Heidenhain HSCI 620 User Manual

MANU ALplus 620 HSCI

The Contouring Control for CNC and Cycle Lathes

Infor mation f or the Machine T ool Builder

August 2010

MANU ALplus 620 Contouring Control with Driv e S yst em fr om HEIDENHAIN

MANUALplus 620

Contouring control for lathes with up to 3 axes (X, Z and Y), • controlled spindle, C axis and driven tools In addition, a parallel W axis can be offset to the Z axis• HEIDENHAIN inverter systems and motors recommended• Compact design: Screen, keyboard and main computer all in one • unit

12.1-inch TFT color ﬂ at-panel display• Storage medium for NC programs. CompactFlash memory card• Cycle programming for t urning, drilling, boring and milling • operations smart.Turn programming for turning, boring, drilling and milling • operations DIN programming for turning, boring, drilling and milling • operations Free ICP contour programming f or t urning and milling contours• The MANUALplus supports quick change tool posts (Multiﬁ x) • and tool turrets. The tool carrier can be located in front of or behind the workpiece. The MANUALplus also supports vertical lathes.• USB removable media can be connected•

MANUALplus 620 (MC 6110 T)

System tests

Parts subject t o wear

Standards

Controls, motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the speciﬁ cations of the individual devices.

In particular the following parts in controls from HEIDENHAIN are subject to wear:

Buff er battery• Fan•

Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.

Contents

Tables with Technical Speciﬁ cations, Mac hine Interf acing,

User Functions and A ccessories

Digital Control Design

Control Systems

Cable Overviews

Technical Description

Overall Dimensions

Documentation

Service

Subject Index

Please refer to the page r eferences in the tables with the speciﬁ cations.

Page

13 14 26 30 46 59 60 61

The feat ures and speciﬁ cations described here apply f or the following control and NC sof tware v ersion:

MANUALplus 620 ID 548 328-03

Some of these speciﬁ cations require particular machine conﬁ gurations. Please note also that, for some functions, a special PLC program must be created by the manufacturer.

This catalog supersedes all previous editions, which thereb y become invalid.

Subject to change without notice

Speciﬁ cations

Speciﬁ cations MANUALplus 620 Page

Control systems 14

Main computer MC 611 0 T main computer•

Integrated 12.1-inch TFT color ﬂ at-panel display• Integral MANUALplus operating panel• HSCI interface•

Controller unit CC 61xx or

UEC 111 (inverter and system PL integrated) or UEC 112 (in v erter and sy stem PL integrated)

PLC inputs/outputs PL 6xxx series or on UEC 11x series

Invert er syst ems *

Compact inverter Modular inverters

Axes

and spindles

Axes Up to 4 closed-loop axes

C axis With spindle motor or separate drive (option) Driven tool Option

Spindle

Shaft speed

✔

X, Z: standard Y, W: option

Closed-loop Max. 60 000 min

–1

NC program memory

Input resolution and display step

Linear axes X axis: 0.5 µm (diameter: 1 µm)

C axis 0.001°

Interpolation

Straight line In 2 axes (max. ±100 m), optional in 3 principal axes Circle In 2 axes (radius max. 999 m), optional additional linear interpolation of the

C axis Interpolation of X and Z linear axes with the C axis (option)

As ordered

On motors with two pole pairs * For further information, refer to the Inverters broc hure (ID 622 420-xx) ** For further information, refer to the brochure MANUALplus 620

250 MB

Z axis: 1 µm Y axis: 1 µm W axis: 1 µm

third axis

Speciﬁ cations MANUALplus 620 Page

Axis feedback contr ol 33

With following error With feedforward With jerk limiting

✔

Feed rate

Constant surface speed

Maximum feed rate: · screw pitch [mm] at f

= 5 000 Hz

PWM

✔

No. of pole pairs in motor

Input mm/min or mm/rev olution Cycle times of main computer MC 611 0 T Block processing 3 ms

Cycle times of controller unit

CC 610x/UEC 11x 34

Path interpolation 3 ms Fine interpolation 0.2 ms Position controller 0.2 ms Speed controller 0.2 ms

60 000 min

–1

Current controller f

Per missible t emper at ur e r ang e

PWM

INT

3 333 Hz 150 µs 4 166 Hz 120 µs 5 000 Hz 100 µs 6 666 Hz 75 µs 8 333 Hz 60 µs 10 000 Hz 50 µs

Operation: 0 °C to 50 °C Storage: –20 °C to 60 °C

Mac hine Interf acing

Machine Interf acing MANUALplus 620 Page

Error compensation 37

Linear axis errors Nonlinear axis errors Backlash Hysteresis, reversal peaks Thermal expansion Stick-slip friction Sliding friction

Integral PLC 41

Program format Statement list Program input via the control Via external USB ke yboard or via soft keys Program input via PC Symbolic PLC-NC interface PLC memory 50 MB PLC cycle time 21 ms, adjustable

✔

37 37 37 37 37 37 37

41 41 41 41 41 41

PLC inputs/outputs

PLC inputs, 24 V– Via PL or UEC 11x, max. 1024 PLC outputs, 24 V– Via PL or UEC 11x, max. 512 Analog inputs, ±1 0 V Via PL Inputs for PT 100 thermistors Via PL Analog outputs, ±1 0 V Via PL

PLC functions

PLC soft keys PLC positioning PLC basic program

Max. eight PL 6xxx (one PL 62xx or UEC 11x and max. seven PL 61xx)

✔

19 19 19 19 19 19 41 41 41 42

Mac hine Interf acing, A ccessories

Machine Interf acing MANUALplus 620 Page

Encoder inputs

UEC 111 UEC 112 CC 61 06 CC 6108

Position 4 5 6 8

Incremental 1 V

Absolute EnDat

Rotational speed 4 5 6 8

Incremental 1 V

Absolute EnDat

36 36 36

36 36 36 36

Commissioning and diagnostic aids 39

DriveDiag Software for diagnosis of digital drive sy stems TNCopt Software for putting digital control loops into service Integrated oscilloscope Trace function Logic diagram API DATA function

✔

39 39 40 40 40 40

Table function OnLine Monitor (OLM) Log TNCscopeNT

✔

40 39 40 40

Data interf aces 43

Ethernet (1 00BaseT)

✔

USB 2.0 3 (1 on the front, 2 on the rear) RS-232-C/V.24 Can only be controlled via PLC

43 43 43

Protocols 43

Standard data transfer Blockwise data transfer LSV2

✔

43 43 43

Accessories MANUALplus 620 Page

Machine operating panel

Electronic handwheels

MB 620 T

One HR 41 0, one HR 130, or up to three HR 150 via HRA 110•

Up to two HR 180•

Touch probes

One TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probe•

One TT 140 tool touch probe•

PLC input/output systems With HSCI interface 19

Basic module System PL

PLB 6204 for 4 I/O modules

PLB 6206 for 6 I/O modules PLB 6208 for 8 I/O modules

Expansion PL

PLB 61 04 f or 4 I/O modules

PLB 61 06 f or 6 I/O modules PLB 61 08 f or 8 I/O modules

I/O modules PLD-H 16-08-00: 1 6 digital inputs and 8 digital outputs, 24 V

PLD-H 08-16-00: 8 digital inputs and 16 digital outputs, 24 V PLA-H 08-04-04: 8 analog inputs ± 1 0 V , 4 analog outputs ± 10 V and 4 analog PT 1 00 inputs

USB hub

PLC basic program

Programming station

✔

Control software for PCs f or programming, archiving, and training

DataPilot MP/CP 620 Softwar e PLCdesignNT

KinematicsDesign

TNCremoNT

TNCremoPlus

TNCscopeNT Driv eDiag

IOconﬁ g

TNCopt TeleService

Data transfer software

PLC software dev elopment en vironment Software for kinematic conﬁ guration

Data transfer software with liv e-screen function Software for data recording Software for diagnosis of digital drive sy stems Software for conﬁ guring PLC I/O and PROFIBUS-DP components Software for putting digital control loops into service Software for remote diagnostics, monitoring, and operation

* For further inf ormation, refer to the brochure MANUALplus 620

Integrated in UEC 11x, otherwise necessary once in each HSCI control system

These software products are available to registered customers for do wnloading from the Internet.

User F unctions

User functions

Standard

Conﬁ guration

Operating modes

Manual operation

Teach-in mode 8 Sequential linking of ﬁ xed cycles, where eac h cy cle is r un immediately after input, or is

Program run

Setup functions •

• 55+0-3

70+0-3 94+0-3

•

Option

Basic version: X and Z axis, spindle

0-3

Positionable spindle and driv en tool C axis and driven tool Y axis W axis (as closed-loop PLC axis) Digital current and speed control

Manual slide movement through manual direction ke y s, intermediate switch or electronic

handwheels

Graphic support for entering and running cycles without sa ving the machining steps in

alternation with manual machine operation

Thread reworking (thread repair in a second w orkpiece set up)

graphically simulated and subsequently saved.

All are possible in single-block and full-sequence modes DIN PLUS programs

smart.Turn programs

Cycle programs Workpiece datum setting

Deﬁ nition of tool-change position Deﬁ nition of protection zone Tool measurement by touc hing the w orkpiece

Tool measurement with a TT tool touch probe

Tool measurement with an optical gauge

Workpiece measurement with a TS workpiece touch probe

Programming

Cycle programming

Interactive Contour Programming (ICP)

8 8 8 8 8 8

8 8+55 8+55 8+55

8+55 8+55

8+9

8/9 8/9 8/9 8/9 8/9 8/9 8/9

Turning cycles for simple and complex contours, as w ell as contours deﬁ ned with ICP Contour-parallel turning cycles Recessing cycles for simple or comple x contours, or contours deﬁ ned with ICP Repetitions with recessing cycles Recess turning cycles f or simple and comple x contours, as w ell as contours deﬁ ned with ICP Undercut and parting cycles Threading cycles for single or multi-start longitudinal, taper or API threads Cycles for axial and radial drilling, pecking and tapping operations with the C axis Thread milling with the C axis Axial and radial milling cycles for slots, ﬁ gures, single surfaces and polygons as well as for

complex contours deﬁ ned with ICP for machining with the C axis Helical slot milling with the C axis Linear and circular patterns for drilling, boring and milling operations with the C axis Context-sensitive help graphics Transfer of cutting values from technology database Use of DIN macros in cycle programs Conversion of cycle programs to smart.Turn programs

Contour deﬁ nition with linear and circular contour elements Immediate display of entered contour elements Calculation of missing coordinates, intersections, etc. Graphic display of all solutions for selection by the user if more than one solution is possible Chamfers, rounding arcs and undercuts av ailable as f orm elements Input of form elements immediately during contour creation or by superimposition later Changes to existing contours can be programmed

User functions

Standard

Option

ICP (continued) 8/9+55

9+70

8/9+42

C-axis machining on face and lateral surf ace:

Description of individual holes and hole patterns (only in smart.Turn) Description of ﬁ gures and ﬁ gure patterns for milling (only in smart.Turn) Creation of freely deﬁ nable milling contours

Y-axis machining on the XY and ZY planes (only in smart.Turn):

Description of individual holes and hole patterns Description of ﬁ gures and ﬁ gure patterns for milling Creation of freely deﬁ nable milling contours

DXF import: Import of contours for lathe and milling operations

smart.Turn programming

DIN PLUS programming

9+55/70

•

9 9

9 9 9 9 9 9

9+55

9 9 9 9

55 70

8/9

The basis is the unit, which is the complete description of a machining block (geometry,

technology and cycle data) Dialog boxes divided into ov erview and detail forms Fast navigation between the ﬁ llable forms and input groups via the “smart” keys Context-sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring, drilling and milling operations with the C and Y axes for simple holes, milling

contours and drilling and milling patterns or those programmed with ICP Special units for activating/deactivating the C axis, subprograms and section repeats V eriﬁ cation graphics for blank and ﬁ nished part and for C and Y axis contours Turret assignment and other setup information in the smart.Turn program Parallel programming Parallel simulation

Programming in DIN 66025 format Extended command format (IF... THEN ... ELSE...) Simple geometry programming (calculation of missing data) Po w erful machining cycles for turning, recessing, recess turning and thread machining Po w erful machining cycles for boring, drilling and milling with the C axis Po w erful machining cycles for boring, drilling and milling with the Y axis Subroutines Programming with variables Contour description with ICP Program veriﬁ cation graphic for workpiece blank and ﬁ nished part Turret assignment and other setup information in the DIN PLUS program Conversion of smart.Turn units into DIN PLUS command sequences Parallel programming Parallel simulation

Program veriﬁ cation graphics

Machining time analysis

•

Graphic simulation of the cycle process or of the cycle, smart.Turn or DIN PLUS program Display of the tool paths as wire-frame or cutting-path graphics, special identiﬁ cation of the

rapid-traverse paths Machining simulation (2-D material-remov al graphic) Side or face view, or 2-D view of cylindrical surface for v eriﬁ cation of C-axis machining Display of programmed contours View of face and YZ plane for veriﬁ cation of Y-axis machining Three-dimensional display of the workpiece blank and ﬁ nished part Shifting and magnifying functions

Calculation of machining time and idle machine time Consideration of switching commands triggered by the CNC Representation of times per individual cycle or per tool change

User functions

Tool database

Standard

Option

•

For 250 tools

For 999 tools

•

Tool description can be entered for every tool

•

Automatic inspection of tool-tip position with respect to the contour

•

Compensation of tool-tip position in the X/Y/Z plane

•

Precision path correction via handwheel, transfer ring compensation v alues to the tool table

•

Automatic tool-tip and cut ter radius compensation

•

Tool monitoring for lifetime of the insert (tool tip) or the number of w orkpieces produced Tool monitoring with automatic tool change after tool insert wear

•

Management of multipoint tools (multiple inserts or reference points)

Technology database

Conversational languages

Access to cutting data after deﬁ nition of workpiece material, cutting material and machining

8/9

mode. The MANUALplus distinguishes between 16 mac hining modes. Each workpiecematerial/tool-material combination includes the cutting speed, the main and secondary feed rates, and the infeed for 16 machining modes.

Automatic determination of the mac hining modes from the cy cle or the machining unit

8/9

The cutting data are entered in the cycle or in the unit as def ault v alues

8/9

9 workpiece-material/tool-material combinations (144 entries)

8/9

62 workpiece-material/tool-material combinations (992 entries)

•

Chinese (simpliﬁ ed), Chinese (traditional), Czech, Danish, Dutch, English, Finnish, French,

German, Hungarian, Italian, Polish, P ortuguese, Russian, Spanish, Swedish

For more conv ersational languages, see Option

Options

Option number

0 1 2 3

Option ID Comment

Additional axis 354 540-01

353 904-01 353 905-01 367 867-0 1

Software option 1 Teach-in

Software option 2 smart.Turn

Software option 3 Tools and technology

Software option 4 Thread cutting

632 226-01

632 227-0 1

632 228-01

632 229-01

Additional control loops 1 to 4

Cycle programming

Contour description with ICP• Cycle programming• Technology database with 9 workpiece-material/tool-material combinations•

smart.Turn

Contour description with ICP• Programming with smart.Turn• Technology database with 9 workpiece-material/tool-material combinations•

Tools and technology

Tool database expanded to 999 entries• Technology database expanded to 62 w orkpiece-material/tool-material • combinations Tool life monitoring with ex change tools•

Threads

Thread recutting• Handwheel superimposition during thread cutting•

Touch probe functions 632 230-01

Additional language 530 184-01

530 184-02 530 184-03 530 184-04 530 184-06 530 184-07 530 184-08 530 184-09 530 184-1 0

DXF- import 632 231-01

C-axis machining 633 944-01 Y-axis machining 661 881 -01 W-axis machining 679 67 6-01

Tool measurement and workpiece measur ement

Determining tool-setting dimensions with a tool touch probe• Determining tool-setting dimensions with an optical gauge• Automatic workpiece measurement with a touch probe•

Slovenian Slovak Latvian Norwegian Korean Estonian Turkish Romanian Lithuanian

DXF import

Import of DXF contours•

C-axis machining

Y-axis machining

Support of W axis

Digital Control Design

Digital in every way

HSCI

In the uniformly digital control design from HEIDENHAIN, all components are connected to each other via purely digital interfaces: The control components are connected via HSCI (HEIDENHAIN Serial Controller Interface), the new real-time protocol from HEIDENHAIN for Fast Ethernet, and the encoders are connected via EnDat 2.2, the bidirectional interface from HEIDENHAIN. This achieves a high degree of av ailability for the entire system. It can be diagnosed and is immune to noise—from the main computer to the encoder . These outstanding properties of the uniformly digital design from HEIDENHAIN guarantee not only very high accuracy and surface quality, but rapid tra v erse speeds as well. Please refer to the Unif ormly Digital tec hnical Information sheet for more detailed information.

HSCI, the HEIDENHAIN Serial Controller Interface, connects the main computer , controller(s) and other control components. HSCI is based on 1 00BaseT Ethernet hardw are. A special interf ace component developed by HEIDENHAIN has shortened cy cle times for data transfer.

Main advantages of the contr ol design with HSCI:

Hardware platform for ﬂ exible and scalable control system • (e.g. local axis systems) High noise immunity due to digital communication between • components Greater permissible cable lengths within the overall system• More PLC inputs and outputs• Simpler wiring (initial operation, conﬁ guration)• Inverters connected as before via w ell-pro v en PWM interf ace•

CC or UEC controller units, up to eight PL 6xxx input/output modules, and an MB machine operating panel can be connected to the serial HSCI bus of the MC main computer . The HR handwheel is connected directly to the machine operating panel.

The combination of visual display unit and main computer housed in the operating panel is especially advantageous. All that is required is the power supply and an HSCI line to the controller in the electrical cabinet.

HSCI HSCI HSCI

HSCI

MC main computer

PLC inputs/

outputs PL

CC controller unit Touch probe

HSCI Control S yst em MANU ALplus 620

Overview

The MANUALplus 620 contouring control consists of the follo wing components:

Type Page

MANUALplus 620

Accessories Machine operating

Main computer

with 12.1 Memory card NC software license

Pow er supply unit

Controller unit

Control loops

PLC inputs/ outputs

System PL Expansion PL

Connecting cables 26

panel Electronic

handwheels Touch probes

screen

MC 6110 T 15

CFR 16

SIK component 16 PSL 130 (as required)

PSL 135 (for use with non-HEIDENHAIN

inverter systems)

UEC 11 1

Max. 4 PL 6xxx series

Integrated Max. 7 PLB 61 0x

MB 620 T 21

HR 410, HR 1 80, HR 130 or HR 150 22

TS 220 or TS 440 or TS 444 or TS 640 or TS 740

UEC 112

Max. 5 PL 6xxx series

Integrated Max. 7 PLB 61 0x

PSL 130 20

CC 6106

Max. 6 PL 6xxx series

One PLB 620x Max. 7 PLB 61 0x

CC 6108

Max. 8

Inverter and system PL integrated

TT 140

Main Computer

Main computer

MC 6110 T

The MC 6110 T main computer consists of

1.0 GHz Celeron M processor• 1 GB RAM memory• MANUALplus control panel•

12.1-inch TFT color ﬂ at-panel display with soft keys, • resolution: 1 024 x 768 pixels HSCI interface to the controller unit and to other control • components Further interf aces, such as Ethernet, USB, RS-232-C/V.24•

To be ordered separately , and installed in the main computer by the OEM:

CFR• memory card with the NC sof tware SIK component• (System Identiﬁ cation Key) for enabling control

loops and options

The following HSCI components are necessary for operation of the MANUALplus 620:

PL 62xx• PLC input/output unit (system PL; integrated in UEC 11x)

Weight 5.6 kg ID 731 604-xx

Po w er supply If a CC 61 0x controller unit is used, the PSL 130 supplies 24 V of

power to the main computer and other HSCI components. If a UEC controller unit is used, a PSL 130 is only required if the current consumption is greater than 3.5 A.

Options

The capabilities of the MANUALplus 620 can also be adapted retroactively with options to meet new requirements. These options are described on page 11. T he y are enabled b y entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new options.

Main Computer—CFR Memory Card, SIK Component

CFR CompactFlash

SIK component

Master keyword (general key)

The NC software f or the MANUALplus 620 is on the CFR CompactFlash memory card (CFR = CompactFlashRemovable). It is also the memory medium for NC programs (up to 250 MB) and the PLC program (up to 50 MB).

MANUALplus 620 ID 733 606-51

The SIK component contains the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number . The SIK component is ordered and shipped separately . It must be inserted in a special slot in the MC 611 0 T main computer .

The SIK component with the NC software license is a v ailable in various versions, depending on the enabled control loops. Additional control loops can be enabled later by entering a keyword. HEIDENHAIN pro vides the k e yw ord, which is based on the SIK number . When ordering, please indicate the SIK number of your control. When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options. Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.

There is a master keyw ord (general k e y) f or putting the MANUALplus 620 into service that will unlock all control loop options for a duration of 90 days. After this period, only those options with the correct keywords will be activ e. The general key is activated using a soft k e y.

SIK component

NC softwar e license and enabling of control loops

NC softwar e license SIK with software license and enabling for ID

Additional axes Option

There are always 3 control loops enabled in the basic version. The controller unit must be capable of handling the number of activated control loops. Maximum numbers:

UEC 111: 4 control loops• UEC 112: 5 control loops• CC 61 06: 6 control loops• CC 61 08: 7 control loops•

Three control loops, including options:

Teach-in (option 8)• smart.Turn (option 9)• Thread recutting (option 11)• C-axis machining (option 55)•

number

1st additional axis (4th control loop) 0 354 540-01

733 604-53

2nd additional axis (5th control loop) 1 353 904-01 3rd additional axis (6th control loop) 2 353 905-01 4th additional axis (7th control loop) 3 367 867-01

Controller Unit

Controller unit

Number of control loops

V ersions Controller units and main computers operate in any desired

CC 610x

Due to the very short cycle times of the position, velocity and current controllers, the controller units from HEIDENHAIN are equally suited for conventional driv es, f or direct driv es (linear motors, torque motors) and for HSC spindles. They permit a high loop gain and short reaction times to changing machining forces, and so make the high contour accuracy and surface quality of the workpiece possible.

The number of enabled control loops depends on the SIK (see Main Computer ), or on additionally enabled control loops, which can also be ordered as needed at a later date.

combination. HEIDENHAIN off ers the f ollo wing v ersions:

Modular CC 61 0x controller unit with PWM interf ace to the • inverters Compact UEC 11x controller units with integrated inverter•

The CC 61 0x controller unit features:

Position controller• Speed controller• Current controller• HSCI interfaces• PWM interfaces to the UM 1xx, UR 2xx, and UE 2xx power • modules Interfaces to the speed encoders• Interfaces to the position encoders• Interfaces for the pow er supply (supply via UVR 1xx D, UE 2xx D • or UR 2xx)

CC 6106

CC 6106 CC 6108 Digital control loops

Speed inputs

Position inputs

PWM outputs

Weight

Max. 6 Max. 8

6 x 1 V EnDat 2.2

4.1 kg 4.7 kg 662 636-xx 662 637-01

8 x 1 V EnDat 2.2

CC 6108

UEC 11x

Controller Position controller•

Inverters Po w er electronics•

System PL Interfaces for one workpiece touch probe and one tool •

Along with the controller with PLC inputs and outputs, the UEC 11x compact controller units also include an inverter with integrated braking resistor . They offer a complete solution for machines with a limited number of axes and lo w po w er demands.

Speed controller• Current controller• HSCI interface• Interfaces to the speed and position encoders•

Connections for axis motors and spindle motor• Braking resistor• Connections for motor holding brakes•

touch probe PLC with 38 inputs and 23 outputs (of which 7 outputs can be • switched off) freely available (expandable via PL 61xx) Conﬁ guration with IOconﬁ g • PC software

UEC 111 UEC 112

Controller

Speed inputs

Position inputs

Inverters

Rated curr ent I Max. current I

max

for PWM frequency

Pow er supply Rated power of DC link

Peak pow er

of DC link 18 kW/25 kW 18 kW/25 kW

Pow er loss (appr ox.) at I

4 digital control loops 5 digital control loops 4 x 1 V 4 x 1 V

or EnDat 2.2 5 x 1 V

or EnDat 2.2 5 x 1 VPP or EnDat 2.2

or EnDat 2.2

2 axes 1 axis Spindle 3 axes 1 axis Spindle

3 333 Hz 6.0/12.0 A 9.0/18.0 A 24.0/36.0 A 6.0/12.0 A 9.0/18.0 A 24.0/36.0 A

4 000 Hz 5.5/11 .0 A 8.3/16.5 A 22.0/33.0 A 5.5/11.0 A 8.3/1 6.5 A 22.0/33.0 A 5 000 Hz 5.0/1 0.0 A 7.5/1 5.0 A 20.0/30.0 A 5.0/1 0.0 A 7.5/1 5.0 A 20.0/30.0 A 6 666 Hz 4.2/8.4 A 6.3/12.6 A 16.8/25.2 A 4.2/8.4 A 6.3/1 2.6 A 1 6.8/25.2 A 8 000 Hz 3,6/7.3 A 5.5/1 1.0 A 1 4.6/21.9 A 3,6/7.3 A 5.5/11.0 A 14.6/21.9 A 10 000 Hz 3.0/6.0 A 3.0/6.0 A 12.2/1 8.3 A 3.0/6.0 A 3.0/6.0 A 12.2/18.3 A

3 x 400 V (± 10 %); 50 Hz to 60 Hz or 3 x 480 V (± 10 %); 50 Hz to 60 Hz

14 kW 14 kW

450 W 450 W

DC-link voltage

Integral braking r esistance

Pow er pac k f or HSCI components

Module width

Weight (approx.)

Axes: 0.2 s Cyclic duration factor for duty cycle time of 10 s with 70 % rated current preload

Spindle: 10 s Cyclic duration factor f or duty cycle time of 60 s with 70 % rated current preload

1st value: 40 % Cyclic duration f actor f or duty cycle time of 10 minutes (S6-40 %)

565 V 565 V

2.1 kW/27 kW 2.1 kW/27 kW 24 V/3.5 A 24 V/3.5 A 175 mm 175 mm 20 kg 20 kg 625 777-xx 625 779-xx

2nd value: 4 s Cyclic duration factor f or duty cycle time of 20 s

PL 6xxx PLC Input/Output Sy stems with HSCI

Basic modules

System PL

PLB 6204 PLB 6206 PLB 6208

Expansion PL

PLB 61 04 PLB 61 06 PLB 61 08

The PLC inputs and outputs are available via e xternal modular PL 6xxx PLC input/output systems. These consist of a basic module and one or more I/O modules, and are connected to the MC main computer via the HSCI interface. The PL 6xxx units are conﬁ gured with the PC software IOconﬁ g.

There are basic modules with HSCI interf ace a v ailable f or 4, 6 or 8 I/O modules. They are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022). Supply voltage 24 V– Po w er consumption Appro x. 20 W Weight 0.36 kg (bare)

One required per control system• Includes connections for TS touch probes (except with UEC)• Safety-relev ant inputs/outputs•

For 4 I/O modules ID 591 832-01 For 6 I/O modules ID 630 054-01 For 8 I/O modules ID 630 055-01

For connection to the system PL to increase the number of PLC inputs/outputs

For 4 I/O modules ID 591 828-01 For 6 I/O modules ID 630 058-01 For 8 I/O modules ID 630 059-01

PL 62xx

Up to eight PL 6xxx units can be connected to the control (one PLB 62xx or UEC 11x and up to seven PLB 61xx). The maximum cable length results from the maximum permissible length of the HSCI chain of 100 m.

I/O modules With HSCI interface:

There are I/O modules with digital and analog inputs and outputs. For partially occupied basic modules, the unused slots must be occupied by an empty housing.

PLD-H 16-08-00 PLD-H 08-16-00

PLA-H 08-04-04 Analog module for PL 6xxx with

Empty housing

I/O module with 16 digital inputs and 8 digital outputs I/O module with 8 digital inputs and 16 digital outputs

Total current Outputs 0 to 7: † 8 A per output

(† 8 A simultaneously) Po w er output Max. 200 W Weight 0.2 kg PLD-H 16-08-00 ID 594 243-01 PLD-H 08-16-00 ID 650 891-01

8 analog inputs for ±10 V 4 analog outputs for ±10 V 4 analog inputs for PT 100 thermistors

Weight 0.2 kg ID 675 572-01

For unused slots ID 383 022-01

PL 61xx

IOconﬁ g

(accessory)

PC software for conﬁ guring the PL 6xxx and PL 550 (PROFIBUS-DP) components

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