JLG 150HAX Parts Manual

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Page 1

Illustrated Parts Manual

Model

150HAX

P/N

3120680

January 4, 2013

Page 2

Page 3

REVISION LOG

October 31, 1991 - Original Issue Of Manual

Revised January 5, 1999

Revised October 30, 2000 (Edited to P/N 0010433 Revision 20)

September 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 26)

December 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 27)

August 19, 2004 - Revised (Manual edited to P/N 0010433 Revision 33)

February 15, 2005 - Revised (Manual edited to P/N 0010433 Revision 36)

February 27, 2007 - Revised (Manual edited to P/N 0010433 Revision 38)

October 1, 2007 - Revised (Manual edited to P/N 0010433 Revision 38)

October 6, 2008 - Revised (Manual edited to P/N 0010433 Revision 38)

April 10, 2009 - Revised (Manual edited to P/N 0010433 Revision 39)

July 26, 2010 - Revised (Manual edited to P/N 0010433 Revision 42)

March 1, 2011 - Revised (Manual edited to P/N 0010433 Revision 42)

September 11, 2011 - Revised (Manual edited to P/N 0010433 Revision 43)

January 13, 2012 - Revised (Manual edited to P/N 0010433 Revision 43)

June 22, 2012 - Revised (Manual edited to P/N 0010433 Revision 43)

August 20, 2012 - Revised (Manual edited to P/N 0010433 Revision 43)

January 4, 2013 - Revised (Manual edited to P/N 0010433 Revision 43)

3120680 150HAX A

Page 4

REVISION LOG

B 150HAX 3120680

Page 5

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-4 DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

1-5 DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16

1-6 DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333) . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20

1-7 DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . 1-22

1-8 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1-9 CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . 1-28

1-10 CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . 1-30

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 CONTROL VALVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . . 2-6

2-3 CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . . 2-10

2-4 CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS. . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2-5 CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) . . . . . . . . . . . . . . . . 2-16

2-6 SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS . . . . . . . . . . . . . . . . . . . 2-20

2-7 SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2-8 SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

2-9 SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . 2-32

2-10 SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

2-11 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . . 2-40

2-12 ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) . . . . . . . 2-42

2-13 ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) . . . . 2-46

2-14 PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2-15 MAIN PUMP ASSEMBLY - GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52

2-16 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2-17 TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

2-18 MAIN TERMINAL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

2-19 REMOTE CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

2-20 HOOD COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOMS AND TURNTABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-2 MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3-3 TOWER BOOM ASSEMBLY II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

3-4 JUNCTION BOX ASSEMBLY (TOWER BOOM MOUNTED) . . . . . . . . . . . . . . . . . . . . . 3-16

3-5 LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) . . . . . . . . . . . . . 3-18

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) . . . . . . . . . . . . . 4-2

4-2 PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT). . . . . . . . . . . 4-6

4-3 ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-4 PLATFORM COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-5 PLATFORM CONSOLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-6 CONTROLLER ASSEMBLY (PRIOR TO S/N 74463) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

4-7 CONTROLLER ASSEMBLY (S/N 74463 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . 4-26

3120680 150HAX i

Page 6

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5-3 PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450) . . . . . . . . . . . . . . . 5-8

5-4 PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 27450 TO PRESENT) . . . . . . . . . . . . 5-10

5-5 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5-6 LIFT CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5-7 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-8 STEER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5-9 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

5-10 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333). . . . . . . . . . . . . . . . . . . . 6-2

6-2 STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) . . . . . . . . . . . . . . . . . 6-10

6-3 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

7-2 ELECTRICAL SCHEMATIC (S/N 61811 TO S/N 103758) . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7-3 ELECTRICAL SCHEMATIC (S/N 103758 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 DECALS INSTALLATION (PRIOR TO S/N 103758) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-2 DECALS INSTALLATION (S/N 103758 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

ii 150HAX 3120680

Page 7

SECTION 1

FRAME

3120680 150HAX 1-1

Page 8

SECTION 1 FRAME

FIGURE 1-1.AXLE AND STEERING INSTALLATION

1-2 150HAX 3120680

Page 9

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. EXTENDABLE AXLES INSTALLATIONS 0251875 Ref. Prior to February 1993 A 0253827 Ref. February 1993 to Present (Standard) 9 0254401 Ref. February 1993 to Present (Hostile Environment) 7

1 2 Axle Weldment - Outer (Right Side Rear/Left Side Front)

4843943 Prior to February 1993 4844478 February 1993 to Present

1A 0960821 4 Bushing, Bronze (2 per Weldment)

2 2 Axle Weldment - Inner (Left Side Rear/Right Side Front)

4843942 Prior to February 1993 4844477 February 1993 to Present

2A 0960821 4 Bushing, Bronze (2 per Weldment)

3 2 Extension Cylinder Assembly (See Section 5 for Breakdown)

1682522 Prior to February 1993 1682905 February 1993 to Present (Standard) 1683045 February 1993 to Present (Hostile Environment)

4 0560975 6 Block, Wear (Outer Side) (Right Side Rear/Left Side Front) 5 0560973 2 Block, Stop (Outer Side) (Right Side Rear/Left Side Front) 6 0641807 1 Bolt 1/2”-13NC x 7/8” 7 4711800 44 Flatwasher 1/2” 8 0641808 20 Bolt 1/2”-13NC x 1”

9 3340595 2 Pad, Wear (Outer Bottom) (Right Side Rear/Left Side Front) 10 4070792 A/R Shim 11 0641607 6 Bolt 3/8”-16NC x 7/8” 12 4761600 16 Lockwasher 3/8” 13 0362051 A/R Bar, Wear 14 0560972 2 Block, Stop (Inner) (Left Side Rear/Right Side Front) 15 0641812 16 Bolt 1/2”-13 x 1 1/2” 16 0560974 6 Block, Wear (Inner Side) (Left Side Rear/Right Side Front) 17 4070790 A/R Shim 18 3340596 2 Pad, Wear (Inner Bottom) (Left Side Rear/Right Side Front) 19 3534389 2 Block 20 0362050 2 Bar, Wear 21 4070791 A/R Shim 22 4565314 4 Tube, Carrier 23 A/R Power Track Assembly Options:

Ref. Note: Original Equipment Power Track may have been

replaced with Service Replacement. Visually identify component before ordering replacement parts.

Use 1001099841 4 Gemco Brand Power Track (Prior to S/N 0300135500)

(was p/n 1180278) 7006140 A/R 1ft Repair Section - Used on p/n 1180278 7006148 2 Per Feet, Mounting - Used on p/n 1180278 7006152 1 Per Pin Kit - Used on p/n 1180278

1001099841 1 Gortrac Brand Power Track (S/N 0300135500 to Present)

70001996 A/R 1ft Repair Section 70001997 1 Per Bracket Kit (Includes 1 set of mounting brackets and

hardware)

24 0641408 32 Bolt 1/4”-20NC x 1”

3120680 150HAX 1-3

Page 10

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

25 4751400 96 Flatwasher 1/4” 26 3311405 52 Locknut 1/4”-20NC 27 3421952 2 Pin (Rod End) 28 3760133 8 Ring, Retaining 29 3421953 2 Pin (Barrel End) 30 0641617 6 Bolt 3/8”-16NC x 2 18” 31 4070789 A/R Shim 32 0362048 2 Bar, Cylinder Retainer 33 4460049 4 Connector, Strain Relief 34 3900168 8 Screw, Special 35 4920140 4 Lockwire 36 4360237 4 Arm and Roller, Switch 37 4360277 4 Switch, Limit 38 4360236 4 Head, Actuator 39 0641608 4 Bolt 3/8”-16NC x 1” 40 2160002 4 Fitting, Grease 41 4070808 A/R Shim (Prior to SN 56632 Only) 42 0561117 2 Block, Axle Stop (July 1993 to Present Only) 43 4060804 6ft/18.3m Flex - Trim (January 1994 to Present Only) 44 4420044 2ft/.6m Tape (White) (March 1994 to Present Only) 45 0641406 16 Bolt 1/4”-20NC x 3/4”

46 to 49 Not Used

50 4843793 4 Bushing, Lock Pin (Welded on Part) (Prior to February 1993

Only)

51 4843979 2 Pin, Lock (Inner Axle) (Left Side Rear/Right Side Front) (Prior to

February 1993 Only)

52 4843794 2 Pin, Lock (Outer Axle) (Right Side Rear/Left Side Front) (Prior to

February 1993 Only) 53 3421565 4 Pin, Snap (Prior to February 1993 Only) 54 3760170 4 Ring, Quick Release (Prior to February 1993 Only) 55 1260017 2.3ft/.7m Chain - #3 (6.9”/17.5cm per Lock) (Prior to February 1993 Only) 56 3760106 4 D-Ring (Prior to February 1993 Only)

Ref. STEERING INSTALLATIONS 0251874 Ref. ANSI Spec Prior to S/N 39139 4 0258964 Ref. ANSI Spec S/N 39139 to Present 3 0270343 Ref. CSA Spec (Prior to S/N 69948) 1

101 4130260 2 Spindle (Inner Axle) (Left Side Rear/Right Side Front) 102 4130261 2 Spindle (Outer Axle) (Right Side Rear/Left Side Front)” 103 4 Kingpin Options:

3421948 ANSI Spec 3422881 CSA Spec (Prior to S/N 69948)

104 4740314 4 Washer, Thrust 105 3324203 4 Nut, Slotted 106 3451012 4 Pin, Cotter

107 0252268 4 Tie Rod Assembly 2 107A 3841140 4 Rod, Inner 107B 3841139 1 Tube, Outer 107C 3421990 1 Pin, Extension Lock

1-4 150HAX 3120680

Page 11

SECTION 1 FRAME

FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

107D 3420372 1 Pin, Hair (was p/n 3420592 Prior to S/N 45152) 2 107E 1260017

108 3532054 8 Plate, Retaining 109 0641506 28 Bolt 5/16”-18NC x 3/4” 110 4761500 28 Lockwasher 5/16” 111 3531946 6 Plate, Retaining 112 4843825 2 Yoke, Steering 113 1682531 2 Steer Cylinder Assembly (See Section 5 for Breakdown) 114 3421972 4 Pin 115 3421493 2 Pin (Frame Attach) 116 3421686 2 Pin 117 3323002 4 Nut, Jam 1/4”-12NF 118 3300229 4 Nut, Jam 1 1/4”-12NF (Left Hand Thread) 119 6 Pin (Steer Yoke Attach) Options:

3421973 Prior to S/N 136324 (5 3/8” Length)

3421972 S/N 136324 to Present (5 1/2” Length) 120 0440162 4 Washer, Thrust 121 1660202 4 End, Rod (At Steer Yoke) 122 1660203 4 End, Rod (At Spindle) 123 2160002 2 Fitting, Grease 124 0440183 4 Bearing, Thrust 125 3421972 2 Pin

1ft/30.5cm

Chain #3

201 2360339 Ref. FRAME WELDMENT

3120680 150HAX 1-5

Page 12

SECTION 1 FRAME

PRESENT

PRIOR TO

S/N 137333

FIGURE 1-2.TIRE AND WHEEL DRIVE INSTALLATIONS

1-6 150HAX 3120680

Page 13

SECTION 1 FRAME

FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. WHEEL DRIVE INSTALLATION 0251946 Ref. Prior to S/N 0300057155 7/E 0270229 Ref. S/N 0300057155 to S/N 0300137333 3/A

1001107574 Ref. S/N 0300137333 to Present B

1 4 Drive Hub Assembly Options:

Use 1001116796 Prior to S/N 141512 (was p/n 2780155) (See Figure 1-3 for

Breakdown)

1001116796 S/N 141512 to Present (See Figure 1-4 for Breakdown)

2 4 Brake Assembly Options (See Figure 1-5 for Breakdown):

0920084 Prior to S/N 33476 0920110 S/N 33476 to S/N 57155 0920119 S/N 57155 to Present

3 4 Motor Assembly Options:

3A See Note Prior to September 1995 (was p/n 3160176) (See Figure 1-6

for Breakdown)

Note: Use p/n 3160213 Motor Plus p/n 2900869 Conversion Kit as Replacement.

Use 3160204 September 1995 to S/N 0300027450 (was p/n 3160213) (See

Figure 1-6 for Breakdown)

3160204 S/N 0300027450 to S/N 0300137333 (See Figure 1-6 for

Breakdown)

3B 1001107852 S/N 0300137333 to Present (See Figure 1-7 for Breakdown)

4 8 Stud Options:

4300092 1/2”-13NC x 5 1/2” (Prior to S/N 0300137333) 4300097 1/2”-13NC x 5 1/8” (S/N 0300137333 to Present)

5 4761800 8 Lockwasher 1/2” 6 4751800 8 Flatwasher 1/2” 7 3311801 8 Nut 1/2”-13NC 8 0100011 A/R Compound, Locking

9 0642216 48 Bolt 3/4”-10NC x 2” 10 4762200 48 Lockwasher 3/4” 11 3300007 48 Lugnut 3/4”-16NF

0251590 Ref. TIRE AND WHEEL INSTALLATION 2

12 0251589 4 Tire and Wheel Assembly - Foam Filled 445/65R 22.5

Ref. Note: Assemblies may require ballast/foam filling to

manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

4520136 4 Tire, Replacement

3120680 150HAX 1-7

Page 14

SECTION 1 FRAME

1002135

343233363737393332

304541

262920

FIGURE 1-3.DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512)

1-8 150HAX 3120680

Page 15

SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2780155 Ref. DRIVE HUB ASSEMBLY —

Ref. Note: For Machines Prior to S/N 0300141512, Original Equip-

ment Assembly p/n 2780155 may have been replaced with p/n 1001116796 as Service Replacement Assembly. Identify P/N before ordering replacement components. If equipped with p/n 1001116796 refer to next illustration.

1 7001974 16 Bolt, Hex Head

2 7001975 4 Bolt, Hex Head, Shoulder

3 7001976 20 Lockwasher

— — — — — — — — — —

7001965 1 Cover Sub Assembly 4 7001966 1 Cover 5 7001928 1 Plug, Pipe 6 7000243 1 Plug, Pipe 7 7001967 1 Cap, Cover 8 Use Item 100 1 O-Ring 9 7001968 1 Rod, Disconnect

10 Use Item 100 1 O-Ring 11 7000231 1 Cap, Disconnect 12 7000220 4 Bolt, Hex Head

— — — — — — — — — — 13 7001963 1 Gear, Ring 14 Use Item 100 2 O-Ring 15 7001972 4 Washer, Thrust 16 7001973 2 Bearing, Thrust 17 7001971 1 Gear, Input (Sun) 18 7001970 1 Spacer, Thrust 19 7000285 1 Ring, Retaining 20 7001919 1 Shaft, Input 21 7007657 1 Gear, Internal

— — — — — — — — — —

7001910 1 Carrier Sub Assembly 22 7001955 1 Carrier 23 7001959 3 Shaft, Planet 24 7001956 3 Pin, Roll 25 7001962 3 Ring, Retaining 26 7001961 3 Spacer 27 7017003 1 Gear Kit, Planet 28 7001957 6 Cup, Bearing 29 7001958 6 Cone, Bearing

— — — — — — — — — —

7007698 1 Hub and Spindle Sub Assembly 30 7007699 1 Spindle 31 Use Item 100 1 Seal 32 7001948 2 Cone, Bearing 33 7001947 2 Cup, Bearing 34 7001949 1 Shim, Bearing 35 7001950 1 Ring, Retaining 36 7001951 1 Hub

3120680 150HAX 1-9

Page 16

SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

37 7001928 2 Plug, Pipe 38 7001952 1 Plug, Magnetic 39 7000265 12 Stud 40 7001977 1 Ring, Keeper

— — — — — — — — — — 41 7000284 1 Ring, Retaining 42 7000282 2 Washer 43 7000283 1 Spring 44 Not Used 45 7000290 1 Coupling, Input

100 2900560 1 Seal Kit (Includes 8,10,14 and 31)

1-10 150HAX 3120680

Page 17

SECTION 1 FRAME

FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 1-11

Page 18

SECTION 1 FRAME

191A1B

1N1G1C1D1H

101

1616151515

1512133F3D

3A33E

1J1J1K25778

6J 6K

FIGURE 1-4.DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT)

1-12 150HAX 3120680

Page 19

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001116796 Ref. DRIVE HUB/BRAKE ASSEMBLY A

1 Not Available 1 Spindle/Housing Assembly 1A 70002684 1 Spindle 1B 7024140 1 Seal 1C 7001947 1 Cone, Bearing 1D 7001947 1 Cup, Bearing 1E 7024143 1 Cone, Bearing 1F 7024143 1 Cup, Bearing 1G Not Available 1 Housing 1H 7001949 1 Washer, Thrust

1I Not Used

1J 70002685 2 Plug, Pipe 1K 7001950 1 Ring, Retaining 1L Not Used

1M Not Used 1N 7000265 12 Stud, Wheel 1O Not Used

1P 70002686 2 Plug, O-ring

2 7007657 1 Gear, Ring

3 Not Available 1 Carrier Assembly 3A 7001955 1 Carrier 3B 7001956 3 Rollpin

3C 7001957 6 Cup, Bearing 3D 7001958 6 Cone, Bearing

3E 7001959 3 Shaft, Planet 3F 7017003 3 Gear, Cluster

3G 70002687 3 Thrustwasher, Spacer 3H 7001962 3 Ring, Retaining

4 7001963 1 Gear, Internal

5 7001964 2 O-Ring

6 Not Available 1 Cover Assembly 6A 7001966 1 Cover 6B 7001967 1 Cap

6C 7000220 4 Bolt 1/4”-20NC x 3/4” 6D 7000231 1 Cap, Disengage

6E 7001968 1 Rod, Disengage 6F 7000213 1 O-Ring

6G 7000238 1 O-Ring 6H 7017048 1 Plug, Pipe

6I 7001928 1 Plug, Pipe

6J Not Available 1 Plate, ID

6K 7000281 2 Screw

7 7000282 2 Thrustwasher

8 7000283 1 Spring

9 7000284 1 Ring, Retaining 10 7000285 1 Ring, Retaining 11 7001919 1 Shaft, Input 12 7001970 1 Spacer, Input

3120680 150HAX 1-13

Page 20

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

13 7001971 1 Gear, Sun 14 Not Used 15 7001972 4 Thrustwasher 16 7001973 2 Thrustwasher 17 7001974 16 Bolt 1/2”-13NC x 3 3/4” (Grade 8) 18 7001975 4 Bolt 3/8”-16NC x 3 1/2” 19 7000290 1 Coupling

20 to 22 Not Used

23 7001976 20 Lockwasher 24 Not Used 25 7001977 1 Flatwasher

101 70002688 1 Seal Kit - Hub (Includes Items 1B,1H,1K,5,6F,6G,15,16 & 25)

1-14 150HAX 3120680

Page 21

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 1-15

Page 22

SECTION 1 FRAME

27 51

26A 26B

GENUINE PARTS

FIGURE 1-5. DRIVE BRAKE ASSEMBLY

1-16 150HAX 3120680

Page 23

SECTION 1 FRAME

FIGURE 1-5. DRIVE BRAKE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. DRIVE BRAKE ASSEMBLY OPTIONS: 0920084 Ref. Prior to S/N 33476 A 0920110 Ref. S/N 33476 to S/N 57155 C

1 7011712 1 Shaft Options: 2 1 Guide, Spring Options:

7011717 0920084 Brake (Prior to S/N 33476) 7018606 0920110 Brake (S/N 33476 to S/N 57155)

3 A/R Spring Options:

7007979 6 0920084 Brake (Inner) (Prior to S/N 33476) 7007980 6 0920084 Brake (Outer) (Prior to S/N 33476) 7007970 6 0920110 Brake (Red) (S/N 33476 to S/N 57155) 7018602 3 0920110 Brake (Blue) (S/N 33476 to S/N 57155)

4 1 Housing Options:

7011713 0920084 Brake (Prior to S/N 33476) 7018605 0920110 Brake (S/N 33476 to S/N 57155)

5 A/R Return Plate & Separator Assembly Options:

Use Item 27 1 Return, Plate - 0920084 Brake (Prior to S/N 33476)

7011715 2 Separator Assy - 0920084 Brake (Prior to S/N 33476) 7011714 4 Pin 7007983 2 Separator

Use Item 27 1 Return Plate & Separator - 0920110 Brake

(S/N 33476 to S/N 57155) 6 Use Item 27 2 Rotor 7 Use Item 27 2 Stator 8 See Note 1 Seal, Case (Note: Use Item 26A, 26B or 27) 9 4 Bolt, Washer Head Options:

7007985 0920084 Brake (Prior to S/N 33476)

7018607 0920110 Brake (S/N 33476 to S/N 57155) 10 7007986 1 Cover 11 1 Hardware Options:

7000796 Screw, Bleeder (Prior to S/N 33906)

7018609 Plug, Pipe (S/N 33906 to S/N 57155) 12 7007987 2 Pin, Dowel 13 See Note 1 Seal, Oil (Note: Use Item 26A or 26B) 14 7011716 1 Ring, Retaining 15 Use Item 26B 1 Bearing 16 7007977 1 Ring, Retaining 17 Use Item 26A 1 Ring, Back-Up 18 Use Item 26A 1 Ring, Back-Up 19 Use Item 26A 1 O-Ring 20 Use Item 26A 1 O-Ring 21 1 Piston Options:

7007923 0920084 Brake (Prior to S/N 33476)

7018603 0920110 Brake (S/N 33476 to S/N 57155) 22 7007933 2 Gasket 23 See Note 2 O-Ring (Note: Use Item 26A, 26B or 27) 24 7007924 1 Plug, Pipe 25 Not Used

3120680 150HAX 1-17

Page 24

SECTION 1 FRAME

FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

26 1 Seal Kit Options: 26A 2900766 Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) 26B 2900768 Seal Kit (Includes Items 8,13,15,22 & 23)

27 1 Lining Kit Options: (Includes Items 5,6,7,8,22 & 23)

2900767 0920084 Brake (Prior to S/N 33476) 7018608 0920110 Brake (S/N 33476 to S/N 57155)

0920119 Ref. S/N 57155 to Present (Not Shown) B

51 7018612 1 Kit, Repair

7000731 2 Gasket, Mounting Face

Ref. Note: No other Service Parts Available.

1-18 150HAX 3120680

Page 25

SECTION 1 FRAME

FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 1-19

Page 26

SECTION 1 FRAME

1716151413121110987

100

101

GENUINE PARTS

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333)

1-20 150HAX 3120680

Page 27

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. DRIVE MOTOR ASSEMBLIES 3160176 Ref. Prior to September 1995 — 3160213 Ref. September 1995 to S/N 27450 — 3160204 Ref. S/N 27450 to S/N 137333 —

1 7012701 1 Shaft - 13 Teeth 2 Use Item 100 1 Seal, Shaft 3 7012702 2 Bearing, Cradle 4 Not Available 1 Housing 5 7012703 1 Rod, Piston 6 7012704 1 Piston, Stroking 7 Use Item 100 1 O-Ring 8 7012705 1 Nut, Adapter

9 7012706 1 Bearing, Roller 10 7012707 4 Bolt, Metric Socket Head M12 x 65 11 7012708 1 Block, Port 12 7012709 1 Shim 13 7012710 1 Pin, Dowel M6 x 18 14 Use Item 100 1 O-Ring 15 7012711 1 Nut, Cap M10 x 1 16 1 Screw, Adjusting Options:

7012712 1 Prior to S/N 36331

7018990 1 S/N 36331to Present 17 Use Item 100 2 O-Ring 18 7012713 1 Nut, Jam M10 x 1 19 Use Item 101 1 Rotary Group Assembly 20 Not Available 1 Plug 21 Use Item 101 1 Plate, Swash 22 7012714 1 Bearing, Roller 23 7012715 1 V-Ring 24 7012700 1 Control Plate Assembly

Kit Options: 100 2900788 1 Seal Kit (Includes Items 2,7,14,17 & O-Rings under Item 24) 101 7012716 1 Rotary Group Kit (Includes Items 19 and 21)

3120680 150HAX 1-21

Page 28

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT)

1-22 150HAX 3120680

Page 29

SECTION 1 FRAME

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001107852 Ref. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT) A

1 7022302 2 Bearing, Journal 2 7022303 1 O-Ring 3 70002283 1 O-Ring 4 7007446 1 Pin 5 7007438 2 Ring, Retaining 6 70000794 1 Swashplate 7 70002284 1 O-Ring 8 7007435 2 Pin

9 7024862 1 Plate, Valve 10 Not Available 1 Cylinder Block Kit (Includes Items 11-20) 11 7024863 1 Block, Cylinder 12 7024864 1 Guide, Slipper Retainer 13 7021275 3 Pin, Slipper Hold Down 14 7024865 9 Piston Assembly 15 7021276 1 Retainer, Hold Down Pin 16 7024866 1 Retainer, Slipper 17 7022311 1 Ring, Retaining 18 7024867 1 Spring 19 7024868 1 Washer 20 7022314 1 Retainer, Spring 21 7023910 1 Shaft 22 7007439 1 Ring, Retaining 23 70002286 1 Cap, End - Radial 24 7022368 5 Screw 25 7021249 1 Bearing, Needle 26 7022321 2 Plug 27 7022322 2 O-Ring 28 70002287 1 Seat, Spring 29 7024870 1 Housing 30 7027420 2 Plug 31 7021256 2 O-Ring 32 7024854 1 Piston Assembly, Servo 33 7022324 1 O-Ring 34 7022325 1 Ring, Seal 35 7007437 1 Bearing 36 7022326 1 Spring 37 7007459 1 Seal, Lip 38 7022371 1 Washer, Support

39 to 99 Not Used

100 7022328 1 Seal Kit (Includes Items 2, 3, 7, 27, 31, 33, 34 and 37)

3120680 150HAX 1-23

Page 30

SECTION 1 FRAME

PRIOR TO

S/N 0300137333

TO PRESENT

TO OPERATE JACKS AND AXLES

BOOM MUST BE STOWED ON REST

AND UNIT ON GROUND CONTROL

1701429

3236353

110

111112113101103102104

106

105

108

107

FIGURE 1-8.FRAME MOUNTED COMPONENTS INSTALLATIONS

1-24 150HAX 3120680

Page 31

SECTION 1 FRAME

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. FRAME MOUNTED VALVES AND JACK CYLINDER

INSTALLATIONS

Ref. VALVES INSTALLATION (FRAME MOUNTED)

0251955 Ref. Prior to S/N 0300137333 15

1001110031 Ref. S/N 0300137333 to Present 1

1 to 6 Not Used

7 4751600 A/R Flatwasher 3/8”

8 3311605 A/R Locknut 3/8”-16NC

9 to10 Not Used

11 4751500 A/R Flatwasher 5/16” 12 3311505 2 Locknut 5/16”-18NC (S/N 0300137333 to Present)

13 to 17 Not Used

18 3311501 8 Nut 5/16”-18NC

19 to 27 Not Used

28 4640260 2 Valve, Flow Divider (Prior to S/N 0300137333 Only)

Use 4640260 1 Cartridge (Vickers/Modular Controls Version)

7009739 1 Seal Kit (Vickers/Modular Controls Version) 7007321 1 Cartridge (Fluid Controls Version) 7007323 1 Seal Kit (Fluid Controls Version) 7020045 1 Cartridge (Logic Hydraulic Controls Version) 7020051 1 Seal Kit (Logic Hydraulic Controls Version)

29 4300076 6 Stud 3/8”-16NC x 3” (Not Shown) (Prior to S/N 80240)

30 to 31 Not Used

32 4640123 1 Valve, Solenoid (2 Speed)

7004368 1 Coil (Hydraforce Version) 7012518 1 Seal Kit (Hydraforce Version) 7000558 1 Coil (FPS Version)

7006075 1 Seal Kit (FPS Version) 33 4300042 2 Stud 1/4”-20NC x 1 3/4” (Not Shown) (Prior to S/N 80240) 34 3311401 2 Nut 1/4”-20NC 35 4761400 2 Lockwasher 1/4” 36 4751400 2 Flatwasher 1/4” 37 1 Valve, Counterbalance Options:

4640700 Prior to S/N 0300137333

7011316 2 Cartridge

7011317 2 Seal Kit

1001109985 S/N 0300137333 to Present

70002279 2 Cartridge

7011317 2 Seal Kit 38 4640701 1 Control Valve Assembly - 4 Section Bang-Bang

(See Figure 1-9 for Breakdown)

39 4640702 1 Control Valve Assembly - 3 Section Bang-Bang

(See Figure 1-10 for Breakdown) 40 4300038 8 Stud 5/16”-18NC x 1” (Not Shown) (Prior to S/N 80240) 41 4761500 8 Lockwasher 5/16”

3120680 150HAX 1-25

Page 32

SECTION 1 FRAME

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

42 4641183 1 Valve, Flow Divider (S/N 0300137333 to Present)

7023917 2 Cartridge 7021625 2 Seal Kit 4641193 4 Cartridge 7017496 4 Seal Kit

43 1001109984 1 Valve, Hot Oil Shuttle (S/N 0300137333 to Present)

70002280 1 Cartridge 70002281 1 Seal Kit

0251881 Ref. JACK CYLINDERS INSTALLATIONS 3

101 1682511 2 Jack Cylinder Assembly (See Section 5 for Breakdown) 102 0641814 8 Bolt 1/4”-13NC x 1 3/4” 103 4761800 8 Lockwasher 1/2” 104 2 Nameplate - Jack/Axle Switches

3252141 Standard Spec

3252142 Japanese Spec 105 0641406 8 Bolt 1/4”-20 x 3/4” 106 4761400 8 Lockwasher 1/4” 107 4360202 4 Switch, Toggle 108 3790012 4 O-ring 109 Not Used 110 3340630 1 Jack Pad Weldment 111 0641852 2 Bolt 1/2”-13NC x 6 1/2” 112 3311801 2 Nut 1/2”-13NC 113 0100011 A/R Compound, Locking

1-26 150HAX 3120680

Page 33

SECTION 1 FRAME

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 1-27

Page 34

SECTION 1 FRAME

FIGURE 1-9.CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG

1-28 150HAX 3120680

Page 35

SECTION 1 FRAME

FIGURE 1-9. CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4640701 Ref. CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG —

1 7002315 1 Working Section - Complete (Front Axle Extension) 2 7004859 2 Solenoid Assembly (Refer to Items 12-72 for Serviced Parts) 3 7000468 1 Cross Over Relief Valve Block Assembly (No Longer Field

Serviceable) 4 7002316 1 Working Section - Complete (Front Jack) 5 7004859 1 Solenoid Assembly (Refer to Items 12-72 for Serviced Parts) 6 7002262 1 Dual Pilot Check Valve Block Assembly (No Longer Field

Serviceable) 7 7002316 1 Working Section - Complete (Rear Jack) 8 7004859 2 Solenoid Assembly (Refer to Items 12-27 for Serviced Parts) 9 7002262 1 Dual Pilot Check Valve Block Assembly (No Longer Field

Serviceable)

10 7002315 1 Working Section - Complete (Rear Axle Extension) 11 7004859 2 Solenoid Assembly (Refer to Items 12-27 for Serviced Parts) 12 7002825 1 Washer 13 7002348 1 Spring 14 7002305 1 Guide Tube Assembly 15 7002345 1 Cone, Female

Use Item 100 1 O-Ring

Use Item 100 1 O-Ring 16 7002346 1 Pin, Push 17 7002344 1 Plunger 18 7000470 1 Tube, Guide 19 7002341 1 Pin, Actuator 20 7002340 1 Guide, External Push Pin

Use Item 100 1 O-Ring 21 7002333 1 Sleeve, Inner Flux 22 7002334 1 Spring 23 7002336 1 Sleeve, Outer Flux 24 7000418 1 Coil 25 7002335 1 Case, Solenoid 26 7002338 1 Plate, End 27 7002339 4 Screw 28 7000468 1 Cross Over Relief Valve Block Assembly (No Longer Field

Serviceable)

100 7000414 4 Seal Kit - Working Section

3120680 150HAX 1-29

Page 36

SECTION 1 FRAME

FIGURE 1-10.CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG

1-30 150HAX 3120680

Page 37

SECTION 1 FRAME

FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4640702 Ref. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG —

1 7002317 1 Working Section - Complete 2 7004859 2 Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) 3 7002315 1 Working Section - Complete (Front Steer) 4 7004859 2 Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) 5 7000468 1 Relief Valve Block Assembly (No Longer Field Serviceable) 6 7002315 1 Working Section - Complete (Rear Steer) 7 7004859 2 Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) 8 7003825 1 Washer

9 7002348 1 Spring 10 7002305 1 Guide Tube Assembly 11 7002345 1 Cone, Female

Use Item 100 1 O-Ring

Use Item 100 1 O-Ring 12 7002346 1 Pin, Push 13 7002344 1 Plunger 14 7000470 1 Tube, Guide 15 7002341 1 Pin, Actuator

Use Item 100 1 Ring, Quade 16 7002340 1 Guide, External Push Pin

Use Item 100 1 O-Ring 17 7002333 1 Sleeve, Inner Flux 18 7002334 1 Spring 19 7002336 1 Sleeve, Outer Flux 20 7000418 1 Coil 21 7002335 1 Case, Solenoid 22 7002338 1 Plate, End 23 7002339 4 Screw 24 7000468 1 Cross Over Relief Valve Block Assembly (No Longer Field

Serviceable)

100 7000414 3 Seal Kit - Working Section

3120680 150HAX 1-31

Page 38

SECTION 1 FRAME

FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-32 150HAX 3120680

Page 39

SECTION 2

TURNTABLE

3120680 150HAX 2-1

Page 40

SECTION 2 TURNTABLE

FIGURE 2-1.CONTROL VALVE INSTALLATIONS

2-2 150HAX 3120680

Page 41

SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. VALVES INSTALLATIONS

0251955 Ref. Prior to S/N 0300137333 15

1001110031 Ref. S/N 0300137333 to Present 1

1 3535344 1 Plate, Valve 2 0641812 4 Bolt 1/2”-13NC x 1 1/2” 3 4751800 11 Flatwasher 1/2” 4 3311805 4 Locknut 1/2”-13NC 5 1 Valve Assembly - 2 Section Bang-Bang Options:

4640462 Prior to September 1995 (See Figure 2-2 for Breakdown)

4640947 September 1995 to Present (See Figure 2-3 for Breakdown) 6 0641608 4 Bolt 3/8”-16NC x 1” 7 4751600 8 Flatwasher 3/8” 8 3311605 4 Locknut 3/8”-16NC 9 4640136 1 Relief Valve Assembly

7000552 1 Cartridge with Coil

7000548 1 Coil

7001507 1 Seal Kit

7007320 1 Cartridge, Adjustable

7001507 1 Seal Kit

10 0641522 6 Bolt 5/16”-18NC x 2 3/4” 11 4751500 A/R Flatwasher 5/16” 12 3311505 A/R Locknut 5/16”-18NC 13 1 Relief Valve Assembly Options:

13A 4640603 Valve (Prior to May 1993)

7011311 1 Cartridge, Adjustable

2900770 1 Seal Kit

13B 4640814 Valve (May 1993 to October 1994)

7011322 1 Cartridge, Adjustable

2900770 1 Seal Kit

13C 4640839 Valve (October 1994 to Present)

7012945 2 Cartridge, Adjustable

14 0641518 A/R Bolt 5/16”-18NC x 2 1/4” 15 4640363 2 Solenoid Valve Assembly Options:

7000558 2 Coil (FPS Version)

7001506 2 Seal Kit (FPS Version)

7004368 2 Coil (Hydraforce Version)

2900795 2 Seal Kit (Hydraforce Version)

16 4640661 1 Dual Counter Balance Valve Assembly

7011320 2 Cartridge, Adjustable

2900770 2 Seal Kit

17 0641516 2 Bolt 5/16”-18NC x 2” 18 3311501 2 Nut 5/16”-18NC 19 1 Valve Assembly - 5-Stack Vickers Options (See Figure 2-4 for

Breakdown): 4640705 Prior to October 1994 4640916 October 1994 to S/N 31000

Use 4641006 Prior to S/N 31000 (was p/n 4640916)

4641006 S/N 31000 to Present

3120680 150HAX 2-3

Page 42

SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

20 0641714 3 Bolt 7/16”-14NC x 1 3/4” 21 4751700 3 Flatwasher 7/16” 22 1 Valve Assembly - 1-Stack Vickers CMX160 Options (See Figure

2-5 for Breakdown): 4640704 Prior to October 1994 4640872 October 1994 to Present

23 0641814 3 Bolt 1/2”-13NC x 1 3/4” 24 0140001 1 Horn 25 0641508 1 Bolt 5/16”-18NC x 1” 26 4761700 3 Lockwasher 7/16” 27 4761800 3 Lockwasher 1/2”

28 to 29 Not Used

30 1 Holding Valve Assembly

Not Required Valve (Prior to S/N 29301)

4641008 Valve (S/N 29302 to Present) 7011340 1 Cartridge, Adjustable 2900789 1 Seal Kit

31 to 41 Not Used

42 0641511 1 Bolt 5/16”-18NC x 1 3/8” 43 1320187 3 Clamp, Twin 5/8” 44 1320188 2 Clamp, Stacking Bolt 45 1320189 2 Clamp, Lockwasher 46 1320190 1 Clamp, Coverplate

0252043 Ref. TILT INDICATOR INSTALLATION B

101 4360306 1 Switch, Level Sensor (5°) 102 2820022 6in/15cm Vinyl Tubing (Not Shown) 103 0641412 2 Bolt 1/4”-20NC x 1 1/2” 104 3311405 2 Locknut 1/4”

0251981 Ref. MANUAL DESCENT COMPONENTS INSTALLATION —

201 3600179 1 Pump Assembly

2900779 1 Seal Kit - 3600179 Pump

201A 7010652 1 Handle, Pump

202 0641608 2 Bolt 3/8”-16NC x 1” 203 4751600 2 Flatwasher 3/8” 204 3311605 2 Locknut 3/8”-16NC 205 1380136 2 Clip, Gripper 206 0721006 2 Screw #10-24NC x 3/4” 207 4751000 2 Flatwasher #10 208 3311001 2 Nut #10 209 4640005 3 Needle Valve 210 2900062 3 Valve Kit 211 4761000 Lockwasher #10

2-4 150HAX 3120680

Page 43

SECTION 2 TURNTABLE

FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0252773 Ref. ALARM INSTALLATION (OPTIONAL) B

301 0140032 1 Alarm 302 0641408 2 Bolt 1/4”-20NC x 1” 303 4751400 2 Flatwasher 1/4” 304 4761400 2 Lockwasher 1/4” 305 3311404 2 Nut 1/4”-20NC 306 2540018 1 Grommet (Not Shown)

3120680 150HAX 2-5

Page 44

SECTION 2 TURNTABLE

FIGURE 2-2.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

2-6 150HAX 3120680

Page 45

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

ITEM # PART NUMBER QTY. DESCRIPTION REV.

4640462 Ref. CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG B

1 7002304 1 Dump Section - Complete

1 Solenoid Assembly

2 7004823 1 Seat

7002378 1 O-Ring

3 7002229 1 Ball

1 Guide Tube Assembly

4 7004822 1 Cone, Female

Use Item 101 1 O-Ring 5 7002346 1 Pin, Push 6 7004839 1 Plunger 7 7004838 1 Tube, Guide 8 7004841 1 Pin, Push

Use Item 101 1 O-Ring 9 7002340 1 Guide, External Push Pin

Use Item 101 1 O-Ring

10 7004834 1 Sleeve, Inner Flux 11 7002334 1 Spring 12 7004835 1 Sleeve, Outer Flux 13 7000417 1 Coil 14 7004836 1 Case, Solenoid 15 7002338 1 Plate, End 16 7004837 4 Screw 17 7002322 1 Seat

Use Item 101 1 O-Ring

1 Main Relief (Poppet) Valve 18 7002321 1 Case, Poppet 19 7002328 1 Spring 20 7002294 1 Poppet 21 7002320 1 Seat, Adjustable

Use Item 101 1 O-Ring 22 7002329 1 Spring 23 7002323 1 Plug

Use Item 101 1 O-Ring 24 7002326 1 Orifice 25 7002324 1 Plug 26 7002316 1 Working Section - Complete (Level) 27 7004859 2 Solenoid Assembly 28 Not Used 29 Not Used 30 7003825 1 Washer, Hat 31 7002348 1 Spring 32 7002305 1 Guide Tube Assembly 33 7002345 1 Cone, Female

Use Item 100 1 O-Ring

Use Item 100 1 O-Ring 34 7002346 1 Pin, Push 35 7002344 1 Plunger

3120680 150HAX 2-7

Page 46

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

36 7000470 1 Tube, Guide 37 7002341 1 Pin, Actuator

Use Item 100 1 Ring, Quade

38 7002340 1 Guide, External Push Pin

Use Item 100 1 O-Ring 39 7002333 1 Sleeve, Inner Flux 40 7002334 1 Spring 41 7002336 1 Sleeve, Outer Flux 42 7000418 1 Coil 43 7002335 1 Case, Solenoid 44 7002338 1 Plate, End 45 7002339 4 Screw 46 7002262 1 Duel Pilot Check Valve Block Assembly (No Longer Field

Serviceable) 47 7002315 1 Working Section - Complete (Telescope) 48 7004859 2 Solenoid Assembly (Refer to Items 30-45 for Serviced Parts) 49 7000468 1 Cross Over Relief Valve Block Assembly (No Longer Field

Serviceable) 50 2220237 1 Plug 51 2220238 1 Plug

Kit Options: 100 7000414 3 Seal Kit - Working Section 101 7000413 1 Seal Kit - Dump Section

2-8 150HAX 3120680

Page 47

SECTION 2 TURNTABLE

FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-9

Page 48

SECTION 2 TURNTABLE

FIGURE 2-3.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

2-10 150HAX 3120680

Page 49

SECTION 2 TURNTABLE

FIGURE 2-3. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROL VALVE ASSEMBLY - BANG-BANG

4640947 Ref. VALVE ASSEMBLY - 2 SECTION B

Ref. DUMP SECTION ASSEMBLY 1 7002447 1 Dump Section - Complete 2 7002448 1 Cartridge

7002449 1 Seal Kit - 7002448 Cartridge 3 7002450 1 Coil 4 7002451 1 Cartridge Without Coil

7011118 1 Seal Kit - 7002451Cartridge

— — — — — — — — — — —

7000448 2 O-Ring (Between Sections)

Ref. WORKING SECTIONS (STANDARD PARTS)

101 7004859 2 Solenoid Assembly A 102 7003825 1 Washer 103 7002348 1 Spring 104 7002305 1 Guide Tube Assembly 105 7002345 1 Cone, Female

Use Item 200 1 O-Ring

Use Item 200 1 O-Ring 106 7002346 1 Pin, Push 107 7002344 1 Plunger 108 7000470 1 Tube, Guide 109 7002341 1 Pin Actuator

Use Item 200 1 Ring, Quade 110 7002340 1 Guide, External Push Pin

Use Item 200 1 O-Ring 111 7002333 1 Sleeve, Inner Flux 112 7002334 1 Spring 113 7002336 1 Sleeve, Outer Flux 114 7000418 1 Coil 115 7002335 1 Case, Solenoid 116 7002338 1 Plate, End

7002327 1 Nameplate

117 7002339 4 Screw

200 7000414 2 Seal Kit - Working Section (1 Per Section)

Ref. WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-

117 AND RELIEF VALVE ASSEMBLY WHEN EQUIPPED)

301 7002316 1 Level Section 302 7002315 1 Rotate Section 303 7000468 1 Cross Over Relief Valve Assembly (Due to Various

Suppliers - Internal Components Are No Longer Field Serviceable)

3120680 150HAX 2-11

Page 50

SECTION 2 TURNTABLE

FIGURE 2-4.CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS

2-12 150HAX 3120680

Page 51

SECTION 2 TURNTABLE

FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROL VALVE ASSEMBLY OPTIONS: 4640705 Ref. (Prior to October 1994) — 4640916 Ref. (October 1994 to S/N 31000) A 4641006 Ref. (S/N 31000 to Present) B

Ref. Note: Original Equipment Assembly p/n’s 4640705 or

4640916 may have been replaced with Service Replacement Assembly. Identify P/N before ordering replacement components.

1 7006782 6 Nut 2 3 Rod, Tie Options:

7009394 Prior to October 1994 7012384 October 1994 to Present

3 1 Working Section - Complete (Main Tele)

7009388 Prior to October 1994 7012372 October 1994 to Present

4 1 Working Section - Complete (Main Lift)

7009389 Prior to October 1994 7012378 October 1994 to S/N 31000 7020367 S/N 31000 to Present

5 1 Working Section - Complete (Tower Tele)

7009390 Prior to October 1994 7012380 October 1994 to Present

6 1 Working Section - Complete (Tower Lift)

7009391 Prior to October 1994 7012381 October 1994 to Present

7 1 Working Section - Complete (Swing)

7009392 Prior to October 1994 7012382 October 1994 to Present

8 See Note 1 O-Ring (Note: Use Items 300A-300D & 301)

9 See Note 5 O-Ring (Note: Use Items 300A-300D & 301) 10 See Note 1 O-Ring (Note: Use Items 300A-300D & 301) 11 2 Nut, Retaining Options:

Use 7012325 & 7020361

7012325 & 7020361 October 1994 to Present

12 See Note 2 O-Ring (Prior to October 1994 Only) (Note: Use Items

13 2 Core Tube (Includes O-Ring) Options:

7009316 Prior to October 1994 7012326 October 1994 to Present

14 2 Coil and Frame

7009315 Prior to October 1994

7012339 October 1994 to Present 15 7009319 2 Pin 16 See Note 2 O-Ring (Note: Use Items 300A-300D) 17 2 Spool

7006744 Prior to October 1994

7012327 October 1994 to Present 18 7006726 2 Plug, Torque (Prior to October 1994 Only)

(Was P/N 7009317) Prior to October 1994

300A-300D)

3120680 150HAX 2-13

Page 52

SECTION 2 TURNTABLE

FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

19 See Note 2 O-Ring (Prior to October 1994 Only) (Note: Use Items

300A-300D)

20 7009381 2 Shim Kit (Prior to October 1994 Only) 21 2 Spring Options:

7006729 Prior to October 1994

7012324 October 1994 to Present 22 7006730 2 Poppet 23 7006731 2 Ball 24 7006745 2 Screw 25 Not Available 2 Cap, End 26 7006746 2 Ball 27 See Note 2 O-Ring (Note: Use Items 300A-300D) 28 7009323 2 Spring 29 See Note 2 Gasket (Note: Use Items 300A-300D) 30 7009324 2 Spring 31 2 Retainer Options:

7009325 Prior to October 1994

7012329 October 1994 to Present 32 Not Available 2 Spool 33 7006757 2 Seat 34 See Note 2 Ring, Back-Up (Note: Use Items 300A-300D) 35 See Note 2 O-Ring (Note: Use Items 300A-300D) 36 2 Servo Stem Assembly

7006732 Prior to October 1994

7009320 October 1994 to Present 37 7006737 2 Poppet 38 Not Used 39 7009398 2 Retainer 40 See Note 2 Ring, Back-Up (Note: Use Items 300A-300D) 41 See Note 2 O-Ring (Note: Use Items 300A-300D) 42 7006773 2 Spring 43 7009397 2 Poppet 44 7006771 1 Plug, Torque (Prior to October 1994 Only) 45 See Note 1 O-Ring (Prior to October 1994 Only) (Note: Use Items

300A-300D)

46 7009368 1 Spring (Prior to October 1994 Only)

7009369 2 Poppet (Prior to October 1994 Only) 47 Not Used 48 7012300 2 Piston, Load (Swing Section Only) 49 7012323 1 Piston (October 1994 to Present Only) 50 7012322 1 O-Ring (October 1994 to Present Only) 51 See Note 1 O-Ring (October 1994 to Present Only) (Note: Use

Items 300A-300D)

52 7012321 1 Plug (October 1994 to Present Only) 53 7012318 1 Nut (October 1994 to Present Only) 54 7012319 1 Screw (October 1994 to Present Only) 55 7012320 1 Cap (October 1994 to Present Only) 56 7012333 2 Load Sense Check Assembly (October 1994 to Present

Only)

57 7012328 A/R Shim (October 1994 to Present Only)

2-14 150HAX 3120680

Page 53

SECTION 2 TURNTABLE

FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

58 7012330 A/R Shim (October 1994 to Present Only)

Ref. END COVER ASSEMBLY

100 1 Cover, End Options:

7006780 Prior to October 1994

7012337 October 1994 to Present 101 7006778 A/R Plug, Torque 102 See Note A/R O-Ring (Note: Use Items 300A-300D) 103 7012336 1 Plug (October 1994 to Present Only) 104 See Note 1 O-Ring (October 1994 to Present Only) (Note: Use Items

300A-300D)

105 7012338 1 Orifice (October 1994 to Present Only)

Ref. INLET ASSEMBLY

200 7009393 1 Inlet Assembly - Complete 201 7012301 1 Valve, Load Sensing Relief 202 Use Item 302 2 O-Ring 203 7012370 1 Spring, Outer 204 7012371 1 Spring, Inner 205 7012367 A/R Shim 206 Use Item 302 1 O-Ring 207 7012366 1 Retainer, Valve 208 1 Plug Options:

7012385 Prior to October 1994

7006778 October 1994 to Present 209 Use Item 302 1 O-Ring 210 7012303 1 Valve, Solenoid Check

Not Available 1 Seal Kit - Solenoid Check Valve

7003647 1 Coil 211 7009323 1 Plug 212 See Note 1 O-Ring (Note: Use Items 300A-300D & 302)

Kit Options:

300 5 Seal Kit Options: (Includes Items 8,9,10,12,16,19,27,29,34,

35, 40,41,45,51,102,104,212 and Servo Stem Seal) 300A 7009396 5 Prior to October 1994 300B 7009330 5 October 1994 to S/N 31000 300C 7020365 4 S/N 31000 to Present Except Section 3

(Tower Tele

300D 7020366 1 S/N 31000 to Present Section 3 (Tower Tele Only)

301 7009395 6 Seal Kit - Valve Face Options: (Includes Items 8,9 and 10) 302 7012302 1 Seal Kit - Inlet (Includes Items 202,206,209,212 and Solenoid

Val ve Se al s)

3120680 150HAX 2-15

Page 54

SECTION 2 TURNTABLE

FIGURE 2-5.CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160)

2-16 150HAX 3120680

Page 55

SECTION 2 TURNTABLE

FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) 4640704 Ref. Prior to October 1994 — 4640872 Ref. October 1994 to Present —

1Not Used 2Not Used 3Not Used 4 See Note 1 O-Ring (Note: Use Items 300 & 301) 5 See Note 5 O-Ring (Note: Use Items 300 & 301) 6 See Note 1 O-Ring (Note: Use Items 300 & 301) 7 1 Working Section - Complete Option (Drive):

7009382 Prior to October 1994 7012363 October 1994 to Present

8 See Note 1 O-Ring (Note: Use Items 300 & 301)

9 See Note 5 O-Ring (Note: Use Items 300 & 301) 10 See Note 1 O-Ring (Note: Use Items 300 & 301) 11 2 Nut, Retaining Options:

Use 7012325 & 7020361 Prior to October 1994 (Was P/N 7009317)

7012325 & 7020361 October 1994 to S/N 31000

12 Use Item 300 2 O-Ring 13 2 Core Tube (Includes O-Ring) Options:

7009316 Prior to October 1994 7012326 October 1994 to Present

14 2 Coil and Frame Options:

7009315 Prior to October 1994

7012339 October 1994 to Present 15 7009319 2 Pin 16 Use Item 300 2 O-Ring 17 2 Spool Options:

7006744 Prior to October 1994

7012327 October 1994 to Present 18 7006726 2 Plug, Torque (Prior to October 1994) 19 Use Item 300 2 O-Ring (Prior to October 1994) 20 7009381 2 Shim Kit (Prior to October 1994) 21 2 Spring Options:

7006729 Prior to October 1994

7012324 October 1994 to Present 22 7006730 2 Poppet 23 7006731 2 Ball 24 7009367 8 Screw 25 2 Cap, End (Not Sold Separately) 26 7006746 2 Ball 27 Use Item 300 2 O-Ring 28 7009323 2 Plug 29 Use Item 300 2 Gasket 30 7009372 2 Spring 31 7009373 2 Retainer 32 Not Available 1 Spool (Not Sold Separately)

3120680 150HAX 2-17

Page 56

SECTION 2 TURNTABLE

FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

33 2 Seat Options:

7006757 Prior to October 1994

7012350 October 1994 to Present 34 Use Item 300 2 Ring, Back-Up 35 Use Item 300 2 O-Ring 36 7009371 2 Servo Stem Assembly 37 7009370 2 Poppet 38 Not Used 39 2 Retainer Options:

7009375 Prior to October 1994

7012360 October 1994 to Present 40 Use Item 300 2 Ring, Back-Up 41 Use Item 300 2 O-Ring 42 7009376 2 Spring 43 2 Poppet Options:

7009374 Prior to October 1994

7012361 October 1994 to Present 44 7006771 1 Plug, Torque 45 Use Item 300 1 O-Ring 46 7009368 1 Spring

7009364 2 Poppet

47 to 48 Not Used

49 7012323 2 Piston (October 1994 to Present Only) 50 7012322 2 O-Ring (October 1994 to Present Only) 51 Use Item 300 2 O-Ring (October 1994 to Present Only) 52 7012321 2 Plug (October 1994 to Present Only) 53 7012318 2 Nut (October 1994 to Present Only) 54 7012319 2 Screw (October 1994 to Present Only) 55 7012320 2 Cap (October 1994 to Present Only) 56 7012333 2 Check Cartridge (October 1994 to Present Only)

57 to 99 Not Used

100 1 Cover End

7009386 Prior to October 1994

7012365 October 1994 to Present

101 7006778 2 Plug, Torque 102 Use Item 300 2 O-Ring 103 7009385 3 Rod, Tie 104 7009384 6 Nut 105 7012338 1 Orifice 106 Use Item 300 1 O-Ring 107 7012364 1 Plug

200 7009383 1 Inlet Body 201 7006778 2 Plug, Torque 202 Use Item 300 2 O-Ring 203 7009323 1 Plug, Torque 204 Use Item 300 1 O-Ring

2-18 150HAX 3120680

Page 57

SECTION 2 TURNTABLE

FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Kit Options:

300 7009380 1 Seal Kit (Include Items 4, 5, 6, 8, 9, 10, 12, 16, 19, 27, 29, 34,

35, 40, 41, 45, 51, 102, 106, 202, 204 and Servo Stem ORings

301 7009387 2 Seal Kit - Valve Face (Includes Items 4,5 and 6 or 8,9 and 10)

3120680 150HAX 2-19

Page 58

SECTION 2 TURNTABLE

FIGURE 2-6.SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS

2-20 150HAX 3120680

Page 59

SECTION 2 TURNTABLE

FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SWING DRIVE INSTALLATION OPTIONS: 0251626 Ref. Prior to S/N 64566 7 0270328 Ref. S/N 64566 to Present 2/A

1 1 Swing Motor Assembly Options (See Figure 2-7 for

Breakdown): 3160127 Prior to S/N 35001 (Nichols Version) 3160127 S/N 35001 to S/N 64566 (Parker Version) 3160275 S/N 64566 to Present (Parker Version)

2 1 Swing Brake Assembly Options:

0920032 Prior to May 1992 (See Figure 2-8 for Breakdown) 0920083 May 1992 to S/N 33476 (See Figure 2-9 for Breakdown) 0920109 S/N 33476 to S/N 64566(See Figure 2-9 for Breakdown) 0920119 S/N 64566 to Present (See Figure 2-9 for Breakdown)

3 1 Swing Hub Assembly Options (See Figure 2-10 for Breakdown):

Use 2780278 Prior to S/N 81679 (Was p/n 2780181)

2780278 S/N 81679 to Present

4 4843673 1 Mounting, Drive 5 2440061 1 Pinion 6 3533337 1 Plate, Retainer 7 0100019 A/R Compound, Locking 8 3900159 2 Screw, Countersunk 1/2”-13NC x 3/4”

9 0642016 12 Bolt 3/4”-10NC x 2” 10 0641810 2 Bolt1/2”-13NC x 1 1/4” (Prior to S/N 64566 Only) 11 2 Washer Options:

4740171 Prior to S/N 64566 4891800 S/N 64566 to Present

12 2 Bolt Options:

3931864 Prior to S/N 64566 (Socket Head Capscrew 1/2”-13NC x 4”)

0681832 S/N 64566 to Present (Hex Bolt 1/2”-13NC x 4” Grade 8) 13 4740189 2 Washer, Special (Prior to S/N 64566 Only) 14 A/R Sealant Options:

0100009 RTV #738 (Prior to S/N 64566 Only)

0100011 Compound, Locking (Prior to S/N 64566 Only)

0252036 Ref. TURNTABLE BEARING INSTALLATION 3

101 0440198 1 Bearing, Turntable 102 0682418 60 Bolt 7/8”-9NC x 2 1/4” (Grade 8) 103 4892400 60 Washer, Hardened 104 0100019 A/R Compound, Locking

0251549 Ref. TURNTABLE LOCK INSTALLATION 2

201 4843816 1 Weldment, Bushing (Not Shown) 202 3421853 1 Pin, Turntable Lock 203 3421854 1 Pin, Snap 204 3760170 2 Ring, Quick Release 205 1260017 9in/23cm Chain

3120680 150HAX 2-21

Page 60

SECTION 2 TURNTABLE

FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0252040 Ref. LUBE LINES INSTALLATION B

301 2180344 4 Fitting, Bulkhead 302 2220063 6 Fitting, 90° 303 2200261 4 Fitting, Coupling 304 2751032 5 Hose, Grease 305 2750527 2 Hose, Grease 306 2750528 1 Hose, Grease 307 2160002 4 Fitting, Grease

2-22 150HAX 3120680

Page 61

SECTION 2 TURNTABLE

FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-23

Page 62

SECTION 2 TURNTABLE

201 101

221 121

202 102

203

103

212 112

215 115

208

108

222

205

105

122

208

108

106

206

107

207

106

206

206 106

208 108

217 117

210 110

109

209

3160127 - Nichols Version

(Prior to S/N 35001)

3160127 - Parker Version (S/N 35001 to S/N 64566) &

(S/N 64566 to Present)3160275 -

321

FIGURE 2-7.SWING MOTOR ASSEMBLY

2-24 150HAX 3120680

Page 63

SECTION 2 TURNTABLE

FIGURE 2-7. SWING MOTOR ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SWING MOTOR ASSEMBLY OPTIONS:

3160127 Ref. Nichols Version (Prior to S/N 35001) B

1 Use Item 300 1 Seal, Dust 2 Use Item 300 1 Ring, Back-Up 3 Use Item 300 1 Seal, Quad Ring 4 7004196 1 Valve, Rotary 5 7004167 2 Ball, Check Valve 6 7004179 1 IGR Assembly 7 Use Item 300 1 Ring, Snap 8 Use Item 300 2 Seal, Ring

9 7004171 1 Plug, Vent (Includes O-Ring) 10 7004197 8 Bolt 11 7010700 1 Shaft, Spline 12 7004198 1 Body/Bearing Assembly 13 7004192 1 Cover/Bearing Assembly

3160127 Ref. Parker Version (S/N 35001 to S/N 64566) D

101 Use Item 301 1 Seal, Dust 102 7010775 1 Ring, Back-Up 103 Use Item 301 1 Seal, Lip 104 Not Used 105 7004167 2 Ball, Check Valve 106 7010791 1 IGR Assembly 107 Use Item 301 1 Ring, Snap 108 Use Item 301 3 Seal, Square Ring 109 7010795 1 Plug, Case Drain (W/ O-Ring) 110 7010792 8 Bolt 111 Not Used 112 7010793 1 Shaft, Spline

113 to 114 Not Used

115 7010794 1 Body/Bearing Assembly 116 Not Used 117 7004192 1 Cover/Bearing Assembly

118 to 120 Not Used

121 Use Item 301 1 Ring, Snap 122 7010776 1 Plate, Commutator

3160275 Ref. Parker Version (S/N 64566 to Present) A

201 Use Item 302 1 Seal, Dust 202 Use Item 302 1 Ring, Back-Up 203 Use Item 302 1 Seal, Lip 204 Not Used 205 7004167 2 Ball, Check Valve 206 7010791 1 IGR Assembly 207 Use Item 302 1 Ring, Snap 208 Use Item 302 3 Seal, Square Ring

3120680 150HAX 2-25

Page 64

SECTION 2 TURNTABLE

FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

209 7010795 1 Plug, Case Drain (W/ O-Ring) 210 7010792 8 Bolt 211 Not Used 212 7023432 1 Shaft, Spline

213 to 214 Not Used

215 7023443 1 Body/Bearing Assembly 216 Not Used 217 7004192 1 Cover/Bearing Assembly

218 to 220 Not Used

221 Use Item 302 1 Ring, Snap 222 7010776 1 Plate, Commutator

Kit Options: 300 7004177 1 Seal Kit (Includes Items 1,2,3,7 and 8) 301 7010790 1 Seal Kit (Includes Items 101,103,107,108 and 121) 302 2900798 1 Seal Kit (Includes Items 201 to 203,207 & 208, & 221)

2-26 150HAX 3120680

Page 65

SECTION 2 TURNTABLE

FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-27

Page 66

SECTION 2 TURNTABLE

FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992)

2-28 150HAX 3120680

Page 67

SECTION 2 TURNTABLE

FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0920032 Ref. SWING BRAKE ASSEMBLY - AUSCO (MODEL 28653) — 0920032 Ref. SWING BRAKE ASSEMBLY - AUSCO (MODEL 37265V) —

Ref. Note: Refer to Model Number stamped on the front of the

Housing item 23.

1 Use Item 100 1 Gasket 2 7000730 4 Bolt (Model 28653)

7003007 4 Bolt, Flanged (Model 37265V) 3 7000729 4 Lockwasher (Model 28653 Only) 4 7003012 1 Plate, Power (Model 28653)

7003091 1 Plate, Power (Model 37265V) 5 7000796 1 Bleeder 6 7000760 1 Bearing, Ball (Model 37265V Only) 7 Use Item 100 1 O-Ring 8 Use Item 100 1 Ring, Back-Up 9 Use Item 100 1 O-Ring

10 Use Item 100 1 Ring, Back-Up 11 7000721 1 Piston (Model 28653)

7003057 1 Piston (Model 37265V)

12 7000720 3 Disc, Stationary (Model 28653)

7003056 3 Disc, Stationary (Model 37265V)

13 7003006 6 Spring, Compression 14 7000732 3 Disc, Rotating (Model 28653)

7003055 3 Disc, Rotating (Model 37265V)

15 7000718 1 Disc, Primary (Model 28653)

7003054 1 Disc, Primary (Model 37265V)

16 7000717 2 Pin, Torque 17 7003013 1 Shaft, Splined (Model 28653)

7003053 1 Shaft, Splined (Model 37265V)

18 7000798 8 Spring, Compression (Model 28653)

7003052 8 Spring, Compression (Model 37265V)

19 7003051 1 Retainer, Spring (Model 37265V Only) 20 Use Item 100 1 Seal, Oil 21 7000713 1 Bearing, Ball (Model 28653) A

7003049 1 Bearing, Ball (Model 37265V)

22 Use Item 100 1 Gasket (Model 37265V Only) 23 7000714 1 Housing (Model 28653)

7003090 1 Housing (Model 37265V)

24 7000712 1 Ring, Retaining (Model 28653 Only) 25 7000711 1 Ring, Retaining (Model 28653 Only) 26 Use Item 100 1 Gasket 27 7003059 1 Valve, Pressure Relief (Model 37265V Only) 28 Not Used 29 Not Used 30 Not Used

3120680 150HAX 2-29

Page 68

SECTION 2 TURNTABLE

FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0920032 Ref. SWING BRAKE ASSEMBLY - MICO B

31 7007913 4 Capscrew 32 7007312 4 Lockwasher 33 7007924 1 Plug 34 7007928 1 Cover 35 Use Item 101 1 Ring, Square 36 See Note 1 O-Ring (Note: Use Items 101 & 102) 37 Use Item 102 1 Bearing 38 Use Item 101 1 O-Ring 39 Use Item 101 1 Ring, Back-Up 40 7007923 1 Piston 41 Use Item 101 1 O-Ring 42 Use Item 101 1 Ring, Back-Up 43 7007914 1 Bleeder 44 Use Item 102 1 Ring, Retaining 45 7007926 1 Shaft 46 7007908 3 Disc 47 7007916 6 Spring 48 7007909 3 Disc, Friction 49 7007902 2 Separator 50 7007907 1 Disc 51 7007906 8 Spring 52 7007905 8 Spring 53 7007915 2 Pin, Dowel 54 Use Item 102 1 Bearing 55 See Note 1 O-Ring (Note: Use Items 101 & 102) 56 7007930 1 Housing 57 7007901 4 Pin, Spiral 58 7007933 1 Gasket

7007934 1 Gasket

Kit Options: 100 2900131 Seal Kit (Includes Items 1,7,8,9,10,20,22 and 26) 101 2900642 1 Seal Kit (Includes Items 35,36,38,39,41,42,55 and 58 Gaskets) 102 7007927 1 Bearing Kit (Includes Items 36,37,44,54,55 and 58 Gasket)

2-30 150HAX 3120680

Page 69

SECTION 2 TURNTABLE

FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-31

Page 70

SECTION 2 TURNTABLE

GENUINE PARTS

100

102B

102A

102

101

200

FIGURE 2-9.SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT)

2-32 150HAX 3120680

Page 71

SECTION 2 TURNTABLE

FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SWING BRAKE ASSEMBLY OPTIONS: 0920083 Ref. May 1992 To S/N 33476 A 0920109 Ref. S/N 33476 To S/N 64566 B

1 7011720 1 Shaft 2 1 Guide, Spring Options:

7011717 0920083 Brake (Prior to S/N 33476) 7018606 0920109 Brake (S/N 33476 to S/N 64566)

3 A/R Spring Options:

7007979 6 0920083 Brake (Inner) (Prior to S/N 33476) 7007980 6 0920083 Brake (Outer) (Prior to S/N 33476) 7007970 6 0920109 Brake (Red) (S/N 33476 to S/N 64566) 7018602 3 0920109 Brake (Blue) (S/N 33476 to S/N 64566)

4 1 Housing Options:

7011713 0920083 Brake (Prior to S/N 33476) 7018605 0920109 Brake (S/N 33476 to S/N 64566)

5 A/R Return Plate and Separator Assembly Options:

Use Item 102A 1 Plate, Return - 0920083 Brake (Prior to S/N 33476)

7011715 2 Separator Assy - 0920083 Brake (Prior to S/N 33476) 7011714 4 Pin 7007983 2 Separator

Use Item 102B Return Plate/ Separator - 0920109 Brake

(S/N 33476 to S/N 64566) 6 See Note 2 Rotor (Note: Use Items 102A & 102B) 7 See Note 2 Stator (Note: Use Items 102A & 102B) 8 See Note 1 Seal, Oil (Note: Use Items 100, 101, 102A & 102B) 9 4 Bolt, Washer Head Options:

7007985 0920083 Brake (Prior to S/N 33476)

7018607 0920109 Brake (S/N 33476 to S/N 64566) 10 7011719 1 Cover 11 7007914 1 Screw, Bleeder (Prior to S/N 33476)

7018609 1 Plug, Pipe (S/N 33476 to S/N 64566) 12 7007987 2 Pin, Dowel 13 See Note 1 Seal, Oil (Note Use Items 100 & 101) 14 7011716 1 Ring, Retaining 15 Use Item 101 1 Bearing 16 7007977 1 Ring, Retaining 17 Use Item 100 1 Ring, Back-Up 18 Use Item 100 1 Ring, Back-Up 19 Use Item 100 1 O-Ring 20 Use Item 100 1 O-Ring 21 1 Piston Options:

7007923 1 0290083 Brake (Prior to S/N 33476)

7018603 0920109 Brake (S/N 33476 to S/N 64566) 22 See Note 1 Gasket (Note: Use Items 100, 101, 102A & 102B) 23 See Note 2 O-Ring (Note: Use Items 100, 101, 102A & 102B)

3120680 150HAX 2-33

Page 72

SECTION 2 TURNTABLE

FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Kit Options: 100 2900766 1 Seal Kit (Includes Items 8, 13, 17-20, 22 & 23) 101 2900768 1 Bearing Kit (Includes Items 8, 13, 15, 22 & 23) 102 1 Lining Kit Options (Includes Items 5-8, 22 & 23):

102A 2900767 0920083 Brake (Prior to S/N 33476) 102B 7018608 0920109 Brake (S/N 33476 to S/N 64566)

0920119 Ref. SWING BRAKE ASSEMBLY (S/N 64566 to Present) B

200 7018612 1 Repair Kit (Repair Kit is the Only Serviceable Item. No Other

Service Parts Available)

2-34 150HAX 3120680

Page 73

SECTION 2 TURNTABLE

FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-35

Page 74

SECTION 2 TURNTABLE

2 3

12 20 16 14 19 17 13 15 24

2529263027223

223213386

1110

100

FIGURE 2-10.SWING HUB ASSEMBLY

2-36 150HAX 3120680

Page 75

SECTION 2 TURNTABLE

FIGURE 2-10. SWING HUB ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SWING HUB ASSEMBLY 2780181 Ref. Prior to S/N 81679 — 2780278 Ref. S/N 81679 to Present A

Ref. Note: For Machines Prior to S/N 0300081679, Original

Equipment Assembly p/n 2780181 may have been replaced with p/n 2780278 as Service Replacement Assembly. Identify P/N before ordering replacement components.

1 1 Shaft, Output Options:

Use 7024778 Prior to S/N 81679 (2780191 Hub Assy) (was p/n 7010430)

7024778 S/N 81679 to Present (2780278 Hub Assy) (Includes Qty 1

of Items 6,7,8,23 & 33) 2 7010408 1 Cup, Bearing - Outer 3 7010409 1 Cone, Bearing - Outer 4 7010431 1 Cup, Bearing - Inner 5 7010432 1 Cone, Bearing - Inner 6 7007689 1 Lockwasher (Part of Item 1) 7 1 Flatwasher Options:

7010411 Prior to S/N 81679 (2780191 Hub Assy)

7007688 S/N 81679 to Present (2780278 Hub Assy) (Part of Item 1) 8 7010412 1 Nut, Bearing (Part of Item 1) 9 1 Housing Options:

7010434 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy) 10 Use Item 100 1 Seal, Lip 11 1 Plug, Pipe Options:

7000243 Prior to S/N 81679 (2780191 Hub Assy)

7017048 S/N 81679 to Present (2780278 Hub Assy) 12 7001952 3 Plug, Pipe 13 114 Bearing, Needle Options:

7001909 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

14 3 Shaft, Planet Options:

7010413 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

15 6 Washer, Thrust options:

7010414 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

16 1 Carrier Options:

7010415 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

17 3 Spacer, Thrust Options:

7010416 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

18 3 Rollpin Options:

7001913 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

19 3 Gear, Cluster Options:

7010418 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy)

3120680 150HAX 2-37

Page 76

SECTION 2 TURNTABLE

FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

20 1 Gear, Internal Options:

7010419 Prior to S/N 81679 (2780191 Hub Assy)

Not Available S/N 81679 to Present (2780278 Hub Assy) 21 7010420 1 Gear, Ring 22 7007673 2 Washer, Thrust 23 Use Item 100 2 O-Ring (Part of Item 1) 24 7010403 20 Lockwasher 25 7010436 1 Gear, Sun 26 7010456 1 Coupling, Adapter 27 7010457 1 Washer, Thrust 28 7010458 1 Cover, Input 29 7001922 1 Washer, Thrust 30 7010459 20 Ring, Retaining 31 7010460 3 Bolt 3/8”-16NC x 3 1/4” 32 7001928 3 Plug, Pipe 33 91414020 1 Ring, Retaining (2780278 Hub Assembly Only) (Part of Item

100 2900796 1 Seal Kit (Includes Items 10 and 23)

2-38 150HAX 3120680

Page 77

SECTION 2 TURNTABLE

FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-39

Page 78

SECTION 2 TURNTABLE

208

207 209

209

205

212

211

201

201A

210 206

204 203

202

101

105

104

103

102

3 9

FIGURE 2-11.ROTARY COUPLING AND COLLECTOR RING INSTALLATION

2-40 150HAX 3120680

Page 79

SECTION 2 TURNTABLE

FIGURE 2-11. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0250611 Ref. ROTARY COUPLING INSTALLATION C

1 1660185 1 Rotary Coupling Assembly (Includes Items 101-105) 2 3530403 1 Plate, Retaining 3 3951820 2 Setscrew, Socket 1/2”-13NC x 2 1/2” 4 0641807 2 Bolt 1/2”-13NC x 7/8” 5 4761800 2 Lockwasher 1/2” 6 1440154 1 Collar 7 0641512 4 Bolt 5/16”-18NC x 1 1/2” 8 4761500 4 Lockwasher 5/16” 9 0100011 A/R Compound, Locking

10 0100019 A/R Compound, Locking

1660185 Ref. ROTARY COUPLING ASSEMBLY —

101 0620106 1 Body, Swivel (6 Port) 102 2760091 1 Housing, Swivel (6 Port) 103 Use Item 300 1 O-Ring 104 Use Item 300 7 Seal 105 3760004 1 Ring, Retaining

0251612 Ref. COLLECTOR RING INSTALLATION A

201 3760297 1 Collector Ring Assembly

201A 7016394 2 Switch, Limit

Ref. Note: Brushes and holders are not serviceable. Purchase

complete assembly.

202 0901803 1 Bracket, Mounting 203 4751500 2 Flatwasher 5/16” 204 3311501 2 Nut 5/16”-18NC 205 0641608 3 Bolt 3/8”-16NC x 1” 206 4761600 5 Lockwasher 3/8” 207 0641406 2 Bolt 1/4”-20NC x 3/4” 208 4761400 2 Lockwasher 1/4” 209 0100011 A/R Compound, Locking 210 4751600 3 Flatwasher 3/8” 211 4460476 1 Plug, Male - 3 Position 212 4460844 1 Plug, Male - 4 Position 213 4461113 A/R Seal (Not Shown)

— — — — — — — — — —

300 2901146 1 Seal Kit (Includes Items 103 and 104)

3120680 150HAX 2-41

Page 80

SECTION 2 TURNTABLE

FIGURE 2-12.ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

2-42 150HAX 3120680

Page 81

SECTION 2 TURNTABLE

FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0251905 Ref. ENGINE ASSEMBLY 6/G

1 2000116 1 Engine - Cummins 4B3.9 Diesel 2 3600183 1 Pump Assembly (See Figure 2-15 for Breakdown) 3 0641810 2 Bolt 1/2”-13NC x 1 1/4” 4 4761800 2 Lockwasher 1/2” 5 3200306 1 Mount, Engine (Rear) 6 3200183 2 Mount, Rubber Engine 7 0701215 8 Bolt 12mm x 35mm 8 4832100 10 Lockwasher 12mm 9 0060023 1 Actuator

7008804 1 Bellows 7008829 1 P.C. Board 7008821 1 Motor

7008828 1 Cable 10 2420110 1 Sender, Oil Pressure 11 2180537 1 Fitting, Nipple 12 2200261 1 Fitting, Pipe Coupling 13 0642032 2 Bolt 5/8”-11NC x 4” 14 3312005 2 Locknut 5/8”-11NC 15 4740242 2 Flatwasher 16 3200311 2 Mount, Rear Engine 17 2220274 1 Fitting, Reducer 18 2420130 1 Sender, Water Temperature 19 1 Bracket, Adeco Cable Options:

0901554 Prior to January 2000

0902582 January 2000 to Present 20 0641406 2 Bolt 1/4”-20NC x 3/4” 21 4751400 2 Flatwasher 1/4” 22 3311405 2 Locknut 1/4”-20NC 23 0701214 2 Bolt, Metric 12mm x 30mm 24 1060221 1 Cable, Battery 25 2180467 1 Fitting, 90° Elbow 26 Not Used 27 0100020 A/R Loctite 28 1320060 1 Clamp, Hose 29 4751700 2 Flatwasher 7/16” 30 4460302 1 Clamp, Cable 31 4711400 2 Flatwasher 1/4” Narrow 32 3450303 1 Pin, Cotter

33-76 Not Used

0251906 Ref. ENGINE INSTALLATION 8

101 0400020 1 Battery 102 0400003 1 Battery 103 3980006 1 Masonite 104 3509770 1 Tray, Battery 105 0641616 11 Bolt 3/8”-16NC x 1 7/8”

3120680 150HAX 2-43

Page 82

SECTION 2 TURNTABLE

FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

106 4751600 26 Flatwasher 3/8” 107 3311605 16 Locknut 3/8”-16NC 108 0361027 1 Bar 109 0630003 2 Tie Down 110 0641612 4 Bolt 3/8”-16NC 1 1/2” 111 1 Cable, Battery Options:

1060031 Prior to S/N 64579

1060931 S/N 64579 to Present 112 3980003 1 Masonite 113 0630370 2 Bolt, Tie Down 114 3300029 4 Wingnut 3/8”-16NC 115 1060146 2 Cable, Battery 116 0400002 1 Battery, Hold Down

2910479 1 Hold-Down Repair Kit 117 1 Pump Auxiliary Options:

3600071 Pump - Prior to November 1993

7004247 1 Pump

Not Available Pump Seal Kit

7004248 1 Motor

7004249 1 Coupling

7012576 1 Bracket, Pump

3600196 Pump - November 1993 to Present

7013711 1 Coupling

7013772 1 Motor

7013773 1 Pump

7013774 1 Seal, Shaft 118 1060221 2 Cable, Battery 119 4761600 4 Lockwasher 3/8” 120 3740067 1 Relay 121 Not Used 122 4751400 12 Flatwasher 1/4” 123 3311405 8 Nut 1/4”-20NC 124 0641608 1 Bolt 3/8”-16NC x 1” 125 1060046 1 Cable, Battery 126 3740059 1 Relay 127 1 Cable, Battery Options:

1060198 Prior to S/N 64579

1060932 S/N 64579 to Present 128 0641408 4 Bolt 1/4”-20NC x 1” 129 2220273 1 Reducer, Bushing 130 2180467 1 Fitting, 90° Elbow 131 2180536 1 Fitting 132 0100020 A/R Sealant, Pipe 133 1320022 4 Clamp 134 2720271 13 Hose, Fuel (Return) 135 2750532 13 Hose, Low Pressure 136 2720333 1 Hose, Radiator Top 137 1320058 10 Clamp

2-44 150HAX 3120680

Page 83

SECTION 2 TURNTABLE

FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

138 1 Hose, Radiator Bottom (Long) Options:

2720371 Prior to S/N 36510

2720445 S/N 36510 to Present 139 0642022 2 Bolt 5/8”-11NC x 2 3/4” 140 4752000 2 Flatwasher 5/8” 141 3312005 2 Locknut 5/8”-11NC 142 1340007 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner 143 0340003 2 Band, Mounting 144 4565284 1 Tube, Air Cleaner 145 2220063 1 Fitting, 90° Elbow 146 2720125 Hose, Air Cleaner 147 0080115 1 Adapter, Molded 90° 148 3220079 1 Muffler 149 1120408 1 Cap, Rain 150 0641404 4 Bolt 1/4”-20NC x 1/2” 151 1320103 1 Clamp, Muffler 152 1701505 1 Decal, Diesel (Not Shown - Located on Hood) 153 4070672 2 Shim 154 0901785 1 Bracket, Engine Mounting 155 4843957 2 Mounting Weldment, Radiator 156 0641507 8 Bolt 5/16”-18NC x 7/8” 157 4751500 8 Flatwasher 5/16” 158 4761500 8 Lockwasher 5/16” 159 3311601 4 Nut 3/8”-16NC 160 0362206 2 Bar, Spacer 161 0641626 4 Bolt 3/8” x 3 1/4” 162 4740275 4 Washer, Hardened 163 0741504 6 Bolt 5/16”-18NC x 1/2” 164 2720446 1 Hose, Radiator (Short) (S/N 36510 to Present) 165 4565571 1 Tube (S/N 36510 to Present)

2000116 Ref. ENGINE - CUMMINS 4B3.9 DIESEL COMPONENTS

201 7027737 1 Tube, Exhaust 202 7023475 1 Alternator (Not Shown) 203 7023476 1 Starter (Not Shown) 204 7019675 1 Filter, Fuel 205 7019674 1 Separator, Fuel 206 7023477 1 Pump, Fuel 207 7023478 1 Solenoid, Fuel Shut-Down (Not Shown) 208 7020009 1 Filter, OIl (Not Shown) 209 7024593 1 Hose, Cover In/Filter Out (1-90° End/1-Straight End) (Not Shown)

7024594 1 Hose, Cover In/Filter Out (2-Straight Ends) (Not Shown) 210 7023230 1 Radiator

3120680 150HAX 2-45

Page 84

SECTION 2 TURNTABLE

FIGURE 2-13.ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRES-

ENT)

2-46 150HAX 3120680

Page 85

SECTION 2 TURNTABLE

FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0273688 Ref. ENGINE INSTALLATION D

1 0080115 1 Adapter, Rubber

2 to 3 Not Used

4 0340003 2 Band, Mounting 5 0361027 1 Bar, Battery Hold-Down 6 0362206 2 Bar, Spacer 7 0400002 1 Hold-Down, Battery 8 0400003 1 Battery

9 0400020 1 Battery 10 0630003 2 Bolt, Hold-Down 11 0630370 2 Bolt, Hold-Down 12 0641404 4 Bolt 1/4”-20NC x 1/2” 13 0641408 2 Bolt 1/4”-20NC x 1” 14 0641507 8 Bolt 5/16”-18NC x 7/8” 15 0641612 4 Bolt 3/8”-16NC x 1 1/2” 16 0641616 7 Bolt 3/8”-16NC x 2” 17 0642022 2 Bolt 5/8”-11NC x 2 3/4” 18 0741504 6 Screw, Countersunk 5/16”-18NC x 1/2” 19 Not Used 20 1120408 1 Cap, Rain 21 1320058 4 Clamp, Hose 22 1320103 1 Clamp, Muffler 23 1340007 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner 24 2000241 1 Engine Assembly (See Items 101-135 for Breakdown) 25 2720125 1 Hose, Air Cleaner 26 3220079 1 Muffler 27 3300029 4 Wingnut 3/8”-16NC 28 3311405 8 Locknut 1/4”-20NC 29 3311605 16 Locknut 3/8”-16NC 30 3312005 2 Locknut 5/8”-11NC 31 3509770 1 Plate, Battery Tray 32 0100020 A/R Sealant, Pipe

33 to 34 Not Used

35 1 Pump Auxiliary Options (See Figure 2-16 for Breakdown):

Use 3600459 Prior to S/N 103758) (was p/n 3600196)

3600459 Pump Auxiliary Options: 36 3740067 1 Relay, Aux Power 37 3980003 1 Masonite 38 3980006 1 Masonite 39 4565284 1 Tube, Air Cleaner 40 4751400 16 Flatwasher 1/4” Wide 41 4751500 8 Flatwasher 5/16” Wide 42 4751600 31 Flatwasher 3/8” Wide 43 4752000 2 Flatwasher 5/8” Wide

44 to 50 Not Used

51 4843957 2 Mount, Radiator 52 0641608 1 Bolt 3/8”-16NC x 1”

3120680 150HAX 2-47

Page 86

SECTION 2 TURNTABLE

FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

53 to 54 Not Used

55 0641626 4 Bolt 3/8”-16NC x 3 1/4” 56 0903015 1 Bracket, Front Engine Mount 57 1060046 3 Cable, Battery (Small Battery + to Relay & Small Battery to Grd &

Large Battery to Grd) 58 1060146 2 Cable, Battery (Aux Power to Relay & Aux Power to Grd) 59 1060221 1 Cable, Battery (Large Battery to Solenoid) 60 1060931 1 Cable, Battery (Solenoid to Starter) 61 1060392 1 Cable, Battery (Engine to Grd) 62 1320022 6 Clamp 63 2180467 2 Fitting, Barbed 64 2180536 1 Fitting, Barbed (S/N 80240 to S/N 111493 Only) 65 2220063 1 Fitting, Adapter (S/N 80240 to S/N 111493 Only) 66 2220273 1 Fitting, Reducer (S/N 80240 to S/N 111493 Only) 67 2420047 1 Gauge, Service Indicator 1 68 13ft/4m Hose Options:

2720271 Hose 3/16” Diameter (S/N 80240 to S/N 111493)

2750532 Hose 3/8” Diameter (S/N 111493 to Present) 69 2750532 13ft/4m Hose 3/8” Diameter 70 2902344 1 Engine Prep Kit (Includes Filter Mounting Bracket, Fan, Exhaust

Outlet Tube, Radiator, Radiator Shroud, Radiator Draincock,

Upper Radiator Hose and Alternator Harness) 71 3300220 2 Nut, Washer Flange 72 3321001 2 Nut #10-32NF 73 3740059 1 Relay, Start 74 4761000 2 Lockwasher #10 75 4791600 6 Starwasher 3/8” 76 91163129 4 Clamp, Band 77 1120194 1 Cap, Filter 78 4891600 4 Flatwasher 3/8” Hardened 79 4923249 1 Cable, Engine Ground 80 1001091309 1 Cable, Battery (S/N 103758 to Present) D 81 8274022 1 Filter/Strainer, Fuel (S/N 111493 to Present)

2000241 Ref. ENGINE ASSEMBLY

101 0060023 1 Actuator

7008804 1 Bellows 7008829 1 P.C. Board 7008821 1 Motor

7008828 1 Cable 102 Not Used 103 0100011 A/R Compound, Locking 104 0100020 A/R Sealant 105 0252061 1 Pump Coupling Installation (See Figure 2-14 for Breakdown) 106 0641606 2 Bolt 3/8”-16NC x 3/4” 107 0641810 2 Bolt 1/2”-13NC x 1 1/4” 108 0642032 2 Bolt 5/8”-11NC x 4” 109 0701215 8 Bolt 12mm x 35mm 110 0903211 1 Bracket, Throttle Controller

2-48 150HAX 3120680

Page 87

SECTION 2 TURNTABLE

FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

111 1320060 1 Clamp 112 2000206 1 Engine, Cummins 113 2180537 1 Fitting, Nipple 114 2200261 1 Fitting, Coupling 115 2220274 1 Fitting, Reducer 116 2180467 1 Fitting, Barbed 117 2420110 1 Sender, Oil Pressure 118 2420130 1 Sender, Temperature 119 3200183 2 Mount, Motor 120 3200306 1 Plate, Engine Mounting (Rear) 121 3200311 2 Bracket, Engine Mounting (Rear) 122 3311405 2 Locknut 1/4”-20NC 123 3312005 2 Locknut 5/8”-11NC 124 3450303 1 Pin, Cotter 3/32” x 3/4” 125 3600183 1 Pump Assembly (See Figure 2-15 for Breakdown) 126 4460302 1 Terminal, Cable Pivot 127 4711400 1 Flatwasher 1/4” Narrow 128 4740242 2 Washer, Snubbing 129 4751400 2 Flatwasher 1/4” Wide 130 4751800 11 Flatwasher 1/2” Wide 131 Not Used 132 0701214 2 Bolt 12mm x 30mm 133 1060221 1 Cable, Battery (Engine to Grd) 134 0760815 4 Bolt 8mm x 5mm 135 4711500 4 Flatwasher 5/16” Narrow

2000206 Ref. CUMMINS ENGINE COMPONENTS

201 7027737 1 Tube, Exhaust (Part of Item 70) 202 70002090 1 Fan (Part of Item 70) 203 8033493 1 Gasket, Exhaust Pipe (Part of 70) 204 8320275 1 Filter, Oil (Part of 70) 205 7023230 1 Radiator (Part of 70) 206 7028838 1 Element, Fuel Filter 207 70002520 1 Pressure Regulator Valve (Not Shown) 208 70002828 1 V-Belt (Not Shown)

3120680 150HAX 2-49

Page 88

SECTION 2 TURNTABLE

FIGURE 2-14.PUMP COUPLING INSTALLATIONS

2-50 150HAX 3120680

Page 89

SECTION 2 TURNTABLE

FIGURE 2-14. PUMP COUPLING INSTALLATIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0252060 Ref. LOVEJOY COUPLING INSTALLATION (DESIGN A) —

1 1660191 1 Coupling - Lovejoy 2 0641608 8 Bolt 3/8”-16NC x 1” 3 4761600 8 Lockwasher 3/8”

1660193 1 Disc, Coupling

1660192 1 Hub, Coupling 4 0080164 1 Adapter, Pump 5 0701014 12 Bolt, Metric 10mm x 30mm 6 4832000 12 Lockwasher 10mm

0252061 Ref. HAYES COUPLING INSTALLATION (DESIGN B) —

7 1660198 1 Coupling - Hayes 8 0641605 8 Bolt 3/8”-16NC x 5/8” 9 4761600 8 Lockwasher 3/8”

10 0080164 1 Adapter, Pump 11 0701014 12 Bolt, Metric 10mm x 30mm 12 4832000 12 Lockwasher 10mm

3120680 150HAX 2-51

Page 90

SECTION 2 TURNTABLE

FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR

2-52 150HAX 3120680

Page 91

SECTION 2 TURNTABLE

FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600183 Ref. MAIN PUMP ASSEMBLY - GEAR —

1 Use Item 100 1 Seal, Lip 2 7009594 1 End, Mounting (With Bushing) 3Not Used 4 7003103 2 Plug 5 7005447 8 Pin, Dowel 6 Use Item 100 4 Plate, Thrust 7 Use Item 100 4 Seal, Channel 8 7009598 1 Set, Drive Gear 9 Use Item 100 4 Seal, Square

10 7005474 1 Housing, Gear 11 7009596 1 Housing, Bearing Carrier (With Bushings) 12 7005476 1 Shaft, Connector 13 7009599 1 Set, Gear 14 7009597 1 Housing, Gear 15 7009595 1 Housing, Piggyback (With Bushings) 16 7003114 4 Nut 17 7001293 4 Flatwasher 18 7014300 4 Stud 19 7014306 1 Shaft, Connector 20 Use Item 100 2 Plate, Thrust 21 Use Item 100 2 Seal, Channel 22 7014303 1 Set, Gear 23 Use Item 100 2 Seal, Square 24 7014302 1 Housing, Gear 25 7014308 4 Pin, Dowel 26 7014301 1 Cover, End 27 7014304 4 Bolt 28 7005597 4 Flatwasher

— — — — — — — — — —

100 2900797 1 Seal Kit (Includes Items 1,6,7,9,20,21 and 23)

3120680 150HAX 2-53

Page 92

SECTION 2 TURNTABLE

111

130

131

132

120

102

115

108

118

117

129

128

3600459 AUX. PUMP

122

127

126

123

106

110

114

109

119

113

112

116

121

124

3600196 AUX. PUMP

101

107

104

105

103D

103B

103A

103C

107

103B

103D

103A

103C

107

104

107

122

125

103

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

2-54 150HAX 3120680

Page 93

SECTION 2 TURNTABLE

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. AUXILIARY PUMP ASSEMBLIES 3600196 Ref. Prior to S/N 103758 3600459 Ref. S/N 103758 to Present

3600196 Ref. AUXILIARY PUMP ASSEMBLY B

1 3600196 1 Pump Auxiliary

7013711 1 Coupling 7013772 1 Motor 7013773 1 Pump 7013774 1 Seal, Shaft

3600459 Ref. AUXILIARY PUMP ASSEMBLY A

101 7011071 1 Motor & Adapter 102 Not Available 1 Stator

103 70001072 1 Shaft, Idler Assembly 103A Not Available 2 Shaft, Idler 103B Not Available 2 Gear 103C 70001065 2 Pin, Drive 103D 70000970 2 Ring, Retaining

104 70001073 2 Gear

105 70000970 2 Ring, Retaining

106 70001074 1 Shaft, Drive

107 70000976 8 Bearing, Needle

108 70001075 1 Spring

109 70001076 1 Spring

110 70001061 1 Gasket

111 Not Available 1 Housing, Gear

112 Not Available 1 Housing, Gear

113 70001077 1 Seat

114 70001078 1 Cap Assembly

115 70001079 1 Cap Assembly

116 Not Available 1 Plug

117 70001080 1 Seat

118 70001081 1 Ball

119 70001082 1 Ball

120 70000969 1 Seal, Shaft

121 70001060 8 Screw

122 7010911 4 Pin, Dowel

123 70001083 2 Key

124 Not Available 1 Label

125 70001084 1 Fitting

126 7011024 1 O-Ring

127 70001085 1 Gasket

128 7011043 4 Screw

129 7011048 4 Washer

130 7010924 1 Motor

131 7011044 1 Gasket, Mounting

3120680 150HAX 2-55

Page 94

SECTION 2 TURNTABLE

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

132 7011016 1 Coupling

2-56 150HAX 3120680

Page 95

SECTION 2 TURNTABLE

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-57

Page 96

SECTION 2 TURNTABLE

FIGURE 2-17.TANKS INSTALLATION

2-58 150HAX 3120680

Page 97

SECTION 2 TURNTABLE

FIGURE 2-17. TANKS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0251919 Ref. TANKS INSTALLATION 3

1 4400333 1 Fuel Tank Assembly (Includes Items 101-110) 2 1 Oil Tank Assembly Options (Includes Items 201-227):

4400335 Prior to November 1993

4400357 November 1993 to Present 3 1340046 1 Breather 4 0641814 8 Bolt 1/2”-13NC x 1 3/4” 5 4751800 8 Flatwasher 1/2” 6 4761800 8 Lockwasher 1/2” 7 4070410 A/R Shim (1/16” - 1.6mm Thick) 8 4070411 A/R Shim (1/8” - 3.2mm Thick) 9 4070412 A/R Shim (3/16” - 4.8mm Thick)

4400333 Ref. FUEL TANK ASSEMBLY A

101 4400332 1 Fuel Tank Weldment 102 Not Used 103 2420115 5 Gauge, Sight 104 3960371 1 Gasket 105 4843919 1 Lid 106 4751400 14 Flatwasher 1/4” 107 4761400 14 Lockwasher 1/4” 108 3311401 14 Nut 1/4”-20NC 109 0100020 A/R Sealant, Pipe 110 2200204 1 Fitting, Pipe Plug

Ref. OIL TANK ASSEMBLY OPTIONS: 4400335 Ref. Prior to November 1993 A 4400357 Ref. November 1993 to Present A

201 4400334 1 Oil Tank Weldment 202 2120103 1 Filter (Return)

2120107 1 Element, Filter 7004244 1 Gauge, Sight 7016333 1 O-Ring (Not Shown)

203 4740338 6 Washer, Sealing 204 1340045 1 Flange and Strainer 205 1670468 1 Lid 206 2180649 1 Nipple, Pipe 207 3520022 1 Plug, Magnetic 208 0641612 4 Bolt 3/8”-16NC x 1 1/2” 209 4751600 4 Flatwasher 3/8” 210 3311605 4 Locknut 3/8”-16NC 211 2180628 1 Nipple, Pipe 212 2120104 1 Filter, Tank 213 3311401 14 Nut 1/4”-20NC 214 4761400 14 Lockwasher 1/4” 215 0100020 A/R Sealant, Pipe

3120680 150HAX 2-59

Page 98

SECTION 2 TURNTABLE

FIGURE 2-17. TANKS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

216 2200268 1 Fitting, Coupling 217 4740322 4 Washer, Sealing 218 4751400 14 Flatwasher 1/4” 219 3960371 1 Gasket 220 2200204 2 Plug, Pipe - 3/4”NPT 221 2200205 4 Plug, Pipe - 1”NPT 222 2420115 3 Gauge 223 2200107 1 Plug, Pipe - 1 1/4”NPT 224 2220341 1 Fitting, Nipple 1 1/4” (November 1993 to Present Only) 225 2200347 1 Fitting, Elbow 90° 1 1/4” (November 1993 to Present Only) 226 2180534 1 Fitting, Nipple 1 1/4” x 12” (November 1993 to Present Only) 227 2120098 1 Filter, Strainer (November 1993 to Present Only)

Ref. FUEL CAP INSTALLATIONS 0251919 Ref. Standard Cap - Prior to S/N 30382 3 0257365 Ref. Standard Cap - S/N 30382 to Present 1 0258626 Ref. Protectoseal Blue Cap - S/N 30382 to Present 1 0257366 Ref. Protectoseal Red Cap - S/N 30382 to Present 2

301 1 Cap Options:

1120314 Standard Cap 1120512 Protectoseal Blue Cap 1120367 Protectoseal Red Cap

2-60 150HAX 3120680

Page 99

SECTION 2 TURNTABLE

FIGURE 2-17. TANKS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3120680 150HAX 2-61

Page 100

SECTION 2 TURNTABLE

73456606163646515

25 229242322

524451

343536109

113

112

383962

113

112

109

373839

383962

343536

101

9101112

FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY

2-62 150HAX 3120680

JLG 150HAX Parts Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

FIGURE 1-1.AXLE AND STEERING INSTALLATION

FIGURE 1-2.TIRE AND WHEEL DRIVE INSTALLATIONS

FIGURE 1-3.DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512)

FIGURE 1-4.DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT)

FIGURE 1-5. DRIVE BRAKE ASSEMBLY

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333)

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT)

FIGURE 1-8.FRAME MOUNTED COMPONENTS INSTALLATIONS

FIGURE 1-9.CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG

FIGURE 1-10.CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG

FIGURE 2-1.CONTROL VALVE INSTALLATIONS

FIGURE 2-2.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

FIGURE 2-3.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

FIGURE 2-4.CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS

FIGURE 2-5.CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160)

FIGURE 2-6.SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS

FIGURE 2-7.SWING MOTOR ASSEMBLY

FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992)

FIGURE 2-9.SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT)

FIGURE 2-10.SWING HUB ASSEMBLY

FIGURE 2-11.ROTARY COUPLING AND COLLECTOR RING INSTALLATION

FIGURE 2-12.ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

FIGURE 2-14.PUMP COUPLING INSTALLATIONS

FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR

FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

FIGURE 2-17.TANKS INSTALLATION

FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY