Heidenhain HSCI 620 User Manual

Download

Page 1

MANU ALplus 620 HSCI

The Contouring Control for CNC and Cycle Lathes

Infor mation f or the Machine T ool Builder

August 2010

Page 2

MANU ALplus 620 Contouring Control with Driv e S yst em fr om HEIDENHAIN

MANUALplus 620

Contouring control for lathes with up to 3 axes (X, Z and Y), • controlled spindle, C axis and driven tools In addition, a parallel W axis can be offset to the Z axis• HEIDENHAIN inverter systems and motors recommended• Compact design: Screen, keyboard and main computer all in one • unit

12.1-inch TFT color ﬂ at-panel display• Storage medium for NC programs. CompactFlash memory card• Cycle programming for t urning, drilling, boring and milling • operations smart.Turn programming for turning, boring, drilling and milling • operations DIN programming for turning, boring, drilling and milling • operations Free ICP contour programming f or t urning and milling contours• The MANUALplus supports quick change tool posts (Multiﬁ x) • and tool turrets. The tool carrier can be located in front of or behind the workpiece. The MANUALplus also supports vertical lathes.• USB removable media can be connected•

MANUALplus 620 (MC 6110 T)

System tests

Parts subject t o wear

Standards

Controls, motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the speciﬁ cations of the individual devices.

In particular the following parts in controls from HEIDENHAIN are subject to wear:

Buff er battery• Fan•

Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.

Page 3

Contents

Tables with Technical Speciﬁ cations, Mac hine Interf acing,

User Functions and A ccessories

Digital Control Design

Control Systems

Cable Overviews

Technical Description

Overall Dimensions

Documentation

Service

Subject Index

Please refer to the page r eferences in the tables with the speciﬁ cations.

Page

13 14 26 30 46 59 60 61

The feat ures and speciﬁ cations described here apply f or the following control and NC sof tware v ersion:

MANUALplus 620 ID 548 328-03

Some of these speciﬁ cations require particular machine conﬁ gurations. Please note also that, for some functions, a special PLC program must be created by the manufacturer.

This catalog supersedes all previous editions, which thereb y become invalid.

Subject to change without notice

Page 4

Speciﬁ cations

Speciﬁ cations MANUALplus 620 Page

Control systems 14

Main computer MC 611 0 T main computer•

Integrated 12.1-inch TFT color ﬂ at-panel display• Integral MANUALplus operating panel• HSCI interface•

Controller unit CC 61xx or

UEC 111 (inverter and system PL integrated) or UEC 112 (in v erter and sy stem PL integrated)

PLC inputs/outputs PL 6xxx series or on UEC 11x series

Invert er syst ems *

Compact inverter Modular inverters

Axes

and spindles

Axes Up to 4 closed-loop axes

C axis With spindle motor or separate drive (option) Driven tool Option

Spindle

Shaft speed

✔

X, Z: standard Y, W: option

Closed-loop Max. 60 000 min

–1

NC program memory

Input resolution and display step

Linear axes X axis: 0.5 µm (diameter: 1 µm)

C axis 0.001°

Interpolation

Straight line In 2 axes (max. ±100 m), optional in 3 principal axes Circle In 2 axes (radius max. 999 m), optional additional linear interpolation of the

C axis Interpolation of X and Z linear axes with the C axis (option)

As ordered

On motors with two pole pairs * For further information, refer to the Inverters broc hure (ID 622 420-xx) ** For further information, refer to the brochure MANUALplus 620

250 MB

Z axis: 1 µm Y axis: 1 µm W axis: 1 µm

third axis

Page 5

Speciﬁ cations MANUALplus 620 Page

Axis feedback contr ol 33

With following error With feedforward With jerk limiting

✔

Feed rate

Constant surface speed

Maximum feed rate: · screw pitch [mm] at f

= 5 000 Hz

PWM

✔

No. of pole pairs in motor

Input mm/min or mm/rev olution Cycle times of main computer MC 611 0 T Block processing 3 ms

Cycle times of controller unit

CC 610x/UEC 11x 34

Path interpolation 3 ms Fine interpolation 0.2 ms Position controller 0.2 ms Speed controller 0.2 ms

60 000 min

–1

Current controller f

Per missible t emper at ur e r ang e

PWM

INT

3 333 Hz 150 µs 4 166 Hz 120 µs 5 000 Hz 100 µs 6 666 Hz 75 µs 8 333 Hz 60 µs 10 000 Hz 50 µs

Operation: 0 °C to 50 °C Storage: –20 °C to 60 °C

Page 6

Mac hine Interf acing

Machine Interf acing MANUALplus 620 Page

Error compensation 37

Linear axis errors Nonlinear axis errors Backlash Hysteresis, reversal peaks Thermal expansion Stick-slip friction Sliding friction

Integral PLC 41

Program format Statement list Program input via the control Via external USB ke yboard or via soft keys Program input via PC Symbolic PLC-NC interface PLC memory 50 MB PLC cycle time 21 ms, adjustable

✔

37 37 37 37 37 37 37

41 41 41 41 41 41

PLC inputs/outputs

PLC inputs, 24 V– Via PL or UEC 11x, max. 1024 PLC outputs, 24 V– Via PL or UEC 11x, max. 512 Analog inputs, ±1 0 V Via PL Inputs for PT 100 thermistors Via PL Analog outputs, ±1 0 V Via PL

PLC functions

PLC soft keys PLC positioning PLC basic program

Max. eight PL 6xxx (one PL 62xx or UEC 11x and max. seven PL 61xx)

✔

19 19 19 19 19 19 41 41 41 42

Page 7

Mac hine Interf acing, A ccessories

Machine Interf acing MANUALplus 620 Page

Encoder inputs

UEC 111 UEC 112 CC 61 06 CC 6108

Position 4 5 6 8

Incremental 1 V

Absolute EnDat

Rotational speed 4 5 6 8

Incremental 1 V

Absolute EnDat

36 36 36

36 36 36 36

Commissioning and diagnostic aids 39

DriveDiag Software for diagnosis of digital drive sy stems TNCopt Software for putting digital control loops into service Integrated oscilloscope Trace function Logic diagram API DATA function

✔

39 39 40 40 40 40

Table function OnLine Monitor (OLM) Log TNCscopeNT

✔

40 39 40 40

Data interf aces 43

Ethernet (1 00BaseT)

✔

USB 2.0 3 (1 on the front, 2 on the rear) RS-232-C/V.24 Can only be controlled via PLC

43 43 43

Protocols 43

Standard data transfer Blockwise data transfer LSV2

✔

43 43 43

Page 8

Accessories MANUALplus 620 Page

Machine operating panel

Electronic handwheels

MB 620 T

One HR 41 0, one HR 130, or up to three HR 150 via HRA 110•

Up to two HR 180•

Touch probes

One TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probe•

One TT 140 tool touch probe•

PLC input/output systems With HSCI interface 19

Basic module System PL

PLB 6204 for 4 I/O modules

PLB 6206 for 6 I/O modules PLB 6208 for 8 I/O modules

Expansion PL

PLB 61 04 f or 4 I/O modules

PLB 61 06 f or 6 I/O modules PLB 61 08 f or 8 I/O modules

I/O modules PLD-H 16-08-00: 1 6 digital inputs and 8 digital outputs, 24 V

PLD-H 08-16-00: 8 digital inputs and 16 digital outputs, 24 V PLA-H 08-04-04: 8 analog inputs ± 1 0 V , 4 analog outputs ± 10 V and 4 analog PT 1 00 inputs

USB hub

PLC basic program

Programming station

✔

Control software for PCs f or programming, archiving, and training

DataPilot MP/CP 620 Softwar e PLCdesignNT

KinematicsDesign

TNCremoNT

TNCremoPlus

TNCscopeNT Driv eDiag

IOconﬁ g

TNCopt TeleService

Data transfer software

PLC software dev elopment en vironment Software for kinematic conﬁ guration

Data transfer software with liv e-screen function Software for data recording Software for diagnosis of digital drive sy stems Software for conﬁ guring PLC I/O and PROFIBUS-DP components Software for putting digital control loops into service Software for remote diagnostics, monitoring, and operation

* For further inf ormation, refer to the brochure MANUALplus 620

Integrated in UEC 11x, otherwise necessary once in each HSCI control system

These software products are available to registered customers for do wnloading from the Internet.

Page 9

User F unctions

User functions

Standard

Conﬁ guration

Operating modes

Manual operation

Teach-in mode 8 Sequential linking of ﬁ xed cycles, where eac h cy cle is r un immediately after input, or is

Program run

Setup functions •

• 55+0-3

70+0-3 94+0-3

•

Option

Basic version: X and Z axis, spindle

0-3

Positionable spindle and driv en tool C axis and driven tool Y axis W axis (as closed-loop PLC axis) Digital current and speed control

Manual slide movement through manual direction ke y s, intermediate switch or electronic

handwheels

Graphic support for entering and running cycles without sa ving the machining steps in

alternation with manual machine operation

Thread reworking (thread repair in a second w orkpiece set up)

graphically simulated and subsequently saved.

All are possible in single-block and full-sequence modes DIN PLUS programs

smart.Turn programs

Cycle programs Workpiece datum setting

Deﬁ nition of tool-change position Deﬁ nition of protection zone Tool measurement by touc hing the w orkpiece

Tool measurement with a TT tool touch probe

Tool measurement with an optical gauge

Workpiece measurement with a TS workpiece touch probe

Programming

Cycle programming

Interactive Contour Programming (ICP)

8 8 8 8 8 8

8 8+55 8+55 8+55

8+55 8+55

8+9

8/9 8/9 8/9 8/9 8/9 8/9 8/9

Turning cycles for simple and complex contours, as w ell as contours deﬁ ned with ICP Contour-parallel turning cycles Recessing cycles for simple or comple x contours, or contours deﬁ ned with ICP Repetitions with recessing cycles Recess turning cycles f or simple and comple x contours, as w ell as contours deﬁ ned with ICP Undercut and parting cycles Threading cycles for single or multi-start longitudinal, taper or API threads Cycles for axial and radial drilling, pecking and tapping operations with the C axis Thread milling with the C axis Axial and radial milling cycles for slots, ﬁ gures, single surfaces and polygons as well as for

complex contours deﬁ ned with ICP for machining with the C axis Helical slot milling with the C axis Linear and circular patterns for drilling, boring and milling operations with the C axis Context-sensitive help graphics Transfer of cutting values from technology database Use of DIN macros in cycle programs Conversion of cycle programs to smart.Turn programs

Contour deﬁ nition with linear and circular contour elements Immediate display of entered contour elements Calculation of missing coordinates, intersections, etc. Graphic display of all solutions for selection by the user if more than one solution is possible Chamfers, rounding arcs and undercuts av ailable as f orm elements Input of form elements immediately during contour creation or by superimposition later Changes to existing contours can be programmed

Page 10

User functions

Standard

Option

ICP (continued) 8/9+55

9+70

8/9+42

C-axis machining on face and lateral surf ace:

Description of individual holes and hole patterns (only in smart.Turn) Description of ﬁ gures and ﬁ gure patterns for milling (only in smart.Turn) Creation of freely deﬁ nable milling contours

Y-axis machining on the XY and ZY planes (only in smart.Turn):

Description of individual holes and hole patterns Description of ﬁ gures and ﬁ gure patterns for milling Creation of freely deﬁ nable milling contours

DXF import: Import of contours for lathe and milling operations

smart.Turn programming

DIN PLUS programming

9+55/70

•

9 9

9 9 9 9 9 9

9+55

9 9 9 9

55 70

8/9

The basis is the unit, which is the complete description of a machining block (geometry,

technology and cycle data) Dialog boxes divided into ov erview and detail forms Fast navigation between the ﬁ llable forms and input groups via the “smart” keys Context-sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting values from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring, drilling and milling operations with the C and Y axes for simple holes, milling

contours and drilling and milling patterns or those programmed with ICP Special units for activating/deactivating the C axis, subprograms and section repeats V eriﬁ cation graphics for blank and ﬁ nished part and for C and Y axis contours Turret assignment and other setup information in the smart.Turn program Parallel programming Parallel simulation

Programming in DIN 66025 format Extended command format (IF... THEN ... ELSE...) Simple geometry programming (calculation of missing data) Po w erful machining cycles for turning, recessing, recess turning and thread machining Po w erful machining cycles for boring, drilling and milling with the C axis Po w erful machining cycles for boring, drilling and milling with the Y axis Subroutines Programming with variables Contour description with ICP Program veriﬁ cation graphic for workpiece blank and ﬁ nished part Turret assignment and other setup information in the DIN PLUS program Conversion of smart.Turn units into DIN PLUS command sequences Parallel programming Parallel simulation

Program veriﬁ cation graphics

Machining time analysis

•

Graphic simulation of the cycle process or of the cycle, smart.Turn or DIN PLUS program Display of the tool paths as wire-frame or cutting-path graphics, special identiﬁ cation of the

rapid-traverse paths Machining simulation (2-D material-remov al graphic) Side or face view, or 2-D view of cylindrical surface for v eriﬁ cation of C-axis machining Display of programmed contours View of face and YZ plane for veriﬁ cation of Y-axis machining Three-dimensional display of the workpiece blank and ﬁ nished part Shifting and magnifying functions

Calculation of machining time and idle machine time Consideration of switching commands triggered by the CNC Representation of times per individual cycle or per tool change

Page 11

User functions

Tool database

Standard

Option

•

For 250 tools

For 999 tools

•

Tool description can be entered for every tool

•

Automatic inspection of tool-tip position with respect to the contour

•

Compensation of tool-tip position in the X/Y/Z plane

•

Precision path correction via handwheel, transfer ring compensation v alues to the tool table

•

Automatic tool-tip and cut ter radius compensation

•

Tool monitoring for lifetime of the insert (tool tip) or the number of w orkpieces produced Tool monitoring with automatic tool change after tool insert wear

•

Management of multipoint tools (multiple inserts or reference points)

Technology database

Conversational languages

Access to cutting data after deﬁ nition of workpiece material, cutting material and machining

8/9

mode. The MANUALplus distinguishes between 16 mac hining modes. Each workpiecematerial/tool-material combination includes the cutting speed, the main and secondary feed rates, and the infeed for 16 machining modes.

Automatic determination of the mac hining modes from the cy cle or the machining unit

8/9

The cutting data are entered in the cycle or in the unit as def ault v alues

8/9

9 workpiece-material/tool-material combinations (144 entries)

8/9

62 workpiece-material/tool-material combinations (992 entries)

•

Chinese (simpliﬁ ed), Chinese (traditional), Czech, Danish, Dutch, English, Finnish, French,

German, Hungarian, Italian, Polish, P ortuguese, Russian, Spanish, Swedish

For more conv ersational languages, see Option

Page 12

Options

Option number

0 1 2 3

Option ID Comment

Additional axis 354 540-01

353 904-01 353 905-01 367 867-0 1

Software option 1 Teach-in

Software option 2 smart.Turn

Software option 3 Tools and technology

Software option 4 Thread cutting

632 226-01

632 227-0 1

632 228-01

632 229-01

Additional control loops 1 to 4

Cycle programming

Contour description with ICP• Cycle programming• Technology database with 9 workpiece-material/tool-material combinations•

smart.Turn

Contour description with ICP• Programming with smart.Turn• Technology database with 9 workpiece-material/tool-material combinations•

Tools and technology

Tool database expanded to 999 entries• Technology database expanded to 62 w orkpiece-material/tool-material • combinations Tool life monitoring with ex change tools•

Threads

Thread recutting• Handwheel superimposition during thread cutting•

Touch probe functions 632 230-01

Additional language 530 184-01

530 184-02 530 184-03 530 184-04 530 184-06 530 184-07 530 184-08 530 184-09 530 184-1 0

DXF- import 632 231-01

C-axis machining 633 944-01 Y-axis machining 661 881 -01 W-axis machining 679 67 6-01

Tool measurement and workpiece measur ement

Determining tool-setting dimensions with a tool touch probe• Determining tool-setting dimensions with an optical gauge• Automatic workpiece measurement with a touch probe•

Slovenian Slovak Latvian Norwegian Korean Estonian Turkish Romanian Lithuanian

DXF import

Import of DXF contours•

C-axis machining

Y-axis machining

Support of W axis

Page 13

Digital Control Design

Digital in every way

HSCI

In the uniformly digital control design from HEIDENHAIN, all components are connected to each other via purely digital interfaces: The control components are connected via HSCI (HEIDENHAIN Serial Controller Interface), the new real-time protocol from HEIDENHAIN for Fast Ethernet, and the encoders are connected via EnDat 2.2, the bidirectional interface from HEIDENHAIN. This achieves a high degree of av ailability for the entire system. It can be diagnosed and is immune to noise—from the main computer to the encoder . These outstanding properties of the uniformly digital design from HEIDENHAIN guarantee not only very high accuracy and surface quality, but rapid tra v erse speeds as well. Please refer to the Unif ormly Digital tec hnical Information sheet for more detailed information.

HSCI, the HEIDENHAIN Serial Controller Interface, connects the main computer , controller(s) and other control components. HSCI is based on 1 00BaseT Ethernet hardw are. A special interf ace component developed by HEIDENHAIN has shortened cy cle times for data transfer.

Main advantages of the contr ol design with HSCI:

Hardware platform for ﬂ exible and scalable control system • (e.g. local axis systems) High noise immunity due to digital communication between • components Greater permissible cable lengths within the overall system• More PLC inputs and outputs• Simpler wiring (initial operation, conﬁ guration)• Inverters connected as before via w ell-pro v en PWM interf ace•

CC or UEC controller units, up to eight PL 6xxx input/output modules, and an MB machine operating panel can be connected to the serial HSCI bus of the MC main computer . The HR handwheel is connected directly to the machine operating panel.

The combination of visual display unit and main computer housed in the operating panel is especially advantageous. All that is required is the power supply and an HSCI line to the controller in the electrical cabinet.

HSCI HSCI HSCI

HSCI

MC main computer

PLC inputs/

outputs PL

CC controller unit Touch probe

Page 14

HSCI Control S yst em MANU ALplus 620

Overview

The MANUALplus 620 contouring control consists of the follo wing components:

Type Page

MANUALplus 620

Accessories Machine operating

Main computer

with 12.1 Memory card NC software license

Pow er supply unit

Controller unit

Control loops

PLC inputs/ outputs

System PL Expansion PL

Connecting cables 26

panel Electronic

handwheels Touch probes

screen

MC 6110 T 15

CFR 16

SIK component 16 PSL 130 (as required)

PSL 135 (for use with non-HEIDENHAIN

inverter systems)

UEC 11 1

Max. 4 PL 6xxx series

Integrated Max. 7 PLB 61 0x

MB 620 T 21

HR 410, HR 1 80, HR 130 or HR 150 22

TS 220 or TS 440 or TS 444 or TS 640 or TS 740

UEC 112

Max. 5 PL 6xxx series

Integrated Max. 7 PLB 61 0x

PSL 130 20

CC 6106

Max. 6 PL 6xxx series

One PLB 620x Max. 7 PLB 61 0x

CC 6108

Max. 8

Inverter and system PL integrated

TT 140

Page 15

Main Computer

Main computer

MC 6110 T

The MC 6110 T main computer consists of

1.0 GHz Celeron M processor• 1 GB RAM memory• MANUALplus control panel•

12.1-inch TFT color ﬂ at-panel display with soft keys, • resolution: 1 024 x 768 pixels HSCI interface to the controller unit and to other control • components Further interf aces, such as Ethernet, USB, RS-232-C/V.24•

To be ordered separately , and installed in the main computer by the OEM:

CFR• memory card with the NC sof tware SIK component• (System Identiﬁ cation Key) for enabling control

loops and options

The following HSCI components are necessary for operation of the MANUALplus 620:

PL 62xx• PLC input/output unit (system PL; integrated in UEC 11x)

Weight 5.6 kg ID 731 604-xx

Po w er supply If a CC 61 0x controller unit is used, the PSL 130 supplies 24 V of

power to the main computer and other HSCI components. If a UEC controller unit is used, a PSL 130 is only required if the current consumption is greater than 3.5 A.

Options

The capabilities of the MANUALplus 620 can also be adapted retroactively with options to meet new requirements. These options are described on page 11. T he y are enabled b y entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new options.

Page 16

Main Computer—CFR Memory Card, SIK Component

CFR CompactFlash

SIK component

Master keyword (general key)

The NC software f or the MANUALplus 620 is on the CFR CompactFlash memory card (CFR = CompactFlashRemovable). It is also the memory medium for NC programs (up to 250 MB) and the PLC program (up to 50 MB).

MANUALplus 620 ID 733 606-51

The SIK component contains the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number . The SIK component is ordered and shipped separately . It must be inserted in a special slot in the MC 611 0 T main computer .

The SIK component with the NC software license is a v ailable in various versions, depending on the enabled control loops. Additional control loops can be enabled later by entering a keyword. HEIDENHAIN pro vides the k e yw ord, which is based on the SIK number . When ordering, please indicate the SIK number of your control. When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options. Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.

There is a master keyw ord (general k e y) f or putting the MANUALplus 620 into service that will unlock all control loop options for a duration of 90 days. After this period, only those options with the correct keywords will be activ e. The general key is activated using a soft k e y.

SIK component

NC softwar e license and enabling of control loops

NC softwar e license SIK with software license and enabling for ID

Additional axes Option

There are always 3 control loops enabled in the basic version. The controller unit must be capable of handling the number of activated control loops. Maximum numbers:

UEC 111: 4 control loops• UEC 112: 5 control loops• CC 61 06: 6 control loops• CC 61 08: 7 control loops•

Three control loops, including options:

Teach-in (option 8)• smart.Turn (option 9)• Thread recutting (option 11)• C-axis machining (option 55)•

number

1st additional axis (4th control loop) 0 354 540-01

733 604-53

2nd additional axis (5th control loop) 1 353 904-01 3rd additional axis (6th control loop) 2 353 905-01 4th additional axis (7th control loop) 3 367 867-01

Page 17

Controller Unit

Controller unit

Number of control loops

V ersions Controller units and main computers operate in any desired

CC 610x

Due to the very short cycle times of the position, velocity and current controllers, the controller units from HEIDENHAIN are equally suited for conventional driv es, f or direct driv es (linear motors, torque motors) and for HSC spindles. They permit a high loop gain and short reaction times to changing machining forces, and so make the high contour accuracy and surface quality of the workpiece possible.

The number of enabled control loops depends on the SIK (see Main Computer ), or on additionally enabled control loops, which can also be ordered as needed at a later date.

combination. HEIDENHAIN off ers the f ollo wing v ersions:

Modular CC 61 0x controller unit with PWM interf ace to the • inverters Compact UEC 11x controller units with integrated inverter•

The CC 61 0x controller unit features:

Position controller• Speed controller• Current controller• HSCI interfaces• PWM interfaces to the UM 1xx, UR 2xx, and UE 2xx power • modules Interfaces to the speed encoders• Interfaces to the position encoders• Interfaces for the pow er supply (supply via UVR 1xx D, UE 2xx D • or UR 2xx)

CC 6106

CC 6106 CC 6108 Digital control loops

Speed inputs

Position inputs

PWM outputs

Weight

Max. 6 Max. 8

6 x 1 V EnDat 2.2

4.1 kg 4.7 kg 662 636-xx 662 637-01

8 x 1 V EnDat 2.2

CC 6108

Page 18

UEC 11x

Controller Position controller•

Inverters Po w er electronics•

System PL Interfaces for one workpiece touch probe and one tool •

Along with the controller with PLC inputs and outputs, the UEC 11x compact controller units also include an inverter with integrated braking resistor . They offer a complete solution for machines with a limited number of axes and lo w po w er demands.

Speed controller• Current controller• HSCI interface• Interfaces to the speed and position encoders•

Connections for axis motors and spindle motor• Braking resistor• Connections for motor holding brakes•

touch probe PLC with 38 inputs and 23 outputs (of which 7 outputs can be • switched off) freely available (expandable via PL 61xx) Conﬁ guration with IOconﬁ g • PC software

UEC 111 UEC 112

Controller

Speed inputs

Position inputs

Inverters

Rated curr ent I Max. current I

max

for PWM frequency

Pow er supply Rated power of DC link

Peak pow er

of DC link 18 kW/25 kW 18 kW/25 kW

Pow er loss (appr ox.) at I

4 digital control loops 5 digital control loops 4 x 1 V 4 x 1 V

or EnDat 2.2 5 x 1 V

or EnDat 2.2 5 x 1 VPP or EnDat 2.2

or EnDat 2.2

2 axes 1 axis Spindle 3 axes 1 axis Spindle

3 333 Hz 6.0/12.0 A 9.0/18.0 A 24.0/36.0 A 6.0/12.0 A 9.0/18.0 A 24.0/36.0 A

4 000 Hz 5.5/11 .0 A 8.3/16.5 A 22.0/33.0 A 5.5/11.0 A 8.3/1 6.5 A 22.0/33.0 A 5 000 Hz 5.0/1 0.0 A 7.5/1 5.0 A 20.0/30.0 A 5.0/1 0.0 A 7.5/1 5.0 A 20.0/30.0 A 6 666 Hz 4.2/8.4 A 6.3/12.6 A 16.8/25.2 A 4.2/8.4 A 6.3/1 2.6 A 1 6.8/25.2 A 8 000 Hz 3,6/7.3 A 5.5/1 1.0 A 1 4.6/21.9 A 3,6/7.3 A 5.5/11.0 A 14.6/21.9 A 10 000 Hz 3.0/6.0 A 3.0/6.0 A 12.2/1 8.3 A 3.0/6.0 A 3.0/6.0 A 12.2/18.3 A

3 x 400 V (± 10 %); 50 Hz to 60 Hz or 3 x 480 V (± 10 %); 50 Hz to 60 Hz

14 kW 14 kW

450 W 450 W

DC-link voltage

Integral braking r esistance

Pow er pac k f or HSCI components

Module width

Weight (approx.)

Axes: 0.2 s Cyclic duration factor for duty cycle time of 10 s with 70 % rated current preload

Spindle: 10 s Cyclic duration factor f or duty cycle time of 60 s with 70 % rated current preload

1st value: 40 % Cyclic duration f actor f or duty cycle time of 10 minutes (S6-40 %)

565 V 565 V

2.1 kW/27 kW 2.1 kW/27 kW 24 V/3.5 A 24 V/3.5 A 175 mm 175 mm 20 kg 20 kg 625 777-xx 625 779-xx

2nd value: 4 s Cyclic duration factor f or duty cycle time of 20 s

Page 19

PL 6xxx PLC Input/Output Sy stems with HSCI

Basic modules

System PL

PLB 6204 PLB 6206 PLB 6208

Expansion PL

PLB 61 04 PLB 61 06 PLB 61 08

The PLC inputs and outputs are available via e xternal modular PL 6xxx PLC input/output systems. These consist of a basic module and one or more I/O modules, and are connected to the MC main computer via the HSCI interface. The PL 6xxx units are conﬁ gured with the PC software IOconﬁ g.

There are basic modules with HSCI interf ace a v ailable f or 4, 6 or 8 I/O modules. They are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022). Supply voltage 24 V– Po w er consumption Appro x. 20 W Weight 0.36 kg (bare)

One required per control system• Includes connections for TS touch probes (except with UEC)• Safety-relev ant inputs/outputs•

For 4 I/O modules ID 591 832-01 For 6 I/O modules ID 630 054-01 For 8 I/O modules ID 630 055-01

For connection to the system PL to increase the number of PLC inputs/outputs

For 4 I/O modules ID 591 828-01 For 6 I/O modules ID 630 058-01 For 8 I/O modules ID 630 059-01

PL 62xx

Up to eight PL 6xxx units can be connected to the control (one PLB 62xx or UEC 11x and up to seven PLB 61xx). The maximum cable length results from the maximum permissible length of the HSCI chain of 100 m.

I/O modules With HSCI interface:

There are I/O modules with digital and analog inputs and outputs. For partially occupied basic modules, the unused slots must be occupied by an empty housing.

PLD-H 16-08-00 PLD-H 08-16-00

PLA-H 08-04-04 Analog module for PL 6xxx with

Empty housing

I/O module with 16 digital inputs and 8 digital outputs I/O module with 8 digital inputs and 16 digital outputs

Total current Outputs 0 to 7: † 8 A per output

(† 8 A simultaneously) Po w er output Max. 200 W Weight 0.2 kg PLD-H 16-08-00 ID 594 243-01 PLD-H 08-16-00 ID 650 891-01

8 analog inputs for ±10 V 4 analog outputs for ±10 V 4 analog inputs for PT 100 thermistors

Weight 0.2 kg ID 675 572-01

For unused slots ID 383 022-01

PL 61xx

IOconﬁ g

(accessory)

PC software for conﬁ guring the PL 6xxx and PL 550 (PROFIBUS-DP) components

Page 20

P o w er Supply f or HSCI Components

To power the HSCI components HEIDENHAIN offers the PSL 1 3x power supply units.

The PSL 13x is pro vided either with line and DC-link v oltage or only with line voltage.

The PSL 13x pro vides the safely separated +24 volt NC power supply required for the HSCI components by EN 61 800-5-1. The NC and PLC are powered by two separate, metallically isolated power supply units.

Supply voltage Line voltage: 400 V~ ± 10 % 50 Hz, and DC-link voltage 400 V– to 750 V– Po w er consumption: Max. 1000 W

Outputs NC: 24 V–/† 20 A (double isolation) 5 V–/† 1 6 A (only with PSL 135)

electrically connected with 24 V NC PLC: 24 V–/† 20 A (basic isolation) Total: Max. 32 A/750 W

The PSL 130 serves as a 24-V power supply unit for supplying the HSCI components. If a UEC controller unit is used, then the PSL 130 is not necessary if the total current consumption of the connected HSCI components does not exceed 3.5 A.

PSL 130

PSL 135

Conductor bars

HSCI component MC 6120 TE 615 QT PL 62xx

(incl. TS and TT)

Current consumption

When a non-HEIDENHAIN inverter system is used (e.g. Siemens SIMODRIVE 611 D), the PSL 135 power supply unit is required for supplying the CC controller unit and the MC main computer .

Module width Degree of

50 mm IP 20 2.1 kg 575 047-xx 50 mm IP 20 2.5 kg 627 032-xx

For connecting the PSL 1 30 to the dc-link v oltage. If the 24 V po w er supply unit PSL 130 is arranged to the left ne xt

to the UV(R) 1xx D or UE 2xx D/UR 2xx D, it can be connected directly to the DC link through special conductor bars. The conductor bars are insulated. The +U blue. The following lengths are available:

1.8 A 1.1 A 0.5 A 0.2 A

Weight ID

protection

bar is red and the –Uz bar is

PL 61xx

PSL 135

Length Red Blue 150 mm (UVR 120 D/1 30 D/UV 130) 682 996-0 1 682 996-51 200 mm (UVR 140 D/150 D/UE 21x D) 682 996-02 682 996-52 250 mm (UVR 160 D/UR 2xx D) 682 996-03 682 996-53

Page 21

Accessories

Mac hine Operating Panel

Machine operating panel MB 620 T

HSCI adapter

21 exc hangeable snap-on k e y s, freely deﬁ nable via PLC• Operating elements: 12 axis ke y s, 16 function keys, NC start• NC stop Snap-On Keys); emergency stop button, control voltage on 2 holes for additional keys or detachable-key switch HSCI interface• 8 PLC inputs and 8 PLC outputs• Spindle-speed and feed-rate ov erride potentiometers•

Weight 0.9 kg ID 737 610-01

Po w er supply: 24 V , current consumption: 1 A• Conﬁ guration of the PLC inputs/outputs with the IOconﬁ g • PC software

Keys illuminated

For the OEM mac hine operating panel. The PLB 600 1 HSCI adapter is required in order to connect an

OEM-speciﬁ c machine operating panel to the iTNC 620 HSCI. The override potentiometers of the TE 6xx and the HR xxx handwheel for spindle speed and feed rate are also connected to this adapter.

, spindle start, spindle stop (all are snap-on keys; see

;

MB 620 T

PLB 6001 HSCI interface•

Connection for HR xxx• Terminal for 64 inputs and 32 outputs (inputs/outputs for keys/• key illumination) Connection for spindle speed override and feed-rate override• Screw fastening or DIN-rail mounting• Conﬁ guration of the PLC inputs/outputs with the IOconﬁ g • PC software

Weight Approx. 1.2 kg ID 668 792-01

Page 22

Electronic Handwheels

Function

HR 180

The standard MANUALplus 620 supports the use of electronic handwheels.

The following handwheels can be installed:

For connection to the position inputs,• up to two HR 180 panel-mounted handwheels For connection to the handwheel input of the MB mac hine • operating panel or the PLB 6001 HSCI adapter, one HR 410 portable handwheel, or one HR 130 panel-mounted handwheel, or up to three HR 150 panel-mounted handwheels through the

HRA 110 handwheel adapter Any combination is possible. Cycle machines, for example, typically use HR 180 and—if required—one HR 41 0, or if there are not enough position inputs, up to three HR 150 handwheels via the HRA 11 0 handwheel adapter. CNC machines usually require only one HR 130 or HR 410.

Incremental traverse of the slide:•

1 µm/1 0 µm/100 µm per increment

The handwheels with detent have 100 stops per revolution•

Positioning the slide to the starting position of MANUALplus •

cycles

Fine adjustment of tool position•

Panel-mounted handwheel with ergonomic control knob for connection to a position encoder input.

HR 130

HRA 110

Weight Approx. 0.7 kg HR 180 with detent ID 540 940-08

Panel-mounted handwheel with ergonomic control knob for connection to the handwheel input.

Weight Approx. 0.7 kg HR 130 without detent ID 254 040-05 HR 130 with detent ID 540 940-01

Handwheel adapter for connection of up to three HR 150 panelmounted handwheels and two switches for axis selection and f or selecting the interpolation factor. The ﬁ rst two handwheels are permanently assigned to axes 1 and 2. The third handwheel is assigned to the axes over a selection switch (accessory) or by machine parameters. The position of the second selection switch (accessory) is evaluated by the PLC, for example to set the proper interpolation.

HRA 110

ID 261 097-xx Weight Approx. 1.5 kg

Handwheel selection switch with knob and cable ID 270 908-xx

HR 150

Panel-mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter.

Weight Approx. 0.7 kg HR 150 without detent ID 540 940-06 HR 150 with detent ID 540 940-07

Page 23

HR 410

HR 41 0 v ersion Mechanical detent With Without

Portable electronic handwheel with

Keys for the selection of 5 axes• Traverse direction keys• Keys for three preset feed rates• Actual-position-capture k e y• Three keys with machine functions (see below)• Two permissive buttons (24 V)• Emergency stop button (24 V)•

Magnetic holding pads• All keys are designed as snap-on keys and can be replaced by keys with other symbols. (For ke y symbols see Snap-On Keys.)

Weight Approx. 1 kg

Standard assignment with the FCT A, FCT B, FCT C function keys

For PLC basic program with NC start/stop, spindle start

With spindle right/left/stop – 296 469-54

– 296 469-53

535 220-05 296 469-55

HR 410

Page 24

Touch P robes

Wor kpiece measurement

TS 220 TTL version

TS 440 Compact dimensions TS 444 Compact dimensions, battery-free power supply through

TS 640 Standard touch probe with wide-range infrared transmission and

Touch probes f or w orkpiece measurement are connected via the system PL 62xx or the UEC 11x. T hese touch probes generate a trigger signal that saves the current position value to the NC. For more information on the touch probes, ask f or our brochure or CD-ROM entitled Touch Probes.

The TS touch trigger probe has a stylus with which it probes workpieces. The MANUALplus 620 provides a sample cycle for measuring workpieces. Additionally, the machine manufacturers off er specially de v eloped measuring cy cles that are individually adapted to the machine series. The touch probes are av ailable with various taper shanks. Assorted styli are available as accessories.

Touch probe with cable connection f or signal tr ansmission for machines with manual tool change:

Touch probe with infr ar ed signal tr ansmission f or machines with automatic tool change (e.g. turret magazine):

integrated air turbine generator over central compressed air supply

long operating time

TS 220

TS 740 High probing accuracy and repeatability, low probing force

The infrared transmission is established between the TS touch probe and the SE transceiver unit. The following SE units can be combined with the TS touch probes:

SE 640 for integration in the machine’ s w orkspace SE 540 for integration in the spindle head

Tool calibration

TT 140 With the triggering TT 140 touch pr obe, the cuboid probe contact

Cuboid probe contact

The touch probe f or tool measurement from HEIDENHAIN is suited for probing tools directly on the machine. The MANUALplus 620 off ers standard cycles. The MANUALplus 620 automatically sav es the results of measurement in a tool table. It is also possible to measure tool wear between two machining steps. After measuring the tool, the MANUALplus 620 compensates the tool data automatically for subsequent machining.

is deﬂ ected from its rest position upon contact with a stationary or rotating tool, sending a trigger signal to the MANUALplus 620.

The standard TT 140 is shipped with a disk-shaped probe contact. For use with lathes, it must be replaced by the cuboid probe contact.

ID 67 6 497-01

TS 440 with SE 640

TT 140

Page 25

Snap-On Keys

The snap-on keys make it easy to replace the key symbols. In this way, the MB machine operating panel and the HR 41 0 handwheel can be adapted to different requirements. The snap-on keys are available in packs of 5 keys.

Axis keys Orange

ID 330 816-42

ID 330 816-24

ID 330 816-43

ID 330 816-37

Gray

Machine functions

ID 330 816-26

ID 330 816-23 ID 330 816-25

ID 330 816-95

ID 330 816-96

ID 330 816-97

ID 330 816-98

ID 330 816-99

ID 330 816-0A

ID 330 816-0B

ID 330 816-0C

ID 330 816-70

ID 330 816-0X

ID 330 816-36

ID 330 816-69

ID 330 816-0G

ID 330 816-0H

ID 330 816-71

ID 330 816-72

ID 330 816-63

ID 330 816-64

ID 330 816-18

ID 330 816-17

ID 330 816-75

ID 330 816-38

ID 330 816-45

ID 330 816-0W

ID 330 816-0V

ID 330 816-0N

ID 330 816-0M

ID 330 816-67

ID 330 816-68

ID 330 816-21

ID 330 816-20

ID 330 816-0P

ID 330 816-0T

ID 330 816-0R

ID 330 816-0D

ID 330 816-0E

ID 330 816-65

ID 330 816-66

ID 330 816-19

ID 330 816-16

ID 330 816-0L

ID 330 816-0K

ID 330 816-86

Spindle functions

Other keys

ID 330 816-1Y

ID 330 816-30

ID 330 816-31

ID 330 816-32

ID 330 816-73

ID 330 816-74

ID 330 816-08

ID 330 816-09 ID 330 816-46

ID 330 816-01

ID 330 816-61

(green)

ID 330 816-11

(red)

ID 330 816-12

ID 330 816-76

ID 330 816-77

ID 330 816-78

ID 330 816-79

ID 330 816-80

ID 330 816-0S

ID 330 816-41

ID 330 816-50

ID 330 816-33

ID 330 816-34

ID 330 816-35

ID 330 816-81

ID 330 816-82

ID 330 816-83

ID 330 816-84

ID 330 816-89

ID 330 816-85

(red)

ID 330 816-47ID 330 816-40

(green)

ID 330 816-90

ID 330 816-27

ID 330 816-28

ID 330 816-29

ID 330 816-87

ID 330 816-88

ID 330 816-94

ID 330 816-0U

ID 330 816-91

ID 330 816-3L

ID 330 816-48

ID 330 816-93

ID 330 816-0Y

ID 330 816-4M

ID 330 816-3M

ID 330 816-49

ID 330 816-22

ID 330 816-92

ID 330 816-3N

Page 26

Cable Overview

Control Sy stem with UEC 11x

60m

07.06.2010

12m

VL: Extension cable

 for separation points with connecting cable

HSCI total length 100 m

 for extending existing connecting cable

1 V

RCN 729

RCN 226

RCN 228

LC x83

631-xx max. 6m

533

60m

RCN 729

RCN 226

RCN 228

60m

1 V

30m

LC x83

631-xx max. 6m

533

60m

LB/LS

max. 9m

1 V

298 429-xx

298 430-xx

MB 620 T

739 545-xx

MC 6110 T

X500

X502

X500

310 199-xx

309 783-xx

X502

UEC 11x

558 714-xx

Position inputs

X201 ... X204 (UEC 111)

X201 ... X205 (UEC 112)

PLC I/O

323 897-xx

332 115-xx

X15 ... X18 (UEC 111)

X15 ... X19 (UEC 112)

23 outputs

38 inputs

509 667-xx

Adapter connector 544 703-01

for spindle (if necessary)

Only for connection of the KTY

289 440-xx

323 897-xx

Voltage controller 5 V

368 210-01

336 376-xx

Speed inputs

289 440-xx

KTY

Voltage controller 5 V

383 951-01

289 440-xx

336 376-xx

Axes: 15m

HSCI

618 893-xx

HSCI

618 893-xx

1 V

336 847-xx

VL (max. 6m)

30m

Axes + spindle:

Voltage controller 5 V

336 847-xx

60m

Axes + spindle:

340 302-xx

370 226-01

Voltage controller 5 V

370 224-01

VL (max. 6m)

340 302-xx

EnDat 2.1 interface

Axes: 60m

Page 27

Control Sy stem with CC 610x

60m

07.06.2010

12m

1 V

RCN 729

RCN 226

RCN 228

LC x83

631-xx max. 6m

533

60m

RCN 729

RCN 226

RCN 228

60m

1 V

30m

LC x83

631-xx max. 6m

533

60m

LB/LS

1 V

VL: Extension cable

HSCI total length 100 m

 for separation points with connecting cable

 for extending existing connecting cable

MC 6110 T

X500

298 429-xx

298 430-xx

X502

MB 620 T

739 545-xx

310 199-xx

X500

309 783-xx

558 714-xx

Position inputs

X201 ... X206

CC 6106

X502

323 897-xx

332 115-xx

X15 ... X20

X500

X51...X56

PWM

out

Adapter connector 544 703-01

509 667-xx

Voltage controller 5 V

for spindle (if necessary)

Only for connection of the KTY

289 440-xx

323 897-xx

368 210-01

336 376-xx

Speed inputs

KTY

Axes: 15m

Voltage controller 5 V

383 951-01

max. 9m

KTY

289 440-xx

336 376-xx

HSCI

618 893-xx

X502

HSCI

618 893-xx

340 302-xx

370 226-01

Voltage controller 5 V

370 224-01

VL (max. 6m)

340 302-xx

EnDat 2.1 interface

Axes: 60m

VL (max. 6m)

336 847-xx

60m

Axes + spindle:

Voltage controller 5 V

336 847-xx

PL 610x

HSCI

PL 620x

30m

1 V

X502

X500

HSCI

618 893-xx

Axes + spindle:

Page 28

Inv erter S y stems

X51 ... X62

(if needed)

250 479-07...-16

24V

X51 ... X62

250 479-07...-16

325 817-xx

X79

X69

325 816-xx

X69

See Motors catalog

for power cable to motor

UM 1xx UP 110

250 479-07 ... -16

(if needed)

ZKF 1xx

UM 1xxUM 1xx

250 479-07 ... -16

CC 6106

UM 111

Compact inverter (regenerative)

UR 2xx

Uz Uz Uz

X69

325 817-xx

325 816-xx

See Motors catalog

for power cable to motor

PSL 130

15m

Uz Uz Uz Uz Uz Uz Uz

UVR

1xx

24V

PSL 130

EPCOS xx

Line filter

X79

X69

15m

Three-phase

ac capacitor

348 993-01

KDR 120

Line filter

EPCOS 35 A

L1 L2 L3

Compact inverter (nonregenerative)

L1 L2 L3

HSCI

Uz Uz Uz Uz

UEC 11x

CC 6106

CC 42x

UV 105

(if needed)

UM 111

(if needed)

UE 2xx

24V

PSL 130

24V

PSL 130

X51 ... X62

250 479-07...-16

PW 210

Three-phase

ac capacitor

325 817-xx

X79

348 993-01

X69

325 816-xx

X69

(if needed)

L1 L2 L3

KDR 1xx

See Motors catalog

for power cable to motor

15m

X69

250 479-07...-16

See Motors catalog

for power cable to motor

X51 ... X62

325 817-xx

X79

325 816-xx

X69

CC 6106 CC 6106

15m

UM 1xxUM 1xxUM 1xx

250 479-07...-16

See Motors catalog

for power cable to motor

15m

Modular inverter (nonregenerative) Modular inverter (regenerative)

Uz Uz Uz Uz Uz

130

24V

PSL 130

(if needed)

PW 210

Page 29

Accessories

HR 410

296 469-xx

535 220-xx

50m

HR 130

540 940-01

-03

HR 150

540 940-06

03.08.2007

-07

296 467-xx

296 687-xx

312 879-01

296 466-xx

281 429-xx

50m

max. 20 m

3 inputs

HRA 110

261 097-xx

683 259-xx

X23

20m

366 964-xx

V.24/RS-232-C

274 545-xx

HSCI total length 100 m

VL: Extension cable

 for separation points with connecting cable

 for extending existing connecting cable

SE 640

631 225-xx

0.5m

633 611-xx

633 608-xx

TS 640

620 189-xx

517 375-xx

TS 220

293 488-xx

TS 44x

SE 540

626 001-xx

30m

588 008-xx

50m

TT 140

527 797-xx

Accessories

USB hub

582 884-01

MB 620 T

Adapter 25 pin

Adapter 9 pin

363 987-02

355 484-xx

Ethernet

X26

310 085-01

365 725-xx

X27

354 770-xx

X141

X142

624 775-xx

X112

633 613-xx

633 616-xx

X500

X113

PL 61xx

7 x max.

PLC

MC 6110 T

PL 62xx

UEC 11x

Page 30

MANU ALplus 620 The Contouring Control for CNC and Cycle Lathes

The MANUALplus 620 for cy cle lathes

Conceived for general repairs, thread repairs, single parts and • short production runs Supports action-oriented machining• Quickly learned—requires minimum training time• Supports boring, drilling and milling operations on the face and • lateral surface Features a wide machining spectrum, from simple turned parts • to complex workpieces

The MANUALplus 620 for CNC lathes

Conceived for medium-sized and large production r uns• Programming via smart.Turn and/or DIN PLUS• smart.Turn is quickly learned and requires v ery little training time• Supports boring, drilling and milling operations on the face and • lateral surface Features a wide machining spectrum, from simple turned parts • to complex workpieces

Page 31

Technical Description

Axes

The MANUALplus 620 is a contouring control f or lathes with one

spindle and a slide (X, Z and Y) for tool movement. The control can also offset the display of mo v ements in the Z axis with those of its secondary axis W. The MANUALplus supports both horizontal and vertical lathes.

Display and programming

Traverse range –99 999.9999 to +99 999.9999 [mm]

Tool carriers The MANUALplus 620 supports quic k change tool posts (Multiﬁ x)

Feed rate in

mm/min•

mm/revolution•

Feed rate ov erride: 0 to 150%•

Maximum feed rate at f•

60 000 min

No. of pole pairs in motor

The machine tool builder deﬁ nes the traverse range. It is also possible for the operator to limit the traverse range if he wishes to reduce the working space (with software limit switches). A protection zone for the spindle (Z–) can also be speciﬁ ed.

and tool turrets. The tool carriers can be located in front of or behind the workpiece.

–1

= 5 000 Hz:

PWM

· screw pitch [mm]

C1(S4)

Y1 Z1

Page 32

Spindle

For machines featuring a higher le v el of automation, y ou can

position the spindle or switch to C-axis operation.

Display and programming

Spindle positioning Input resolution and display step: 0.001° Spindle override 50 to 150% Maximum speed n

Speed limiting The MANUALplus monitors the actual speed.•

Gear ranges A speciﬁ c parameter can be deﬁ ned for each gear range. The

C-axis operation For milling, drilling and boring cycles, either the spindle is switched

Spindle speed:

Constant shaft speed: 1 to 99 999 rpm• Constant surface speed: 1 to 9 999 m/min•

max

PWM

NPP = number of pole pairs

Speed limiting can be adjusted via parameter and in the feed • rate/spindle/tool menu.

gears are switched via the PLC. Up to 10 gear ranges are supported.

to C-axis operation or a separate C-axis drive is activated. Input resolution and display step: 0.00 1°

NPP · 5 000 Hz

= PWM frequency in Hz

· 60 000 min

PWM

–1

Driven T ool

The live (i.e. driv en) tool is used f or drilling and tapping holes as

well as for milling in M1 9 or C-axis operation. P rograms f or a driv en tool can be entered in manual operation, via cycles with smart.Turn or in the DIN editor .

Display and programming

Speed limiting The MANUALplus monitors the actual speed.•

Speed of the driven tool:

Constant shaft speed: 1 to 99 999 rpm• Constant surface speed: 1 to 9 999 m/min•

Speed limiting can be deﬁ ned via parameter and in the feed-rate/• spindle/tool menu (TSF menu).

Page 33

Digital Control

Integrated in v er t er

Servo drive control

Velocity

Nominal

velocity

Nominal

position

feedforward

Position controller

Position controllers, speed controllers, current controllers and inverters are integrated in the control. HEIDENHAIN sync hronous and asynchronous motors are connected to the MANU ALplus 620.

Inverter

Acceleration

Nominal acceleration

Nominal speed

feedforward

Speed controller

Nominal current

Current controller

Power stage

Actual current

Actual speed

Motor with rotary encoder for shaft speed and rotor position

Machine

Machine slide with linear or angle encoder

Axis feedback control

Operation with following er r or (servo lag)

Servo control with feedforw ar d

Actual position

The MANUALplus 620 operates with f eedf orward control.

The term “f ollo wing er ror” denotes the distance between the momentary nominal position and the actual position of the axis.

The velocity is calculated as follows: v = k

· s

k s

v = velocity

= position loop gain

= following error

Feedforward control means that a velocity and acceleration input is adapted to the machine while taking the jerk limiting into account. Together with the values calculated from the f ollo wing error , it f orms the nominal v alue. This greatly reduces the following error (to within a few µm). The feedf orward is adjustable from 0 to 1 00 % via a mac hine parameter .

Page 34

Compensation of torque r ipples

The torque of synchronous, torque and linear motors is subject to periodic oscillations, one cause of which can be permanent magnets. The amplitude of these oscillations depends on the motor design, and under certain circumstances can have an eff ect on the workpiece surface. After the axes have been commissioned with the TNCopt software, the Torque Ripple Compensation (TRC) of the CC 61 0x or UEC 11x can be used to compensate this torque ripple.

Control loop cycle times

CC 6xxx/UEC 11x Path interpolation

Fine interpolation

Position controller

Speed controller

Current controller

The cycle time for path int erpolation is deﬁ ned as the time interval during which interpolation points on the path are calculated. The cycle time for ﬁ ne interpolation is deﬁ ned as the time interval during which interpolation points are calculated that lie between the interpolation points calculated for path interpolation. The cycle time for the position controller is deﬁ ned as the time interval during which the actual position v alue is compared to the calculated nominal position value. The cycle time for the speed controller is deﬁ ned as the time interval during which the act ual speed v alue is compared to the calculated nominal speed value. The cycle time for the curr ent contr oller is deﬁ ned as the time interval during which the actual current v alue is compared to the calculated nominal current value.

3 ms

0.2 ms

0.1 ms at f

PWM

Position

Time

= 5 000 Hz

Fast Machining

Look-ahead

The MANUALplus 620 calculates the geometry ahead of time in order to adjust the feed rate. In this wa y directional changes are detected in time to accelerate or decelerate the appropriate NC axes.

Page 35

Jerk Limiting

Jerk

Jerk limiting

Jerk smoothing

The derivative of acceleration is referred to as jerk. A linear c hange in acceleration causes a jerk step. This jerk causes oscillations that result in contour damage.

To prevent machine oscillations, the jerk is limited to attain optimum path control. The MANUALplus 620 produces smooth surfaces at the highest possible feed rate, and y et k eeps the contour accurate. The machine manufacturer sets the permissible tolerance via parameter .

The jerk is smoothed by nominal position value ﬁ lters. The MANUALplus 620 mac hines smooth surf aces at the highest possible feed rate. The machine manufact urer sets the permissible tolerance via parameter .

Mac hine Conﬁ guration

A control must have access to speciﬁ c machine data (e.g. traverse distances, acceleration, speeds) before it can execute its programmed instructions. These data are deﬁ ned in machine parameters. Every machine has its own set of parameters.

Structur ed organization of machine parameters

Quick access using MP numbers

The MANUALplus 620 f eat ures a simpliﬁ ed conﬁ guration editor. The machine parameters are displa y ed on the control's screen in a clear tree structure. Mov e through the structure with the operating panel keys or a USB mouse. The parameters are entered in windows, similar to a PC.

As an alternative, the conﬁ guration editor can display a table view. This is especially useful when conﬁ guring the parameter blocks, since the parameters of all axes are then visible at a glance.

Each machine parameter has a unique 6-digit MP number. The GOTO function can be used for quic k access to an y machine parameter .

Page 36

Encoders

For speed and position control of the axes and spindle, HEIDENHAIN off ers both incremental as well as absolute encoders.

Incremental encoders

Incremental encoders have as measuring standard a grating consisting of alternate lines and spaces. Relative mov ement between the scanning head and the scale causes output of sinusoidal scanning signals. The measured value is calculated by counting the signals.

Reference mark When the machine is switc hed on, the machine axes need to

traverse a ref erence mark f or an accurate reference to be established between measured value and machine position. F or encoders with distance-coded reference marks, the maximum travel until automatic ref erence mark e v aluation f or linear encoders is only 20 mm or 80 mm, depending on the model, or 1 0° or 20° for angle encoders.

Reference mark evaluation

The routine for trav ersing the reference marks can also be started for speciﬁ c axes via the PLC during operation (reactivation of parked axes).

Output signals Incremental encoders with sinusoidal output signals with

» 1 V

levels are suitable for connection to HEIDENHAIN

numerical controls.

Absolute encoders

With absolute encoders, the position information is contained in several coded trac ks. Thus, an absolute reference is a v ailable immediately after switch-on. Reference-mark tra v erse is not necessary. A dditional incremental signals are output for highly-dynamic control loops.

EnDat interface The MANUALplus 620 is ﬁ tted with the serial EnDat 2.2 interface

for the connection of absolute encoders. Note: The EnDat interface on HEIDENHAIN encoders diff ers in its pin assignment from the interface on Siemens motors with integrated absolute ECN/EQN rotary encoders. Special adapter cables are available.

Encoder inputs

Incremental and absolute linear, angle or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the controller unit.

Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the CC controller unit.

Inputs Signal level/

Interface

Input frequency

Position Rotational

speed

Incremental » 1 V

Absolute EnDat 2.2 / 02

» 1 V EnDat 2.2

Switc hable

EnDat 2.2 includes EnDat 2.1

33 kHz/350 kHz 350 kHz –

33 kHz/350 kHz–350 kHz

/22 – –

Page 37

Types of Error Compensation

Linear error

Nonlinear error

Backlash

Hysteresis

Reversal peaks

The MANUALplus 620 f eat ures functions f or automatic compensation of mechanical errors of the machine.

Linear error can be compensated over the entire trav el range f or each axis.

The MANUALplus 620 compensates for axis er rors and errors that result from other axes (spindle-pitch er ror, sagging, misaligned axes, etc.).

The play between table movement and rotary encoder movement on direction changes can be compensated in length measurements by spindle and rotary encoder. This backlash is outside the controlled system.

The hysteresis between table mov ement and motor mo v ement is also compensated in length measurements. In this case the hysteresis is within the controlled system.

In circular movements, rev ersal peaks can occur at quadrant transitions due to mechanical inﬂ uences. T he MANU ALplus 620 can compensate for these reversal peaks.

Stick-slip friction

Sliding friction

Thermal expansion

At very low feed rates, high static friction can cause the slide to stop and start repeatedly for short periods. This is also known as stiction. The MANUALplus 620 can compensate for this problem condition.

Sliding friction is compensated by the speed controller of the MANUALplus 620.

To compensate thermal expansion, the mac hine's e xpansion behavior must be known.

The temperature can be recorded via temperature measurement thermistors connected to the analog inputs of the MANUALplus 620. The PLC evaluates the temperature information and transfers the compensation value to the NC.

Page 38

Monitoring F unctions

During operation, the MANUALplus 620 monitors:

Amplitude of the encoder signals• Edge separation of the encoder signals• Absolute position with encoders with distance-coded • reference marks Current position (following error monitoring)• Actual path trav ersed (mo v ement monitoring)• Position de viation at standstill• Nominal speed value• Checksum of saf ety-related functions• Supply voltage• Buff er battery voltage• Operating temperature of the MC and CPU• Running time of the PLC program• Motor current and temperature• Temperature of pow er module• DC-link voltage•

With EnDat 2.2 encoders:

CRC checksum of the position value• EnDat-Alarm Error1 •  EnDat status alarm register (0xEE) EnDat alarm Error2• Edge speed of 5 µs (monotime)• Transmission of the absolute position value on the time grid•

In the case of hazardous errors, an EMERGENCY STOP message is sent to the external electronics via the control-is-ready output, and the axes are brought to a stop. The correct connection of the MANUALplus 620 into the mac hine ’s EMERGENCY STOP loop is checked when the control system is switc hed on. In the e v ent of an error , the MANU ALplus 620 displa y s a message in plain language.

Context-sensitive help

KinematicsDesign

The HELP and ERR keys provide the user with context-sensitive help. This means that in the event of an error message, the MANUALplus 620 displays inf ormation on the cause of the er ror and proposes solutions. The machine manufacturer can also use this function for PLC error messages.

KinematicsDesign is a PC program for creating adaptable ﬂ exible kinematic conﬁ gurations. When used with MANU ALplus 620, it supports:

Complete kinematic conﬁ gurations• Transfer of conﬁ guration ﬁ les between control and PC• Activation of dif ferent kinematics conﬁ gurations• Visualization of transformation c hains•

Page 39

Commissioning and Diagnostic Aids

DriveDiag (accessory) The DriveDiag sof tware f or PCs permits a simple and f ast

TNCopt (accessory) PC software for commissioning digital control loops

The MANUALplus 620 provides comprehensiv e, internal commissioning and diagnostic aids. In addition, highly eff ectiv e PC software for diagnosis, optimization and remote control is available.

diagnosis of the drives. It also makes it possible to display and evaluate the electronic ID labels.

The following diagnostic functions are a v ailable:

Reading and displaying the electronic ID labels of QS Y motors •

with EQN 13xx or ECN 13xx

Reading and displaying the electronic ID labels of the UVR 1xx D •

and UM 1xx D inverter modules

Displaying and evaluating the internal control conditions and the •

status signals of the inverter components

Displaying the analog values av ailable to the driv e controller•

Automatic test for proper function of motors and inv erters•

Automatic test of position and speed encoders•

Functions:

Commissioning the current controller•

(Automatic) commissioning of the speed controller•

(Automatic) optimization of sliding-friction compensation•

(Automatic) optimization of the reversal-peak compensation•

(Automatic) optimization of kV factor•

Circular interpolation test, contour test•

Requirements DriveDiag and TNCopt place the following demands on the PC:

Windows 2000/XP/Vista/7 operating system•

At lease VGA—XGA recommended•

At least 16 MB RAM•

At least 15 MB of free hard-disk space•

Serial or Ethernet interface• DriveDiag and TNCopt for MANUALplus 620 are available for

downloading as PC software from the HEIDENHAIN “HESIS-Web Including Filebase “ on the Internet.

OLM

Online monitor

The online monitor (OLM) supports the commissioning and diagnosis of control components through:

Display of control-internal variables for ax es and channels•

Display of controller-internal variables (if a CC is present)•

Display of hardware signal states•

Various trace functions•

Activation of spindle commands•

Enabling control-internal debug outputs• The online monitor is a component part of the MANUALplus 620

and is called over a code number.

Page 40

Oscilloscope

Logic signals Simultaneous graphic representation of the logic states of

The MANUALplus 620 f eat ures an integrated oscilloscope. B oth X/t and X/Y graphs are possible. The following characteristic curves can be recorded and saved in six c hannels:

Actual value of axis feed rate• Nominal value of axis feed rate• Contouring feed rate• Actual position• Nominal position• Following error of the position controller• Nominal values for speed, acceleration and jerk• Actual values f or speed, acceleration and jerk• Content of PLC operands• Encoder signal (0° – A)• Encoder signal (90° – B)• Diff erence between position and speed encoder• Nominal velocity value• Integral-action component of the nominal current value• Torque-determining nominal current value•

up to 16 operands (markers, w ords, inputs, outputs, counters, timers)

Marker (M)• Input (I)• Output (O)• Timer (T)• Counter (C)• IpoLogik (X)•

TNCscopeNT

(accessory)

API DATA

Table function

Trace function

Log

TeleService

(accessory)

PC software for transferring the oscilloscope ﬁ les to the PC. Note: The trace ﬁ les are saved in the TNCscopeNT data format.

The API DATA function enables the control to display the states or contents of the symbolic API markers and API double w ords. This function requires that your PLC program use the new symbolic memory interface.

The current conditions of the markers, words, inputs, outputs, counters and timers are displayed in tables. The conditions can be changed through the ke yboard.

The current content of the operands and the accumulators is shown in the instruction list in each line in HEX or decimal code. The active lines of the instruction list are mark ed.

For the purposes of error diagnosis, there is one log for all er ror messages and one for all key strok es.

PC software for remote diagnosis, remote monitoring, and remote control of the MANUALplus 620. For further inf ormation, ask f or the Remote Diagnosis with TeleService T echnical Information sheet.

Page 41

Integral PLC

The PLC program is created by the mac hine manuf acturer either with the PLC development sof tware PLCdesignNT (accessory) or at the control with an external PC keyboard with a USB connection.

Machine-speciﬁ c functions are activated and monitored through the PLC inputs/outputs. The number of PLC inputs/outputs required depends on the complexity of the machine.

PLC inputs/outputs

PLC programming

PLC inputs and outputs are available via the external PL 6xxx PLC input/output systems or the UEC 11 .

The PLC inputs/outputs and the PROFIBUS-DP -capable input/ output system must be conﬁ gured with the PC software IOconﬁ g.

Format Statement list Memory 50 MB Cycle time 21 ms, adjustable Instruction set • Bit, byte and word commands

• Logical operations

• Arithmetic commands

• Comparisons

• Nested calculations (parentheses)

• Jump commands

• Subroutines

• Stack operations

• Submit Programs

• 952 timers

• 48 counters

• Comments

• PLC modules

• 100 strings

PLC soft ke ys

PLC positioning

PLC axes

The machine manuf acturer can display his own PLC sof t keys in the vertical soft-k e y ro w on the screen.

All closed-loop axes can be also positioned through the PLC. PLC-positioning of the NC-axes cannot be superimposed on NC positioning.

Axes can be controlled by the PLC. They are programmed by M-functions or OEM cycles. The PLC axes are positioned independently of the NC axes.

Page 42

PLCdesignNT

(accessory)

PC software for PLC program de v elopment. PLCdesignNT can be used to easily create PLC programs. Comprehensive examples of PLC programs are included.

Functions:

Easy-to-use text editor• Menu-guided operation• Programming of symbolic operands• Modular programming method• "Compiling" and "linking" of PLC source ﬁ les• Operand commenting, creation of a documentation ﬁ le• Comprehensive help system• Data transfer between the MANUALplus 620 and the PC• Creation of PLC soft keys•

PC requirements:

Windows 2000/XP/Vista/7 operating system• Compatible computer , Pentium 133 or higher• At least 32 MB RAM• At least 20 MB free memory on the hard disk• At least VGA• Serial interface; Ethernet interface recommended• Internet Explorer 4.0 1 or higher•

PLC basic program

The PLC basic program serves as a basis for adapting the MANUALplus 620 to the requirements of the respective machine. Registered customers can download it from the Internet.

The following functions are co v ered b y the PLC basic program:

Controlling all axes• Positioning the ax es after the reference run• Clamped axes• Homing the axes, reference end positions• Compensating the axis temperature• Feed rate control• Controlling and orienting the spindle• Spindle brake• Gear switching via M functions• C axis via main drive• C axis via separate drive•

PLC soft keys• Displaying and managing PLC error messages• Hydraulic control• Hydraulic chuck• Electronic handwheels• Controlling the coolant system• Handling of M and G functions• Lubrication• Chip conveyor• Door control• Tool change f or Multiﬁ x (quick change tool holder)• Positioning of the tool t urret with three-phase motor•

Basic functions are implemented

Page 43

Data Interfaces

The MANUALplus 620 is connected to PCs, networks and other data storage devices via data interfaces.

Ethernet

Protocol The MANUALplus 620 communicates using the TCP/IP protocol. Network connection NFS ﬁ le server•

Data transfer rate Approx. 40 to 80 Mbps (depending on ﬁ le type and network

RS-232-C/V.24

Data transfer rate 115 200; 57 600; 38 400; 19 200;

Protocols The MANU ALplus 620 can transfer data using various protocols. Standard

data transfer

Blockwise data transfer

The MANUALplus 620 can be interconnected via the Ethernet interface. The MANUALplus 620 features a 100BaseT Ethernet (Twisted Pair Ethernet) connection to the data network.

Maximum transmission distance: Unshielded 100 m Shielded 400 m

Windows networks (SMB)•

utilization) Data interface according to DIN 66 020 or EIA standard RS-232-C.

Maximum transmission distance: 20 m The RS-232-C/V.24 interface can be addressed only by the PLC.

9 600; 4 800; 2 400; 1 200; 600; 300; 150; 110 bits per second

The data is transferred character by character. T he number of data bits, stop bits, the handshake and character parity must be set by the user .

The data is transferred blockwise. A block check character (BCC) is used to ensure data integrity. This method improves data security.

LSV2 Bidirectional transf er of commands and data according to

DIN 66 01 9. The data is divided into blocks and transf er red.

Adapter block For connecting the interface to the electrical cabinet or

operating panel. RS-232-C/V.24 adapter 9-pin ID 363 987-02 25-pin ID 310 085-01

USB

USB hub

Cover The USB hub can be installed in the operating panel in such a way

The MC 6110 feat ures three USB 2.0 interf aces f or the connection of standard USB devices, such as the mouse, drives, etc. Two are on the back of the control. One USB interface is on the front and stays accessible when the control is installed. A cover protects it from contamination. The USB interfaces are rated for a maximum supply current of 0.5 A. The maximum cable length for external USB devices is 5 m without an ampliﬁ er. For lengths of 6 m and greater , USB connecting cables with integrated ampliﬁ er are required.

If you need further USB ports or if the supply current is not sufﬁ cient, a USB hub is required. The USB hub from HEIDENHAIN off ers f our free USB ports.

Po w er supply: 24 V– / max. 300 mA ID 582 884-01

that two USB ports can be accessed from the outside. An optionally available cov er can be used to protect the ports from contamination.

ID 508 921-01

Page 44

Sof tware f or Data Transfer

TNCremoNT

(accessory)

TNCremoPlus

(accessory)

This PC software package helps the user to transfer data from the PC to the MANUALplus 620. The software on the PC carries out block-wise data transfer with block check c haracter (BCC).

Functions:

Data transfer (also blockwise)• Remote control (only serial)• Management of the MANUALplus 620 ﬁ les• Backup of the MANUALplus 620 data• Reading out the log• Print-out of screen contents• Text editor• Managing more than one machine (TNCremoNT)•

Requirements:

Windows 98/98SE/NT4.0/2000/XP/Vista/7 operating system• At least VGA• At least 16 MB RAM• At least 1 0 MB free memory on the hard disk• Serial or Ethernet interface•

In addition to the features y ou are already f amiliar with from TNCremoNT, TNCremoPlus can also transfer the current content of the control’s screen to the PC (“live screen ”). This makes it very simple to monitor the machine.

ID 340 447-xx

Page 45

Mounting Instr uctions

Installation

Mounting and electrical installation

Degrees of protection

Electromagnetic compatibility

Intended place of operation

When installing the MANUALplus 620, take note of the minimum spacing, space needed for servicing, and the appropriate length and location of the connecting cables.

Keep the following in mind during mounting and electrical installation:

National regulations for power installations•

Interference and noise immunity•

Conditions of operation•

Mounting attit ude•

The following components fulﬁ ll the requirements for IP 54 (dust protection and splash-proof protection):

MANUALplus 620 (when properly installed)•

Machine operating panel (when properly installed)•

Handwheel•

The unit fulﬁ lls the requirements for a Class A device in accordance with the speciﬁ cations in EN 55 022, and is intended for use in industrially zoned areas.

Protect your equipment from interf erence b y observing the rules and recommendations speciﬁ ed in the Technical Manual.

Leave space f or air circulation and servicing!

Air out

Likely sources of interference

Protective measures Keep a minimum distance of 20 cm from the MANUALplus 620 •

Interference is mainly produced by capacitiv e and inductiv e coupling from electrical conductors or from device inputs/outputs, such as:

Strong magnetic ﬁ elds from transformers or electric motors•

Relays, contactors and solenoid valv es•

High-frequency equipment, pulse equipment and stray magnetic •

ﬁ elds from switch-mode pow er supplies

Po w er lines and leads to the abo v e equipment•

and its leads to devices that carry interference signals.

Keep a minimum distance of 1 0 cm from the MANU ALplus 620 •

and its leads to cables that carry interference signals. For cables

in metallic ducting, adequate decoupling can be achieved by

using a grounded separation shield.

Shielding according to EN 50 178•

Use potential compensating lines with a cross section of 6 mm•

Use only genuine HEIDENHAIN cables, connectors and •

couplings.

Supply air

Page 46

Over all Dimensions

MC 611 0 T

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

410

386±0.2

98+1

5+1

350

332±0.2

274±0.2 2

15x45°

0.5

386±0.2

270+1

¬ 5.5

4x M5

f = Cutout in machine panel m = Mounting surface

¬ 10

¬ 8+1

400+1

Page 47

MB 620 T

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

34.5

410

386±0.2



94±0.2

76.50

+0.5

–0.3

386±0.5

394±0.2

12x45°

¬ 5.5

110

94±0.2

¬ 8

2.2

+0.4

24.1

f = Cutout in machine panel m = Mounting surface

+0.4

X (2x) 2:1

¬ 22.3

¬ 10

+0.4

Page 48

CC 6106

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

24.75

74.5+0.5

¬ 5.5

¬ 12

480

456+5

30420

280.5

22.5+1

Page 49

CC 6108

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

24.75

CC 61 08: 8 control loops CC 611 0: 10 control loops

99.5+0.5

50±0.2

¬ 5.5

¬ 12

280.5

22.5+1

480

456+5

420

Page 50

UEC 111, UEC 11 2

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

480

456+5

¬ 5.5

¬ 12

430

5.5

100±0.2 24.75+0.5

149.5

284.5

280.5

PSL 1 30

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm



300+1

280+1

¬ 12

¬ 5.5

30162

85.1

212

B

198±0.2

5.5

24.75



234.9

Page 51

PSL 1 35

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

480

456±0.2

420

24.75

¬ 12

¬ 5.5

5.5

73.4

170.9

335.6

280.5+1

303+1



PL 6xxx

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

PL 6x04: 139, PL 6x06: 183, PL6x08: 227

2.75

136

119

100 100

132

148

Page 52

PLB 600 1

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

39.9 24

¬7

3.4

288.4

295±0.3

304

133

109.5

Page 53

HR 1 30, HR 150, HR 180 with Control Knob

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

¬ 36f8

¬ 0.08 B

0.01

0.02

¬ 10

0.08 A

0.03 A

20±0.5

36.7±0.5

¬ 6

4.4

¬ 56

¬ 58

3x 120°

¬ 48

3xM3 x 5

¬ 0.25 C

Page 54

HRA 11 0

Dimensions in mm

Selection Switch

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

24.1

2x M 2.5 x 5

SW 14

20 max.

¬ 60.03

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

M 10

2.6+0.1

12.8+0.3

10.1+0.1

Page 55

HR 410

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Adapter Cable f or HR 410

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

¬ 55

Mounting opening for wall thic kness S†4 Mounting opening for wall thic kness S>4

¬ 34

32x15

Ø 36

¬ 5.5

¬ 37

Page 56

Line Drop Compensator for Encoders with EnDat Interf ace

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

12.5

¬ 9

¬ 5

RS-232-C/V.24 Adapter

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

127

Connection to KTY

Opening for mounting the adapter

Page 57

USB Hub

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

17.5

Cover (accessory)

¬ 3.4

109

100±0.2

93.2

180°

¬ 3.5

17.5

30±0.2

= Cutout for mounting

70±0.2

50±0.2

¬ 2.5

60±0.2

USB Extension Cable with Hubs

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

n x 5000 50001000...5000

USBA USBB

¬ 20

n = 0 ... 4 L = Ordering length

115

Page 58

Cuboid Probe Contact for TT 1 40

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

13.6

TT 1 40

 0.01 A

7.5

¬ 20

¬ 40

0.1

¬ 34

¬ 20

7. 5

¬ 10

 0.03 A

4.2

¬ 25

21.5

¬ 25

¬ 20

7.5

4.2

¬ 29.5

1x45°

¬ 43

¬ 48

0.2

70.9

6.7

M12

19±0.1

¬ 13.5

¬ 20

¬ 30

¬ 65

30.7

Dimensions in mm

Tolerancing ISO 8015 ISO 2768 - m H < 6 mm: ±0.2 mm

Page 59

Documentation

Technical documentation

User documentation