Getinge FD-1800 Service manual [gb]

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GETINGE FD1800

TECHNICAL MANUAL 503712400

Service code 9817

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Contents

PREFACE _______________________________________________4

SAFETY REGULATIONS _________________________________5

General safety regulations ___________________________________ 5 In an emergency ___________________________________________ 5 Product liability ____________________________________________ 5 Isolator switch _____________________________________________ 5

INTRODUCTION ________________________________________6

Intended use of the machine _________________________________ 6 Attention symbols __________________________________________ 6 RCD ______________________________________________________ 6

Description _____________________________________________7

General ___________________________________________________ 7 Function __________________________________________________ 7 P&I diagram _______________________________________________ 8 Cooling ___________________________________________________ 9 Inspection hole ____________________________________________ 9

Service program ________________________________________11

Function __________________________________________________ 11 Table of line numbers and line information _____________________ 13 The service program ________________________________________ 19 Machine-independent variables, lines 00-09 ___________________ 22 Interval disinfection, line 31 __________________________________ 28 Inspection request, line 32 ___________________________________ 29 Dosage, line 33 ____________________________________________ 30 Empty container alarm, line 34 _______________________________ 30 Disinfection, lines 35 - 49 ____________________________________ 30 Tank and water, lines 50 - 55 _________________________________ 32 Fault statistics, lines 60 - 63 _________________________________ 34 Program statistics, lines 70 - 74 ______________________________ 35 Function test, lines 80 - 83 __________________________________ 36

Fault indications ________________________________________42

Fault message _____________________________________________ 42 Acknowledging a fault message ______________________________ 43 Resetting the machine ______________________________________ 43 Table of faults and possible actions ___________________________ 44

PREVENTIVE MAINTENANCE ____________________________45

Periodic maintenance _______________________________________ 45 Function check ____________________________________________ 47 Draining the machine _______________________________________ 60 Opening the door in the event of a power failure ________________ 61 Component list ____________________________________________ 62

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PREFACE

This technical manual is intended for maintenance and service personnel working with

the Tornado/FD1800 usher disinfector.

The service manual is divided into the following sections:

The purpose of the technical manual is to provide information for the maintenance and

service personnel whose job it is to ensure safe operation with optimum efciency.

Before starting work on the machine, the maintenance and service personnel must have read the safety instructions in this manual and familiarized themselves with the operation

of the machine and its safety instructions.

• Safety regulations

• Technical data

• Description of the design and operation of the machine

• Software description and menu tree

• Preventive maintenance

• Fault indications and troubleshooting

• Repair and adjustments

• Electrical diagram

Read the safety instructions in the technical manual before starting work on the machine.

The information in this manual describes the machine as dispatched from Getinge. There may be differences due to customization.

The machine is accompanied by the following documentation:

• User manual

• Installation manual

• Technical manual (this manual)

• Spare parts list Getinge reserves the right to change the specication and design without prior notice. The information in this manual was up to date on the date of issue of the manual.

The content of this manual must not be copied, in whole or in part,

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without the written consent of Getinge.

SAFETY REGULATIONS

This machine has been designed with a number of built-in safety devices. To avoid injury, it is highly important not to bypass or disable these safety devices.

General safety regulations

• Take care when handling the chemical agent used in the machine.

Read the details on the container or contact the manufacturer:

- if the agent comes into contact with the operator’s eyes or skin or if the vapors

are breathed in, etc.

- about storing the agent and disposing of empty containers.

• The machine must be connected in accordance with the installation instructions.

• Read the instructions thoroughly before use.

• The machine may only be operated by adults.

• Installation and service work must be done by personnel trained for this machine.

• The door locks of the machine must never be bypassed.

• Leakage in the system, due to a worn door seal for example, must be repaired

without delay.

• Before repair or service work is done, the personnel concerned must study the

relevant documentation and service manuals.

• Before welding begins on or close to the machine, all wiring connected by plugs

and sockets must be disconnected from all circuit boards of the control system.

• The machine must not be hosed down with water.

• Take care when using corrosive detergents.

• Precautions must be taken with hot water and steam.

• Run a program before starting servicing work. If this is not possible, disinfect the

machine with disinfectant before starting servicing work.

In an emergency

• Switch off the main switch.

• Close shutoff valves in the water and (where present) steam supply lines.

Product liability

Any modication or incorrect use of the equipment without the approval of Getinge Disinfection AB invalidates Getinge Disinfection AB’s product liability.

This product was manufactured by: GETINGE DISINFECTION AB Ljungadalsgatan 11, Box 1505 SE-351 15 Växjö, Sweden

Isolator switch

The machine must be tted with a separate isolating device in the electric power supply. The isolating device must be easily accessible on a wall close to the machine.

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INTRODUCTION

Intended use of the machine

Flusher disinfector for emptying, cleaning and disinfecting bowls, urine bottles and

buckets.

To meet the requirements of EN ISO 15883, the items must be placed in the proper holder, recommended by Getinge Disinfection AB.

The customer is responsible for ensuring that an Installation Qualication and a Performance Qualication according to ISO 15883 are carried out before the product is put into use.

Attention symbols

Some of the warnings, instructions and advice in this manual are so important that we

use the following special symbols to draw attention to them. The symbols and designs

used are:

This symbol indicates a warning in the technical manual. It warns of a hazard that may lead to more or less severe injury and in certain cases mortal danger.

RCD

It also highlights warnings of possible damage to the machine. This symbol highlights a warning in the text of the service manual dealing with the handling of components sensitive to ESD. The hazard that it warns about may result in damage to hardware and/or circuit boards.

If the machine has not been used for 72 hours, the steam generators and circulation pump must be drained. This must only be done by authorized service personnel.

Warning, hot surfaces. When the processor is ﬁnished, the surfaces can be very hot. Be careful when touching surfaces.

Warning: electrically live parts

Contamination risk Service personnel can be infected by parts in the machine.

We recommend using a residual current device (RCD) with the machine.

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Description

General

The usher disinfector is designed for cleaning and disinfecting circulation items such as bedpans and urine bottles. In this context, disinfection means killing all vegetative bacteria, fungal spores and viruses, but not bacterial spores. A description of the mechanical design and general functions of the machine is given the instruction manual.

This section contains a general description of the control system and schematic diagrams

of the machine. For detailed information about the software and its settings, see the chapter entitled “Software description and settings”.

Function

The items are cleaned by ushing with cold and hot water through xed and rotating nozzles. The water is drawn by a pump from the machine tank and fed to the ushing housing. The waste outlet of the machine is connected to the normal waste pipe system. The items are disinfected with steam and then cooled by ushing with water (the cooling phase can be eliminated by programming the machine accordingly).

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P&I diagram

G 1/2"

LSA

B01A

LSA

B01B

LSA

B01C

M02

M18 M

TIA/TIR

M16

S03

S05

B07

ZXX

S03

S05

B05

M01

Ø110 or 90mm.

B20

=OPTIONS

Instrument funktioner enl. ISO 3511. Komponent märkning enl. IEC 750. Instrument functions acc. to. ISO 3511. Component marking acc. to IEC 750.

Replace E01 and B20.

B03

M04

B02

M03

B04

M07

B06

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Safe and simple

Disinfection is fully automatic

• safety and reliability can be kept high by continuous monitoring of the process.

• the dosing of descaler, the temperature and the disinfection time can all be altered

with great precision to suit different conditions.

• the built-in service program makes troubleshooting and servicing far easier. Operation is simple and the control buttons are few and clearly marked.

Simple service and installation

Valves and the electrical equipment are easily accessible for inspection and service from the front and from above.

Cooling

Cooling with ventilator (optional)

The items can be cooled by the ventilator fan sucking the warm air out from the chamber.

Internal cooling (optional)

Internal cooling takes water from the tank and the standard water supply. This method is not recommended according to EN ISO 15883.

Inspection hole

The inspection hole is located in the front left corner of the chamber. In order to access the inspection hole, remove the front plate.

Inspection hole

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The programs

Programs, standard set:

P1 Economy program for lightly soiled items. P2 Normal program for normally soiled items. P3 Intensive program for heavily soiled goods.

The following programs can also be selected:

P4 Normal program with detergent dosing (option). P5 Intensive program with detergent dosing (option).

P6 Normal program with detergent dosing in tank and/or spray dosing in the chamber

(option). P7 Intensive program with detergent dosing and/or spray dosing in the chamber (option). P8 Rim ushing program. P10 Extra intensive program to meet the requirements of HTM 2030 (option). P11 Extra intensive program with detergent dosing in tank, to meet the requirements of

HTM 2030 (option).

P12 Extra intensive program with detergent dosing in tank and/or spray dosing in the

chamber, to meet the requirements of HTM 2030 (option).

P14 Extra Extra intensive program to meet the requirements of Koller W and HTM 2030.

P15 Extra Extra intensive program with detergent dosing in tank or pump, to meet the

requirements of Koller W and HTM 2030 (option).

P16 Extra Extra intensive program with detergent dosing in tank and/or spray dosing in

the chamber, to meet the requirements of Koller W and HTM 2030 (option). P18 Cooling phase with combined rinse-aid and descaler dosing in tank (option). P19 Cooling phase with rinse-aid dosing in pump (option). P20 Cooling phase with rinse-aid dosing in tank.

The process starts when the desired program is chosen (the yellow button by L L lights

up). (The normal program takes about ve minutes.) When the process is complete, the green lamp at M M lights up and the door can be opened (manual door). Machine with automatic door opens when the IR diode,

, is activated for at least

1 second.

The items may be hot at the end of the program. If the temperature of the items is above 60 °C, the display shows U7.

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Service program

Function

In the service program, maintenance and service personnel can set parameters which

control the operation of the machine. These parameters are divided into the following

groups:

• Machine-independent settings

• Conguration

• Program selection

• Interval disinfection

• Inspection request

• Dose size

• Empty container alarm

• Disinfection

• Tank and water

• Fault statistics

• Program statistics

• Function test

• Activation of inputs and outputs

• Switching of inputs and outputs

The facility for changing line information is protected by authorization codes, so as not

to put the operation of the machine at risk. There are four passwords with different levels

of authorization:

• LevelA for users; display only (code 0000)

• LevelB for users; change (code 2000)

• LevelC for service personnel, change

• LevelD for service personnel, critical settings.

You can always view all higher-level program lines without the authorization code for

those levels. The code only protects against changes.

The operator communicates with the service program via the pushbuttons on the front

panel and via the display.

The information in the memory of the machine is structured as a number of lines,

where every line has a two-digit line number (00 - 99). On every line there is either line information or a control for a certain function, e.g.: On program line 11 you can switch child safety on or off.

Line Parameter Basic setting Setting range Authorization

11 Child safety 0 0=No, 1=Yes BCD

A line can also contain several sub-line numbers. Each sub-line has a particular function, e.g.:

On program line 30, you can choose, with the aid of the sub-lines, which program (of up

to 25) will start when a button or a combination of buttons is pressed.

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Line Sub-line Parameter Basic setting Setting range Authorization

30 11 Program selection, button 1 1 00-25 CD 30 21 Program selection, button 2 2 00-25 CD 30 31 Program selection, buttons 2+5 4 00-25 CD 30 41 Program selection, button 3 3 00-25 CD 30 51 Program selection, buttons 3+5 5 00-25 CD 30 61 Program selection, button 4 8 00-25 CD

The table on the pages that follow lists all the line and sub-line numbers of the machine. This section also describes how to work with the service program. This is followed by a detailed description of each line number and its information.

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Table of line numbers and line information

Line Sub-

line

Lines 00-09: Machine-independent variables

0 - Authorization code 0000-9999 ABCD 1 - Checking and retrieving settings 1=Basic, 2=Factory, 3=Work CD 2 - Machine type FD1800, etc. 3 01 Program version (main version) 00.=00-99 3 02 Program version (sub-version) .00=00-99 3 03 Program version (test version) 00-99 3 04 Program protocol 109 - 4 - Serial number 0-999999 5 - Language 1 1=DE, 2=SE, 3=EN, 4=FR, 5=IT,

6 01 Date, year 97 00-99 BCD 6 02 Date, month 01 01-12 BCD 6 03 Date, day 01 1-31 BCD 7 01 Time, hours 00 00-24 BCD 7 02 Time, minutes 00 00-59 BCD 8 - Demo 0 0 = Not active, 1 = Active CD 9 01 Address, interface 1 0=None, 1=RS-232, 2=RS-485 CD 9 02 Address, network address 1 0-9999 CD

Lines 10-29: Conﬁguration

10 - Start-up code 0 0 = Not active, 1 = Active CD 11 - Child safety 0 0 = Not active, 1 = Active BCD 12 - Disinfection conﬁguration 1 1=Normal, 2=Spare BCD 13 01 Dosing (button 2-3) 1 1=Manual, 2=Automatic BCD 14 01 Sound on door closing 1 0=None, 1=50 ms, 100 ms CD 14 02 Door type 1 1=Manual, 2=Automatic CD 14 03 IR sensor interval 1.0 1-9.9 sec DE 15 01 Acoustic alarm 0 0 = Not active, 1 = Active CD 16 01 Feedback activation 0 0 = Not active, 1 = Active DE 16 02 Feedback interval 0 0-255 DE 17 - Temperature scale 1 1=Celsius, 2=Fahrenheit CD 19 - Mains frequency 1 1=50 Hz, 2=60 Hz CD 20 - Pump starting time 0.0 0-5.0 seconds CD 21 - Temperature indication (Red LED) 1 1=Temperature error, 2=Heating CD 22 - Temperature, condensate cooling 60 0-99 °C CD 23 - Time to crack open 2.0 0-9.9 seconds CD 24 - Waiting time cracked open 0 0-1800 seconds CD 28 - Run ﬂushing program 0 0-20 CD 29 - Set ﬂushing program 1 1-3 CDE

Parameter Basic

setting

Setting range

7=DK, 8=HU, 9=ES, 10=CZ, 11=PL

Authorization

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Line Sub-

line

Parameter Basic

setting

Setting range

Line 30: Program selection

30 11 Program selection button 1 1

00=No program, 01-20 Program no. 30 12 Program name button 1 Economy program CD 30 21 Program selection button 2 2

00=No program, 01-20 Program no. 30 22 Program name button 2 Normal program CD 30 31 Program selection buttons 2+5 4

00=No program, 01-20 Program no. 30 32 Program name button 2 Normal+Detergent CD 30 41 Program selection button 3 3

00=No program, 01-20 Program no. 30 42 Program name button 3 Intensive program CD 30 51 Program selection buttons 3+5 5

00=No program, 01-20 Program no. 30 52 Program name button 3+5 Intensive program+Detergent CD 30 61 Program selection button 4 8

00=No program, 01-20 Program no. 30 62 Program name button 4 Rim ﬂushing CD 30 71 Set pedal 2 0-25 CDE 30 72 Name pedal 2 0-10 CDE 30 81 Set pedal + button 5 0 0-25 CDE 30 82 Name pedal + button 5 3 0-10 CDE 30 91 Program selection IR 2 CD 30 92 Program name IR 2 CD 30 101 Program name IR + button 5 0 CD 30 102 Program IR + button 5 3 CD 30 150 IR function 0 0=No IR, 1=Open/close door,

3=Start program

Line 31: Interval disinfection

31 01 Interval disinfection 0 0 = Not active, 1 = Active CD 31 02 Interval disinfection programs 1 00=No program 01-20=Program

no. 31 03 Limit for interval disinfection 9999 0-9999 program CD 31 04 Processes remaining to interval

- 0-9999 program CD

disinfection

31 05 Reset interval disinfection - 0=Zero BCD

Line no. 32: Inspection request

32 01 Processing of inspection requests 1 0=None, 1=Warning, 2=Stop CD 32 02 Acknowledgement of inspection

- 0=Acknowledged CD

requests

32 03 Counter type for inspection requests 1 1=Connection hours,

2=Number of programs 32 04 Limit for inspection requests 9999 0-9999 CD 32 05 Counter for inspection request - 0-9999 -

Line 33: Dose size

33 01 Dosing time, descaling 6 0-99 seconds BCD 33 02 Dosing time rinse-aid 4 0-99 seconds BCD 33 03 Dosing time, process agent 30 0-99 seconds BCD 33 04 Dosing time spray agent 0.7 0-99 seconds BCD

Authorization

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Line Sub-

line

Parameter Basic

setting

Setting range Authorization

Line 34: Empty container alarm

34 01 Alarm descaling agent 0125 00=no alarm, 01.99=warning,

no. of programs after low level,

02=stop 34 01.01 Alarm descaling agent

25 0-99 CDE

processes remaining

34 02 Alarm chemical agent 0200 00=no alarm, 01.99=warning,

no. of programs after low level,

02=stop 34 02.01 Alarm chemical agent processes

0 0-99 DE

remaining

34 03 Alarm rinse-aid 0125 00=no alarm, 01.99=warning,

no. of programs after low level,

02=stop 34 03.01 Alarm rinse-aid processes remaining 25 0-99 CDE 34 04 Alarm, process agent 0110 00=no alarm, 01.99=warning,

no. of programs after low level,

02=stop 34 04.01 Alarm process agent processes

10 0-99 CDE

remaining

34 05 Alarm spray agent 0110 00=no alarm, 01.99=warning,

no. of programs after low level,

02=stop 34 05.01 Alarm spray agent processes remaining 10 0-99 CDE

Lines 35-49: Disinfection

35 - Normal disinfection method 1 1=D-T, 2=C-T, 3=D-C-D,

4=C-K-D 36 - Reserve disinfection method 1 1=D-T, 2=C-T, 3=D-C-D,

4=C-K-D 38 - Lower disinfection temperature 91 80-95 ˚C CD 39 - Upper disinfection temperature 93 80-97 ˚C CD 40 - Disinfection temperature 85 80-95˚C CD 41 - Disinfection time 60 0-1800 seconds CD 42 - Max preheat time, steam generator 50 0-99 seconds CD 43 - Power sharing, steam generator 1 0=Not active, 1=Active CD 44 1 Cooling method 1 0=None, 1=Internal, 2=External,

3=Extended 44 2 Global external cooling time 120 1-180 sec CDE 44 3 Global extended cooling (after process) 120 0-180 sec CDE 45 1 Handling auto-disinfection 0 0=None, 1=Warning, 2=Warning

+ autostart 45 2 Auto-disinfection starts from 8 Time 0-23 CDE 45 3 Auto-disinfection permitted until 20 Time 0-23 46 - Disinfection to A0 0 0, 60, 600 CDE 48 - Dosage, chemical agent 70 0-99 seconds CD 49 - Chemical action time 0 0-600 seconds CD

CDE

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Line Sub-

line

Lines no 50-57: Tank and water

50 - Tank level at rest 2 1=Empty tank, 2=Level B,

51 - Water type, ﬁlling at rest 1 1 = cold, 2 = hot, 3 = cold and hot CD 52 - Mix ratio 50 0-100 % cold water CD 53 01 Type of rim ﬂushing 1 0=None, 1=Internal CD 54 - Addition of softened water 0 0=none, 1=internal CD 55 - Time for soft water 5 0-99 seconds CD 56 - Flushing time cooling 0 0.0-99.9 seconds

57 01 Flushing time in the instruction

57 02 Pause time in indication

57 03 Pulses in the instruction

Lines 60-63: Fault statistics

60 - Time of fault 0-9999 seconds 61 - Instruction for last fault 0=not in ﬂushing program,

62 - Counter, total number of faults 0-9999 63 01 Counter for fault code F1 0-99 faults CD 63 nn Counter for fault codes Fnn 0-99 faults CD

Lines 70-74: Program statistics

70 - Max disinfection temperature 80-99 ˚C 71 - Program time, last process 0-9999 seconds 72 - Program time, total 0-99999 seconds 73 - Counter for number of processes 0-99999 74 01 Counter, program 1 0-9999 CD 74 nn Counter, program nn 0-9999 CD

Line 80: Function test

80 - Display test 1=activate LEDs and display CD 81 01 Read input 1 (max 12) 0=off, 1=on 81 nn Read input nn 0=off, 1=on 82 01 Control, outputs 1 (max. 16) 0 = off, 1 = on CD 82 nn Modulation output. nn 0=off, 1=on CD 83 01 Read temperature C/F 0-250 ˚C/32-302 ˚F 83 02 Reading temperature C/F independent 0-250 ˚C/32-302 ˚F 85 - Save conﬁg. in ﬂash

Parameter Basic

setting

1.5 0.0-99.9 seconds CD

“Pulsed ﬂushing to level”

1.0 0.0-99.9 seconds CD

“Pulsed ﬂushing to level”

5 0.0-99.9 seconds CD

“Pulsed ﬂushing to level”

Setting range

3= Level C

replaces line 45 in Eprom ver. 1.21

1-999=program line

Authorization

86 - Load conﬁg. from ﬂash 87 - Calibrate AD

88 - Calibrate independent AD

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Line Sub-

line

Parameter Basic

setting

Setting range

Authorization

Row 96: Activation inputs

96 01 Activation, level A 1 96 02 Activation, level B 1 96 03 Activation, level C 1 96 04 Activation, descaler, low level 1 96 05 Activation descaler empty 0 96 06 Activation chemical agent low level 0

96 07 Activation chemical agent empty 0 96 08 Activation rinse-aid low level 0 96 09 Activation rinse-aid empty 0 96 10 Activation, process agent, low level 0 96 11 Activation, process agent, empty 0 96 12 Activation spray agent low level 0 96 13 Activation spray agent empty 0 96 14 Activation, leakage sensor 1 96 15 Activation, door closed 1 96 16 Activation, door closed 1 96 17 Door open (FD1810) 1 96 20 Safety switch door closing (FD1810) 1 96 21 Pedal (FD1810) 0

0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active

Line 97: Activation outputs

97 01 Activation, pressure pump 1 97 02 Activation, steam generator 1 97 03 Activation, cold water 1

97 04 Activation, hot water 1

0=input not active, 1=input active

0=input not active, 1=input active CD 0=input not active, 1=input active CD 0=input not active, 1=input active

97 05 Activation, soft water 0 0=input not active, 1=input active CD 97 06 PE system (rotary nozzle) 0 97 07 SP system (spray nozzle) 0 97 08 Extra nozzle 0 97 10 Activation, pump, descaling 1 97 11 Activation pump chemical agent 0 97 12 Activation pump rinse-aid 0 97 13 Activation, pump, process agent 0 97 14 Activation pump spray agent 0 97 15 Activation, extra element, steam

0=input not active, 1=input active CDE 0=input not active, 1=input active CDE 0=input not active, 1=input active CDE 0=input not active, 1=input active CD 0=input not active, 1=input active CD 0=input not active, 1=input active CD 0=input not active, 1=input active CD

0=input not active, 1=input active

generator 97 16 Activation, condensate cooler 0 97 17 Activation, external cooling. 0 97 23 Activation relay corresp. to yellow LED 0 97 24 Activation relay corresp. to red LED 0 97 25 Rim ﬂushing 0

0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active 0=input not active, 1=input active

CD CD CD CD CD CD CD CD CD CD CD CD CD CD CD

CD CDE CDE CDE

CD CDE

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Line Sub-

line

Parameter Basic

setting

Setting range Authoriza-

tion

Line 98: Input connections

98 01 Connection, level A 1 1-99 DE 98 02 Connection, level B 2 1-99 DE 98 03 Connection, level C 3 1-99 DE 98 04 Conn., descaler, low level 5 1-99 DE 98 05 Conn., descaler, empty 15 1-99 DE 98 06 Connection chemical agent low level 5 1-99 DE 98 07 Connection chemical agent empty 16 1-99 DE 98 08 Connection rinse-aid low level 6 1-99 DE 98 09 Connection rinse-aid empty 16 1-99 DE 98 10 Conn., process agent, low level 7 1-99 DE 98 11 Connection process agent empty 16 1-99 DE 98 12 Conn., spray agent, low level 8 1-99 DE 98 13 Connection spray agent empty 16 1-99 DE 98 14 Conn., leakage sensor 4 1-99 DE 98 16 Conn., door closed 11 1-99 DE 98 17 Connection, door open 12 1-99 DE 98 20 Safety switch door closing (FD1810) 13 1-99 DE 98 21 Pedal (FD1810) 14 1-99 DE

Line 99: Output connections

99 01 Conn., pressure pump 6 1-99 DE 99 02 Conn., steam generator 7 1-99 DE 99 03 Conn., cold water 1 1-99 DE 99 04 Conn., hot water 2 1-99 DE 99 05 Connection soft water 8 1-99 DE 99 06 PE system (rotary nozzle) 14 1-99 DE 99 07 SP system (spray nozzle) 13 1-99 DE 99 08 Extra nozzle 15 1-99 DE 99 10 Connection pump, descaler 8 1-99 DE 99 11 Connection pump chemical agent 7 1-99 DE 99 12 Connection pump rinse-aid 5 1-99 DE 99 13 Connection pump, process agent 10 1-99 DE 99 14 Connection pump spray agent 9 1-99 DE 99 15 Connection, extra element, steam

12 1-99 DE

generator 99 16 Connection, condensate cooler 3 1-99 DE 99 17 Connection, external cooling 4 1-99 DE 99 23 Connection relay corresp. to yellow LED 3 1-99 DE

99 24 Connection relay corresp. to red LED 4 1-99 DE

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The service program

NOTE: You must enter your authorization code before you can change anything in the programming; see under Authorization code. If the reading is ﬂashing it can be changed. If it is not ﬂashing, either it cannot be changed or you do not have the authority to change it.

Accessing the service program

First press and hold

. Then press and keep pressing both buttons for 10 seconds.

The machine is now in service mode and line numbers !! appear on the display. Note that the correct authorization code must be entered before you can change the values

displayed (see under “Authorization code”).

Enter the service program (keep both buttons pressed for 10 seconds).

Operator password (line number 0)

Quit the service program (keep both buttons pressed for 4 seconds). You must be in line number mode to quit the service program.

Increase line number or numerical value. For fast feed, hold the button down.

Decrease line number or numerical value. For fast feed, hold the button down.

Cancel entry without saving the new value.

Jump back to the previous display window reading.

Go to sub-line /go to numerical value/save numerical value/go to next numeri-

cal value.



The machine has four authorization levels:

• Level A for users; display only (code 0000)

• Level B for users; change (code 2000)

• Level C for service personnel, change

• Level D for service personnel, critical settings.

The code only protects against changes.

The authorization code (password) is on line 0 and is entered in the same way as other

numerical values, as described in the next section.

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Check or change a numerical value on a line without a sub-line number

• Press

(increase line number) or (reduce line number) so the display shows

the right line number. Holding down the button scrolls the value up or down for as long as the button is pressed.

The line number always appears to the left on the display

Line numbers always appear to the left on the display.

• Press: you are authorized to change it.

• To change the numerical value:

- If you want to change the value, press

correct value is shown. Press computer.

. The numerical value for the line number is shown. The value ashes if

(increase) or (reduce) until the

to store the new value in the memory of the

Value as two digits

The numerical value appears to the right on the display

The numerical value is shown to the left on the bottom line of the display.

- If the value has four digits, the two digits on the left ash rst.

Change them and press

. The two digits on the right now ash and can be

changed in the same way.

Value as four digits

=!##

First change the two digits to the left…

- When nished, press

once more to show the line number again.

!# =!##

…and then the two to the right

• You can also just check the numerical value without changing it:

- When you are nished, press

. This brings you back to the line number.

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Check or change a numerical value on a line with a sub-line number

• Press

(increase line number) or (reduce line number) so the display shows

the correct line number. Holding down the button scrolls the value up or down for as long as the button is pressed.

The line number always appears to the left on the display

Line numbers always appear to the left on the display

))

• Pressrr. Now the rst sub-line number is shown. The three horizontal lines to the left of the number show that it is a sub-line number.

Indicates that a sub-line number is being displayed

)) !

• If necessary, press

(increase line number) to reach the correct sub-line number.

) ) ! =

• Press:

. Now the numerical value of the sub-line number is shown. The value

ashes if you are authorized to change it.

)) !=

The numerical value appears to the right on the display

The numerical value is shown to the left on the bottom line of the display

• Now you can change the numerical value:

- If you want to change the value, press

correct value is shown. Press

to store the new value in the memory of the

(increase) or (reduce) until the

computer.

- When you have nished, press

once more to display the sub-line number

again.

• When you want to quit the sub-line numbers:

- Press

. This returns you to the line number.

- Now you can continue to check or change further numerical values.

Quitting the service program

If there is a value on the display, press

Press

and at the same time and hold for 4 seconds.

))

to return to the line number.

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Machine-independent variables, lines 00-09

Authorization code

Line 0 Authorization level: ABCD The machine has four authorization levels:

• Level A for users; display only (code 0000)

• Level B for users; change (code 2000)

• Level C for service personnel, change

• Level D for service personnel, critical settings.

Note: You can always view all level A program lines without the authorization code for

other levels. The code only protects the programming from unauthorized changes.

Checking and retrieving settings

Line 1 Authorization level: CD Used to retrieve entire sets of settings (all line numbers) and to check which set is being

used. The following sets are available:

1 = Retrieve default settings 2 = Retrieve factory settings (the settings that were programmed before delivery) 3 = Use working setting If a variable is changed after delivery of the machine, the value is automatically changed

from 02 to 03.

Machine type

Line 2

Shows the machine type to which the program applies.

1000 = Low spec (SP1000)

2000 = High spec (Getinge 2000) This value cannot be changed.

Program version

Line 3, sub-lines 01-04

Shows the program version of the chips on the computer board.

The various sub-lines show: 01 = main version 02 = sub-version 03 = test version 04 = protocol version

These values cannot be changed.

Consecutive number

Line 4

Shows the serial number of the machine. This value cannot be changed.

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Language.

Line 5 Authorization level: CD

Shows which language appears on the display when the machine is running. The

following languages are available: 01 = German 02 = Swedish 03 = English 04 = French 05 = Italian 06 = Dutch 07 = Danish

08 = Hungarian

09 = Spanish 10 = Czech 11 = Polish 12 = Finnish 13 = Estonian 14 = Icelandic 15 = Latvian 16 = Lithuanian 17 = Norwegian 18 = Portuguese 19 = Slovak 20 = Slovene 21 = Russian 22 = Greek 23 = Bulgarian 24 = Rumanian

Date

Time

Line 6, sub-lines 01-03 Authorization level: BCD

View and edit year, month and day.

The three sub-lines show: 01 = year 02 = month 03 = day

Line 7, sub-lines 01-02 Authorization level: BCD

View and edit hours and minutes.

The two sub-lines show: 01 = hours 02 = minutes

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Dosing method

Line 13:1 Authorization level: BCD With the function in Manual mode:

You must press

during the program.

With the function in Automatic mode:

Detergent is added automatically during each program. Press add detergent during the program. 1 = Manual

2 = Automatic

Sound on door closing

Line 14:1 Authorization level: CD

When this function is activated, a signal is heard when the door is being closed. The signal may be short (50 ms) or long (100 ms).

00 = no signal 01 = Signal 50 ms 02 = Signal 100 ms

Door type

Line 14:2 Authorization level: CD Changeover between manual, automatic door (option) and IR sensor (option)

1 = Manual

2 = Automatic (option) 3 = IR sensor interval (option)

before starting the program to ensure that cleaning agent is added

if you do not want to

Acoustic alarm

Line 15 Authorization level: CD When this function is activated, a signal sounds at the end of the program and when a

fault that causes a fault message on the display occurs.

00 = no signal 01 = signal

Feedback

Line 16 Authorization level: DE

The feedback function is activated and adjusted.

01 = Activation of feedback 02 = Interval for feedback

Temperature scale

Line 17 Authorization level: CD

Selecting °C or °F. The display shows temperatures in the selected unit.

1 = °Celsius 2 = °Fahrenheit

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Mains frequency

Line 19 Authorization level: CD

Adaptation to the frequency of the electricity supply network. 1 = 50 Hz 2 = 60 Hz

Pump starting time

Line 20 Authorization level: CD

Setting always 0.0

Temperature indication (red LED)

Line 21 Authorization level: CD Choose between two functions for the red LED on the panel: 01 = The LED is lit if the disinfection temperature has not been reached during the

program.

02 = The LED is lit during heating and the disinfection temperature has not been

reached.

Temperature, condensate cooling

Line 22 Authorization level: CD

Temperature above which condensate cooling must be activated. 0 - 99 in steps of 1 °C. Default value: 60 °C. 32 - 210 °F in steps of 1 °F. Default value: 140 °F.

Time to crack open

Line 23 Authorization level: CD

Time of activation of “door release” so that the door cracks open for 0-9.9 seconds.

Waiting time cracked open

Line 24 Authorization level: CD Time for which the door must stay cracked open with a cracked-open time of 0-1800

seconds.

Run ﬂushing program

Line 28 Authorization level: CD

Species which ushing program is to be called if the value of the parameter “ushing program” in the ushing program instruction “Run ushing program” is 20.

0-20

Set ﬂushing program

Line 29 Authority level: CDE

Sets which ushing programs are available on the respective buttons.

1-3

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Program selection and program name

Line number 30, Sub-line numbers 11 - 62 Authorization level: CD

Function for determining which program is to be linked to the program selection buttons.

In the standard version, the following six programs, among others, may be linked to any chosen button:

The numbers of the programs are as follows. They can be linked to the various buttons: P1 Economy program for lightly soiled items. P2 Normal program for normally soiled items. P3 Intensive program for heavily soiled goods. P4 Normal program with detergent dosing (option). P5 Intensive program with detergent dosing (option).

P6 Normal program with detergent dosing in tank and/or spray dosing in the

chamber (option).

P7 Intensive program with detergent dosing and/or spray dosing in the chamber

(option). P8 Rim ushing program. P10 Extra intensive program to meet the requirements of HTM 2030 (option).

P11 Extra intensive program with detergent dosing in tank, to meet the

requirements of HTM 2030 (option).

P12 Extra intensive program with detergent dosing in tank and/or spray dosing in

the chamber, to meet the requirements of HTM 2030 (option). P14 Extra Extra intensive program to meet the requirements of Koller W and

HTM 2030.

P15 Extra Extra intensive program with detergent dosing in tank or pump, to meet

the requirements of Koller W and HTM 2030 (option).

P16 Extra Extra intensive program with detergent dosing in tank and/or spray

dosing in the chamber, to meet the requirements of Koller W and HTM 2030

(option). P18 Cooling phase with combined rinse-aid and descaler dosing in tank (option). P19 Cooling phase with rinse-aid dosing in pump (option). P20 Cooling phase with rinse-aid dosing in tank.

These are the standard programs that come with the machine. Many more special programs for different requirements and environments are available.

As standard, you can choose from the following program names for the buttons: Economy program Normal program Intensive program: Normal + process agent Intensive + process agent

Rim ushing

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Contact Getinge Disinfection for further information about these programs. Each subline number corresponds to a button or a combination of buttons. Choose programs and program names for the buttons, based on the equipment of the machine.

The sub-line numbers are as follows:

11 = Program selection button

12 = Program name button

21 = Program selection button

22 = Program name button

31 = Program selection buttons

(normally programmed 1. Economy program here).

(normally programmed 2. Normal program here).

and pressed simultaneously (normally

programmed 4. Normal program + process agent here).

32 = Program name buttons and pressed together.

41 = Program selection button

42 = Program selection button

51 = Program selection buttons

(normally programmed 3. Intensive program here).

and pressed together (normally programmed 5.

Intensive program + process agent here).

52 = Program name buttons

61 = Program selection buttons

62 = Program name button

and pressed together.

(normally programmed 8. Rim ushing here).

71 = Program selection for pedal 72 = Name the program for the pedal 81 = Program selection for pedal + button 5 82 = Program name for pedal + button 5

91 = Program selection IR 92 = Program name IR 101 = Program selection IR + button 5 102 = Program name IR + button 5 150 = IR function

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Interval disinfection, line 31

Interval disinfection active

Line 31, sub-line 01 Authorization level: CD

Here you can activate or deactivate the interval disinfection function.

00 = Not active 01 = Active

Interval disinfection programs

Line 31, sub-line 02 Authorization level: CD

Choose the program to be run on interval disinfection. The programs, which are

described in detail under “Program selection”, have the following numerical values: 00 = No program 01 = Economy program 02 = Normal program 03 = Intensive program 04 = Normal program + dosing 05 = Intensive program + dosing

Limit for interval disinfection

Line 31, sub-line 03 Authorization level: CD

Set the number of programs performed between interval disinfections. 0 - 9999 in steps of one.

Processes remaining to interval disinfection

Line 31, sub-line 04

Number of programs to the next interval disinfection. The value cannot be changed but it can be reset; see line 31, sub-line 05.

Reset interval disinfection

Line 31, sub-line 05 Authorization level: BCD Zeroing of the counter of number of processes remaining to interval disinfection; see line 31, sub-line 04. See line 31, sub-line 04 00 = reset counter

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Inspection request, line 32

This function is used to get a continuous maintenance service of the machine. When the

function is active, a message stating that an inspection is due appears on the display after

a certain number of hours or program runs.

Processing of inspection requests

Line 32, sub-line 01 Authorization level: CD The function can be enabled or disabled in two ways: 00 = Function disabled

01 = A warning message appears on the display when an inspection is due. The machine

can be run.

02 = A warning message appears on the display when an inspection is due. The machine

cannot be run.

Acknowledgement of inspection requests

Line 32, Sub-line 02 Authorization level: CD Used by service technicians to remove the warning message and to zero the inspection

request counter. After this, the fault message must be acknowledged. 00 = acknowledgement of inspection requests.

Counter type for inspection requests

Line 32, sub-line 03 Authorization level: CD

The intervals between inspections can be dened in two ways:

01 = counts the time for which the machine has been connected to the power supply,

regardless of whether or not the machine has been working.

02 = Counts the number of programs run.

Limit for inspection requests

Line 32, sub-line 04 Authorization level: CD

Set the number of hours/programs run between inspection requests. 0 - 9999 in steps of one.

Counter for inspection request

Line 32, sub-line 05

Number of hours/programs to the next inspection request. This value cannot be changed. It is set to zero when an inspection request is acknowledged; see line number 32, subline number 02.

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Dosage, line 33

Line 33, sub-lines 01 - 04 Authorization level: BCD

Here you can set the dosing time for the various agents used during a process. The

various sub-lines correspond to the following agents: Sub-line 01

Dosing time, descaler. 0 - 99 seconds in one-second steps.

Sub-line 02

Dosing time, rinse-aid. 0 - 99 seconds in one-second steps.

Sub-line 03

Dosing time for process agent. 0 - 99 seconds in one-second steps.

Sub-line 04

Dosing time, spray agent. 0 – 9.9 seconds in 0.1-second steps.

Empty container alarm, line 34

Line 34, sub-lines 01 - 05 Authorization level: CD

Here you can specify how the empty container alarms from the various containers are managed.

The value consists of two or four digits: 00 = No alarm

0199 = 01 = an alarm must be given. The last two digits, 00 - 99, specify the number of

processes than can still be run after the warning.

02 = A fault alarm must be given. The machine cannot run until the alarm has been

acted on.

The various sub-lines correspond to the following agents:

01 = Alarm for descaler.

01.01 = Alarm for descaler processes remaining. 02 = Alarm for chemical agent.

02.01 = Alarm for chemical agent processes remaining. 03 = Alarm for rinse-aid.

03.01 = Alarm for rinse-aid processes remaining. 04 = Alarm for process agent.

04.01 = Alarm for process agent remaining 05 = Alarm for spray agent.

05.01 = Alarm for spray agent processes remaining.

Disinfection, lines 35 - 49

Normal disinfection method

Line 35 Authorization level: CD There is a choice of four disinfection methods: 01 = D-T-D, Decentral-Thermal-Disinfection 02 = C-T-D, Central-Thermal-Disinfection 03 = D-C-D, Decentral-Chemical-Disinfection)

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Standby disinfection method

Line 36 Authorization level: CD There is a choice of four disinfection methods: 01 = D-T-D, Decentral-Thermal-Disinfection 02 = C-T-D, Central-Thermal-Disinfection 03 = D-C-D, Decentral-Chemical-Disinfection)

Lower disinfection temperature

Line 38 Authorization level: CD

The heating is switched on at this temperature.

Upper disinfection temperature

Line 39 Authorization level: CD

The heating switches off at this temperature. The upper disinfection temperature must

be 2 degrees above the lower disinfection temperature and above the disinfection

temperature.

Disinfection temperature

Line 40 Authorization level: CD

When this temperature is reached, the disinfection time in line 41 starts to count down.

Disinfection time

Line 41 Authorization level: CD

Time for thermal disinfection. 0 - 1800 seconds in one-second steps.

Max preheating time

Line 42 Authorization level: CD

Maximum time for preheating of the steam generator. 0 - 99 seconds in one-second steps.

Power sharing, steam generator

Line 43 Authorization level: CD

The steam generator has three elements. When this function is active, only two elements are switched on when the water pump is on. This only applies to single-phase machines.

00 = Not active 01 = Active

Cooling method

Line 44 Authority level: CDE

Choose a method for cooling the washed items after disinfection.

00 = Cooling method 01 = Global external cooling time 02 = Global extended external cooling time (after process)

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Handling auto-disinfection

Line 45 Authority level: CDE

This selection determines how auto-disinfection is handled.

01 = Selection of how to handle auto-disinfection 02 = What is the earliest time that auto-disinfection should begin 03 = What is the latest time that auto-disinfection should begin

Dosage, chemical agent

Line 48 Authorization level: CD

The chemical agent is a substance that is dosed into the tank in the nal phase of the program. Here you can specify the time for which the dosing will run. 0 - 99 seconds in one-second steps.

Chemical action time

Line 49 Authorization level: CD

Here you can specify the time for which the chemical agent will act without it being possible to remove the goods from the machine. The door is kept locked for the set time. 0 - 600 seconds in one-second steps.

Tank and water, lines 50 - 55

Tank level at rest

Line 50 Authorization level: CD

Specify the level to which the tank must be relled when the program is complete.

01 = low level (empty) 02 = intermediate level 03 = high level

Water level, ﬁlling at rest

Line 51 Authorization level: CD

Specify the type of water to ll the tank with when the process is nished.

The value consists of two digits: 01 = Cold water

02 = Hot water 03 = 03 means that both hot and cold water must be used (for mix ratio see line 52).

Mix ratio, water

Line 52 Authorization level: CD

Species the proportion of hot water as a percentage, where 100 = hot water only.

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Type of rim ﬂushing

Line 53:01 Authorization level: CD

Specify whether rim ushing will take place. 00 = No rim ushing 01 = Rim ushing in the machine

Addition of softened water

Line 54 Authorization level: CD

Specify whether soft water is to be added and if so where. The time for which the water will be added is specied at line 55. 00 = No soft water is to be added. 01 = Soft water is to be added in the tank. 02 = Soft water is to be added in the steam generator.

Time for soft water

Line 55 Authorization level: CD

Length of time for which soft water is to be added if the answer to line 54 was 01 or 02. 00 - 99 seconds in one-second steps.

Flushing time, cooling (internal)

Line 56 Authorization level: CD

The cooling phase ushes for 4 seconds. If more cooling is required, the time can be extended by 0.0 – 99.9 seconds.

Pump time (ﬂushing time) in the instruction “Pulse ﬂushing to level”

Line 57, sub-line 01 Authorization level: CD

0.0 - 9.9 seconds in 0.1-second steps.

Pause time in the instruction “Pulse ﬂushing to level”

Line 57, sub-line 02 Authorization level: CD

0.0 - 9.9 seconds in 0.1-second steps.

Pulses in the instruction “Pulse ﬂushing to level”

Line 57, sub-line 03 Authorization level: CD

0.0 - 9.9 seconds in 0.1-second steps.

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Fault statistics, lines 60 - 63

Time of fault

Line 60 Shows the number of seconds for which the program had been running when the fault

occurred.

00 - 9999 seconds

This value cannot be changed.

Instruction for last fault

Line 61

Show the program line in the relevant program where the fault occurred.

00 = Fault not in the program 01 - 9999 = Program line

This value cannot be changed.

Counter, total number of faults

Line 62

Counter for the total number of faults since the machine was installed.

00 - 9999

This value cannot be changed or zeroed.

Counters, fault codes F1 - F13

Line number 63, Sub-line numbers 01 - 13 Authorization code: CD

Each fault code has its own counter with the same sub-line number as the fault code.

Fault code Meaning

F1 Temperature sensor fault F2 Level sensor fault, tank F3 Level sensor fault, detergent F4 Door logic error F5 Logic error, machine conﬁguration F6 Inspection request F7 Disinfection temperature not reached F8 Door open/unlocked during process

F9 Setting incorrect F10 Could not reach/maintain requested tank level F11 Leakage F12 Door cannot be locked F14 Running time, door F18 Wrong machine type

The counters can be zeroed by pressing .

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Program statistics, lines 70 - 74

Max disinfection temperature

Line 70

Highest temperature reached in the last program that was run.

80 °C to 99 °C

This value cannot be changed.

Program time, last program

Line 71

Program time in for the last program to be run.

00 - 9999 seconds

This value cannot be changed.

Program time, total

Line 72

Total duration of all programs run since the machine was installed.

00 - 9999 hours

This value cannot be changed.

Counter for number of programs

Line 73

Total number of programs started since the machine was installed.

00 - 9999

This value cannot be changed.

Counters, program 1 - program nn

Line 74, Sub-lines 01 - nn Authorization code: CD Each program has its own counter with the same sub-line number as the number of the

program.

The counters can be zeroed by pressing

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Function test, lines 80 - 83

Display test

Line 80 Authorization level: CD

Press ENTER. All LEDs light up and all segments on the display ash. The LEDs and the display return automatically normal after a short time.

Reading inputs 1 - 14

Line 81, sub-lines 00 - 14 Authorization level: CD

All digital inputs can be read. The sub-line number corresponds to the number of the

input, as follows (connection: line 98, activation; line 96):

Input Function

01 Low level, tank 02 Intermediate level, tank 03 High level, tank 04 Leakage sensor 05 Level, descaler/chemical agent 06 Rinse-aid 07 Level spraying agent 08 Level, process agent 11 Door closed 12 Door locked

00 = Input not active 01 = Input active

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Control, outputs 1 - 12

Line 82, sub-lines 1 - 12 Authorization level: CD

Note: For certain outputs to be activated, the door must be closed and locked.

All digital outputs can be controlled. The sub-line number corresponds to the number of

the output, as follows (connection: line 99, activation: line 97):

Output Function

01 Valve, cold water 02 Valve, hot water. 03 Valve condensate cooling/Yellow LED 04 External cooling/Red LED 05 Pump, rinse-aid 06 Main pump 07 Steam generator 08 Pump cooling/ Valve soft water 09 Spray pump 10 Pump, process agent 12 Third element 19 Door closing 20 Door opening

00 = Output not active 01 = Output active

Read temperature

Line 83

Read current temperature sensor value. 0 - 150 °C / 32 - 302 °F in one-degree steps. This value cannot be changed.

Save conﬁg. in ﬂash

Line 85

Saves the conguration in the ash memory.

Load conﬁg from ﬂash

Line 86

Loads the conguration from the ash memory.

Calibrate with AD

Line 87

For calibration of temp sensor with AD converter.

Calibrate with independent AD

Line 88

For calibration of independent temp sensor with AD transformer.

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Activation, inputs

Line number 96, Sub-line numbers 01 - 17 Authority level: CDE

This line number is used to tell the software which logical inputs are installed. Some sub-line numbers are not included. They are reserved for future use.

For each input, specify: 00 = input not installed 01 = input installed The sub-line numbers correspond to the following inputs:

Sub-line No Function

01 Activation, low level, tank 02 Activation intermediate level tank 03 Activation high level tank 04 Activation descaler, low level 05 Activation descaler empty 06 Activation chemical agent low level 07 Activation chemical agent empty 08 Activation rinse-aid low level 09 Activation rinse-aid empty 10 Activation, process agent, low level 11 Activation, process agent, empty 12 Activation spray agent low level 13 Activation spray agent empty 14 Activation, leakage sensor 15 Activation, door closed 16 Activation, door locked 17 Door open (FD1810) 20 Safety switch door closing (FD1810) 21 Pedal (FD1810)

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Activation, outputs

Line 97, sub-lines 01 - 20 Authorization level: CD

This line number is used to tell the software which logical outputs are installed. Some sub-line numbers are not included. They are reserved for future use.

For each output, specify: 00 = output not installed 01 = output installed The sub-line numbers correspond to the following outputs:

Sub-line No Function

01 Activation, pressure pump 02 Activation, steam generator 03 Activation, cold water 04 Activation, hot water 05 Activation, soft water 09 Activation external rim ﬂushing 10 Activation, pump, descaling 11 Activation pump chemical agent 12 Activation pump rinse-aid 13 Activation, pump, process agent 14 Activation pump spray agent 15 Activation, extra element, steam generator 16 Activation, condensate cooler 17 Activation, external cooling. 20 Activation door lock 23 Activation relay corresp. to yellow LED 24 Activation relay corresp. to red LED 25 Rim ﬂushing

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Input connections

Line 98, sub-lines 01 - 17 Authorization level: D This line number is used to tell the software which physical inputs are connected to each

logical input. Some sub-line numbers are not included. They are reserved for future use.

The sub-line numbers correspond to the following logical inputs: The “Physical inputs” column shows the default connection:

Sub-line No Function Physical input

01 Conn., low level, tank 1 02 Conn. intermediate level tank 2 03 Conn., high level, tank 3 04 Conn., descaler, low level 5 05 Connection descaler empty 16 06 Connection chemical agent low level 5 07 Connection chemical agent empty 16 08 Connection rinse-aid low level 6 09 Connection rinse-aid empty 16 10 Conn., process agent, low level 7 11 Connection process agent empty 16 12 Conn., spray agent, low level 8 13 Connection spray agent empty 16 14 Conn., leakage sensor, waste outlet 4 15 Conn., door closed 11 20 Safety switch door closing (FD1810) 13 21 Pedal (FD1810) 14

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Output connections

Line 99, sub-lines 01 - 20 Authorization level: D This line number is used to tell the software which physical outputs are connected to

each logical output.

The sub-line numbers correspond to the following logical outputs: The “Physical output” column shows the connections set at the factory:

Sub-line No Function Physical output

01 Conn., pressure pump 6 02 Conn., steam generator 7 03 Conn., cold water 1 04 Conn., hot water 2 05 Conn., soft water 8 06 PE system (rotary nozzle) 14 07 SP system (spray nozzle) 13 08 Extra nozzle 15 10 Connection pump, descaler 8 11 Connection pump chemical agent 7 12 Connection pump rinse-aid 5 13 Connection pump, process agent 10 14 Connection pump spray agent 9 15 Connection, extra element, steam generator 12 16 Connection, condensate cooler 3 17 Connection, external cooling 4 23 Connection relay corresp. to yellow LED 3 24 Connection relay corresp. to red LED 4

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Fault indications

Fault message

For certain faults in the process, information about the cause of the fault is given on the

display on the front panel. The fault messages must be acknowledged when the fault has been put right. For further information see under “Acknowledging a fault message.”

The following fault messages may appear:

Fault codes (must be acknowledged):

Fault code Meaning

F9 Checksum error F10 Could not reach/maintain requested tank level F11 Leakage F12 Door cannot be locked F14 Running time, door F18 Wrong machine type

Warning codes (acknowledgement not needed):

Warning Meaning

U1 Descaler, low level U2 Low level chemical agent U3 Low level rinse-aid U4 Process agent, low level U5 Low level spray agent U6 Inspection request U7 Warning of high goods temperature U8 External communication

Warning codes that require action before the machine is restarted:

Warning Meaning

H6 Start attempt with door open H7 Battery fault

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Acknowledging a fault message

This must only be done by authorized personnel.

Some messages need to be acknowledged before the machine can be returned to run

mode. When the cause of the fault has been found and the fault has been put right, the

fault message is acknowledged as follows:

First press the

time for 10 seconds.

Resetting the machine

This must only be done by authorized personnel.

When resetting a machine, , and must be pressed at the same time for

20 seconds.

button, then the button. Keep both buttons pressed at the same

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Table of faults and possible actions

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live

Error Possible cause / Action

The display is black Check the circuit breaker

The electronics unit is not working. The machine stops and the lamp at

Fault code F7 displays.

A yellow, green or red lamp does not light up.

The machine does not clean the items.

The dosing pump is not delivering enough detergent.

O O lights up.

Overheat cutout has tripped because:

- the temperature sensor is set too high

- the temperature sensor is not working

- there is foaming agent in the steam generator

- there is a blockage in the pipe to the steam generator.

Elements in the steam generator are coated with limescale or are not

working.

The contactor which controls the steam generator is faulty

(check the coil).

Fault in the electronics unit

The respective bulb has blown. Test the function by cutting the power and

then turning it back on with the isolator switch. All lamps must light up and

the buzzer must sound.

Check ﬁlters and nozzles.

Tank water ﬁlling is not working.

The main pump is not working.

The jet nozzle does not rotate.

The check valve on the steam generator is not working.

The dosing pump is not working / hose needs replacing.

Air leak

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PREVENTIVE MAINTENANCE

The required maintenance intervals depend largely on the quality of the incoming water and how often the machine is used. The maintenance interval will have to be determined in each individual case. We recommend that the stated maintenance operations are done once or twice a year.

Periodic maintenance

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live.

Activity / Component Interval

Inspection / Replacement Every

year

1 General

1.1 Check the cabling and connection points (page 48) • 10 min

1.2 Check whether the fan is functioning properly, and clean as needed (free-standing model) (page 49)

1.3 Check the adhesion and condition of the panel decal (page 49)

1.4 Check that the door lock and breaker are functioning properly (page 49)

2 Dryer

2.1 Replace HEPA ﬁlter (page 49) • 10 min Check the function and connection for the fan (page 49)

2.2

2.3 Inspect the check valves in terms of their function and clean as needed (page 50)

2.4 Check the seal and attachment of hoses to the dryer (page 50)

3 The chamber

3.1 Check the rotating nozzles in terms of their rotation and clean as necessary (page 50)

Check the ﬁxed nozzles and clean as necessary (page 52)

3.2

3.3 Check for leakage in the nozzle attachments and the hose connections to the chamber (page 52)

3.4 Check the temperature sensors in terms for leakage and function. Calibrate as needed (page 52)

Check the door seal and chamber seal and clean as needed

3.5 Change the seal as needed (page 53)

3.6 Check the mounting for the item holder and adjust as needed (page 53)

3.7 Check for leakage at the wide waste connection to the chamber (page 53)

3.8 Cleaning the ﬂushing chamber internally (page 53) • 15 min Adjusting the door and door spring as necessary (page 53)

3.9

Every other year

• 5 min

• 1 min

• 10 min

• 5 min

• 10 min

• 15 min

• 5-30 min

• 15 min

• 5 min

• 15 min

Time required

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Activity / Component Interval

Inspection / Replacement Every

year

4 Process tank

4.1 Clean as needed (page 54) • 15 min

4.2 Check the level indicator function (page 54) • 5 min

4.3 Check the function and any leakage in the valves. Clean as needed (page 54)

4.4 Check the hose connections with the tank for leakage and loose ﬁttings (page 54)

4.5 Check the ﬁlter in the incoming media (page 54) • 15 min

5 Steam generator

5.1 Check the connections to the steam generator for leakage and make sure the covering insulation is intact and no hot surfaces are exposed (page 55)

5.2 Check the function of the steam generator (page 55) • 10 min

5.3 Cleaning the steam generator as needed (page 55) • 30 min

6 Circulation pump

6.1 Check the mounting and connectors in terms of their function and leakage (page 57)

7 Dosing system

7.1 Check the hoses between the dosing pump and the detergent holder for leakage. Replace as necessary (page 57)

Check the dosage amount. Adjust if necessary. (page 57)

7.2

7.3 Replacing a hose in the dosing pump (page 58) • 10 min

7.4 Check the empty container alarm in terms of its function and any leakage. Clean or replace as necessary (page 58)

7.5 Check that the door to the dishwasher closes properly (option IPX4 (page 58)

8 Drainage connection

8.1 Check the waste connection for leakage and their connections (page 59)

9 Automatic door

9.1 Check of automatic door (page 59) • 10 min

10 Test run (at each service)

10.1 Run a complete process and be sure there are no deviations according to the periodic check points (page 59)

Log temperatures during a process and check against the pre-set disinfection value (page 59)

10.2

10.3 If needed, perform an appropriate cleaning test depending on the type of items and holder (page 59)

Every other year

• 5 min

• 5-20 min

• 15 min

• 5 min

Time required

The time required is estimated as an average and may vary depending on the installation settings, operating conditions and equipment level.

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Function check

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live.

Instructions, cable, switch

• Check that a goods placing sign and quick help instructions have been put up on the wall behind the disinfector.

• Check that the isolator switch on the wall is working and that the connecting cable is undamaged and free from defects.

Filters and valves

All supply lines must be closed when working on the pipe system.

• Check that check valves and manual shutoff valves are working properly.

• Check the lters and the ow limiters in the supply line (see under Cleaning the lters). Clean if necessary.

• Check all pipe couplings. Tighten and seal if necessary.

Controls

Check the panel lights by:

• switching off the power with the isolator switch.

• and switching the power on again.

All the lamps on the panel must light up and the buzzer must sound.

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1 General

1.1 Checking electrical cables and connection points

The purpose of checking the cabling and connection points is primarily to avoid personal

injury as well as damage to the machine itself.

1. Check that the power cord to the electrical unit is intact, free of errors and installed as per the instructions.

2. Check that all cables are connected to the terminal block for the technical unit.

3. Check fuses.

F03-C 13A (parts of the heavy-current components of the machine) Fuses on the machine except the steam generator

4. Check the connection points for the pump.

5. Check the connections on the steam generator

6. All cables should be connected to the unit.

1.1.1. Check of fuses

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live.

The disinfector has the following 4 fuses

• F1400 mA T - This fuse is t on the door closing board

• F3 200 mA T - This fuse is t on the door closing board

• F01 - 500 mA T CPU - Relay board

• F03 - 2-poled automatic fuse C13 A, which protects parts of the heavy-current

components of the machine

F1, F3

F03

F01

Check the fuses as follows:

• Switch off the isolator switch of the machine.

• Pull out the panel and remove the cover.

• Switch on the isolator switch of the machine.

• Check

- that voltage is present and is within tolerance and that the fuses are OK.

- If there is no voltage or if the voltage is outside tolerance, go to the next step.

• The fault is in the power supply to the machine, e.g., fuse F01 or F03.

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1.2 Checking the ventilation fan

The purpose of checking the ventilation fans is to avoid excessively high temperatures

developing in components during operation.

1. Check that the fan rotates and blows air.

2. Clean the fan blades if there is dirt on them.

Checking the fan is necessary because abnormal temperatures can occur during

operation. If the fan does not work, the function of various components can be affected negatively.

1.3 Checking the panel decal

The purpose of checking the panel decal is so that the machine has the esthetically and

hygienically correct appearance and that users select the correct functions.

1. Check that the panel decal is rmly in place in the right location and it is not torn or cracked.

2. Check that the symbols on the display are clear and legible.

1.4 Checking the door lock

The purpose of checking the door lock is to ensure that the door is locked during the

process.

1. Check that the door lock and catch on the door are attached rmly.

2. Check the connections on the sensors and locking motor and make sure there is no damage.

Regularly checking the door lock prevents the machine from accidentally stopping. The control system is programmed to detect faults in the sensors or motors. The machine will issue an alarm in the event of an error. See the list of fault codes.

2 Ventilator

The following inspection points must be performed in order to ensure the process.

Deviating from this puts not only the drying process at risk, but the cleanliness of the items can also be affected and electronic components can be damaged as a result of

leaking steam (due to high temperature and humidity). Leaking steam can also lengthen the process time.

2.1 Replacing a HEPA ﬁlter

Not changing the lter poses the risk of the lter becoming clogged with impaired ventilation capacity as a result.

2.2 Check fans in terms of their function/connection.

If the fan doesn’t work, the ventilation process will malfunction and leakage can cause problems in terms of the drying process losing capacity or even breaking down due to

counter pressure in the drainage line. The fans should be checked and cleaned as needed. The fan should be replaced as needed, e.g. after it breaks down or when a drop in performance is detected, seal/tighten leaking connections.

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2.3 Check the function of the check valves and clean as necessary.

The check valves are important not just for the ventilation process. In addition to reduced ventilation, leakage can also occur. Clean the contact surfaces and replace broken parts as needed.

2.4 Check hoses to ventilator for leakage/loose connections.

Cracked or leaking hoses and connections can result in impaired ventilation capacity or

leakage. Replace damaged hoses or tighten connections as needed.

3 The chamber

3.1 Checking rotating nozzles

This inspection is done to prevent a slower rotation speed on the nozzle or the nozzle becoming clogged with dirt, deposits and to ensure that the area between the nozzle and

the chamber is tight. Failure to check the nozzles can result in impaired cleaning. Install the blue nozzle head and clean it on the inside and outside. Check that the nozzle rotates freely without any friction. Mount the nozzle head back again. Check that the nut that attaches the nozzle to the chamber wall is tight.

The nozzle must be removed for cleaning. This can be done in either of the following ways.

3.1.1. Unscrewing with ﬁxed wrench

Use a xed wrench (size 10 mm) to lock the nut between the nozzle and the rotating nozzle. Then unscrew the nozzle by hand. Clean the nozzle components mechanically and ret the nozzle.

3.1.2 Unscrewing with a screwdriver

Hold the nozzle and unscrew the nozzle head. Then insert a screwdriver into the nozzle and position the blade in the slot. Holding the screwdriver rmly, unscrew the nozzle. Clean the nozzle components mechanically and ret the nozzle.

V574

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V1375

V1376

3.1.3. Replacing a jet nozzle

This must only be done by authorized personnel.

Flushing chamber

Nozzle

Jet nozzle

V1356

• Alternative1.Use a xed wrench (size 10 mm) to lock the nut between the nozzle and the rotating nozzle. Then unscrew the nozzle by hand.

V574

• Alternative2.Hold the nozzle and unscrew the nozzle head. Then insert a screwdriver into the nozzle and position the blade in the slot. Holding the screwdriver rmly, unscrew the nozzle.

V1375

V1376

• Take out the nozzle at the back of the chamber and disconnect the nozzle from the hose. The pump head can be removed to make this operation easier. Disconnect the hoses and the two xing screws under the pump shelf. Move the pump forward and lift it out.

• After replacement/repair, ret in the reverse order.

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3.2 Checking ﬁxed nozzles

This is inspected to prevent the nozzle from becoming clogged with dirt and deposits,

etc. Failure to perform the inspection can result in poor cleaning results. Unscrew the nozzle from the chamber and clean it inside and out. Mount the nozzle back again.

3.3 Checking nozzle attachments and hose connections for the nozzles

This is done to minimize the risk of leakage from the chamber and from the hose

system’s connections to the nozzles at the back and on the side of the chamber. Failure to perform inspections can result in leakage. Check that the nozzles are properly attached to the inside chamber wall. Tighten them if loose. Check that the hose connection at the back of the nozzle is sealed tight.

3.4 Checking temperature sensors

This inspection is performed to check that the temperature sensor is working (provides

the correct temperature) and that the lead-in on the top of the chamber is tight. Failure to perform an inspection can result in poor cleaning results as well as leaking. To check for leaking, rst run a process. Then remove the front and top of the machine. Pull off the front and lift off the top. Loosen the screw on the front edge of the unit and lift up the unit. Check that the surface around the lead-in for the temperature sensor is dry. Replace the lead-in if necessary. In order to check whether the temperature sensor needs to be calibrated, compare the temperature in an oil bath. The proper control temperature is 80-90 °C. If the temperature in the machine is incorrect, the temperature sensor must be recalibrated.

3.4.1 Replacing a temperature sensor

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live.

• Remove the old temperature sensor by pulling it out of the seal.

• Push the new sensor in through the seal.

Temperature sensor

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V524

3.5 Checking the door seal and chamber seal

The inspection is done to check the seal on the door (the seal at the bottom edge of the

door) and the chamber seal (the seal that runs along the front edge of the chamber). Failure to perform this inspection can result in unwanted leakage of water and steam.

Start by checking to make sure both seals are intact and have not become loose from

their tracks.

To check for water leakage, open the doors to the machine’s detergent cabinet and then

start a process. Check that there are no water drops leaking from the chamber during the process. In order to check for leaking steam, wait until the rinse cycle is over and the steam generator starts to work. Check that no steam pushes out through the seam between chamber and the door. Replace the seal(s) if needed.

3.6 Checking fastening points for item holder

This inspection is done to ensure that the 3 fastening points for the item holders on the

inner door are tight. Failure to perform this inspection may result in the item holder

moving around when the door is closed, resulting in the item not being cleaned as

intended. Check that all item holders that are used are properly attached at the fastening points.

If the fastening points cannot be adjusted, the item holder can be adjusted by lightly

twisting it. The item holder may become deformed if not handled carefully.

3.7 Checking the overﬂow connection

This inspection is done to ensure that no water is leaking out from the overow connection. Since the overow drain has a built-in function that warns if the chamber overows, failure to perform the inspection can result in leakage during regular functioning and major leakage if the regular drain becomes clogged. You must run a process in order to check the seal on the overow drain. Use a ashlight to check the connection for leaking water. If there is a leak, tighten the hose clamp or the clamp that holds the overow drain line to the chamber and recheck for leakage during the process.

3.8 Internal cleaning of the chamber

This removes the coating that has formed in the chamber. If it is not removed, additional dirt and debris can quickly build up in the chamber. Use a descaler designed for washing machines to remove it. WARNING! Strong, concentrated descaling agents in the steam generator or steam boiler can be damaging for the machine.

3.9 Adjusting door and door springs

Check that the spring brakes the door so that is closes gently. Make sure that the door also closes properly. Check that the door does not t too close to the sealing for the chamber at the upper edge when closing the door. This can result in unnecessary wear and tear on the chamber seal.

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4 Process tank

4.1 Process tank

In order to maintain good hygiene and proper functioning, the process tank should be

cleaned regularly.

If this is not done, there is an increased risk of bacterial growth in the tank, which can

cause hygiene problems. Clean the tank with a descaling agent designed for washing machines.

4.2 Checking level sensors

In order to maintain good hygiene and proper functioning, the level sensor should be

checked and cleaned every other year. If this is not done, there is an increased risk of a breakdown or false alarm.

Checking the function of the level sensor in the process tank

Check the level sensor by ensuring that the oats are not stuck but pass freely on the level sensor.

4.3 Checking intake valves

In order to ensure a proper supply of water, the valves at the water connection points

should be inspected every other year. If this is not done, the risk of leakage or the tank lling slowly increases, which can cause operational disturbances. Check the valves on the water connector by removing and cleaning the ow limiter and lter. The outow of the valve should be cleaned in order to prevent the shaft from breaking and causing water leakage.

4.4 Inspecting hoses

In order to maintain proper drying results and avoiding hot air from entering the

machine, the hoses for the drying system should be inspected every other year. If this is not done, there is an increased risk that the drying results may not be sufcient. Inspect the hoses visually for cracks or leakage at the connection points.

4.5 Cleaning the ﬁlter in the supply line

The lters and ow limiters in the supply lines (hot water and cold water) should be checked regularly and cleaned if necessary.

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5 Steam generator

5.1 Checking the steam generator

Check the connections for the steam generator for leakage and that the insulation is in-

tact so that no hot surfaces are exposed.

5.2 Checking the function of the steam generator



5.3 Cleaning the steam generator

Cleaning the steam generator as needed

This must only be done by authorized personnel.

Make sure that the machine’s power is switched off before starting work.

Hot water

If the water is hard (above about 6 dH) there is a risk of limescale deposits forming on the elements of the steam generator. The elements should be checked and cleaned once or twice a year. The overheat cutout is in the steam generator elements.

• Remove the cover below the ball valve. Empty the steam generator by opening the ball valve.

• Remove the hose and the check valve.

• Remove the entire steam generator from the pipe system of the machine. Before

the steam generator can be opened, the insulation must be removed and then the

clamping ring.

• Remove any limescale deposits on the elements with limescale remover or me- chanically (take care, since the elements are welded to the end panel).

• Before re-assembling the steam generator, replace the O-ring between the halves of the tank. Then t the clamping ring. Tighten carefully to avoid damaging the O-ring.

• Re-t the insulation and secure it with adhesive tape.

• Fit the cover to the ball valve, making sure that the ball valve is closed.

• Install the steam generator on the pipe system. The gasket between the steam generator and the pipe system of the machine must be replaced.

• Ret the hose and non-return valve.

• If there is leakage from the check valve, dismantle the check valve and clean the sealing surfaces in the valve body and on the O-ring. On re-assembly, the locking screw must be screwed in until it bottoms in the valve body.

If the problems are severe, we recommend increasing the dosing amount (see under item

“7.2 Checking the dosage amount” on page 57 ).

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Check valve

Gasket

Check valve

Clamping ring

O-ring

J155

5.3.1 Overheat protection

This must only be done by authorized personnel.

The machine is connected to the electricity supply and some components are live.

The steam generator has an overheat cutout which trips if the temperature in the steam

generator becomes too high. The overheat cutout is t in the elements of the steam generator. If the element overheats, the power is cut to the element and fault code F7 appears because the disinfection temperature has not been achieved. When the fault code has been reset, the machine can be restarted. The steam generator is reset automatically.

To make sure that the overheat cutout does not trip immediately, the steam generator

should be allowed to cool down before a new process is started.

Ball valve

Cover

Insulation

V1945

NOTE: Before restarting the machine, always ﬁnd out why the overheat cutout tripped.

The fuse may have tripped because the temperature sensor is faulty, because of incorrect operation, because of foaming additive or because the water supply is shut off or

blocked.

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6 Circulation pump

The main pump is a very important component for the machine to function. It has a direct impact on cleaning. If you suspect a problem or a reduction in function for this component, replace it immediately.

6.1 Checking the circulation pump

Check the mounting for the pump so that it is secure and not making any noises during

operation. Check that the connections are tight and no water is leaking from the pump house. Dosing with strong chemicals can damage the O-rings in the pump, causing leakage. Careless handling of the pump during repairs can damage the ceramic shaft seal, resulting in leakage.

7 Dosing system

The dosing system is a very important part of the process and the following inspection

points help ensure proper functioning. Defects can result in impaired cleaning or failure to clean and/or calcium deposits developing.

7.1 Checking the hoses between pumps and containers

Hoses can harden and become brittle depending on which chemicals are used. Replace the hoses regularly to avoid leaks.

7.2 Checking the dosage amount

Check the dosage amount to ensure that the correct amount is used according to the

manufacturer’s specications. Adjust as necessary according to the instructions.

The detergent/descaler in the containers may be corrosive. Wear safety glasses and protective gloves.

• Pour 100 ml of detergent/descaler into a measuring glass and push the suction hose down into it. Check that the suction hose and pump are full of detergent/ descaler. Run a program with dosing. Lift up the suction hose and check that

the correct amount has been used and that detergent/descaler is not forced back

when the pump stops. The amount used must conform to the manufacturer’s recommendations.

• If dosing is incorrect on a machine with dosing via the steam generator, the back valve of the steam generator must be inspected.

• Regarding the dosing amounts, see the container for the respective agent.

• The hose between the pump and the detergent container must be check yearly and replaced every other year.

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7.2.1 Setting dosages

This must only be done by authorized personnel.

The pumps in the various systems cannot be adjusted. All adjustments are done by varying the running time of the pump during the cleaning program. Adjustment is done in the service program. The machine may be tted with the following dosing systems:

Dosing system Default Setting range Line

Descaling agent 6 0-99 seconds 8 Rinse-aid 0 0-99 seconds 9 Process agent 23 0-99 seconds 10

7.3 Replacing a hose in the dosing pump

Wear and tear in combination with chemicals can accelerate deterioration of the hose.

All changes to the hose’s condition can alter the amount of detergent/descaler added and

thereby have a negative impact on the process. Replace the hose(s) regularly.

This must only be done by authorized personnel.

Make sure that the machine’s power is switched off before starting work.

• Remove the cover of the pump.

• Release one of the hose xings and pull the hose upwards while spinning the impeller by hand at the same time.

• When the hose is free from the impeller: install the new hose.

• Secure one of the hose xings and press down the hose while spinning the impeller by hand at the same time.

• When the hose is down in the pump housing, put back the other hose xing as well and ret the cover.

NOTE: Do not take out the impeller!

Impeller

Hose

Hose ﬁxing

7.4 Check the empty container alarm regarding function/sealing.

In the worst case, a missed alarm signal for an empty container can result in the process running without the cleaning and/or descaling agent being added, with dirty items as a

result. Clean the empty container alarm and replace it regularly.

7.5 Checking that the door to the dishwasher closes properly (option)

Check the door spring, so that it closes properly.

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8 Drainage connection

The drain removes contaminated water and any potential leakage will end up in the

machine and out on the oor by the machine.

8.1 Check the drain connections for leakage

Seal/tighten the connections as needed. Replace any cracked or defective parts.

9 Automatic door (option)

9.1 Checking the automatic door

• Make sure that the door stops when it closes if the door is held.

• Check that the door stops when the door opens if it is held.

10 Test run (at each service date)

10.1 Temperature check

• Check the temperature during the disinfection phase and the length of the phase when the disinfection temperature has been reached, against the temperature curve

supplied.

• The measuring equipment must be capable of registering temperature and time continuously.

• High-performance equipment is essential for reliable measuring results, because of the relatively rapid temperature changes.

• The recommended measurement point when checking the temperature is on the internal surface of the goods (e.g. at the bottom of the pan).

10.2 Temperature logging and control during processing

• Log the temperature during a process by using an external temperature logger. Compare the actual temperature to the temperature setting.

10.3 Performing cleaning tests

• Perform tests with holders and items when a dissatisfactory cleaning result is suspected. Use a suitable cleaning test for the purpose.

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Draining the machine

If the machine will not be used for more than 72 hours, Getinge Disinfection recom-

mends draining the steam generator and circulation pump.

Draining the steam generator

Unscrew the cover from the underside of the ball valve on the steam generator. Open the ball valve and drain the steam generator. When it is empty, close the ball valve and put it back and close the cover.

Draining the circulation pump

Unscrew the plug on the lower front edge of the pump and drain all the water from the

pump. Replace the plug and make sure it isn’t leaking.

Warm water can be found inside the steam generator and the pump

Ball valve

Lid

Circulation pump

Plug

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Opening the door in the event of a power failure

Remove the cover from the machine to access the locking mechanism. Push the locking mechanism to the side. Then open the door.

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Component list

-M16

-S03

-S04

-S05

-K04

-F03

-K02

-F1,-F3

-F01

-U01

-K03

-X50

-A10

-A01

-M06

-B01

-B07

-A11

-M03

-M04

-M07

-Y01

-Y02

-M17

-B05*

-M01

-E01

-Q01

-M18

-S11

-B02, -B04, -B06

-B05*

-A01 Control system, processor board -F3 Fuse door lock board 200mAT -S03 Limit switch, door closed

-A10 Control card lock motor -F03 Fuse 2-poled C13 -S04 Switch door closed (fan)

-A11 Display keypad -K02 Contactor, electric element in

-B01 Level sensor, tank -K03 Relay ventilator fan -S11 Pedal

-B02 Level sensor, descaling -K04 Automatic door: -T02 Transformer 1-phase

-B04 Level sensor, process -M01 Motor, main pump -T03 Transformer 3-phase

-B05 Leakage sensor *

-B06 Level sensor, rinse-aid -M04 Motor, descaler pump -U01 Power supply 24VDC

-B07 Temperature sensor Pt-1000 (two sensors in one sensor body)

-E01 Electric element in steam generator -M16 Locking motor -X50 Terminal strip

-F01 Fuse on PACS board 500mAT -M17 Cooling fan -Q01 Main circuit breaker

-F1 Fuse locking door board 400mAT -M18 Motor, door

(2 possible positions) -M03 Motor, process pump -T04 Transformer 3-phase 415VAC

-M06 Ventilator fan -Y01 Solenoid valve, cold water

-M07 Motor, rinse-aid pump -Y02 Solenoid valve, hot water

steam generator

-S05 Limit switch, door locked

Note: Some components are extra equipment.

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Getinge Australia Pty Ltd

PO Box 50 Bulimba QLD 4171 Australia E-mail: info@getinge.com.au Cust Support: 1300 155 500 Phone: +61 7 3399 3311

Fax: +61 7 3395 6712

Belgium

Getinge NV Vosveld 4 B-2 B-2110 Wijnegem info@getinge.be

Phone: +32-33 542 865

Canada

Getinge Canada Ltd 1575 South Gateway Road, Unit C Mississauga Ontario L4W 5J1 info@getingecastle.ca

Phone: +1-905 629 8777

China

Getinge (Suzhou) Co.Ltd No.158,Fang Zhou Road, Suzhou Industrial Park 15021 Suzhou, Jiangsu Province P.R.China info@getinge.com.cn Phone: +86- 51 262 838 966

Getinge Shanghai Trading Co. Ltd. Rm 1988 Tower B, CityCentr, 100 Zunyi Rd. 200051 Shanghai P.R. info@getinge.com.cn Phone: +86- 21 623 72 408

Denmark

Getinge Danmark A/S Industriparken 44 B DK-2750 Ballerup Phone +45 45 93 27 27

Fax +45 45 93 41 20

Finland

Getinge Finland AB Ängsgatan 8 FI-02200 Esbo getinge@getinge.ﬁ

Phone: +35-89 6824 120

France

Getinge France SAS BP 49, avenue du Canada ZA de Courtaboeuf Les Ulis, FR-91942 getinge.france@getinge.fr

Phone: +33-1 64 86 89 00

Germany

Getinge Vertrieb & Service GmbH Kehler Strasse 31 764 37 RASTATT TYSKLAND Tel: +49-7222 932 306 Fax: +49-7222 932 597 e-mail: info.inco-de@getinge.com

Italy

Getinge S.p.A via Poggio Verde, 34 00148 Roma info@getinge.it

Phone: +39-06 656 631

Japan

Toshin Takanawa Build. 9F, 3-11-3 Takanawa Minato-Ku Tokyo JP-108-0074

Phone: +81 3 5791 7560

Netherlands

Getinge B.V. Fruiteniersstraat 27, Zwijndrecht Postbus 1004 NL-3330 CA Zwijndrecht info@getinge.nl Phone: +31-78 610 24 33

Norway

Getinge Norge A/S Ryenstubben 2 0679 Oslo info@getinge.no

Phone: +47-23 051 180

Poland

Getinge Poland Ul. Lirowa 27 02-387 Warszawa ofﬁ ce@getinge.pl Phone: +48-22 882 06 26

Singapore

Getinge International Far East Pte. Ltd. 20 Bendemeer Road, #06-02, Cyberhub Building Singapore, SG-339914

Phone: + 65- 6396 7298

South Africa

Getinge South Africa (Pty) Ltd P O Box 48492 Hercules Pretoria SA 0002 getinge@mweb.co.za Phone: +27-123 721 370

Spain

Getinge Iberica SL P.E. San Fernando, Avda. Castilla 2, Edif. Francia 1era planta San Fernando de Henares Madrid ES-28830 administracion@getinge.es

Phone: + 34-916 78 26 26

Sweden

Getinge Sverige AB P O Box 69 SE-310 44 Getinge info@getinge.com

Phone: +46-10 335 00 00

Switzerland

Getinge ALFA AG Weidenweg 17 4310 Rheinfelden info@alfa.ag www.getingealfa.ch

Phone: +41-61 836 15 15

United Kingdom

Getinge UK Ltd Orchard Way Calladine Park Sutton-In-Ashﬁ eld Notts NG 17 1JU sales@getinge.co.uk

Phone: +44-1623510033

USA

Getinge USA Inc. 1777 East Henrietta Road Rochester, NY 14623-3133 info@getingeusa.com www.getingeusa.com Phone: +1-5,854,751,400

www.getinge.com

Getinge FD-1800 Service manual [gb]

Specifications and Main Features

Frequently Asked Questions

User Manual

PREFACE

SAFETY REGULATIONS

General safety regulations

In an emergency

Product liability

Isolator switch

INTRODUCTION

Intended use of the machine

Attention symbols

Description

General

Function

P&I diagram

Cooling

Inspection hole

Service program

Function

Table of line numbers and line information

The service program

Machine-independent variables, lines 00-09

Interval disinfection, line 31

Inspection request, line 32

Dosage, line 33

Empty container alarm, line 34

Disinfection, lines 35 - 49

Tank and water, lines 50 - 55

Fault statistics, lines 60 - 63

Program statistics, lines 70 - 74

Function test, lines 80 - 83

Fault indications

Fault message

Acknowledging a fault message

Resetting the machine

Table of faults and possible actions

PREVENTIVE MAINTENANCE

Periodic maintenance

Function check

Draining the machine

Opening the door in the event of a power failure

Component list