For Husqvarna Parts Call 606-678-9623 or 606-561-4983
Parts Manual
MANUAL NO. 539106393 REV. 01 (06/10/03)
www.mymowerparts.com
Models:
968999214 / BZ6134D
968999216 / BZ7234D
968999218 / BZ6127D
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
©2003 Husqvarna. All Rights Reserved.
Beatrice, NE. Printed in U.S.A.
2
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
TABLE OF CONTENTS
PAGE
MAIN FRAME ASSEMBL Y......................................................................4
ENGINE ASSEMBL Y , 27 H.P. .................................................................6
ENGINE ASSEMBL Y , 34 H.P. .................................................................8
RADIA TOR, 27 H.P. ...............................................................................10
RADIA TOR, 34 H.P. ...............................................................................1 1
MOTION CONTROL.............................................................................. 12
HYDRAULIC ASSEMBLY ....................................................................... 14
HYDRAULIC HOSES & FITTINGS ........................................................16
FUEL GROUP .......................................................................................18
BRAKE GROUP LINKAGE ....................................................................20
SEAT ASSEMBLY.................................................................................. 22
FOOT PEDAL .......................................................................................24
CASTER ASSEMBL Y ............................................................................ 25
DECK LIFT (MANUAL)...........................................................................26
DECK LIFT (POWER) ..........................................................................28
DECK ASSEMBL Y , 61" .......................................................................... 30
DECK ASSEMBL Y , 72" .......................................................................... 32
DECALS ................................................................................................34
ELECTRICAL GROUP ..........................................................................36
WIRE HARNESS................................................................................... 38
WIRING SCHEMA TIC ............................................................................ 40
3
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
MAIN FRAME ASSEMBLY
57
51
36
61
59
58
49
49
55
56
54
60
48
2
22
22
49
52
33
59
16
7
53
43
50
45
37
36
58
49
52
44
57
45
10
41
49
46
12
39
38
52
59
40
24
21
49
52
49
47
23
52
31
55
51
49
3
31
8
51
6
15
52
16
14
28
27
29
26
28
30
32
13
53
43
50
47
21
24
20
23
9
17
12
34
25
1
11
18
4
www.mymowerparts.com
19
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
MAIN FRAME ASSEMBLY
ITEM P ART NO. QTY. DESCRIPTION
1 .... 539106205 ..... 1...... Frame w/decals
2 .... 539108362 .....1...... Panel, back,
........................................ w/decals
3 .... 539107853 .....1...... Hood
4 .... 539107847 .....1...... Frame, rear
5 .... 539106405 .....1...... Support, right
6 .... 539106406 .....1...... Support, left
7 .... 539107205 .....1...... Fender, right
8 .... 539107206 .....1...... Fender, left
9 .... 539107781 .....1...... Panel, top left
10 .. 539107778 .....1...... Console, top
11 .. 539107776 .....1 ...... Console, bottom
12 .. 539107788 .....2...... Bracket, angle
13 .. 539107669 .....1...... Console
14 .. 539107791 .....1...... Console, bottom
15 .. 539108055 .....2...... Support
16 .. 539107867 .....2...... Stiffener
17 .. 539107232 .....2...... Latch, magnetic
18 .. 539977778 .....3...... Pad, abrasive
19 .. 539104721 .....1...... Pan, floor
20 .. 539102587 .....6...... S top, rubber
21 .. 539104411......4...... Knob w/stud
22 .. 539107858 ..... 11 .... Grommet, bumper
23 .. 539103684 .....7...... Grommet
24 .. 539107656 .....2...... Grommet
25 .. 539107210 .....1...... Grommet
26 .. 539102535 .....2...... Cap, grease
27 .. 539102851 .....2...... Seal
28 .. 539102543 .....4...... Bearing
29 .. 539102852 .....2...... Nut, 1-14, slotted jam
30 .. 539102889 .....2...... Pin, cotter, 1/8 x 2
31 .. 539990188 .....28.... Washer, 5/16, SAE
32 .. 539101474 .....2...... Zerk
33 .. 539106300 .....2...... Plate, skid
34 .. 539104763 .....2...... `U’ clip
ITEM P ART NO. QTY. DESCRIPTION
36 .. 539106348 .....2...... Idler
37 .. 539106418 .....1...... Arm
38 .. 539106417 .....1...... Bushing
39 .. 539103256 .....1...... Spring
40 .. 539976998 .....1...... Zerk
41 .. 539102732 .....1...... Cable, throttle
43 .. 539990362 .....12.... Screw, 1/4-20 x 5/8,
........................................ self-tapping
44 .. 539990517 .....2...... Washer, 3/8
45 .. 53999041 1......2...... Bolt, #10-24 x 1/2
46 .. 539976977 .....2...... Nut, #10-24, nyloc
47 .. 539990717 .....18.... Nut, 5/16-18, nyloc
48 .. 539108346 .....1...... Bolt, 1/2-20 x 2 1/2
49 .. 539976979 .....20.... Nut, 3/8-16, nyloc
50 .. 539990598 .....12.... Washer, 1/4
51 .. 539990209 .....20.... Bolt, 5/16-18 x 1
52 .. 539990563 .....18.... Bolt, 3/8-16 x 1
53 .. 539990052 .....12.... Lockwasher, 1/4
54 .. 539107026 .....1...... Bolt, 1/2-20 x 2, Gr.8,
55 .. 539101331 .....2...... Nut, 1/2-20, nyloc,
56 .. 539990258 .....1...... Nut, 1/2-20,
57 .. 539106504 .....2...... W asher, heavy
58 .. 539990122 .....2...... Washer, 3/8
59 .. 539990692 .....2...... Washer, 5/16
60 .. 539990550 .....1...... Washer, 1/2
61 .. 539990187 .....2...... Lockwasher, 5/16
...... 539976856 .....6...... Wire tie (Not shown)
5
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
ENGINE ASSEMBLY
27 H.P.
NOTE:
TORQUE TO 45 FT/LBS
39
43
50
NOTE:
ASSEMBLE WITH SMALL
O.D. STEP TOW ARD BEARING
19
48
33
51
44
46
NOTE: HUB DOWN
53
47
45
6
46
52
49
51
48
39
43
NOTE:
TORQUE TO 45 FT/LBS
57
62
61
58
59
28
39
15
3
RIGHT REAR ONL Y
12
37
27
24
4
29
38
26
55
ITEM 14 TO BE
NESTED BETWEEN
ITEM 9 & ITEM 16
20
54
21
8
7
36
26
25
36
22
35
27
17
16
41
10
18
31
64
23
16
63
34
40
27
1
14
63
2
40
27
36
13
11
5
38
60
9
30
42
36
56
27
22
38
6
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
ENGINE ASSEMBLY
27 H.P.
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 539107948........1..... Muffler
2 ........ 539106335........1..... Sheave, engine
3 ........ 539106329........1..... Clutch
4 ........ 539108054........1..... Restraint
5 ........ 539106306........1..... Jack mount
6 ........ 539107864........1..... Shield, heat
7 ........ 539107841........1..... Bracket, air filter
8 ........ 539107860........1..... Air filter hose
9 ........ 539107861........1..... Engine mount,
............................................. left
10 ...... 539107862........1..... Engine mount,
............................................. right
11 ...... 539106422........1..... Arm
12 ...... 539106417........1..... Bushing
13 ...... 539103256........1..... Spring
14 ...... 539108200........1..... Muffler mount
15 ...... 539106504........1..... Washer, heavy
16 ...... 539106291........4..... Isolator mount,
............................................. engine
17 ...... 539107994........1..... Idler
18 ...... 539106338........1..... Belt, primary
............................................. (matched set only)
19 ...... 539106339........1..... Belt, mule
20 ...... 539106376........1..... Air filter assembly
21 ...... 539106384........2..... Clamp
22 ...... 539104959........5..... Isolator washer
23 ...... 539108052........3..... Bushing, machine,
............................................. 1 1/8 x 10 ga.
24 ...... 539976998........1..... Zerk
25 ...... 539990122........1..... Washer, 3/8, SAE
26 ...... 539990550........5..... Washer, 1/2
27 ...... 539976934........10... Bolt, 5/16-18 x 3/4
28 ...... 539991120 ........1..... Bolt, 7/16-20 x 2 1/2
29 ...... 539101332........4..... Bolt, 1/2-13 x 2 3/4
30 ...... 539977692........4..... Bolt, M8-1.25 x 35
31 ...... 539990622........2..... Bolt, 1/2-13 x 1 1/4,
............................................. serrated head
ITEM P ART NO. QTY. DESCRIPTION
32 ...... 539108346........1..... Bolt, 1/2-13 x 2 1/2
33 ...... 539990209........4..... Bolt, 5/16-18 x 1
34 ...... 539300600........13... Bolt, M8 x 1.25 x 20
35 ...... 539108271........1..... Bolt, 3/8-16 x 3 1/2
36 ...... 539990717........10... Nut, 5/16-18, nyloc
37 ...... 539976979........1..... Nut, 3/8-16, nyloc
38 ...... 539101331........7..... Nut, 1/2-13, nyloc
39 ...... 539990247........3..... Lockwasher, 7/16
40 ...... 539990187........17... Lockwasher, 5/16
41 ...... 539100152........1..... Key, 1/4 sq. x 1 7/8
42 ...... 539990692........2..... Washer, 5/16
43 ...... 539100141........2..... Bolt, 7/16-20 x 1 1/2
44 ...... 539107272........ 1..... Combo spacer
45 ...... 539104852........1..... Housing
46 ...... 539102677........2..... Bearing
47 ...... 539106344........1..... Spindle
48 ...... 539106504........2..... Washer, heavy
49 ...... 539106347........1..... Sheave
50 ...... 539105485........1..... Pulley
51 ...... 539101995........2..... Key, 1/4" sq. x 1 1/8"
52 ...... 539102244........1..... Machine bushing,
............................................. 18 ga
53 ...... 539102676........1..... Spacer
54 ...... 539106375........1..... Indicator, air filter
55 ...... 539106313........1..... Air filter
56 ...... 539106377........1..... Safety element
57 ...... 539108470........1..... Body , 90°
58 ...... 539108473........1..... Precleaner assembly
59 ...... 539108474........1..... Mounting bracket
60 ...... 539108472........1..... S-drain
61 ...... 539108475........2..... Clamp
62 ...... 539108476........2..... Hinge
.......... 539106327........1 ..... Stub shaft
............................................. (Not shown)
63 ...... 539102593........4..... Washer, 3/8, spring
64 ...... 539990585........2..... Nut, 5/16-18
.......... 539109177........1 ..... Manifold gasket
............................................. (Not Shown)
7
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
ENGINE ASSEMBLY
34 H.P.
43
39
48
50
51
44
46
53
NOTE:
TORQUE TO 45 FT/LBS
NOTE:
ASSEMBLE WITH SMALL
O.D. STEP TOW ARD BEARING
19
39
28
15
3
12
37
27
47
46
45
33
6
38
36
26
13 14
11
24
4
5
29
38
36
26
32
36
25
27
17
64
41
35
10
22
52
49
51
48
18
1
63
23
39
43
NOTE:
TORQUE TO 45 FT/LBS
ITEM 14 TO BE
NESTED BETWEEN
ITEM 9 & ITEM 16
27
63
9
2
NOTE: HUB DOWN
57
60
56
27
6162
58
59
55
20
54
21
RIGHT REAR ONL Y
38
16
31
22
16
34
40
30
27
42
8
7
36
8
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
ENGINE ASSEMBLY
34 H.P.
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 539107747........1..... Muffler
2 ........ 539106335........1..... Sheave, engine
3 ........ 539106329........1..... Clutch
4 ........ 539108054........1..... Restraint
5 ........ 539106306........1..... Jack mount
6 ........ 539107864........1..... Shield, heat
7 ........ 539107841........1..... Bracket, air filter
8 ........ 539106381........1..... Hose
9 ........ 539107861........1..... Engine mount,
............................................. left
10 ...... 539107862........1..... Engine mount,
............................................. right
11 ...... 539106422........1..... Arm
12 ...... 539106417........1..... Bushing
13 ...... 539103256........1..... Spring
14 ...... 539108200........1..... Muffler mount
15 ...... 539106504........1..... Washer, heavy
16 ...... 539106291........4..... Isolator mount,
............................................. engine
17 ...... 539107994........1..... Idler
18 ...... 539106338........1..... Belt, primary
............................................. (matched set only)
19 ...... 539106339........1..... Belt, mule
20 ...... 539106315........1..... Air filter assembly
21 ...... 539106383........2..... Clamp
22 ...... 539104959........5..... Isolator washer
23 ...... 539108052........1..... Bushing, machine,
............................................. 1 1/8 x 10 ga.
24 ...... 539976998........1..... Zerk
25 ...... 539990122........1..... Washer, 3/8,SAE
26 ...... 539990550........1..... Washer, 1/2
27 ...... 539976934........10... Bolt, 5/16-18 x 3/4
28 ...... 539991120 ........1..... Bolt, 7/16- 20 x 2 1/2
29 ...... 539101332........4..... Bolt, 1/2-13 x 2 3/4
30 ...... 539977692........4..... Bolt, M8-1.25 x 35
31 ...... 539990622........2..... Bolt, 1/2-13 x 1 1/4,
............................................. serrated head
32 ...... 539108346........1..... Bolt, 1/2-13 x 2 1/2
ITEM P ART NO. QTY. DESCRIPTION
33 ...... 539990209........4..... Bolt, 5/16-18 x 1
34 ...... 539300600........13... Bolt, M8 x 1.25 x 20
35 ...... 539108271........1..... Bolt, 3/8-16 x 3 1/2
36 ...... 539990717........10... Nut, 5/16-18, nyloc
37 ...... 539976979........1..... Nut, 3/8-16, nyloc
38 ...... 539101331........7..... Nut, 1/2-13, nyloc
39 ...... 539990247........3..... Lockwasher, 7/16
40 ...... 539990187........17... Lockwasher, 5/16
41 ...... 539100152........1..... Key , 1/4 sq. x 1 7/8
42 ...... 539990692........2..... Washer, 5/16
43 ...... 539100141........3..... Bolt, 7/16-20 x 1 1/2
44 ...... 539107272........ 1..... Combo spacer
45 ...... 539104852........1..... Housing
46 ...... 539102677........2..... Bearing
47 ...... 539106344........1..... Spindle
48 ...... 539106504........2..... Washer, heavy
49 ...... 539106347........1..... Sheave
50 ...... 539105485........1..... Pulley
51 ...... 539101995........2..... Key, 1/4" sq. x 1 1/8"
52 ...... 539102244........1..... Machine bushing,
............................................. 18 ga
53 ...... 539102676........1..... Spacer
54 ...... 539106375........1..... Indicator, air filter
55 ...... 539106313........1..... Air filter
56 ...... 539106377........1..... Safety element
57 ...... 539108471........1..... Body
58 ...... 539108473........1..... Precleaner assembly
59 ...... 539108474........1..... Mounting bracket
60 ...... 539108472........1..... S-drain
61 ...... 539108475........2..... Clamp
62 ...... 539108476........2..... Hinge
.......... 539106327........1 ..... Stub shaft
............................................. (Not shown)
63 ...... 539102593........4..... Washer, 3/8, spring
64 ...... 539990585........2..... Nut, 5/16-18
.......... 539109177........1 ..... Manifold gasket
............................................. (Not Shown)
9
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
RADIATOR
13
15
27 H.P.
14
5
2
11
1
7
3
6
8
12
10
13
9
13
1
1
13
4
13
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 539106310........4..... Isolator
2 ........ 539990052........4..... Lockwasher, 1/4
3 ........ 539990187........2..... Lockwasher, 5/16
4 ........ 539107855........1..... Bracket, mounting
5 ........ 539106308........1..... Sp acer, fan
6 ........ 539106316........1..... Radiator
7 ........ 539106311 ........1..... Shroud
8 ........ 539106318........1..... Debris guard
9 ........ 539106297........2..... Bracket, isolator
10 ...... 539990209........1..... Bolt, 5/16-18 x 1
11 ...... 539106307........4..... Bolt, M6-1 x 30
12 ...... 539976934........2..... Bolt, 5/16-18 x 3/4
13 ...... 539990717........9..... Nut, 5/16-18
14 ...... 539106320........1..... Cap, radiator
15 ...... 539990188........2..... Washer, 5/16, SAE
.......... 539106321........4 ..... Clamp, hose (not shown)
.......... 539106326........1 ..... Hose, lower (not shown)
.......... 539106325........1 ..... Hose, upper (not shown)
.......... 539106402........1 ..... Overflow reservoir (not shown)
.......... 539106322........2 ..... Drain, radiator (not shown)
10
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
RADIATOR
34 H.P.
6
8
13
15
14
5
2
11
1
7
3
12
13
9
13
1
1
13
10
13
4
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 539106310........4..... Isolator
2 ........ 539990052........4..... Lockwasher, 1/4
3 ........ 539990187........2..... Lockwasher, 5/16
4 ........ 539107855........1..... Bracket, mounting
5 ........ 539107995........1..... Sp acer, fan
6 ........ 539106316........1..... Radiator
7 ........ 539106317........1..... Shroud
8 ........ 539106318........1..... Debris guard
9 ........ 539106297........2..... Bracket, isolator
10 ...... 539990209........1..... Bolt, 5/16-18 x 1
11 ...... 539300599........4..... Bolt, M6-1 x 40
12 ...... 539976934........2..... Bolt, 5/16-18 x 3/4
13 ...... 539990717........9..... Nut, 5/16-18
14 ...... 539106320........1..... Cap, radiator
15 ...... 539990188........2..... Washer, 5/16,SAE
.......... 539106321........4 ..... Clamp, hose (not shown)
.......... 539106326........1 ..... Hose, lower (not shown)
.......... 539106325........1 ..... Hose, upper (not shown)
.......... 539106402........1 ..... Overflow reservoir (not shown)
.......... 539106322........2 ..... Drain, radiator (not shown)
11
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
MOTION CONTROL
38
1
23
4
25
21
34
26
13
37
25
31
31
18
10
32
16
7
31
8
21
21
34
7
8
31
6
5
13
12
35
1
31
25
20
19
18
17
11
3
2
16
27
25
6
5
20
30
11
36
31
29
35
21
12
9
28
19
31
22
24
37
15
4
33
14
22
23
3
21
12
www.mymowerparts.com
For Husqvarna Parts Call 606-678-9623 or 606-561-4983
MOTION CONTROL
ITEM P ART NO. QTY. DESCRIPTION
1 ........ 539104190........2..... Handle
2 ........ 539102809........2..... Arm, control shaft
3 ........ 539106687........2..... Control lever extension
4 ........ 539102593........8..... Washer, 3/8, spring
5 ........ 539107837........2..... Pump linkage bar
6 ........ 539102590........2..... Ball end, right
7 ........ 539105732........2..... Pump lever
8 ........ 539105079........2..... Setscrew, 5/16-18 sq. x 5/8, cone pt.
9 ........ 539103547........2..... Washer
10 ...... 539976998........2..... Zerk
11 ...... 539104995........2..... Spacer
12 ...... 539102720........2..... Dampener
13 ...... 539106412........2..... Bracket, L
14 ...... 539976952........4..... Screw, #10-24 x 5/8
15 ...... 539104363........1..... Control, left
16 ...... 539102591........2..... Ball end, left
17 ...... 539104364........1..... Control, right
18 ...... 539102678........2..... T apped plate
19 ...... 539106269........2..... Switch
20 ...... 539103297........2..... Detent spring, rev .
21 ...... 539990692........6..... Washer, 5/16
22 ...... 539106776........4..... Bolt, 3/8-16 x 1/2
23 ...... 539990563........4..... Bolt, 3/8-16 x 1
24 ...... 539990655........6..... Bolt, 3/8-16 x 1 1/2
25 ...... 539990209........4..... Bolt, 5/16-18 x 1
26 ...... 539990517........2..... Washer, 3/8
27 ...... 539991055........2..... Bolt, 5/16-18 x 2 1/4, tap
28 ...... 539990627........2..... Bolt, 5/1618 x 1 1/4
29 ...... 539976934........4..... Bolt, 5/16-18 x 3/4
30 ...... 539990588........2..... Bolt, 3/8-16 x 2
31 ...... 539990184........14... Nut, 5/16-18, centerlock
32 ...... 539990585........2..... Nut, 5/16-18, serrated washer
33 ...... 539990546........6..... Nut, 3/8-16, centerlock
34 ...... 539990223........6..... Nut, 5/16-24
35 ...... 539991073........2..... Nut, 5/16-24, jam, LH
36 ...... 539990613........2..... Nut, 3/8-16
37 ...... 539976979........4..... Nut, 3/8-16, nyloc
38 ...... 539102592........2..... Grip
13
www.mymowerparts.com
Loading...