 Prior to SN 0130009398 (Was p/n 4520235) Use 1001097982 SN 0130009398 to SN 0130010824 (was p/n 4520593)

1001097982 SN 0130010824 to Present

Use 1001097982 Rubber Tires (was p/n 4860239) (Prior to SN 0130010824)

Ref BEACON LIGHT INSTALLATION 0271946 Ref Standard Location (Shown) C 0273006 Ref Circuit City Spec Location (Not Shown) B

101 1 Light, Beacon Options:

2920155 Beacon Light Used Prior to SN 0130009136 (See Note) 7026195 1 Lens for 2920155 Light 7026196 1 Bulb, Replacement for 2920155 Light 2920178 Beacon Light Used SN 0130009136 to Present (No Service

Parts Available - Replace Complete Part) (Also See Note)

3121232 15MVL 15MSP 20MVL 20MSP 1-3

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref Note: If the cover that the Beacon Light is mounted to, is

also to be replaced, use P/N 2915256 Cover & Beacon Light Kit.

102 3820032 2 Rivet 103 3520033 1 Plug, Hole 1in

Ref BUMPER INSTALLATIONS (BASE) (OPTIONAL)

0275366 Ref 15 & 20 MSP Only A

1001102559 Ref 15 & 20 MVL/MSP A

201 0100011 AR Compound, Locking 202 0641407 6 Bolt 1/4in-20 x 7/8in 203 Not Used 204 0641618 4 Bolt 3/8in-16NC x 2-1/4in 205 0940105 2 Bumper, Side Base

206 to 207 Not Used

208 0940108 2 Bumper, Base 209 Not Used 210 4711400 6 Flatwasher 1/4in 211 4751600 4 Flatwasher 3/8in Wide

0275440 Ref COUNTERWEIGHT INSTALLATION (ANSI & ANSI EXPORT

SPECS ONLY)

301 0641628 2 Bolt 3/8in-16NC x 3-1/2in 302 4751600 2 Flatwasher 3/8in Wide 303 4821496 1 Counterweight

1-4 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121232 15MVL 15MSP 20MVL 20MSP 1-5

SECTION 1 BASE

101

1011517

107

103

103A

102

106

102A

102C

208

202

207

206

205

204

203

201

209

FIGURE 1-2. DRIVE ASSEMBLY

1-6 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref SPINDLE/HUB ASSEMBLY

1 Use 3160323 1 Spindle 2 Use 7024756 1 Hub 3 Use 7024758 1 Ring, Input 4 Use 70000210 1 Gear, Input Sun 5 Use 70000210 3 Gear, Input Planet 6 Use 70000210 3 Pin, Input Planet 7 Use 70000210 1 Carrier 8 Use 70000210 1 Gear, Output Sun

9 Use 70000212 3 Gear, Output Planet 10 Use 70000212 3 Pin, Output Planet 11 Use 7024747 1 Cover

12 to 13 Not Used

14 See Note 2 Bearing (Note: Use Items 202, 204, 206 & 207) 15 Not Used 16 See Note 1 Seal, Lip (Note: Use Items 202 & 206) 17 70000215 1 Seal, Lip 18 Use 70000210 3 Ring, Retaining 19 Use 7024747 1 Ring, Retaining 20 70000191 1 O-Ring 21 Use 7024747 1 Thrustwasher 22 Not Used 23 Use 70000210 1 Plate, Thrust 24 Use 70000210 1 Ring, Retaining 25 See Note 6 Thrustwasher (Note: Use Items 203 & 207) 26 See Note 6 Bushing, Planet (Note: Use Items 203 & 207) 27 See Note 1 Ring, Retaining (Note: Use Items 204 & 206) 28 Not Used 29 Use 7024747 2 Plug

30 to 31 Not Used

32 Use 70000212 3 Thrustwasher, Tanged

3160323 Ref DRIVE MOTOR ASSEMBLY B

101 See Note 1 Hub/Spindle Assembly (Includes Items 1-32)

(Note: Purchase Individual Pieces)

102 Use 70000211 1 Electric Motor Assembly 102A Use 70000213 4 Brush 102B Use 70000213 1 Indicator, Wear (Not Shown) 102C Use 70000213 4 Spring, Brush 102D Use 70000213 1 Bearing (Not Shown)

103 Use 70000214 1 Brake Assembly 103A 70000935 1 Disc, Brake

104 to 105 Not Used

106 Use 70000211 2 Bolt

107 Use 70000214 3 Bolt

— — — — — — — — — —

3121232 15MVL 15MSP 20MVL 20MSP 1-7

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Kit Options: 201 7024747 1 Cover Kit (Includes Items 11, 19-21 & 29) 202 7024748 1 Main Seal Kit (Includes Items 14, 16 & 20) 203 70000210 1 Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26) 204 7024758 1 Input Ring Kit (Includes Items 3, 14, 20 & 27) 205 70000211 1 Motor Kit (Includes Items 17, 102 & 106) 206 7024756 1 Hub Kit (Includes Items 2, 14, 16, 20 & 27) 207 70000212 1 Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32) 208 70000213 1 Brush & Bearing Kit (Includes Items 102A-102D) 209 70000214 1 Brake Kit (Includes Items 103 & 107)

1-8 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121232 15MVL 15MSP 20MVL 20MSP 1-9

SECTION 1 BASE

6A127A1112

SEE SEC. 7

121

101

132

242523

FIGURE 1-3. POTHOLE PROTECTION INSTALLATION

1-10 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-3. POTHOLE PROTECTION INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0275003 Ref POTHOLE PROTECTION INSTALLATION G

1 0060089 1 Actuator Weldment 2Not Used 3 0641406 2 Bolt 1/4in-20 x 3/4in 4 3010146 2 Link 5 3010147 1 Cam (Left)

5A 0440263 1 Bearing, Flange

6 3010153 1 Cam (Right)

6A 0440263 1 Bearing, Flange

7 3010155 1 Bar, Pothole (Right)

7A 0440263 3 Bearing, Flange

8 3010156 1 Bar, Pothole (Left)

8A 0440263 3 Bearing, Flange

9 3311405 2 Locknut 1/4in-20NC 10 3423189 2 Pin, Pivot 11 3423231 4 Pin, Pivot 12 3760348 10 Ring, Retaining 13 3841724 1 Rod, Actuator 14 Not Used 15 4160160 1 Spring, Compression 16 4220285 1 Pad, Actuator 17 4569336 1 Tube, Actuator Sleeve 18 4569238 2 Tube, Spacer 19 4160222 1 Spring, Red (Right) 20 4160223 1 Spring, Yellow (Left) 21 1670836 AR Shim (SN 0130010600 to SN 0130013258) 22 1001110511 2 Plate, Switch Mount (SN 0130013258 to Present) 23 3931412 4 Bolt 1/4in-20NC x 3/4in (SN 0130013258 to Present) 24 0100011 AR Compound, Locking (SN 0130013258 to Present) 25 3311401 4 Nut 1/4in-20NC (SN 0130013258 to Present)

Ref ELECTRICAL COMPONENTS INSTALLATION

0274936 Ref 2-12Volt AGM Battery Installation (All Specs except CE Spec) G 1001114754 Ref 2-12Volt AGM Battery Installation (CE Spec Only) A 1001093807 Ref 4-6Volt AGM Battery Installation (All Specs except CE Spec) E 1001153721 Ref 2-12Volt AGM Battery Installation (CE Spec Only) A

101 0100035 AR Compound, Locking

102 to 120 Not Used

121 4 Capscrew Options:

3930832 Capscrew #8-32NC x 2in (Prior to SN 0130013325)

3930824 Capscrew #8-32NC x 1-1/2in (SN 0130013325 to Present)

122 to 131 Not Used

132 3310801 4 Nut #8-32NC

3121232 15MVL 15MSP 20MVL 20MSP 1-11

SECTION 1 BASE

11411

6B 7B

6A7A16

1313151593141217155

FIGURE 1-4. COVERS INSTALLATION

1-12 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-4. COVERS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref COVER INSTALLATIONS

0274891 Ref FIXED STANDARD C 1001093808 Ref FIXED STANDARD (4-6Volt AGM Batteries) B

0274889 Ref HINGED C

0274890 Ref HINGED LOCKABLE C

Ref Note: Replacement Decals Must be Ordered Separately - See

Section 8.

1 0120006 2 Adjuster, Hood (All Models excepted Fixed Standard 4-6Volt

AGM Batteries Installation) 2 0641405 AR Bolt 1/4in-20NC x 5/8in 3 0641614 2 Bolt 1/4in-20NC x 1-3/4in 4 0902836 AR Bracket, Hood Support Options:

4 Fixed Cover

2 Hinged Cover 5 1671283 2 Cover, Counterweight 6 1 Cover, Left Options:

1671289 Fixed 1671284 Hinged 1671287 Hinged Lockable

6A Not Available 1 Latch

2940142 1 Keeper, Latch

6B 2600258 2 Hinge

7 1 Cover, Right Options:

1671290 Fixed 1671285 Hinged 1671288 Hinged Lockable

7A Not Available 1 Latch

2940142 1 Keeper, Latch

7B 2600258 2 Hinge

8 1 Cover, Ground Station Options:

1671291 Fixed 1671286 Hinged & Hinged Lockable

9 1 Cover, Charger Options:

1671256 Cover without Beacon Light 2915256 Cover with Beacon Light Kit

Ref Note: For Machines Built Prior to SN 0130009136,

original beacon light mounting holes have changed. Use P/N 2915256 Cover/Beacon Light Kit as replacement. Kit may also be used on Machines Built SN 0130009136 to Present.

10 Not Used 11 3311405 4 Locknut 1/4in-20NC 12 3311605 2 Locknut 3/8in-16NC 13 3900258 AR Button Head Screw 1/4in-20NC x 3/4in (Fixed Cover Only) 14 4711600 2 Flatwasher 3/8in Narrow 15 4751400 28 Flatwasher 1/4in Wide 16 4761400 8 Lockwasher 1/4in (Hinged Covers Only) 17 0811408 2 Screw 1/4in-20NC x 1in

3121232 15MVL 15MSP 20MVL 20MSP 1-13

SECTION 1 BASE

FIGURE 1-4. COVERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

— — — — — — — — — —

1 Covers Kit Options (Included Items 5 - 8):

2902519 Fixed Standard & Fixed Standard 4-6Volt AGM Batteries

Covers 2902517 Hinged Covers 2 2902518 Lockable Hinged Covers 2

1-14 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-4. COVERS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121232 15MVL 15MSP 20MVL 20MSP 1-15

SECTION 1 BASE

FIGURE 1-5. MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES)

1-16 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-5. MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref MAST SUPPORT INSTALLATION 0274870 Ref 15MVL/15MSP B 0274869 Ref 20MVL/20MSP B 0274887 Ref 15MVL/15MSP (No Lanyard Attach Point) B 0274886 Ref 20MVL/20MSP (No Lanyard Attach Point) B

1 0100011 AR Compound, Locking 2 0100019 AR Compound, Locking 3 0641407 8 Bolt 1/4in-20NC x 7/8in 4 0641609 6 Bolt 3/8in-16NC x 1-1/8in 5 1 Mast Assembly (Not Shown - See Section 3 for Breakdown)

0801541 15MVL/15MSP 0801543 20MVL/20MSP 0801544 15MVL/15MSP (No Lanyard Attach Point) 0801545 20MVL/20MSP (No Lanyard Attach Point)

6 3311601 6 Nut 3/8in-16NC 7 4711600 12 Flatwasher 3/8in Narrow 8 4751400 8 Flatwasher 1/4in Wide 9 4846445 2 Counterweight

10 Use 1001093858 2 Box, Battery (was p/n 4846447)

3121232 15MVL 15MSP 20MVL 20MSP 1-17

SECTION 1 BASE

611

2 6

FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)

1-18 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 1 BASE

FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref MAST SUPPORT INSTALLATION

1001093804 Ref 15MVL/15MSP A 1001093801 Ref 20MVL/20MSP A 1001093806 Ref 15MVL/15MSP (No Lanyard Attach Point) A 1001093805 Ref 20MVL/20MSP (No Lanyard Attach Point) A

1 0100011 AR Compound, Locking 2 0641406 6 Bolt 1/4in-20NC x 3/4in 3 0641609 8 Bolt 3/8in-16NC x 1-1/8in 4 1 Mast Assembly (Not Shown - See Section 3 for Breakdown)

0801541 15MVL/15MSP 0801543 20MVL/20MSP 0801544 15MVL/15MSP (No Lanyard Attach Point) 0801545 20MVL/20MSP (No Lanyard Attach Point)

5 3311601 8 Nut 3/8in-16NC 6 4711400 6 Flatwasher 1/4in Wide 7 4711600 AR Flatwasher 3/8in Narrow 8 1001091663 2 Counterweight 9 1001091672 1 Box, Battery (Left)

10 1001091676 1 Box, Battery (Right)

3121232 15MVL 15MSP 20MVL 20MSP 1-19

SECTION 1 BASE

FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-20 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 2

CONTROLS

3121232 15MVL 15MSP 20MVL 20MSP 2-1

SECTION 2 CONTROLS

105

108

302

303

304

106

108

201

202

203

101

102

107

103

104C

301

113

104

104B

104A

FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS

2-2 15MVL 15MSP 20MVL 20MSP 3121232

SECTION 2 CONTROLS

FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274873 Ref PUMP/MOTOR INSTALLATION B

1 0100011 AR Compound, Locking 2 0641606 4 Bolt 3/8in-16NC x 3/4in 3 0741605 2 Screw, Flathead 3/8in-16NC x 5/8in

4 to 9 Not Used

10 3571734 1 Plate, Mounting 11 1 Pump/Motor Assembly Options:

Use 3600463 Prior to SN 01300009712 (See Pump/Motor Assembly - Fenner

for Breakdown) (was p/n 3600326)

3600463 SN 01300009712 to Present (See Pump/Motor Assembly -

Monarch for Breakdown)

12 4751600 4 Flatwasher 3/8in

Ref GROUND CONTROL/POWER PACK INSTALLATIONS:

0274905 Ref All Specs Except Australian/Chinese/Japanese Specs C 0274905 Ref Australian Specs (Prior to SN 0130017846) C

1001137014 Ref Australian Spec Only (SN 0130017846 to Present) A

0274906 Ref Chinese/Japanese Specs Only C

101 0140033 1Alarm 102 0641404 2 Bolt 1/4in-20NC x 1/2in 103 1 Module, Traction Options:

1600451 Prior to SN 0130014923

1001102847 SN 0130014923 to Present

104 1 Module, Ground Control Station Options:

1600435 All Specs except Australian/Japanese & Chinese Specs 1600435 Australian Spec (Prior to SN 0130017845)

1001136954 Australian Spec (SN 0130017845 to Present)

1600436 Japanese & Chinese Specs Only

104A 7024428 1 Emergency Stop Switch Assy 104B 1 Selector Switch Assy Options:

7024430 All Specs (Australian Spec - Prior to SN 0130017845) 7024591 Australian Spec (SN 0130017845 to Present)

104C 1 Cover Assy Options:

7024460 1 All Specs (Australian Spec - Prior to SN 0130017845) 7024592 1 Australian Spec (SN 0130017845 to Present)

105 3911016 2 Screw #10-24NC 106 3911020 2 Screw #10-24NC 107 4711400 2 Flatwasher 1/4in Narrow 108 4751000 4 Flatwasher #10

0271982 Ref HORN INSTALLATION C

201 0140022 1 Horn 202 0641404 1 Bolt 1/4in-20NC x 1/2in 203 4711400 1 Flatwasher 1/4in Narrow

3121232 15MVL 15MSP 20MVL 20MSP 2-3

SECTION 2 CONTROLS

FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref PROGRAMMABLE SECURITY LOCK INSTALLATION

(OPTIONAL)

0271981 Ref Hinged Cover (Shown) B 0272329 Ref Fixed Cover (Not Shown - Located on Hood) B

301 2940141 1 Lock, Electronic 302 2 Screw Options:

3911008 Hinged Cover

3911010 Fixed Cover 303 4751000 AR Flatwasher #10 304 3311005 2 Locknut #10-24NC (Fixed Cover Only)

2-4 15MVL 15MSP 20MVL 20MSP 3121232

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