Grass Valley Kayak HD User Manual

4.5 (2)

Kayak HD

DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 6.9.4

071844808 MAY 2011

CERTIFICATE

Certificate Number: 510040.001

The Quality System of:

Grass Valley USA, LLC and its Grass Valley Affiliates

Headquarters:

 

 

400 Providence Mine Road

15655 SW Greystone Ct.

Brunnenweg 9

Nevada City, CA 95945

Beaverton, OR 97006

D-64331 Weiterstadt

United States

United States

Germany

Kapittelweg 10

2300 So. Decker Lake Blvd.

 

4827 HG Breda

Salt Lake City, UT 84119

 

The Nederlands

United States

 

Including its implementation, meets the requirements of the standard:

ISO 9001:2008

Scope:

The design, manufacture and support of video and audio hardware and software products and related systems.

This Certificate is valid until:

June 14, 2012

This Certificate is valid as of:

December 23, 2010

Certified for the first time:

June 14, 2000

H. Pierre Sallé

President

KEMA-Registered Quality

The method of operation for quality certification is defined in the KEMA General Terms And Conditions For Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.

KEMA-Registered Quality, Inc.

Accredited By:

4377 County Line Road

ANAB

Chalfont, PA 18914

 

Ph: (215)997-4519

 

Fax: (215)997-3809

 

CRT 001 042108

Kayak HD

DIGITAL PRODUCTION SWITCHER

Installation and Service Manual

Software Version 6.9.4

071844808 MAY 2011

Contacting Grass Valley

International

France

+800 8080 2020 or +33 1 48 25 20 20

 

United States/Canada

+1 800 547 8949 or +1 530 478 4148

Support Centers

24 x 7

 

 

24 x 7

 

 

 

Hong Kong, Taiwan, Korea, Macau: +852 2531 3058 Indian Subcontinent: +91 22 24933476

 

Asia

Southeast Asia/Malaysia: +603 7805 3884 Southeast Asia/Singapore: +65 6379 1313

Local Support

 

China: +861 0660 159 450 Japan: +81 3 5484 6868

 

 

 

 

 

 

Centers

Australia and New Zealand: +61 1300 721 495

 

Central/South America: +55 11 5509 3443

(available

Middle East: +971 4 299 64 40 Near East and Africa: +800 8080 2020 or +33 1 48 25 20 20

during normal

 

 

 

 

 

business hours)

 

Belarus, Russia, Tadzikistan, Ukraine, Uzbekistan: +7 095 2580924 225 Switzerland: +41 1 487 80 02

 

Europe

S. Europe/Italy-Roma: +39 06 87 20 35 28 -Milan: +39 02 48 41 46 58 S. Europe/Spain: +34 91 512 03 50

 

Benelux/Belgium: +32 (0) 2 334 90 30 Benelux/Netherlands: +31 (0) 35 62 38 42 1 N. Europe: +45 45 96 88 70

 

 

Germany, Austria, Eastern Europe: +49 6150 104 444 UK, Ireland, Israel: +44 118 923 0499

 

 

 

 

 

 

 

Copyright © Grass Valley USA, LLC. All rights reserved.

 

 

This product may be covered by one or more U.S. and foreign patents.

Grass Valley Web Site

The www.grassvalley.com web site offers the following:

Online User Documentation — Current versions of product catalogs, brochures, data sheets, ordering guides, planning guides, manuals, and release notes in .pdf format can be downloaded.

FAQ Database — Solutions to problems and troubleshooting efforts can be found by searching our Frequently Asked Questions (FAQ) database.

Software Downloads — Download software updates, drivers, and patches.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Kayak HD — Installation and Service Manual

Contents

Contents

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Standard Documentation Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Other Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Regulatory Notices

Certifications and Compliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

FCC Emission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Canadian EMC Notice of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

EN55022 Class A Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Canadian Certified Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Canadian Certified AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

FCC Emission Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Safety Summary

Safety Terms and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Terms in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Terms on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Symbols on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Section 1 — System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Kayak HD or SD Switcher Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Kayak HD Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Kayak HD Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Supported Control Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Kayak HD Control Surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1 M/E Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1.5 and 2 M/E Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2.5 and 3M/E Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Kayak HD Video Processor Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Kayak 4 RU Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Kayak 8 RU Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

KDD-PSU Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Video Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Section 2 — Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

System Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Line Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Installation Tasks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Kayak HD — Installation and Service Manual

5

Contents

General Rack Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4 RU Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4 RU Compact Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4 RU Compact Frame Rack Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Kayak HD Video Processor 4 RU Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 License EEPROMs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

8 RU Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Video Processor Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 8 RU Frame Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 8 RU Frame Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Kayak HD Frame Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Internal Redundant Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Removing and Replacing the Kayak HD Frame Door . . . . . . . . . . . . . . . . . . . . . . 48 Control Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 1 M/E Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 2 M/E Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 3M/E Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Panel Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Table Top Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Surface Mount Cutout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Securing Panels to Mounting Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Kayak HD Control Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 KDD-PSU Power Supply Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 GPI / Tally Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Kayak HD GPI and Tally Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 GPI Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 GPI Input Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 GPI / Tally Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Cabling Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Control Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Kayak HD 100C Control Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Kayak HD 150C, 200C,and 200 Control Cabling . . . . . . . . . . . . . . . . . . . . . . . . . 71 Mouse Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Ethernet Switches and Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Factory Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Video Cabling for all Kayak HD Switchers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Reference Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Kayak HD Video Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Kayak HD Home - Install Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Select the Video Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Select the Video Reference Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Select SF Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Adjust Internal System Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Main Panel Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Install - Calibration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Fader Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Joystick Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Touch Screen Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Kayak System Control via PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Connecting a PC / Laptop to a Kayak HD System . . . . . . . . . . . . . . . . . . . . . . . 87

6

Kayak HD — Installation and Service Manual

Contents

Section 3 — Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Basic Configuration Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Setting Up IP Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Netmask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Network Settings - Telnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Open a Telnet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Netmask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Software Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Software Option Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Available Options and Configuration Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Installing Licenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Button Assignment (Source to Button Mapping) . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Assign Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Rename Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Assigning Permanent Sources to AUX Buses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Assigning On-Air Tallies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Save Installation and Configuration Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Save All Install Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Save Panel Install Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Save Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Panel Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Locking The Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Unlocking The Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Install Menus Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Install - E-Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Install - Genlock Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Selecting the Video Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Selecting the Video Reference Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Install - Editor Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Install - GPI Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Install - GPO Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Install - Misc Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Install - Machine Control Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Install - VTR Emulation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Install – EBox - AUX Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Install - AUX CP Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Install – UMD Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Install - Router Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Install - Tally Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 System Setup Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Device Control Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Configure Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Reset / Check / Clear Device Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Kayak HD — Installation and Service Manual

7

Contents

Section 4 — Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Servicing Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Grass Valley Customer Service FAQ Database . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Grass Valley Web Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Troubleshooting and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Diagnosis Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 NetCentral and SNMP Agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Manually Configure the SNMP Trap Destination . . . . . . . . . . . . . . . . . . . . . 150 Network Problems with Sidepanel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Lost LAN Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Problems with Network Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Running Panel Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Local Panel Test Mode 1 (Button Test): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Local Panel Test Mode 2 (LED Test): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Local Panel Test Mode 3 (Group Test / On Air Highlight Test):. . . . . . . . . 156 Local Panel Test Mode 4 (Connect Mode): . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Local Panel Test Mode 5 (Color Test): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Version Mismatch Button Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Panel CPU Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Fan Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 HD RAM Recorder Field Upgrade Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Field Upgrade Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Installing HD RAM Recorder Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 Control Processor Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Lifetime of the Internal Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Changing the Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Change the Kayak HD Frame Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Change the Kayak HD Control Panel Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Additional Kayak Panel FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Removing the Top of the Control Panel Enclosure . . . . . . . . . . . . . . . . . . . . . . 168 Replacing Control Panel FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Replacing the Panel CPU Board (2-M/E and 3-M/E) . . . . . . . . . . . . . . . . . . 173 Replacing the Menu Display Board (2-M/E and 3-M/E) . . . . . . . . . . . . . . . 176 Replacing a Joystick (2-M/E and 3-M/E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Replacing a Lever Arm (2-M/E and 3-M/E) . . . . . . . . . . . . . . . . . . . . . . . . . 181 Replacing a Ribbon Cable Harness (2-M/E and 3-M/E) . . . . . . . . . . . . . . . 183 Replacing CF Cards (2-M/E and 3-M/E) (128MB/512MB) . . . . . . . . . . . . . 185 2-M/E Only Control Panel FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Replacing a 2-M/E Control Panel Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 3-M/E Control Panel FRUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Replacing a 3-M/E Control Panel Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Frame BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Panel BIOS Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix A — Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Kayak HD Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

8

Kayak HD — Installation and Service Manual

Contents

Appendix B — Field Replaceable Units and RoHS Compliance. . . . . 203

Appendix C — Control Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Supported GVG100 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Supported GVG200 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

ESAM Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Supported Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

ESAM Installation and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211

Kayak HD — Installation and Service Manual

9

Contents

10

Kayak HD — Installation and Service Manual

Preface

About This Manual

This Kayak HD Installation and Service Manual provides installation, configuration, and service information for the Grass Valley Kayak HD Digital Production Switcher. This manual is designed for technical personnel responsible for installing and maintaining Kayak HD systems.

Standard Documentation Set

The standard Kayak HD documentation set consists of:

User Manual

Installation and Service Manual

Release Notes

The User Manual contains background information about the Kayak HD Digital Production switcher and describes operating procedures. This manual can be used while learning about Kayak HD and for enhancing your basic knowledge of the system.

The Installation and Service Manual contains information about installing, configuring, and maintaining the system. The service section of this manual is in preparation.

The Release Notes contain information about new features and system enhancements for a specific software version, and also includes software installation procedures. Always check the release notes for your current system software before you begin operating your system.

Other Documentation

Communication protocols of Kayak HD are available upon request for developers and software engineers to use to design editor and other external interfaces to the Kayak HD system.

Kayak HD — Installation and Service Manual

11

Preface

12

Kayak HD — Installation and Service Manual

Regulatory Notices

Certifications and Compliances

FCC Emission Control

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Grass Valley Group can affect emission compliance and could void the user’s authority to operate this equipment.

Canadian EMC Notice of Compliance

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.

Le présent appareil numérique n’emet pas de bruits radioélectriques dépassant les limites applicables aux appareils numeriques de la classe A préscrites dans le Règlement sur le brouillage radioélectrique édicte par le ministère des Communications du Canada.

EN55022 Class A Warning

For products that comply with Class A. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

Kayak HD — Installation and Service Manual

13

Regulatory Notices

Canadian Certified Power Cords

Canadian approval includes the products and power cords appropriate for use in the North America power network. All other power cords supplied are approved for the country of use.

Canadian Certified AC Adapter

Canadian approval includes the AC adapters appropriate for use in the North America power network. All other AC adapters supplied are approved for the country of use.

FCC Emission Limits

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may no cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesirable operation. This device has been tested and found to comply with FCC Part 15 Class B limits for a digital device when tested with a representative laser-based fiber optical system that complies with ANSI X3T11 Fiber Channel Standard.

Certification

This product has been evaluated for Electromagnetic Compatibility under the EN 55103-1/2 standards for Emissions and Immunity and meets the requirements for E1/E2 environment.

This product complies with Class A. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

This product has been evaluated and meets the following Safety Certification Standards:

Category

Standard

Designed/tested for compliance with:

 

 

 

Safety

ANSI / UL60950

“Standard for Safety of Information Technology Equipment - Safety -

 

 

Part 1: General Requirements”, (ANSI/UL 60950-1, First Edition, Dated

 

 

April 1, 2003, with revision through and including November 26,

 

 

2003.)

 

 

 

 

IEC 60950

“Standard for Safety for Information Technology Equipment - Safety -

 

 

Part 1: General Requirements”, (IEC 60950-1, First Edition, 2001, Cor-

 

 

rigendum 1:10-2002)

 

 

 

 

CAN/CSA C22.2, No. 60950

“Standard for Safety of Information Technology Equipment - Safety -

 

 

Part 1: General Requirements”, (CAN/CSA-C22.2 No. 60950-1-03.

 

 

First Edition Dated April 1, 2003, with revisions through and including

 

 

November 26, 2003)

 

 

 

 

EN60950

Safety of Information Technology Equipment, including Electrical Busi-

 

 

ness Equipment.

 

 

 

 

73/23/EEC

Low Voltage Directive

 

 

 

14

Kayak HD — Installation and Service Manual

 

 

Regulatory Notices

 

 

 

Category

Standard

Designed/tested for compliance with:

 

 

 

EMI

EMC Directive 89/336/EEC via

Audio, Video and Entertainment Lighting Control for the European

 

EN 55103-1 and 2

Community.

 

 

 

 

EN 55103-1 standards

Electromagnetic compatibility.

 

 

Product family standard for audio, video, audio-visual and entertain-

 

 

ment lighting control apparatus for professional use.

 

 

Part 1 Emissions, Environment E1/E2

 

 

EN 55022: Class A Radiated and Conducted Emissions

 

 

EN 61000-3-2: Power Line Harmonic Emissions, Radiated Magnetic

 

 

Field Emissions, Peak Inrush Current

 

 

 

 

EN55103-2 standards

Electromagnetic compatibility--Product family standard for audio,

 

 

video, audio-visual and entertainment lighting control apparatus for

 

 

professional use.

 

 

Part 2 Immunity, Environment E1/E2

 

 

EN 50082-1: Immunity

 

 

EN 61000-4-2:

 

 

Electrostatic Discharge “ESD” Immunity

 

 

EN 61000-4-3:

 

 

Radiated RF Electromagnetic Field Immunity

 

 

EN 61000-4-4:

 

 

Electrical Fast Transient/Burst “EFT” Immunity

 

 

EN 61000-4-5: Surge Immunity

 

 

EN 61000-4-6: Conducted RF Immunity

 

 

EN 61000-4-11: Voltage Dips, Short Interruptions and Voltage Varia-

 

 

tions

 

 

Annex A - Radiated Magnetic Field Immunity Note: This only applies to

 

 

assemblies sensitive to magnetic fields

 

 

 

 

US FCC Class A

CISPR Pub. 22 (1985)

 

 

 

 

Canada FCC Industry Canada

 

 

 

 

 

Australia &

AS/NZS 3548

 

New Zealand:

 

 

 

 

Kayak HD — Installation and Service Manual

15

Regulatory Notices

16

Kayak HD — Installation and Service Manual

Safety Summary

Read and follow the important safety information below, noting especially those instructions related to risk of fire, electric shock or injury to persons. Additional specific warnings not listed here may be found throughout the manual.

WARNING Any instructions in this manual that require opening the equipment cover or enclosure are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

Safety Terms and Symbols

Terms in This Manual

Safety-related statements may appear in this manual in the following form:

WARNING Warning statements identify conditions or practices that may result in personal injury or loss of life.

CAUTION Caution statements identify conditions or practices that may result in damage to equipment or other property, or which may cause equipment crucial to your business environment to become temporarily non-operational.

Terms on the Product

The following terms may appear on the product:

DANGER — A personal injury hazard is immediately accessible as you read the marking.

WARNING — A personal injury hazard exists but is not immediately accessible as you read the marking.

CAUTION — A hazard to property, product, and other equipment is present.

Kayak HD — Installation and Service Manual

17

Safety Summary

Symbols on the Product

The following symbols may appear on the product:

Indicates that dangerous high voltage is present within the equipment enclosure that may be of sufficient magnitude to constitute a risk of electric shock.

Indicates that user, operator or service technician should refer to product manual(s) for important operating, maintenance, or service instructions.

This is a prompt to note fuse rating when replacing fuse(s). The fuse referenced in the text must be replaced with one having the ratings indicated.

Identifies a protective grounding terminal which must be connected to earth ground prior to making any other equipment connections.

Identifies an external protective grounding terminal which may be connected to earth ground as a supplement to an internal grounding terminal.

Indicates that static sensitive components are present which may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

Warnings

The following warning statements identify conditions or practices that can result in personal injury or loss of life.

Dangerous voltage or current may be present — Disconnect power and remove battery (if applicable) before removing protective panels, soldering, or replacing components.

Double-pole or neutral fusing — Disconnect mains power prior to servicing. After a fuse opens, high voltage in parts of the equipment may still present a hazard to you during servicing.

Do not service alone — Do not internally service this product unless another person capable of rendering first aid and resuscitation is present.

Remove jewelry — Prior to servicing, remove jewelry such as rings, watches, and other metallic objects.

18

Kayak HD — Installation and Service Manual

— Do not operate in wet or damp conditions.

Safety Summary

Avoid exposed circuitry — Do not touch exposed connections, components or circuitry when power is present.

Use proper power cord — Use only the power cord supplied or specified for this product.

Ground product — Connect the grounding conductor of the power cord to earth ground.

Operate only with covers and enclosure panels in place — Do not operate this product when covers or enclosure panels are removed.

Use correct fuse — Use only the fuse type and rating specified for this product.

Use only in dry environment

Use only in non-explosive environment — Do not operate this product in an explosive atmosphere.

High leakage current may be present — Earth connection of product is essential before connecting power.

Dual power supplies may be present — Be certain to plug each power supply cord into a separate branch circuit employing a separate service ground. Disconnect all power supply cords prior to servicing.

Ensure mains disconnect — If mains switch is not provided, the power cord(s) of this equipment provide the means of disconnection. The socket outlet must be installed near the equipment and must be easily accessible. Verify that all mains power is disconnected before installing or removing power supplies and/or options.

Use proper lift points — Do not use door latches to lift or move equipment.

Avoid mechanical hazards — Allow all rotating devices to come to a stop before servicing.

Cautions

The following caution statements identify conditions or practices that can result in damage to equipment or other property

Use correct power source — Do not operate this product from a power source that applies more than the voltage specified for the product.

Use correct voltage setting — If this product lacks auto-ranging power supplies, before applying power ensure that the each power supply is set to match the power source.

Provide proper ventilation — To prevent product overheating, provide equipment ventilation in accordance with installation instructions.

Kayak HD — Installation and Service Manual

19

Safety Summary

Use anti-static procedures — Static sensitive components are present which may be damaged by electrostatic discharge. Use anti-static procedures, equipment and surfaces during servicing.

Do not operate with suspected equipment failure — If you suspect product damage or equipment failure, have the equipment inspected by qualified service personnel.

Route cable properly — Route power cords and other cables so that they ar not likely to be damaged. Properly support heavy cable bundles to avoid connector damage.

Use correct power supply cords — Power cords for this equipment, if provided, meet all North American electrical codes. Operation of this equipment at voltages exceeding 130 VAC requires power supply cords which comply with NEMA configurations. International power cords, if provided, have the approval of the country of use.

Use correct replacement battery — This product may contain batteries. To reduce the risk of explosion, check polarity and replace only with the same or equivalent type recommended by manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

Troubleshoot only to board level — Circuit boards in this product are densely populated with surface mount technology (SMT) components and application specific integrated circuits (ASICS). As a result, circuit board repair at the component level is very difficult in the field, if not impossible. For warranty compliance, do not troubleshoot systems beyond the board level.

20

Kayak HD — Installation and Service Manual

Section 1

System Overview

Introduction

The Grass Valley Kayak HD™ digital production switcher is an affordable, compact, and flexible system that offers an array of high-end features for everything from live studio and mobile production to small corporate studios and editing applications. The Kayak HD switcher leverages many of the features found in the Grass Valley KayakDD2™ and Zodiak™ switchers. The result is a compact system with superior image quality and features not found in any other product.

Kayak HD or SD Switcher Models

Kayak HD or SD 100C, which includes a 1 M/E Control Panel and a compact 4 RU Video Processor Frame

Kayak HD or SD 150C, which includes a 2 M/E Control Panel and a 4 RU Video Processor frame equipped with one M/E module and the license for a Half M/E

Kayak HD or SD 200C, which includes a 2 M/E Control Panel and a 4 RU Video Processor frame equipped with two M/E modules

Kayak HD or SD 200, which includes a 2 M/E Control Panel and a 8 RU Video Processor frame equipped with two M/E modules

Kayak HD or SD 250C, which includes a 3 M/E Control Panel and a 4 RU Video Processor frame equipped with two M/E modules and the license for a Half M/E

Kayak HD or SD 250, which includes a 3 M/E Control Panel and an 8 RU Video Processor frame equipped with two M/E modules and the license for a Half M/E

Kayak HD or SD 300, which includes a 3 M/E Control Panel and an 8 RU Video Processor frame equipped with three M/E modules

Kayak HD — Installation and Service Manual

21

Section 1 — System Overview

Frame-only models are available for the configurations listed above and include the following:

Kayak HD or SD 350 Frame-only which includes an 8 RU Video Processor frame equipped with three mix/effects and the license for a Half M/E

Kayak HD or SD 400 Frame-only which includes an 8 RU Video Processor frame equipped with four mix/effects

Kayak HD or SD 450 Frame-only which includes an 8 RU Video Processor frame equipped with three mix/effects and the license for a Half M/E

Kayak HD Standard Features

Switchable between several HD formats

Supports SD production

Fully digital 10-bit, 4:2:2 inputs, outputs

Compact 4 RU and 8 RU lightweight frames

Low power consumption

Hot swappable, front removable modules and power supplies

Intuitive menu with touch screen

One DPM Channel standard per M/E with planar 3D effects, remaining channels optional, adding non-linear and lighting effects (Software License Key (SLK)

Two high-quality chroma keyers standard

Number of M/Es:

One for Kayak HD 100C

1.5 for Kayak HD 150C

Two for Kayak HD 200, 200C

2.5 for Kayak HD 250, 250C

Three for Kayak HD 300

3.5 for Kayak HD 350

4 for Kayak HD 400

4.5 for Kayak HD 450

Note .5 M/E includes cuts and mixes, no wipes or iDPM, with simple linear/luminance keyers and no chroma keys.

22

Kayak HD — Installation and Service Manual

Introduction

Number of inputs:

24 to 48 for Kayak HD 100C, 150C

48 for Kayak HD 200C, 250C

48 to 96 for Kayak HD 200, 250

72 to 96 for Kayak HD 300, 350

96 for Kayak HD 400, 450

Number of outputs:

12 to 24 for Kayak HD 100C, 150C

24 for Kayak HD 200C, 250C

24 to 48 for Kayak HD 200, 250

36 to 48 for Kayak HD 300, 350

48 for Kayak HD 400, 450

Video outputs programmable as M/E, Program or AUX bus outputs

GPI (General Purpose Interface) inputs:

Eight to 16 for Kayak HD 100C, 150C

16 for Kayak HD 200C, 250C

16-32 for Kayak HD 200, 250

24-32 for Kayak HD 300, 350

32 for Kayak HD 400, 450

GPI/Tally Outputs:

32-64 for Kayak HD 100C, 150C

64 for Kayak HD 200C, 250C

64-128 for Kayak HD 200, 250

96-128 for Kayak HD 300, 350

128 for Kayak HD400, 450

Four full-function keyers per full M/E, each with linear and luminance keying

Five background generators include black, white, and three color backgrounds

Test Pattern Generator

Two analog reference inputs (tri-level sync and black burst) and HD/ SD serial digital input reference

White or colored pushbutton keycaps (factory installed, choose when ordered)

Freeze frame buffer on every full-function keyer

Kayak HD — Installation and Service Manual

23

Section 1 — System Overview

Two main wipe generators and 4 keyer wipe generators per M/E

YUV Color correction on every keyer and background bus

Internal four-port Gigabit Ethernet (10/100/1000 base T) switch

Eight serial ports for external machine control

Kayak HD Options

Internal six-channel RAMRecorder option for video clips and stills

Three additional iDPMs with 2D transforms and crops on keyers 2, 3, and 4 per M/E

DPM Kurl per M/E. Adds Kurl effects to all of the enabled DPMs in one M/E. Includes Page Turn, Page Roll, Spheres, Ripples, Splits, Mirrors, and Slits

DPM Spektra Lighting, Defocus, Glow, and Output Recursives. Adds Spektra effects to all of the enabled DPMs in one M/E.

Four channels of eDPM with 2D transforms and crops that re-enter on any M/E

Kurl for eDPM

Spektra for eDPM

RGB color correction option on every keyer and background bus, or per input

Dual Chromatte™ chroma keyers, with flexible licenses allowing assignment of Chroma keys to different keyers

Remote monitoring and diagnostic support via NetCentral software

KHD-PSU internal redundant power supply unit

KDD-PSU rack-mounted remote power supply unit for remote (or additional) control panels

MatchDef™ Dual Video Source Scalar for converting 2 SD or HD sources to the production format, maximum of 4 for up to 8 sources in the 4 RU models, up to 16 sources in the 8 RU models. One Mix/Effects or IOXPAND option required for every four sources. Scalars accept either HD or SD input and act as a frame-sync when not converting or being bypassed.

DSK (Downstream Keyer)/ Half M/E option for full M/E systems. (SLK)

Adds four DSKs for up to 20 keyers for 4.5 M/Es in the 8RU frame

Adds four DSKs for up to 12 keyers in the 4RU frame

Or Half M/E Mode with A/B background mix and four Lin/Lum keyers

24

Kayak HD — Installation and Service Manual

Introduction

I/O Expander Module adds 24 SDI inputs, 12 SDI outputs, 8 GPI inputs, 32 GPI outputs/tallies, and optionally 4 MatchDef™ scalar inputs. Fits in any available M/E slot.

Full M/E Upgrade Option. Adds one Mix/Effects module to any Kayak HD chassis. Order one or more options to get the total M/Es required. The 4RU chassis holds up to two M/E modules and/or I/O Expander modules. One M/E upgrade option can be added to a Kayak HD 1-M/E or 1.5-M/E system if it does not also have an I/O Expander module. The 8RU chassis holds up to four M/E modules and/or I/O Expander modules. One or two upgrade options can be added to a Kayak HD or SD 2-M/E system, less any I/O Expander modules in the chassis.

Upgrade Kit for minor modifications of XtenDD panels to enable control of a Kayak HD/SD video processor frame.

Supported Control Protocols

VTRs (BVW-75)

AMP (Advanced Media Protocol). For Profile PVS, XP, K2, M Series, and Turbo DDRs. RS422 Serial supported

Video servers (Louth VDCP, Odetics)

Routers/Routing Control Systems (Trinix™, Venus™, Triton™, and third party routers; Jupiter™ and Encore™ router control systems)

Control Systems (Grass Valley Andromeda™ and third-party systems)

Grass Valley Under Monitor Displays (Serial tally for UMD. Requires Grass Valley Andromeda™ system or third-part tally box such as Tally Display Corp. or Image Video.)

Grass Valley external Remote AUX Panels (CP-300 Series)

ESAM II for audio-follow-video applications

Edit controllers (native and Grass Valley Model 100 and 200 or DD35)

Kayak HD — Installation and Service Manual

25

Section 1 — System Overview

System Components

Kayak HD Control Surfaces

Kayak HD Production Switcher systems use a control panel with an integrated menu display (color TFT with touch-screen). The Sidepanel program, which runs on a user-supplied Windows PC, can also be used to control the Kayak HD system.

1 M/E Control Panel

Figure 1. 1 M/E Control Panel, Top View

Figure 2. 1 M/E Control Panel, Rear View

 

 

 

PS/2 Port

 

 

 

 

 

USB #4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Future use)

(Future use)

8448_04_r0

48V DC Power In (from Frame)

USB #2

LAN RS 485 RS 232

26

Kayak HD — Installation and Service Manual

System Components

1.5 and 2 M/E Control Panel

Figure 3. Kayak HD 150C, 200C, and 200 Control Panel

Figure 4. 2 M/E Control Panel, Rear View

 

 

PS/2 Port

 

USB #4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P/S 2

3 USB 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Future use)

(Future use)

8448_05_r0

48V DC Power In

Redundant

USB #2

LAN

RS 485 RS 232

(from Frame)

DC Power In

 

 

 

Kayak HD — Installation and Service Manual

27

Grass Valley Kayak HD User Manual

Section 1 — System Overview

2.5 and 3M/E Control Panel

Figure 5. Kayak HD 250C, 250, and 300 Control Panel

Figure 6. 3 M/E Control Panel, Rear View

8448_12_r0

 

 

KAYAK

 

 

DIGITAL PRODUCTION SWITCHER

 

DC POWER IN

RED. DC POWER IN

 

48V/1.3A max.

48V/1.3A max.

TE

J1A

J1B

 

48V DC Power In

Redundant

 

(from Frame)

DC Power In

USB LAN RS 485 RS 232

1

 

2

 

COM 2

COM 1

Spare

 

 

 

 

 

J2

J3

J4

J5

 

J5

USB LAN RS 485 RS 232

28

Kayak HD — Installation and Service Manual

System Components

Kayak HD Video Processor Frames

Kayak 4 RU Frame

 

 

 

Figure 7. Kayak HD 4RU Frame, Front View with Door Removed

 

 

 

 

 

 

Top M/E Slot

Controller

Flash

Power Reset

VGA

PS2

2 USB

Bottom M/E Slot

Fan Assembly M/E 0 (PP)

(and 0.5 M/E)

Memory

Switch Button RS-232

 

Keyboard

(unused)

(M/E 1) Air Filter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF

ON

8448_01_r1

Power Supply Unit 1

Redundant Power Supply Unit 2 (option)

Kayak HD — Installation and Service Manual

29

Section 1 — System Overview

Kayak 8 RU Frame

 

Figure 8. Kayak HD 8RU Frame, Front View with Door Removed

 

 

 

Fan Assembly

Flash

Power

Reset RS-232

PS2

2 USB

Air Filter

 

Memory

Switch

Button

VGA Keyboard

(unused)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M/E 0 (PP)

M/E 1

Controller

OFF

ON

 

 

(and 0.5 M/E)

 

 

M/E 2

M/E 3

Expansion

Slot

8448_11_r1

Power Supply Unit 1

Power Supply Unit 2

Power Supply Unit 3 (Optional)

30

Kayak HD — Installation and Service Manual

Loading...
+ 186 hidden pages